Wire arranging member for automatic wire inserting machine
By utilizing the wire management components of the automatic wire insertion machine, including a wire retrieval platform, a wire insertion platform, a robotic arm, and a wire gripping mechanism, the automation problem of inserting flat wires into the stator of new energy motors has been solved, enabling rapid and reliable insertion of flat wires and improving production efficiency and reliability.
Patent Information
- Application Number
- CN202211617627.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-15
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2042-12-15
AI Technical Summary
How to quickly and reliably sort out each flat wire, arrange them reasonably, and grasp the arranged ring structure to achieve the wire insertion process of new energy motor stators in a fully industrialized manufacturing process without human intervention.
The automatic wire insertion machine employs a wire-collecting component, including a wire-insertion platform, a wire-insertion platform, a robotic arm, a wire-gripping mechanism, and a bus cup mechanism. Through the coordinated operation of components such as the wire-collecting component, the dual-station rotary seat, the wire-gripping and slotting mechanism, and the overall rotating mechanism for wire take-up, the machine achieves the individual extraction, gathering, and insertion of flat wires into the stator.
The process of sorting and inserting flat wires is fully automated, and multiple flat wires can be quickly and reliably gathered into a loop for easy insertion into the motor stator, thus improving production efficiency and reliability.
Smart Images

Figure CN116169841B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a cable management mechanism, and more particularly to a cable management component used in an automatic cable insertion machine during the manufacturing of new energy motors. Background Technology
[0002] With the popularization of new energy vehicles, the demand for motors for new energy vehicles is also increasing. In order to improve production efficiency and reduce manufacturing costs, vehicle manufacturers need to achieve fully industrialized manufacturing. As one of the most important components of automobiles, motors must also achieve fully industrialized manufacturing without human intervention.
[0003] The coils used in the stator of new energy motors are "gate" shaped flat wire structures. A large number of flat wires need to be overlapped and arranged to form a ring structure before being inserted into the stator for installation. How to quickly sort out each flat wire, arrange each flat wire according to its own position, and grab the arranged "ring flat coil" so that it can be reliably inserted into the stator is a problem that manufacturers need to solve. Summary of the Invention
[0004] To solve the above-mentioned technical problems, the purpose of this invention is to provide a cable management component for an automatic cable insertion machine, comprising:
[0005] The cable taking platform and the cable insertion platform are located on the side of the cable insertion platform. The cable taking platform is equipped with at least one set of cable taking components. The cable insertion platform is equipped with a dual-station rotary seat. At least two cable insertion reels are movably mounted on the cable insertion platform through the dual-station rotary seat. At least one set of robotic arms is provided between the cable taking platform and the cable insertion platform. The cable insertion platform is equipped with a cable gripping mechanism that cooperates with the two cable insertion reels through a cable gripping mechanism hoisting frame. The cable insertion platform is also equipped with a bus cup mechanism that cooperates with the cable gripping mechanism.
[0006] The wire taking platform and the wire insertion platform are supported by a robotic arm. The copper flat wire is delivered to the robotic arm via the wire taking component. The robotic arm extracts the copper flat wire and delivers it to the dual-station rotary seat. The dual-station rotary seat is also equipped with a wire gripping and slotting mechanism that cooperates with two wire insertion reels. The wire gripping and slotting mechanism grabs the copper flat wire from the robotic arm and inserts it into the corresponding wire insertion reel. The wire insertion reel, in cooperation with the dual-station rotary seat, gathers and organizes the copper flat wire. The wire gripping mechanism grabs the gathered and organized copper flat wire from the wire insertion reel and delivers it to the bus cup mechanism.
[0007] Preferred,
[0008] Each cable take-up component includes a cable inlet frame and at least one cable delivery module;
[0009] The upper end of the wire inlet frame has a wire take-up roller that cooperates with the wire feeding module. The lower end of the wire inlet frame is slidably mounted on the lead screw slide rail one via a slider. The wire inlet frame is mounted on the wire take-up platform via the lead screw slide rail one. The height of the end of the wire take-up roller facing the wire feeding module is lower than the height of the other end of the wire take-up roller.
[0010] The wire feeding module includes a vibrator, an upper feeding block, a separating roller, and a lifting head. The lower end of the vibrator is fixedly mounted on the wire taking platform. The upper feeding block is fixedly mounted on the upper end of the vibrator via a mounting block, and the end of the wire taking roller is located above the upper feeding block. A lifting separating block is provided between the upper feeding block and the separating roller via a cylinder. The lifting head is provided on the wire taking platform via a cylinder. The end of the lifting head has a hanging rod that cooperates with the separating roller. The separating roller is fixedly mounted on the wire taking platform via a mounting block, and the height of the end of the separating roller facing the hanging rod is lower than the height of the end of the separating roller facing the lifting separating block.
[0011] Preferably, the dual-station rotary table includes a dual-station rotary disk and a cam divider arranged vertically;
[0012] The dual-station rotary table is connected to the drive end of the cam divider. The lower end of the cam divider is fixedly mounted on the wiring platform. The dual-station rotary table also includes at least two support bases, both of which are fixedly mounted on the wiring platform and cooperate with the dual-station rotary table.
[0013] The body of the dual-station rotary table has at least two mating through holes for assembling the wire insert reels. A support base is fixedly installed between the two mating through holes on the body of the dual-station rotary table. Two cylinders three that mate with the wire insert reels are fixedly installed on the body of the support base. Each cylinder three has a top-clamping positioning block that mates with the wire insert reel fixedly connected to its drive end.
[0014] The wire-grabbing and slotting mechanism is fixedly installed on the support base. The lower end of the support base is fixedly connected to the transition support base. The transition support base passes through the dual-station rotary table and the cam divider and is fixedly installed on the wire insertion platform.
[0015] Preferred,
[0016] The cable grabbing and slotting mechanism includes a cable grabbing and slotting mechanism mounting frame, cylinder four, slotting component mounting base plate and slotting component. The cable grabbing and slotting mechanism is fixedly mounted on the support base through the cable grabbing and slotting mechanism mounting frame. At least one set of slotting components is fixedly mounted on the slotting component mounting base plate. The slotting components can cooperate with the cable reel.
[0017] The mounting base plate of the slotting component is fixedly installed on the drive end of cylinder four. Each set of slotting components includes cylinder five and a chuck cylinder. The chuck cylinder can clamp the copper flat wire sent by the robotic arm to the dual-station rotary seat. The drive end of cylinder five is fixedly equipped with a pressing narrow cover located on the side of the chuck cylinder. The pressing narrow cover can press the copper flat wire from top to bottom and press the copper flat wire into the matching wire reel.
[0018] Preferred,
[0019] The cable reel includes a rotating outer sleeve, a rotating inner sleeve, a rotating inner sleeve conversion block, a connecting plate cover, a copper sleeve rotating intermediate sleeve, and an outer ring copper sleeve mounting sleeve. The cable reel is installed on the dual-station rotary table through the engagement of the outer ring copper sleeve mounting sleeve with the mating through hole.
[0020] The rotating inner sleeve is fixedly mounted on the rotating inner sleeve conversion block via a rotating inner sleeve extension sleeve. The rotating outer sleeve is fixedly connected to the upper connecting transition baffle via a fixed guide post, and is also fixedly mounted on the copper sleeve rotating intermediate sleeve via the upper connecting transition baffle. This means the rotating inner sleeve conversion block can drive the rotating inner sleeve to rotate, and the copper sleeve rotating intermediate sleeve can drive the rotating outer sleeve to rotate. The rotating inner sleeve conversion block and the copper sleeve rotating intermediate sleeve are connected by a connecting plate cover. The rotating inner sleeve conversion block has at least two uniformly spaced mating through holes 1 along its circumference. At least two inner ring limiting guide posts are respectively movably mounted in their corresponding mating through holes 1 via guide sleeves. Each inner ring limiting guide post has a pressure head at its lower end, and a compression spring is mounted between the lower end face of the rotating inner sleeve conversion block and the pressure head on the post body of each inner ring limiting guide post. The upper end of each inner ring limiting guide post can protrude from the mating through hole 1 and is connected by a screw... The pin is fixedly connected to the connecting plate cover. The body of the copper sleeve rotating intermediate sleeve has at least two mating through holes 2 along the circumference. At least two outer ring limiting sleeve guide posts are respectively movably installed in the corresponding mating through holes 2 through the guide sleeve. The upper end of each outer ring limiting sleeve guide post is fixedly connected to the connecting plate cover by screws. The lower end of the rotating inner sleeve conversion block is fixedly installed with an inner ring baffle by screws. The inner ring baffle has at least two mating through holes 3 along the circumference. The pressure head of each inner ring limiting guide post can be exposed from the mating through hole 3 it mates with. There is an inner ring rotating copper sleeve between the rotating inner sleeve conversion block and the copper sleeve rotating intermediate sleeve. The lower end of the copper sleeve rotating intermediate sleeve is fixedly installed with an outer ring baffle by screws. There is an outer ring rotating copper sleeve between the copper sleeve rotating intermediate sleeve and the outer ring copper sleeve mounting sleeve. A locking positioning block that mates with the top positioning block is fixedly installed on the side of the copper sleeve rotating intermediate sleeve.
[0021] The cable insertion platform is located on both sides of the cam divider and is also fixedly equipped with a cable take-up rotation mechanism and a cable take-up ejection mechanism that cooperate with the two cable insertion reels respectively.
[0022] Preferred,
[0023] The take-up rotation mechanism and the take-up ejection mechanism are located below the dual-station rotary table and are respectively set on both sides of the cam divider;
[0024] The take-up rotation mechanism includes a rising base, a cylinder six, a slider mounting base, a servo motor one, and a double-headed rotating block one. The take-up rotation mechanism is fixedly mounted on the wire insertion platform via the rising base. The slider mounting base is slidably mounted on the rising base via a slide rail, and the drive end of the cylinder six is connected to it. The double-headed rotating block one is fixedly mounted on the slider mounting base, and the double-headed rotating block one is connected to its drive end. The rotating inner sleeve conversion block has two transmission mating holes that mate with the double-headed rotating block one.
[0025] The take-up and ejection mechanism includes a bottom panel, a lifting plate, cylinder seven, servo motor two, and servo motor three. The take-up and ejection mechanism is fixedly mounted on the insertion platform via the bottom panel. Cylinder seven, servo motor two, and servo motor three are all mounted on the lifting plate. It also has a top fixing plate. The bottom panel and the top fixing plate are fixedly connected by lifting guide columns passing through the lifting plate. Two cylinders seven are respectively located at both ends of the lifting plate, and the drive end of each cylinder seven is connected to the insertion platform. The two cylinders seven drive the lifting plate to move up and down between the bottom panel and the top fixing plate. The take-up and ejection mechanism also includes, from top to bottom, a rotating column mounting plate, a pin mounting plate, a pin rear cover plate, a take-up gear, a transition ring, and an outer bearing mounting sleeve. The take-up and ejection mechanism is fixedly mounted on the insertion platform via the outer bearing mounting sleeve. The ball screw support is fixedly mounted in the cavity of the transition ring. The transition ring is rotatably mounted in the cavity of the outer bearing mounting sleeve via an angular contact ball bearing and bearing washer. The take-up ejection screw is rotatably mounted in... On the ball screw support, servo motor two is connected to the take-up ejector screw via a synchronous belt. The ejector pin mounting plate is fixedly mounted on the ejector pin rear cover plate, and a screw nut is also fixedly mounted on the ejector pin rear cover plate. The screw nut is connected to the take-up ejector screw via a transmission. Several reinforcing columns are evenly arranged circumferentially between the rotating column mounting plate and the take-up gear. The upper end of each reinforcing column is fixedly connected to the rotating column mounting plate, and the lower end passes through the ejector pin rear cover plate and is fixedly connected to the take-up gear. Several rotating columns are also evenly arranged circumferentially between the rotating column mounting plate and the take-up gear. The upper end of each rotating column is fixedly connected to the rotating column mounting plate, and the lower end passes through the ejector pin rear cover plate and is fixedly connected to the take-up gear. A bearing is also provided between each rotating column and the ejector pin rear cover plate. The take-up gear and the take-up pin gear are connected to servo motor three via a synchronous belt. The rotating column mounting plate has two mating rotating columns that mate with the transmission mating holes, and the rotating column mounting plate can mate with the pressure head.
[0026] The rotating inner sleeve, rotating inner sleeve conversion block, and rotating inner sleeve extension sleeve all have a group of one annular through holes evenly arranged circumferentially. That is, the rotating inner sleeve, rotating inner sleeve conversion block, and rotating inner sleeve extension sleeve are connected vertically through the group of one annular through holes. The rotating column mounting plate and the ejector pin mounting plate both have a group of two annular through holes evenly arranged circumferentially. Several ejector pins are set on the take-up ejector mechanism through the cooperation with the group of two annular through holes. The lower end of each ejector pin passes through the ejector pin mounting plate and abuts against the ejector pin rear cover plate, and the upper end passes through the rotating column mounting plate and protrudes. The upper end of each ejector pin can also pass through the rotating inner sleeve conversion block and rotating inner sleeve extension sleeve from bottom to top through the group of one annular through holes and enter the group of one annular through holes of the rotating inner sleeve. The upper end of the rotating inner sleeve protrudes through the rotating outer sleeve. The body of the rotating outer sleeve is located on the outer periphery of the rotating inner sleeve and has an annular cable management groove that cooperates with the group of one annular through holes. One end of the annular cable management groove extends to the rotating inner sleeve.
[0027] Preferably, the wire gripping mechanism includes a movable pallet, a lower push plate, a wire pressing plate mounting plate, cylinder eight, and cylinder nine, and also has a insert component that is in transmission cooperation with cylinder eight and cylinder nine. The lower end of the movable pallet is slidably mounted on the wire gripping mechanism hoisting frame through the cooperation of a slider and a guide rail. The wire gripping mechanism hoisting frame is provided with a screw guide rail component that drives the movable pallet.
[0028] The sliding spindle passes through the movable support plate and is fixedly mounted on the lower push plate. The movable support plate is slidably mounted on the sliding spindle via a linear bearing. A cylinder ten is fixedly mounted on the movable support plate, and its driving end is connected to the lower push plate. The upper end of the insert support rod is connected to the lower push plate, and the lower end passes through the pressure plate mounting plate and is connected to the insert component. The pressure plate mounting plate is slidably mounted on the insert support rod via a linear bearing. A cylinder eleven is also fixedly mounted on the lower push plate, and its driving end is connected to the pressure plate mounting plate.
[0029] The insert component includes, from top to bottom, an upper insert plate cover, a first insert plate turntable, an insert plate, a second insert plate turntable, and a lower insert plate cover. The upper surface of the insert plate has a set of clamping insert limiting grooves evenly spaced along the circumference, and the lower surface has a set of separating insert limiting grooves evenly spaced along the circumference. A number of clamping inserts and separating inserts are respectively positioned within their corresponding clamping insert limiting groove sets and separating insert limiting groove sets. Each clamping insert and separating insert has a groove for inserting a travel guide post. Limiting notches are formed at the upper and lower edges of the insert plate. The first and second insert plate turntables are respectively fitted onto the upper and lower surfaces of the insert plate and fixed to the insert plate by the upper and lower insert plate cover plates, respectively. Both the first and second insert plate turntables have exposed limiting notches. The lugs, cylinders eight and nine are fixedly mounted on both ends of the pressure plate mounting plate. The drive end of cylinder eight is connected to the first wire clamping insert turntable through the lugs, and the drive end of cylinder nine is connected to the second wire clamping insert turntable through the lugs. Both the first and second wire clamping insert turntables have annular stroke guide grooves that cooperate with the stroke guide post. The insert component also includes an inner support sleeve connecting shaft and an inner support sleeve. The upper end of the inner support sleeve connecting shaft is fixedly mounted on the lower pressure push plate, and the lower end is fixedly connected to the inner support sleeve. The inner support sleeve can extend into the inner cavity of the insert plate. There is also a pressure sleeve between the inner support sleeve connecting shaft and the inner support sleeve. The upper end of the pressure sleeve is fixedly mounted on the pressure plate mounting plate. Several insert limiting grooves that cooperate with the pressing insert and the separating insert are evenly opened along the circumferential direction on the outer circumference of the inner support sleeve. The inner support sleeve also has an insert limiting block in each insert limiting groove.
[0030] Preferably, each clamping insert has a slot at its front end for fixing the mounting top wire insert.
[0031] Preferably, the take-up gear has a transition insert, and the lower ends of the reinforcing column and the rotating column are fixedly connected to the transition insert.
[0032] Preferably, the bus cup mechanism is slidably mounted on the wire insertion platform via the assembly line rail and is located below the wire gripping mechanism.
[0033] By means of the above-described solution, the present invention has at least the following advantages:
[0034] The technical solution of this invention can extract each flat wire individually through the wire taking component. Through the cooperation of the wire grabbing and slotting mechanism, the dual-station rotary seat and the wire insertion reel, as well as the cooperation of the wire take-up rotating mechanism, the wire take-up ejection mechanism and the wire insertion reel, multiple flat wires can be arranged and gathered into a ring structure. Then, the wire grabbing mechanism grabs and lifts the multiple flat wires gathered into a ring and inserts them into the bus cup mechanism. The bus cup mechanism then transports them to the next process for insertion into the motor stator.
[0035] The technical solution of this invention can operate automatically throughout the entire process. It can sort out single flat wires for insertion, and after multiple flat wires are inserted, it can quickly and reliably organize and gather the wires into a loop to facilitate subsequent insertion.
[0036] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, the preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0037] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0038] Figure 1 This is a three-dimensional structural schematic diagram of a cable management component for an automatic cable insertion machine according to the present invention;
[0039] Figure 2 This is a three-dimensional structural schematic diagram of a cable management component for an automatic cable insertion machine according to the present invention;
[0040] Figure 3 This is a schematic diagram of the structural relationship between the wire-taking component 3 and the robotic arm 6 of the present invention;
[0041] Figure 4 This is a three-dimensional structural schematic diagram of the wire delivery module 12 of the present invention;
[0042] Figure 5 This is a three-dimensional structural schematic diagram of the wire delivery module 12 of the present invention;
[0043] Figure 6 This is a partially enlarged schematic diagram of the wire delivery module 12 of the present invention;
[0044] Figure 7 This is a three-dimensional structural schematic diagram of the wire-grabbing and slotting mechanism 10 of the present invention;
[0045] Figure 8 This is a partially enlarged schematic diagram of the wire-grabbing and slotting mechanism 10 of the present invention;
[0046] Figure 9 This is a three-dimensional structural schematic diagram of the dual-station rotary base 4 of the present invention;
[0047] Figure 10 This is a three-dimensional structural schematic diagram of the cable tray 5 of the present invention;
[0048] Figure 11This is a three-dimensional structural schematic diagram of the cable tray 5 of the present invention;
[0049] Figure 12 This is a schematic diagram of the structural relationship between the rotating inner sleeve conversion block 38, the connecting plate cover 39, the copper sleeve rotating intermediate sleeve 40, and the outer ring copper sleeve mounting sleeve 41 of the present invention.
[0050] Figure 13 This is a schematic diagram of the structural relationship between the rotating inner sleeve conversion block 38, the copper sleeve rotating intermediate sleeve 40, and the outer ring copper sleeve mounting sleeve 41 of the present invention.
[0051] Figure 14 This is a three-dimensional structural schematic diagram of the copper sleeve rotating intermediate sleeve 40 of the present invention;
[0052] Figure 15 This is a schematic diagram of the structural relationship between the rotating inner sleeve conversion block 38 and the inner ring limiting guide post 46 of the present invention;
[0053] Figure 16 This is a schematic diagram of the structural relationship between the rotating inner sleeve conversion block 38 and the outer ring copper sleeve mounting sleeve 41 of the present invention;
[0054] Figure 17 This is a three-dimensional structural schematic diagram of the dual-station rotary base 4 of the present invention;
[0055] Figure 18 This is a three-dimensional structural schematic diagram of the dual-station rotary base 4 of the present invention;
[0056] Figure 19 This is a three-dimensional structural schematic diagram of the wire take-up and ejection mechanism 57 of the present invention;
[0057] Figure 20 This is a three-dimensional structural schematic diagram of the wire take-up and ejection mechanism 57 of the present invention;
[0058] Figure 21 This is a schematic diagram of the structural relationship between the rotating column mounting plate 71, the ejector pin mounting plate 72, the ejector pin rear cover plate 73, and the take-up gear 74 of the present invention.
[0059] Figure 22 This is a three-dimensional structural schematic diagram of the take-up gear 74 of the present invention;
[0060] Figure 23 This is a schematic diagram of the structural relationship between the transition ring 75, the outer bearing mounting sleeve 76, and the ball screw support seat 77 of the present invention;
[0061] Figure 24 This is a three-dimensional structural schematic diagram of the outer bearing mounting sleeve 76 of the present invention;
[0062] Figure 25 This is a three-dimensional structural schematic diagram of the transition ring 75 of the present invention;
[0063] Figure 26 This is a three-dimensional structural schematic diagram of the transition ring 75 of the present invention;
[0064] Figure 27 This is a three-dimensional structural schematic diagram of the wire-grabbing mechanism 8 of the present invention;
[0065] Figure 28 This is a schematic diagram of the structural relationship between the pressing push plate 89 and the insert component of the present invention;
[0066] Figure 29 This is a schematic diagram of the structural relationship between the inner support sleeve connecting shaft 113, the inner support sleeve 114 and the insert component of the present invention;
[0067] Figure 30 This is a schematic diagram of the structural relationship between the inner support sleeve connecting shaft 113, the inner support sleeve 114 and the insert component of the present invention;
[0068] Figure 31 This is a three-dimensional structural schematic diagram of the insert disk 102 of the present invention;
[0069] Figure 32 This is a schematic diagram of the structural relationship between the insert plate 102 and the separate insert plate 108 of the present invention;
[0070] Figure 33 This is a schematic diagram of the structural relationship between the wire-clamping insert turntable 103 and the insert disk 102 of the present invention;
[0071] Figure 34 This is a schematic diagram of the structural relationship between the insert plate 102 and the clamping insert 107 of the present invention;
[0072] Figure 35 This is a schematic diagram of the structural relationship between the wire clip insert turntable 101 and the insert disc 102 of the present invention;
[0073] Figure 36 This is a three-dimensional structural schematic diagram of the clamping insert 107 of the present invention;
[0074] Figure 37 This is a three-dimensional structural schematic diagram of the separating insert 108 of the present invention;
[0075] Figure 38 This is a schematic diagram illustrating the structural relationship between the inner support sleeve connecting shaft 113, the inner support sleeve 114, and the pressure sleeve 115 of the present invention.
[0076] In the diagram: 1. Wire picking platform; 2. Wire insertion platform; 3. Wire picking component; 4. Dual-station rotary seat; 5. Wire insertion reel; 6. Robotic arm; 7. Wire gripping mechanism hoisting frame; 8. Wire gripping mechanism; 9. Bus cup mechanism; 10. Wire gripping and slotting mechanism; 11. Wire feeding frame; 12. Wire picking roller; 13. Lead screw slide rail one; 14. Vibrator; 15. Upper feeding block; 16. Separating roller; 17. Wire lifting head; 18. Cylinder one; 19. Lifting and separating block; 20. Cylinder two; 21. Wire hanging rod; 22. Dual-station rotary disc; 23. Cam divider; 24. Support base frame; 25. Mating through hole; 26. Support seat; 27. Cylinder three; 28. Tightening and positioning block; 29. Wire gripping and slotting mechanism mounting frame; 30. Cylinder four; 31. Slotting component mounting base plate; 32. Cylinder five; 33. Clip. 34. Claw cylinder, 35. Narrow clamping cover, 36. Rotating outer sleeve, 37. Rotating inner sleeve, 38. Rotating inner sleeve conversion block, 39. Connecting plate cover, 40. Copper sleeve rotating intermediate sleeve, 41. Outer ring copper sleeve mounting sleeve, 42. Rotating inner sleeve extension sleeve, 43. Fixed guide post, 44. Upper connecting transition baffle, 45. Mating through hole one, 46. Inner ring limiting guide post, 47. Pressure head, 48. Compression spring, 49. Through hole two, 50. Outer ring limiting sleeve guide post, 51. Inner ring baffle, 52. Mating through hole three, 53. Inner ring rotating copper sleeve, 54. Outer ring baffle, 55. Locking positioning block, 56. Take-up main rotating mechanism, 57. Take-up ejection mechanism, 58. Rising base, 59. Cylinder six, 60. Slider mounting base, 61. Servo motor one, 62. Double-headed rotating column block one, 63. Transmission device 63. Hole 64. Bottom panel 65. Lifting plate 66. Cylinder 7 67. Servo motor 2 68. Servo motor 3 69. Top fixing plate 60. Lifting guide post 70. Rotating column mounting plate 71. Ejector pin mounting plate 72. Ejector pin rear cover plate 73. Take-up gear 74. Transition ring 75. Outer bearing mounting sleeve 76. Ball screw support seat 77. Take-up ejector screw 78. Screw nut 79. Reinforcing column 80. Rotating column 81. Take-up pin 82. Matching rotating column 83. Annular through hole group 1 84. Annular through hole group 2 85. Ejector pin 86. Annular cable management groove 87. Moving support plate 88. Lowering push plate 89. Cable pressing plate mounting plate 90. Cylinder 8 91. Cylinder 9 92. Screw guide rail structure Component 93, Sliding spindle 94, Linear bearing I 95, Cylinder X 96, Insert support rod 97, Linear bearing II 98, Cylinder XI 99, Upper insert plate cover 100, Wire clamping insert turntable I 101, Insert plate 102, Wire clamping insert turntable II 103, Lower insert plate cover 104, Tightening insert limiting groove group 105, Separating insert limiting groove group 106, Tightening insert 107, Separating insert 108, Column groove 109, Limiting notch 110, Lug 111, Annular stroke guide groove group 112, Inner support sleeve connecting shaft 113, Inner support sleeve 114, Wire pressing sleeve 115, Insert limiting groove 116, Insert limiting block 117, Transition insert 118, Flow line rail 119, Insert fixing groove 120. Detailed Implementation
[0077] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0078] See Figures 1-38 A preferred embodiment of the present invention provides a cable management component for an automatic cable insertion machine, comprising:
[0079] The cable taking platform 1 and the cable insertion platform 2 are provided. The cable taking platform 1 is located on the side of the cable insertion platform 2. The cable taking platform 1 is provided with at least one set of cable taking components 3. The cable insertion platform 2 is provided with a double-station rotary seat 4. At least two cable insertion reels 5 are movably arranged on the cable insertion platform 2 through the double-station rotary seat 4. At least one set of robotic arms 6 is provided between the cable taking platform 1 and the cable insertion platform 2. The cable insertion platform 2 is provided with a cable gripping mechanism 8 that cooperates with the two cable insertion reels 5 through a cable gripping mechanism lifting frame 7. The cable insertion platform 2 is also provided with a bus cup mechanism 9 that cooperates with the cable gripping mechanism 8.
[0080] The wire taking platform 1 and the wire insertion platform 2 are connected by a robotic arm 6. The copper flat wire is delivered to the robotic arm 6 via the wire taking component 3. The robotic arm 6 extracts the copper flat wire and delivers it to the dual-station rotary seat 4. The dual-station rotary seat 4 is also equipped with a wire gripping and slotting mechanism 10 that cooperates with two wire insertion reels 5. The wire gripping and slotting mechanism 10 grabs the copper flat wire from the robotic arm 6 and inserts it into the corresponding wire insertion reel 5. The wire insertion reel 5, in cooperation with the dual-station rotary seat 4, gathers and organizes the copper flat wire. The wire gripping mechanism 8 grabs the gathered and organized copper flat wire from the wire insertion reel 5 and delivers it to the bus cup mechanism 9.
[0081] Preferred,
[0082] Each wire-taking component 3 includes a wire-in frame 11 and at least one wire-feeding module 12;
[0083] The upper end of the wire inlet frame 11 has a wire take-up roller 13 that cooperates with the wire feeding module 12. The lower end of the wire inlet frame 11 is slidably mounted on the lead screw slide rail 14 via a slider. The wire inlet frame 11 is mounted on the wire take-up platform 1 via the lead screw slide rail 14. The height of the end of the wire take-up roller 13 facing the wire feeding module 12 is lower than the height of the other end of the wire take-up roller 13.
[0084] The wire feeding module 12 includes a vibrator 15, an upper feeding block 16, a separating roller 17, and a lifting head 18. The lower end of the vibrator 15 is fixedly mounted on the wire taking platform 1. The upper feeding block 16 is fixedly mounted on the upper end of the vibrator 15 via a mounting block, and the end of the wire taking roller 13 is located above the upper feeding block 16. A lifting separating block 20 is provided between the upper feeding block 16 and the separating roller 17 via a cylinder 19. The lifting head 18 is provided on the wire taking platform 1 via a cylinder 21. The end of the lifting head 18 has a hanging rod 22 that cooperates with the separating roller 17. The separating roller 17 is fixedly mounted on the wire taking platform 1 via a mounting block. The height of the end of the separating roller 17 facing the hanging rod 22 is lower than the height of the end of the separating roller 17 facing the lifting separating block 20. In use, the external robotic arm continuously grabs copper flat wires and hangs them on the wire-taking roller 13. Under the action of gravity, the copper flat wires continuously slide down and stack on the upper feeding block 16. Through the operation of the vibrator 15, the copper flat wires move forward. When the lifting separation block 20 rises, it can lift a single copper flat wire, hang it on the separation roller 17, and let it slide down to the hanging rod 22. At this time, the hanging rod 22 drives the single copper flat wire to rise. The gripper of the robotic arm 6 can then grab the lower end of the copper flat wire and transport it to the dual-station rotary seat 4. The wire feeding module 12 can not only receive a large number of copper flat wires, but also separate single copper flat wires for the robotic arm 6 to grab at the same time.
[0085] Preferably, the dual-station rotary table 4 includes a dual-station rotary disk 23 and a cam divider 24 arranged vertically.
[0086] The dual-station rotary table 23 is connected to the drive end of the cam divider 24. The lower end of the cam divider 24 is fixedly mounted on the wire insertion platform 2. The dual-station rotary table 4 also includes at least two support frames 25, both of which are fixedly mounted on the wire insertion platform 2 and cooperate with the dual-station rotary table 23. The cam divider 24 can drive the dual-station rotary table 23 to rotate. While the dual-station rotary table 23 is rotating, it can drive the two wire insertion reels 5 to achieve the purpose of exchanging positions.
[0087] The body of the dual-station rotary disk 23 has at least two mating through holes 26 for assembling the wire insertion reel 5. A support base 27 is fixedly installed between the two mating through holes 26 on the body of the dual-station rotary disk 23. Two cylinders 28 that mate with the wire insertion reel 5 are fixedly installed on the body of the support base 27. Each cylinder 28 has a fixedly connected clamping and positioning block 29 that mates with the wire insertion reel 5 at its drive end.
[0088] The wire grabbing and slotting mechanism 10 is fixedly installed on the support base 27. The lower end of the support base 27 is fixedly connected to the transition support base 30. The transition support base 30 passes through the dual-station rotary disk 23 and the cam divider 24 and is fixedly installed on the wire insertion platform 2.
[0089] Preferred,
[0090] The wire grabbing and slotting mechanism 10 includes a wire grabbing and slotting mechanism mounting frame 30, a cylinder 31, a slotting component mounting base plate 32, and slotting components. The wire grabbing and slotting mechanism 10 is fixedly mounted on the support base 27 via the wire grabbing and slotting mechanism mounting frame 30. At least one set of slotting components is fixedly mounted on the slotting component mounting base plate 32. The slotting components can cooperate with the wire insertion reel 5.
[0091] The mounting base plate 32 of the slotting component is fixedly installed on the drive end of cylinder 4 31. Each set of slotting components includes cylinder 5 33 and a claw cylinder 34. The claw cylinder 34 can clamp the copper flat wire delivered by the robotic arm 6 to the dual-station rotary seat 4. The drive end of cylinder 5 33 is fixedly equipped with a pressing narrow cover 35 located on the side of the claw cylinder 34. The pressing narrow cover 35 can press the copper flat wire from top to bottom, pressing the copper flat wire into the corresponding insertion reel 5. Through the wire gripping and slotting mechanism 10, each copper flat wire can be reliably inserted into the corresponding insertion reel 5, achieving the most basic fixation and straightening of each copper flat wire.
[0092] Preferred,
[0093] The cable tray 5 includes a rotating outer sleeve 36, a rotating inner sleeve 37, a rotating inner sleeve conversion block 38, a connecting plate cover 39, a copper sleeve rotating intermediate sleeve 40, and an outer ring copper sleeve mounting sleeve 41. The cable tray 5 is installed on the dual-station rotary disk 23 through the cooperation of the outer ring copper sleeve mounting sleeve 41 with the mating through hole 26.
[0094] The rotating inner sleeve 37 is fixedly mounted on the rotating inner sleeve conversion block 38 via the rotating inner sleeve extension sleeve 42. The rotating outer sleeve 36 is fixedly connected to the upper connecting transition baffle 44 via the fixed guide post 43, and is fixedly mounted on the copper sleeve rotating intermediate sleeve 40 via the upper connecting transition baffle 44. That is, the rotating inner sleeve conversion block 38 can drive the rotating inner sleeve 37 to rotate, and the copper sleeve rotating intermediate sleeve 40 can drive the rotating outer sleeve 36 to rotate. The rotating inner sleeve conversion block 38 and the copper sleeve rotating intermediate sleeve 40 achieve transmission through the connecting plate cover plate 39. The rotating inner sleeve conversion block 38 has at least two mating through holes 45 evenly distributed along its circumference. At least two inner ring limiting guide posts 46 are respectively movably mounted in their corresponding mating through holes 45 via guide sleeves. Each inner ring limiting guide post 46 has a pressure head 47 at its lower end. A compression spring 48 is mounted between the lower end face of the rotating inner sleeve conversion block 38 and the pressure head 47. The upper end of each inner ring limiting guide post 46 is exposed through the mating through hole 45 and... The copper sleeve is fixedly connected to the connecting plate cover 39 by screws. The body of the rotating intermediate sleeve 40 has at least two mating through holes 49 along the circumference. At least two outer ring limiting sleeve guide posts 50 are respectively installed in the corresponding mating through holes 49 through the guide sleeves. The upper end of each outer ring limiting sleeve guide post 50 is fixedly connected to the connecting plate cover 39 by screws. The lower end of the rotating inner sleeve conversion block 38 is fixedly installed with an inner ring baffle 51 by screws. The inner ring baffle 51 has at least two mating through holes 55 along the circumference. 2. Each inner ring limiting guide post 46 has a pressure head 47 that can be exposed from the mating through hole 3 52. There is an inner ring rotating copper sleeve 53 between the rotating inner sleeve conversion block 38 and the copper sleeve rotating intermediate sleeve 40. The lower end of the copper sleeve rotating intermediate sleeve 40 is fixedly installed with an outer ring baffle 54 by screws. There is an outer ring rotating copper sleeve 55 between the copper sleeve rotating intermediate sleeve 40 and the outer ring copper sleeve mounting sleeve 41. The side of the copper sleeve rotating intermediate sleeve 40 is fixedly installed with a locking positioning block 55 that cooperates with the top positioning block 29.
[0095] Each cable reel 5 has a rotating outer sleeve 36 and a rotating inner sleeve 37 that can rotate simultaneously or rotate independently after separation. This can be achieved simply by the cooperation of the connecting plate cover 39 with the inner ring limiting guide post 46, the pressure head 47, the compression spring 48, and the outer ring limiting sleeve guide post 50. When the connecting plate cover 39 is attached to the copper sleeve rotating intermediate sleeve 40, the outer ring limiting sleeve guide post 50 set on the connecting plate cover 39 can be inserted into the matching through hole 2 49. At this time, the rotating inner sleeve conversion block 38 can drive the copper sleeve rotating intermediate sleeve 40 to rotate simultaneously, thereby realizing the simultaneous rotation of the rotating outer sleeve 36 and the rotating inner sleeve 37. When the pressure head 47 is pressed, the inner ring limiting guide post 46 will lift the connecting plate cover 39, and the outer ring limiting sleeve guide post 50 will disengage from the matching through hole 2 49, thereby realizing the independent rotation of the rotating inner sleeve 37.
[0096] The cable insertion platform 2 is located on both sides of the cam divider 24 and is also fixedly equipped with a cable take-up rotation mechanism 56 and a cable take-up ejection mechanism 57 that cooperate with the two cable insert reels 5 respectively.
[0097] Preferred,
[0098] The take-up rotation mechanism 56 and the take-up ejection mechanism 57 are located below the dual-station rotary disk 23 and are respectively arranged on both sides of the cam divider 24;
[0099] The take-up rotation mechanism 56 includes a rising base 58, a cylinder 59, a slider mounting base 60, a servo motor 61, and a double-headed rotating block 62. The take-up rotation mechanism 56 is fixedly mounted on the cable insertion platform 2 via the rising base 58. The slider mounting base 60 is slidably mounted on the rising base 58 via a slide rail, and its drive end is connected to the cylinder 59. The double-headed rotating block 62 is fixedly mounted on the slider mounting base 60, and its drive end is connected to the cylinder 59. The rotating inner sleeve conversion block 38 has two openings in its body. A transmission fitting hole 63 is provided to cooperate with the double-headed rotating column 62; the double-headed rotating column 62 can be inserted into the transmission fitting hole 63. When the double-headed rotating column 62 rotates, the rotating outer sleeve 36 and the rotating inner sleeve 37 can rotate simultaneously. At this time, in conjunction with the wire gripping and slotting mechanism 10, each copper flat wire can be initially inserted into the wire insertion reel 5 to achieve initial fixation (one leg of each copper flat wire is inserted into the annular fitting through hole group 84 of the rotating inner sleeve 37, and the other leg is inserted into the annular wire management groove 87 of the rotating outer sleeve 36).
[0100] The cable take-up and ejection mechanism 57 includes a bottom panel 64, a lifting plate 65, a cylinder 66, a servo motor 67, and a servo motor 68. The cable take-up and ejection mechanism 57 is fixedly mounted on the cable insertion platform 2 via the bottom panel 64. The cylinder 66, servo motor 67, and servo motor 68 are all mounted on the lifting plate 65. It also has a top fixing plate 69. The bottom panel 64 and the top fixing plate 69 are fixedly connected by a lifting guide post 70 passing through the lifting plate 65. Two cylinders 66 are respectively located at both ends of the lifting plate 65, and the drive end of each cylinder 66 is connected to the cable insertion platform 2. Cylinder 766 drives the lifting plate 65 to move vertically between the bottom panel 64 and the top fixed plate 69. The take-up ejection mechanism 57 also includes a rotating column mounting plate 71, a pin mounting plate 72, a pin rear cover plate 73, a take-up gear 74, a transition ring 75, and an outer bearing mounting sleeve 76 arranged from top to bottom. The take-up ejection mechanism 57 is fixedly mounted on the insertion platform 2 via the outer bearing mounting sleeve 76. The ball screw support seat 77 is fixedly mounted in the cavity of the transition ring 75. The transition ring 75 is rotatably mounted in the cavity of the outer bearing mounting sleeve 76 via an angular contact ball bearing and a bearing washer. The take-up ejection screw 74... 8. Rotary mounting on ball screw support 77. Servo motor 67 is connected to take-up ejector screw 78 via synchronous belt. Ejector mounting plate 72 is fixedly mounted on ejector rear cover plate 73. Ejector rear cover plate 73 is also fixedly mounted with screw nut 79. Screw nut 79 is connected to take-up ejector screw 78. Several reinforcing columns 80 are evenly arranged circumferentially between rotating column mounting plate 71 and take-up gear 74. The upper end of each reinforcing column 80 is fixedly connected to rotating column mounting plate 71, and the lower end passes through ejector rear cover plate 73 and is fixedly connected to take-up gear 74. Several rotating columns 81 are evenly arranged circumferentially between the mounting plate 71 and the take-up gear 74. The upper end of each rotating column 81 is fixedly connected to the rotating column mounting plate 71, and the lower end passes through the ejector pin rear cover plate 73 and is fixedly connected to the take-up gear 74. A bearing is also provided between each rotating column 81 and the ejector pin rear cover plate 73. The take-up gear 74 and the take-up pinion 82 are connected to the servo motor 68 through a synchronous belt. The rotating column mounting plate 71 has two mating rotating columns 83 that mate with the transmission mating hole 63. The rotating column mounting plate 71 can also mate with the pressure head 47.
[0101] The rotating inner sleeve 37, the rotating inner sleeve conversion block 38, and the rotating inner sleeve extension sleeve 42 all have a group of annular through holes 84 evenly spaced circumferentially, that is, the rotating inner sleeve 37, the rotating inner sleeve conversion block 38, and the rotating inner sleeve extension sleeve 42 are connected vertically through the group of annular through holes 84. The rotating column mounting plate 71 and the ejector pin mounting plate 72 both have a group of annular through holes 85 evenly spaced circumferentially. Several ejector pins 86 are mounted on the take-up ejector mechanism 57 through their engagement with the group of annular through holes 85. The lower end of each ejector pin 86 passes through the ejector pin mounting plate 72 and abuts against the wire take-up ejector mechanism 57. The upper end of each ejector pin 86 protrudes through the rotating column mounting plate 71 and rests against the ejector pin rear cover plate 73. The upper end of each ejector pin 86 can also pass through the rotating inner sleeve conversion block 38 and the rotating inner sleeve extension sleeve 42 from bottom to top through the annular through hole group 84 and enter the annular through hole group 84 of the rotating inner sleeve 37. The upper end of the rotating inner sleeve 37 protrudes through the rotating outer sleeve 36. The sleeve body of the rotating outer sleeve 36 is located on the outer periphery of the rotating inner sleeve 37 and has an annular cable management groove 87 that mates with the annular through hole group 84. One end of the annular cable management groove 87 extends to the rotating inner sleeve 37.
[0102] The take-up mechanism 57 enables the outer sleeve 36 to remain stationary while the inner sleeve 37 rotates independently. The annular wire management groove 87 helps to gather and organize multiple copper flat wires. Specifically, the cylinder 66 drives the lifting plate 65 to move upward, at which point the rotating column mounting plate 71 contacts and pushes against the inner ring limiting guide post 46, thus separating the outer sleeve 36 from the inner sleeve 37. The servo motor 68 drives the take-up gear 74 to rotate together with the rotating column mounting plate 71. Through the cooperation of the rotating column 83 and the transmission hole 63, the rotating column mounting plate 71 can drive the inner sleeve 37 to rotate together.
[0103] Furthermore, the rotating column mounting plate 71 and the ejector pin mounting plate 72 are also equipped with ejector pins 86 that can push up the lower end of the copper flat wire. The ejector pins 86 can better achieve the action of gathering and sorting during the pushing process. The servo motor 67 drives the take-up ejector screw 78 to rotate, which in turn drives the ejector pin mounting plate 72 and the ejector pin rear cover plate 73 to rotate and move upward, helping the ejector pins 86 to push up.
[0104] Preferably, the wire gripping mechanism 8 includes a movable support plate 88, a lower push plate 89, a wire pressing plate mounting plate 90, a cylinder 8 91, and a cylinder 9 92, and also has a insert component that is in transmission cooperation with the cylinder 8 91 and the cylinder 9 92. The lower end of the movable support plate 88 is slidably mounted on the wire gripping mechanism lifting frame 7 through the cooperation of a slider and a guide rail. The wire gripping mechanism lifting frame 7 is provided with a screw guide rail component 93 for driving the movable support plate 88.
[0105] The sliding spindle 94 passes through the movable support plate 88 and is fixedly mounted on the lower push plate 89. The movable support plate 88 is slidably mounted on the sliding spindle 94 via a linear bearing 95. A cylinder 96 is fixedly mounted on the movable support plate 88, and its driving end is connected to the lower push plate 89. The upper end of the insert support rod 97 is connected to the lower push plate 89, and the lower end passes through the pressure plate mounting plate 90 and is connected to the insert component. The pressure plate mounting plate 90 is slidably mounted on the insert support rod 97 via a linear bearing 98. A cylinder 99 is also fixedly mounted on the lower push plate 89, and its driving end is connected to the pressure plate mounting plate 90.
[0106] The insert component includes, from top to bottom, an upper insert plate cover 100, a first insert plate turntable 101, an insert plate 102, a second insert plate turntable 103, and a lower insert plate cover 104. The upper end face of the insert plate 102 is uniformly provided with a set of clamping insert limiting grooves 105 along the circumferential direction, and the lower end face of the insert plate 102 is uniformly provided with a set of separating insert limiting grooves 106 along the circumferential direction. A number of clamping inserts 107 and separating inserts 108 are respectively disposed in their corresponding clamping insert limiting groove sets 105 and separating insert limiting groove sets 106. Each clamping insert 107 and separating insert 108 has a groove 109 for inserting and setting the travel guide post. Limiting notches 110 are formed at the upper and lower edges of the insert disk 102. The first and second wire-clamping insert turntables 101 and 103 are respectively fitted onto the upper and lower surfaces of the insert disk 102 and fixed to the insert disk 102 by the upper insert disk cover plate 100 and the lower insert disk cover plate 104, respectively. Both the first and second wire-clamping insert turntables 101 and 103 have lugs that expose the limiting notches 110. 11. Cylinder 8 91 and Cylinder 9 92 are fixedly mounted on both ends of the wire clamping plate 90. The drive end of Cylinder 8 91 is connected to the first wire clamping insert turntable 101 via lug 111, and the drive end of Cylinder 9 92 is connected to the second wire clamping insert turntable 103 via lug 111. Both the first wire clamping insert turntable 101 and the second wire clamping insert turntable 103 have annular stroke guide grooves 112 that cooperate with the stroke guide post. The insert component also includes an inner support sleeve connecting shaft 113 and an inner support sleeve 114. The upper end of the inner support sleeve connecting shaft 113 is fixed. The inner support sleeve 114 is fixedly installed on the lower push plate 89 and its lower end is fixedly connected to the inner support sleeve 114. The inner support sleeve 114 can extend into the inner cavity of the insert plate 102. There is also a wire pressing sleeve 115 between the inner support sleeve connecting shaft 113 and the inner support sleeve 114. The upper end of the wire pressing sleeve 115 is fixedly installed on the wire pressing plate mounting plate 90. Several insert limiting grooves 116 that cooperate with the pressing insert 107 and the separating insert 108 are evenly opened on the outer circumference of the inner support sleeve 114. The inner support sleeve 114 also has an insert limiting block 117 in each insert limiting groove 116.
[0107] After multiple copper flat wires are gathered and arranged into a ring, they can be picked up by the wire gripping mechanism 8 and sent to the bus cup mechanism 9. The bus cup mechanism 9 then transports them to the next step of the stator insertion process. The wire gripping mechanism 8 has a double-layer insert structure with a wire clamping insert turntable 101 and a wire clamping insert turntable 103. When the wire clamping insert turntable 101 rotates, it can drive the clamping insert 107 to move toward the inner support sleeve 114. At this time, the clamping insert 107 can clamp the copper flat wire onto the inner support sleeve 114 to achieve a fixing effect. When the wire clamping insert turntable 103 rotates, it can drive the separating insert 108 to move toward the inner support sleeve 114. Each separating insert 108 can be inserted into the gap between two adjacent copper flat wires to achieve the purpose of fixing left and right. In this way, all the copper flat wires will not be displaced during the movement and will not become loose.
[0108] Preferably, each clamping insert 107 has an insert fixing groove 120 at its front end for fixing the top wire insert.
[0109] Preferably, the take-up gear 74 has a transition insert 118, and the lower ends of the reinforcing column 80 and the rotating column 81 are fixedly connected to the transition insert 118.
[0110] Preferably, the bus cup mechanism 9 is slidably mounted on the wire insertion platform 2 via the assembly line rail 119 and is located below the wire gripping mechanism 8.
[0111] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A wire arranging component for an automatic wire inserting machine, comprising: a wire taking platform (1) and a wire inserting platform (2), characterized in that the wire taking platform (1) is located at the side of the wire inserting platform (2), at least one set of wire taking components (3) are arranged on the wire taking platform (1), a double-station rotary seat (4) is arranged on the wire inserting platform (2), at least two wire inserting reels (5) are movably arranged on the wire inserting platform (2) through the double-station rotary seat (4), at least one set of mechanical arms (6) are arranged between the wire taking platform (1) and the wire inserting platform (2), a wire grabbing mechanism (8) matched with the two wire inserting reels (5) is arranged on the wire inserting platform (2) through a wire grabbing mechanism hoisting frame (7), and a bus cup mechanism (9) matched with the wire grabbing mechanism (8) is further arranged on the wire inserting platform (2); the wire taking platform (1) and the wire inserting platform (2) are connected through the mechanical arms (6), the copper flat wire is sent to the mechanical arms (6) through the wire taking components (3), the copper flat wire is sent to the double-station rotary seat (4) by the mechanical arms (6), a wire grabbing and slotting mechanism (10) matched with the two wire inserting reels (5) is further arranged on the double-station rotary seat (4), the copper flat wire is grabbed from the mechanical arms (6) and inserted into the wire inserting reel (5) matched therewith, the copper flat wire is arranged and collected through the cooperation of the wire inserting reel (5) and the double-station rotary seat (4), and the copper flat wire arranged and collected is grabbed from the wire inserting reel (5) by the wire grabbing mechanism (8) and sent to the bus cup mechanism (9); the wire inserting reel (5) comprises a rotary outer sleeve (36), a rotary inner sleeve (37), a rotary inner sleeve conversion block (38), a connecting plate cover plate (39), a copper sleeve rotating intermediate sleeve (40), and an outer ring copper sleeve mounting sleeve (41), the wire inserting reel (5) is arranged on the double-station rotary disc (23) through the cooperation of the outer ring copper sleeve mounting sleeve (41) and the matched through hole (26). The rotating inner sleeve (37) is fixedly arranged on the rotating inner sleeve conversion block (38) through the rotating inner sleeve extension sleeve (42), the rotating outer sleeve (36) is fixedly connected with the upper connecting transition baffle (44) through the fixed guide column (43) and is fixedly arranged on the copper sleeve rotating intermediate sleeve (40) through the upper connecting transition baffle (44), that is, the rotating inner sleeve conversion block (38) can drive the rotating inner sleeve (37) to rotate, the copper sleeve rotating intermediate sleeve (40) can drive the rotating outer sleeve (36) to rotate, the rotating inner sleeve conversion block (38) and the copper sleeve rotating intermediate sleeve (40) are transmissionally connected through the connecting plate cover plate (39), the block body of the rotating inner sleeve conversion block (38) is uniformly provided with at least two matching through holes one (45) in the circumferential direction, at least two inner circle limiting guide columns (46) are respectively movably arranged in the corresponding matching through holes one (45) through guide sleeves, the lower end of each inner circle limiting guide column (46) is provided with a pressure head (47), the column body of each inner circle limiting guide column (46) is movably arranged between the lower end face of the rotating inner sleeve conversion block (38) and the pressure head (47) and is provided with a compression spring (48), the upper end of each inner circle limiting guide column (46) can be exposed from the matching through hole one (45) and is fixedly connected with the connecting plate cover plate (39) through a screw, the sleeve body of the copper sleeve rotating intermediate sleeve (40) is provided with at least two matching through holes two (49) in the circumferential direction, at least two outer circle limiting sleeve guide columns (50) are respectively movably arranged in the corresponding matching through holes two (49) through guide sleeves, the upper end of each outer circle limiting sleeve guide column (50) is fixedly connected with the connecting plate cover plate (39) through a screw, the lower end of the rotating inner sleeve conversion block (38) is fixedly arranged with an inner circle baffle (51) through a screw, the inner circle baffle (51) is provided with at least two matching through holes three (52) in the circumferential direction, the pressure head (47) of each inner circle limiting guide column (46) can be exposed from the matching through hole three (52) matched therewith, the rotating inner sleeve conversion block (38) and the copper sleeve rotating intermediate sleeve (40) are provided with an inner circle rotating copper sleeve (53), the lower end of the copper sleeve rotating intermediate sleeve (40) is fixedly arranged with an outer circle baffle (54) through a screw, the copper sleeve rotating intermediate sleeve (40) and the outer circle copper sleeve mounting sleeve (41) are provided with an outer circle rotating copper sleeve, the side edge of the copper sleeve rotating intermediate sleeve (40) is fixedly arranged with a locking positioning block matched with the jacking positioning block (29); The plug wire platform (2) is further fixedly arranged with a wire collecting total rotating mechanism (56) and a wire collecting ejection mechanism (57) matched with two plug wire spools (5) on both sides of the cam divider (24).
2. The automatic plug wire machine wire arranging member according to claim 1, characterized in that: Each wire taking member (3) comprises a wire inlet frame (11) and at least one wire feeding module (12); The upper end of the incoming line frame (11) has a line taking roller (13) matched with the line feeding module (12), the lower end of the incoming line frame (11) is slidably arranged on the lead screw slide rail I (14), the incoming line frame (11) is arranged on the line taking platform (1) through the lead screw slide rail I (14), the end of the line taking roller (13) facing the line feeding module (12) is lower than the other end of the line taking roller (13); The line feeding module (12) comprises a vibrator (15), an upper feeding block (16), a separation roller (17) and a line lifting head (18), the lower end of the vibrator (15) is fixedly arranged on the line taking platform (1), the upper feeding block (16) is fixedly arranged on the upper end of the vibrator (15) through a connecting block, and the end of the line taking roller (13) is located above the upper feeding block (16), a lifting separation block (20) is movably arranged between the upper feeding block (16) and the separation roller (17) through a cylinder I (19), the line lifting head (18) is movably arranged on the line taking platform (1) through a cylinder II (21), and the end of the line lifting head (18) has a line hanging rod (22) matched with the separation roller (17), the separation roller (17) is fixedly arranged on the line taking platform (1) through a connecting block, and the end of the separation roller (17) facing the line hanging rod (22) is lower than the end of the separation roller (17) facing the lifting separation block (20).
3. The automatic crimping machine wire arranging member according to claim 1, characterized by: The double-station rotary seat (4) comprises a double-station rotary disc (23) and a cam divider (24) arranged in a vertical mode; The double-station rotary disc (23) is in transmission connection with the driving end of the cam divider (24), the lower end of the cam divider (24) is fixedly arranged on the wire inserting platform (2), and the double-station rotary seat (4) further comprises at least two supporting chassis (25), the two supporting chassis (25) are fixedly arranged on the wire inserting platform (2) and matched with the double-station rotary disc (23); The disc body of the double-station rotary disc (23) is provided with at least two matching through holes (26) for arranging the wire inserting reels (5), the disc body of the double-station rotary disc (23) is fixedly arranged with a supporting seat (27) between the two matching through holes (26), the seat body of the supporting seat (27) is fixedly arranged with two cylinder III (28) matched with the wire inserting reels (5), and the driving end of each cylinder III (28) is fixedly connected with a clamping positioning block (29) matched with the wire inserting reels (5); The wire grabbing and slotting mechanism (10) is fixedly arranged on the supporting seat (27), the lower end of the supporting seat (27) is fixedly connected with a transition supporting seat, the transition supporting seat passes through the double-station rotary disc (23) and the cam divider (24) and is fixedly arranged on the wire inserting platform (2).
4. The automatic wire inserting machine wire arranging component according to claim 1, characterized in that: The wire grabbing and slotting mechanism (10) comprises a wire grabbing and slotting mechanism mounting frame, a cylinder IV (31), a slotting component mounting bottom plate (32) and a slotting component, the wire grabbing and slotting mechanism (10) is fixedly arranged on the supporting seat (27) through the wire grabbing and slotting mechanism mounting frame, at least one group of slotting components is fixedly arranged on the slotting component mounting bottom plate (32), and the slotting component can be matched with the wire inserting reels (5). The slot-entering member mounting base (32) is fixedly mounted at the driving end of the fourth cylinder (31), each group of slot-entering members comprises a fifth cylinder (33) and a claw cylinder (34), the claw cylinder (34) can clamp the copper flat wire sent by the mechanical arm (6) to the double-station rotary seat (4), the driving end of the fifth cylinder (33) is fixedly mounted with a pressing narrow cover (35) located at the side of the claw cylinder (34), the pressing narrow cover (35) can press the copper flat wire from top to bottom, and the copper flat wire is pressed into the wire inserting reel (5) matched with the copper flat wire.
5. The wire arranging member for the automatic wire inserting machine according to claim 1, characterized in that: The take-up total rotating mechanism (56) and the take-up ejection mechanism (57) are located below the double-station rotary disc (23) and are respectively arranged at the two sides of the cam divider (24); The take-up total rotating mechanism (56) comprises a lifting base (58), a sixth cylinder (59), a sliding block mounting seat (60), a servo motor I (61) and a double-head rotating column block I (62), the take-up total rotating mechanism (56) is fixedly mounted on the wire inserting platform (2) through the lifting base (58), the sliding block mounting seat (60) is slidingly arranged on the lifting base (58) through a sliding rail and the driving end of the sixth cylinder (59) is drivingly connected to the sliding block mounting seat (60), the double-head rotating column block I (62) is fixedly mounted on the sliding block mounting seat (60) and the double-head rotating column block I (62) is drivingly connected to the driving end thereof, and the block body of the rotating inner sleeve conversion block (38) is provided with two transmission matching holes (63) matched with the double-head rotating column block I (62); The take-up ejection mechanism (57) includes a bottom panel (64), a lifting panel (65), a cylinder seven (66), a servo motor two (67) and a servo motor three (68), the take-up ejection mechanism (57) is fixedly arranged on the wire insertion platform (2) through the bottom panel (64), the cylinder seven (66), the servo motor two (67) and the servo motor three (68) are all arranged on the lifting panel (65), and the take-up ejection mechanism (57) further has a top fixing plate (69), the bottom panel (64) and the top fixing plate (69) are fixedly connected through a lifting guide column (70) penetrating through the lifting panel (65), two cylinder sevens (66) are respectively arranged at two ends of the lifting panel (65), and a driving end of each cylinder seven (66) is connected with the wire insertion platform (2), the two cylinder sevens (66) drive the lifting panel (65) to displace up and down between the bottom panel (64) and the top fixing plate (69), the take-up ejection mechanism (57) further includes a rotating column mounting disc (71) arranged from top to bottom, a thimble mounting plate (72), a thimble rear cover plate (73), a take-up large gear (74), a transition ring (75) and an outer bearing mounting sleeve (76), the take-up ejection mechanism (57) is fixedly arranged on the wire insertion platform (2) through the outer bearing mounting sleeve (76), a ball screw support seat (77) is fixedly arranged in a cavity of the transition ring (75), the transition ring (75) is rotatably arranged in a cavity of the outer bearing mounting sleeve (76) through an angular contact ball bearing and a bearing gasket, a take-up ejection screw (78) is rotatably arranged on the ball screw support seat (77), the servo motor two (67) is drivingly connected with the take-up ejection screw (78) through a synchronous belt, the thimble mounting plate (72) is fixedly arranged on the thimble rear cover plate (73), and a screw nut (79) is further fixedly arranged on the thimble rear cover plate (73), the screw nut (79) is drivingly connected with the take-up ejection screw (78), a plurality of reinforcing columns (80) are evenly arranged between the rotating column mounting disc (71) and the take-up large gear (74) in the circumferential direction, an upper end of each reinforcing column (80) is fixedly connected with the rotating column mounting disc (71), and a lower end of each reinforcing column (80) penetrates through the thimble rear cover plate (73) and is fixedly connected with the take-up large gear (74), a plurality of rotating columns (81) are further evenly arranged between the rotating column mounting disc (71) and the take-up large gear (74) in the circumferential direction, an upper end of each rotating column (81) is fixedly connected with the rotating column mounting disc (71), a lower end of each rotating column (81) penetrates through the thimble rear cover plate (73) and is fixedly connected with the take-up large gear (74), and a bearing is further arranged between each rotating column (81) and the thimble rear cover plate (73), the take-up large gear (74) is drivingly connected with the servo motor three (68) through a synchronous belt, a disc body of the rotating column mounting disc (71) is provided with two matched rotating columns (83) matched with the transmission matching holes (63), and the rotating column mounting disc (71) can be matched with the pressure receiving head (47); The rotating inner sleeve (37), the rotating inner sleeve conversion block (38) and the rotating inner sleeve extension sleeve (42) are provided with a plurality of annular matching through hole groups one (84) uniformly arranged in the circumferential direction, that is, the rotating inner sleeve (37), the rotating inner sleeve conversion block (38) and the rotating inner sleeve extension sleeve (42) are in communication through the annular matching through hole groups one (84), the rotating column mounting disc (71) and the thimble mounting plate (72) are provided with a plurality of annular matching through hole groups two (85) uniformly arranged in the circumferential direction, and a plurality of thimbles (86) are arranged on the take-up ejection mechanism (57) through cooperation with the annular matching through hole groups two (85). The lower end of each thimble (86) passes through the thimble mounting plate (72) and abuts against the thimble rear cover plate (73), and the upper end passes through the rotating column mounting disc (71) and is exposed. The upper end of each thimble (86) can also pass through the annular matching through hole groups one (84) from bottom to top, pass through the rotating inner sleeve conversion block (38) and the rotating inner sleeve extension sleeve (42), and enter the annular matching through hole groups one (84) in the rotating inner sleeve (37). The upper end of the rotating inner sleeve (37) passes through the rotating outer sleeve (36) and is exposed. The sleeve body of the rotating outer sleeve (36) is provided with an annular wire arrangement groove (87) on the outer periphery of the rotating inner sleeve (37) and cooperates with the annular matching through hole groups one (84). One end of the annular wire arrangement groove (87) extends to the rotating inner sleeve (37).
6. The automatic crimping machine wire arranging member according to claim 1, characterized by: The line grabbing mechanism (8) comprises a moving support plate (88), a pressing push plate (89), a wire pressing disc mounting plate (90), a cylinder eight (91), a cylinder nine (92), and a plug piece component in transmission cooperation with the cylinder eight (91) and the cylinder nine (92). The lower end of the moving support plate (88) is slidingly arranged on the line grabbing mechanism hoisting frame (7) through the cooperation of a sliding block and a guide rail. The line grabbing mechanism hoisting frame (7) is provided with a lead screw guide rail component (93) for driving the moving support plate (88); A sliding main shaft (94) is fixedly arranged on the pressing push plate (89) and passes through the moving support plate (88). The moving support plate (88) is slidingly arranged on the sliding main shaft (94) through a linear bearing one (95). The moving support plate (88) is fixedly provided with a cylinder ten (96), and the driving end of the cylinder ten (96) is connected with the pressing push plate (89). The upper end of a plug piece support rod (97) is connected with the pressing push plate (89), and the lower end passes through the wire pressing disc mounting plate (90) and is connected with the plug piece component. The wire pressing disc mounting plate (90) is slidingly arranged on the plug piece support rod (97) through a linear bearing two (98). The pressing push plate (89) is further provided with a cylinder eleven (99), and the driving end of the cylinder eleven (99) is connected with the wire pressing disc mounting plate (90). The insert piece component includes an upper insert piece disc cover plate (100), a wire clamping insert piece rotating disc I (101), an insert piece disc (102), a wire clamping insert piece rotating disc II (103) and a lower insert piece disc cover plate (104) arranged from top to bottom, the upper end surface of the insert piece disc (102) is uniformly provided with a top-tight insert piece limiting groove group (105) in the circumferential direction, the lower end surface of the insert piece disc (102) is uniformly provided with a separation insert piece limiting groove group (106) in the circumferential direction, a plurality of top-tight insert pieces (107) and separation insert pieces (108) are arranged in the corresponding top-tight insert piece limiting groove group (105) and separation insert piece limiting groove group (106) respectively, a column groove (109) for inserting and arranging a stroke guide column is arranged on each top-tight insert piece (107) and separation insert piece (108), a limiting notch (110) is oppositely arranged at the upper and lower edges of the insert piece disc (102), the wire clamping insert piece rotating disc I (101) and the wire clamping insert piece rotating disc II (103) are respectively arranged on the upper and lower surfaces of the insert piece disc (102) and are fixedly arranged on the insert piece disc (102) through the upper insert piece disc cover plate (100) and the lower insert piece disc cover plate (104), the wire clamping insert piece rotating disc I (101) and the wire clamping insert piece rotating disc II (103) both have lugs (111) exposed from the limiting notch (110), the air cylinder eight (91) and the air cylinder nine (92) are fixedly arranged at the two ends of the wire pressing disc mounting plate (90), the driving end of the air cylinder eight (91) is in transmission connection with the wire clamping insert piece rotating disc I (101) through the lug (111), the driving end of the air cylinder nine (92) is in transmission connection with the wire clamping insert piece rotating disc II (103) through the lug (111), the disc body of the wire clamping insert piece rotating disc I (101) and the wire clamping insert piece rotating disc II (103) is provided with an annular stroke guide groove group (112) matched with the stroke guide column, the insert piece component further includes an inner supporting sleeve connecting shaft (113) and an inner supporting sleeve (114), the upper end of the inner supporting sleeve connecting shaft (113) is fixedly arranged on the lower pressing push plate (89), the lower end is fixedly connected with the inner supporting sleeve (114), the inner supporting sleeve (114) can extend into the inner cavity of the insert piece disc (102), the inner supporting sleeve connecting shaft (113) and the inner supporting sleeve (114) further have a wire pressing sleeve (115) therebetween, the upper end of the wire pressing sleeve (115) is fixedly arranged on the wire pressing disc mounting plate (90), the sleeve body of the inner supporting sleeve (114) is uniformly provided with a plurality of insert piece limiting grooves (116) matched with the top-tight insert pieces (107) and the separation insert pieces (108) in the circumferential direction, the inner supporting sleeve (114) further has an insert piece limiting block (117) in each insert piece limiting groove (116).
7. The automatic crimping machine wire arranging member according to claim 6, characterized in that: The front end of each top-tight insert piece (107) is provided with an insert block fixed groove (120) for fixedly assembling a top wire insert block.
8. The automatic crimping machine wire arranging member according to claim 5, characterized by: The take-up large gear (74) has a transition insert block (118), the lower ends of the reinforcing stand (80) and the rotating column (81) are fixedly connected with the transition insert block (118).
9. The automatic crimping machine according to claim 1 or 6, wherein: The bus cup mechanism (9) is slidably arranged on the wire inserting platform (2) through the assembly line rail (119) and is located below the wire grabbing mechanism (8).
Citation Information
Patent Citations
Vertical double-station wire winding machine
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