A wooden box bottom support processing flow production line

Abstract

The application discloses a wooden box bottom support processing flow production line, which comprises a puncher and an automatic turnover machine. The workpiece output end of the puncher is connected with the workpiece input end of the automatic turnover machine. The workpiece input end of the puncher is connected with a first conveyor. The workpiece output end of the automatic turnover machine is connected with a second conveyor. The puncher is used for automatically controlling the punching of the wooden box bottom support at a predetermined position of the wooden box bottom support after the wooden box bottom support is received from the first conveyor, and horizontally conveying the wooden box bottom support to the automatic turnover machine after the punching task is completed. The automatic turnover machine is used for automatically clamping the horizontally placed wooden box bottom support after the wooden box bottom support is detected, and then vertically rotating the wooden box bottom support, so that the wooden box bottom support is in a vertical state to facilitate workers to install a ball support at the punching position. After the ball support is installed, the wooden box bottom support is returned to a horizontal state and is released, and is conveyed to a next process by the second conveyor. The application improves the degree of automatic processing of the medical wooden box bottom support.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of wood box bottom support processing, in particular to a wood box bottom support processing flow production line. BACKGROUND

[0002] The traditional medical wood box bottom support is assembled and produced in groups, and the group leader arranges the work before each process, which increases the management time; meanwhile, it contains on-site material searching, tool searching, unbalanced operation time arrangement, and more idle time of some workers, etc.; causing more waiting waste; the positioning hole for installing the equipment has high requirements for punching precision and punching perpendicularity, and now it needs to be positioned through a punching tool, which requires high skill of workers and has high defective rate; resulting in high dependence of medical products on skilled workers, and causing more waste of defective correction (due to the punching perpendicularity deviation of the ball support, on-site repeated adjustment and repair are needed); the product needs to be turned over and moved for many times, and the material needs to be irregularly carried, causing more carrying waste; finally, it leads to long production time, low production capacity, unstable quality, and large production site occupation space and other problems. SUMMARY

[0003] The present application aims at the technical defects in the prior art, and provides a wood box bottom support processing flow production line.

[0004] The technical scheme adopted by the present application to achieve the purpose is:

[0005] A wood box bottom support processing flow production line, comprising a punching machine and an automatic turnover machine, the workpiece output end of the punching machine is connected with the workpiece input end of the automatic turnover machine, the workpiece input end of the punching machine is connected with a first conveyor, and the workpiece output end of the automatic turnover machine is connected with a second conveyor; the punching machine is used for automatically controlling punching at a predetermined position of the wood box bottom support after receiving the wood box bottom support from the first conveyor, and horizontally conveying the wood box bottom support to the automatic turnover machine after completing the punching task; the automatic turnover machine is used for automatically clamping the horizontally placed wood box bottom support after detecting the wood box bottom support, then vertically rotating the wood box bottom support to make it in a vertical state to facilitate workers to install the ball support at the punching position, and returning to the horizontal state after completing the installation of the ball support, and then releasing the wood box bottom support and conveying it to the next process through the second conveyor.

[0006] The wood box bottom support processing flow production line of the present application overturns the traditional assembly processing mode, adopts the linkage mode of flow line + automatic punching machine + automatic turnover machine for medical wood box bottom support production, improves the degree of automatic processing of medical wood box bottom support, improves the processing efficiency, and has important practical significance. BRIEF DESCRIPTION OF DRAWINGS

[0007] Fig. 1is the shaft measurement schematic view of the wood box bottom support processing flow production line of the present application.

[0008] Fig. 2 is the top view schematic view of the wood box bottom support processing flow production line of the present application.

[0009] Fig. 3 is the schematic view of the puncher and the automatic turnover machine assembled together of the present application.

[0010] Fig. 4 is the schematic view of the wood box bottom support processed by the production line of the present application.

[0011] Fig. 5 is the punching process schematic view of the puncher of the present application.

[0012] Fig. 6 is the working process schematic view of the automatic turnover machine of the present application. DETAILED DESCRIPTION

[0013] The present application will be further described below in conjunction with the drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0014] As shown in the drawings, Figs. 1-3 the wood box bottom support processing flow production line of the embodiment of the present application comprises a puncher 2 and an automatic turnover machine 3, the workpiece output end of the puncher is connected with the workpiece input end of the automatic turnover machine, the workpiece input end of the puncher is connected with a first conveyor 1, and the workpiece output end of the automatic turnover machine is connected with a second conveyor 4; the puncher is used to automatically control the punching at the predetermined position of the wood box bottom support after receiving the wood box bottom support from the first conveyor, and horizontally convey the wood box bottom support to the automatic turnover machine after the punching task is completed; the automatic turnover machine is used to automatically clamp the horizontally placed wood box bottom support after the punching is completed, then vertically rotate the wood box bottom support to make the wood box bottom support in the vertical state to facilitate the worker to install the ball support at the punching position, and return to the horizontal state after the ball support is installed, and then release the wood box bottom support, and convey the wood box bottom support to the next process through the second conveyor.

[0015] As a preferred embodiment, the first conveyor, the puncher, the automatic turnover machine and the second conveyor are connected to form a straight line arranged production line.

[0016] As a preferred embodiment, the first conveyor and the second conveyor adopt power roller type conveyors.

[0017] As a preferred embodiment, the puncher adopts a four-head puncher, including a puncher head 21 which can move transversely on a crossbeam, a punch head 22 is installed on the lower part, which can be multiple, and its position is determined according to the position or number of punching, a conveying mechanism is arranged on the body of the puncher, which can be matched with the first conveyor to convey the wooden box bottom support 100, the conveying mechanism adopts a power roller, a top plate 24 is arranged below the power roller, which can be lifted by a pneumatic cylinder or an oil cylinder, and is lifted by the space between the power rollers to lift the bottom support of the wooden box to facilitate the punching of the puncher head, in addition, clamping plates 23 are arranged on both sides of the length direction of the puncher to clamp the bottom support on both sides of the wooden box bottom support tray for positioning, a forward stop plate (which can be a lifting stop plate lifted or lowered by a power roller) can be arranged on the side close to the automatic turnover machine to limit the forward movement of the wooden box bottom support, that is, to limit the forward and backward movement of the wooden box bottom support under the puncher, and the left and right movement of the wooden box bottom support is limited by the clamping plates to limit the wooden box bottom support at the predetermined position of punching.

[0018] The automatic turnover machine 3 has two mounting rings 31 arranged oppositely, and a turnover frame 32 is mounted between the two mounting rings 31, and a bottom support clamping plate 33 arranged upwardly and downwardly is mounted in the turnover frame 32, which is used to clamp the wooden box bottom support 100, when the turnover frame is in a receiving state, the bottom support clamping plate 32 is loosened, and the wooden box bottom support punched by the puncher 2 can be conveyed between the clamping plates, and can be conveyed to the position by manual assistance or mechanism, the automatic turnover machine detects that the wooden box bottom support is in position, and automatically clamps and turns over 90 degrees after clamping to facilitate workers to work on the outside, such as installing bolts and ball supports and other components on the wooden box bottom support, after installation is completed, the workers control the turnover to return to the original position, the clamping plate is loosened, and the installed wooden box bottom support can be sent out of the automatic turnover machine by manual assistance or by setting an automatic mechanism, and is sent to the next process.

[0019] As a preferred mode, in order to improve automation, a conveying mechanism such as a conveying chain can be arranged on the lower clamping plate of the bottom support clamping plate 33 to convey the wooden box bottom support, which is matched with the puncher to convey the wooden box bottom support after punching is completed, and then the turnover operation is performed, or a bottom support clamping plate is arranged on the outside of the turnover conveying mechanism to realize the cooperation of conveying and clamping, and the conveying mechanism and the clamping plate are turned over at the same time after the clamping plate clamps the wooden box bottom support.

[0020] It should be noted that the puncher and the automatic turnover machine in the embodiment of the present application can also adopt existing products, which are directly purchased from the market.

[0021] The wooden box bottom support processing flow production line in the embodiment of the present application is a special processing flow line for medical bottom supports, which is matched with the wooden box bottom support processing flow production line, and the processing process includes four processes.

[0022] The first process is a pre-assembly process:

[0023] The artificial nail tray makes the hole preparation;

[0024] The second process is an automatic punching process:

[0025] Four head punch machine, artificial nail tray flows into the punching area after punching, according to the set program, punch different size of through hole and counter bore; Four head punch machine installs corresponding size drill bit, can simultaneously process plus different size hole;

[0026] The third process is a ball holder installation process:

[0027] Automatic turnover machine, after punching, the tray flows into the turnover area, turns over 90°, and installs the bolt and buffer ball holder on both sides manually;

[0028] The fourth process is a packing process:

[0029] After installing the buffer ball holder, the tray turns over to the home position and automatically flows into the packing process, and the packing operation is performed on both sides manually.

[0030] The wooden box bottom tray processing flow production line of the embodiment of the application is an automatic flow production mode, compared with the traditional wooden box processing mode, the production standard working hours is reduced by about 60%, the cycle time of a single product is reduced by about 80%, and the production efficiency is greatly improved.

[0031] The wooden box bottom tray processing flow production line of the embodiment of the application is the first application in the industry in terms of production mode and flow line matching mode. The wooden box bottom tray processing flow production line of the embodiment of the application overturns the traditional assembly processing mode, adopts the flow line + automatic puncher + automatic turnover machine linkage mode to produce the medical wooden box bottom tray, improves the degree of automatic processing of the medical wooden box bottom tray, improves the processing efficiency, and has important practical significance.

[0032] The above shows and describes the basic principles and main features of the application and the advantages of the application, and it is obvious for those skilled in the art that the application is not limited to the details of the above exemplary embodiments, and the application can be realized in other specific forms without departing from the spirit or basic characteristics of the application;

[0033] Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the application.

[0034] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.

Claims

1. A wood box bottom support processing flow production line, characterized in that, The application relates to a production line comprising a puncher and an automatic turnover machine, wherein the workpiece output end of the puncher is connected with the workpiece input end of the automatic turnover machine, the workpiece input end of the puncher is connected with a first conveyor, and the workpiece output end of the automatic turnover machine is connected with a second conveyor; the puncher is used for automatically controlling the wood box bottom support to be punched at a predetermined position of the wood box bottom support after the wood box bottom support is received from the first conveyor, and horizontally conveying the wood box bottom support to the automatic turnover machine after the punching task is completed; the automatic turnover machine is used for automatically clamping the horizontally placed wood box bottom support after the wood box bottom support is detected, and then vertically rotating the wood box bottom support to be in a vertical state so as to facilitate workers to install a ball support at the punching position, and returning to the horizontal state after the ball support is installed, and then releasing the wood box bottom support and conveying the wood box bottom support to the next process through the second conveyor; the puncher comprises a puncher head which moves transversely on a crossbeam, and a plurality of puncher heads are arranged on the lower part of the puncher head. A conveying mechanism is arranged on the body of the puncher, and the conveying mechanism is matched with the first conveyor to convey the wood box bottom support; the conveying mechanism adopts a power roller, a top plate is arranged below the power roller, the top plate is driven by a cylinder or an oil cylinder and can be lifted, and the wood box bottom support is lifted by the space between the power rollers to facilitate the puncher head to punch; clamping plates are arranged on the length direction sides of the puncher, and the clamping plates are used for clamping and positioning the wood box bottom support on the two sides of the wood box bottom support; an advancing baffle is arranged on the side close to the automatic turnover machine, the advancing baffle adopts a lifting type baffle, and the advancing baffle is lifted or lowered by the power rollers to limit the wood box bottom support in the advancing direction, that is, to limit the wood box bottom support in the front-back direction below the puncher, and the wood box bottom support is limited at the predetermined position of the punch. The automatic turnover machine has two installation rings which are oppositely arranged and have a turnover frame arranged therebetween, and the turnover frame has bottom support clamping plates arranged in the up-down direction and arranged inside the turnover frame and used for clamping the wood box bottom support; when the turnover frame is in a receiving state, the bottom support clamping plates are released, the wood box bottom support which is punched by the puncher can be conveyed between the bottom support clamping plates, and the wood box bottom support is conveyed to the position by manual assistance or a mechanism; the automatic turnover machine detects that the wood box bottom support is in the position, automatically clamps the wood box bottom support, and then automatically turns the wood box bottom support by 90 degrees after clamping, so as to facilitate workers to work on the outside and install bolts and ball supports on the wood box bottom support; after the installation is completed, the workers control the turnover to return to the original position, the bottom support clamping plates are released, and the wood box bottom support which is installed is sent out of the automatic turnover machine by manual assistance or an automatic mechanism and is sent to the next process. A conveying mechanism for automatically conveying the wood box bottom support is arranged on the lower clamping plate of the bottom support clamping plate, and the conveying mechanism is matched with the puncher to convey the wood box bottom support to the position and then perform the turnover operation, or a bottom support clamping plate is arranged outside the conveying mechanism which can be turned to realize the cooperation between the conveying mechanism and the clamping plate, and the conveying mechanism and the clamping plate are turned at the same time after the wood box bottom support is clamped by the bottom support clamping plate. The first conveyor, the puncher, the automatic turnover machine and the second conveyor are connected to form a production line arranged in a straight line.

2. The wood box bottom support processing flow production line according to claim 1, characterized in that, The first conveyor and the second conveyor adopt power roller type conveyors.

3. The wood box bottom support processing flow production line according to claim 1, characterized in that, The puncher adopts a four-head puncher.

4. The wood box bottom support processing flow production line according to claim 1, characterized in that, ​

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