Air conditioner pipeline pressing plate automatic assembly device

By designing an automatic assembly device for air conditioning pipe pressure plates, the device utilizes a detection head and a material feeding block to achieve automated positioning and assembly of the pipe pressure plates, solving the problem of low efficiency in existing technologies and improving assembly efficiency and accuracy.

CN116175123BActive Publication Date: 2025-12-23CHANGZHOU SHENGSHIDA AUTOMOBILE AIR CONDITIONING CO LTD
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Patent Information

Application Number
CN202310142977.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-21
Publication Date
2025-12-23
Estimated Expiration
2043-02-21

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to achieve automatic assembly of air conditioning pipe pressure plates, which requires manual or semi-automatic adjustment of position, resulting in low efficiency.

Method used

An automatic assembly device for air conditioning pipe pressure plates was designed, comprising an electrical control box, a feeding mechanism, and a picking mechanism. The device uses a detection head to detect the position of the pipe pressure plates and uses a material-picking block to achieve automated positioning and assembly, ensuring the accurate placement of the pipe pressure plates.

Benefits of technology

The system enables automated positioning and assembly of air conditioning pipe clamps, improving assembly efficiency and ensuring the accuracy and consistency of the pipe clamps.

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Abstract

The application discloses an automatic assembling device for air conditioner pipeline pressing plates, which comprises a machine body, wherein the machine body comprises an electric control box, a feeding mechanism and a material taking mechanism; a vibration disc is arranged at the center of the electric control box; the feeding mechanism comprises a chute, the chute is arranged in cooperation with a discharge port of the vibration disc, the chute is arranged above a top platform of the electric control box, an extension plate is arranged on one side of the chute, a thin air cylinder I is arranged above the chute, the output end of the thin air cylinder I faces the chute, the thin air cylinder I is fixedly connected with the extension plate, a clamping groove is arranged on the end of the chute away from the vibration disc, a thin air cylinder II is arranged on one side of the clamping groove, a detection head is fixedly arranged on the output end of the thin air cylinder II, the detection head faces the clamping groove, the thin air cylinder II is perpendicular to the side wall of the clamping groove, and the application has the characteristics of detecting the placing position of the pipeline pressing plate.
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Description

TECHNICAL FIELD

[0001] The present application relates to air conditioning pipe technology field, specifically to an automatic assembly device for air conditioning pipe pressing plate. BACKGROUND

[0002] The air conditioning pipe pressing plate is generally provided with two mounting holes, one large and one small, the large mounting hole is assembled with the air conditioning pipe sleeve, and the small mounting hole is used for fixing the air conditioning pipe. Due to the irregularity of the pipe pressing plate, the butt joint work of the pipe pressing plate and the air conditioning pipe is generally completed by manual work or by using semi-automatic equipment. The position of the pipe pressing plate needs to be manually adjusted in advance to ensure that the large and small mounting holes are placed correctly.

[0003] The efficiency of fully automatic equipment is much higher than that of manual work and semi-automatic equipment. Therefore, in order to realize automatic assembly of the air conditioning pipe pressing plate, it is necessary to fix the placement position of the pipe pressing plate and detect the accuracy of the placement of the pipe pressing plate. Consistency needs to be maintained for batch operation.

[0004] Therefore, it is necessary to provide an automatic assembly device for air conditioning pipe pressing plate to solve the above problems. SUMMARY

[0005] Based on the above problems existing in the prior art, the purpose of the embodiments of the present application is to provide an automatic assembly device for air conditioning pipe pressing plate.

[0006] The technical scheme adopted by the present application to solve its technical problems is: an automatic assembly device for air conditioning pipe pressing plate, comprising a machine body, the machine body comprises an electric control box, a feeding mechanism and a material taking mechanism, a vibration disc is installed at the center of the electric control box, the feeding mechanism comprises a chute, the chute is matched with the discharge port of the vibration disc, the chute is located above the top surface of the electric control box, an extension plate is installed on one side of the chute, a thin type air cylinder one is arranged above the chute, the output end of the thin type air cylinder one faces the chute, the thin type air cylinder one is fixedly connected with the extension plate, a clamping groove is arranged on the end of the chute away from the vibration disc, a thin type air cylinder two is arranged on one side of the clamping groove, a detection head is fixedly installed on the output end of the thin type air cylinder two, the detection head faces the clamping groove, the thin type air cylinder two is perpendicular to the side wall of the clamping groove, a support one is fixedly installed at the bottom of the thin type air cylinder two, and the support one is fixedly installed at the edge of the top surface of the electric control box.

[0007] Further, a fixing piece is arranged on the side of the clamping groove away from the thin type air cylinder two, a double shaft air cylinder one is arranged at the bottom of the fixing piece, the output end of the double shaft air cylinder one is fixedly connected with the fixing piece, the double shaft air cylinder one is arranged in parallel with the thin type air cylinder two, a guide rod air cylinder is arranged at the bottom of the double shaft air cylinder one, the output end of the guide rod air cylinder is fixedly connected with the double shaft air cylinder one and the clamping groove, and the guide rod air cylinder is perpendicular to the surface of the electric control box.

[0008] Further, one side of the guide rod cylinder is provided with a pen-shaped cylinder, the output end of the pen-shaped cylinder is fixedly connected with the guide rod cylinder, the pen-shaped cylinder is parallel with the table surface of the electric control box, a second support is fixedly installed on the outer wall of the pen-shaped cylinder, the second support is fixedly installed on the table surface of the electric control box, a chain is arranged below the pen-shaped cylinder, the chain is installed on the side wall of the electric control box, and one end of the chain is fixedly connected with the output end of the pen-shaped cylinder.

[0009] Further, one side of the guide rod cylinder is provided with a pen-shaped cylinder, the output end of the pen-shaped cylinder is fixedly connected with the guide rod cylinder, the pen-shaped cylinder is parallel with the table surface of the electric control box, a second support is fixedly installed on the outer wall of the pen-shaped cylinder, the second support is fixedly installed on the table surface of the electric control box, a chain is arranged below the pen-shaped cylinder, the chain is installed on the side wall of the electric control box, and one end of the chain is fixedly connected with the output end of the pen-shaped cylinder.

[0010] Further, the top table surface of the electric control box is square, the edge of the mounting support three is perpendicular to the edge of the mounting support one, the output end of the pen-shaped cylinder faces the edge of the mounting support three, the output end of the slide cylinder faces the edge of the mounting support one, a double-shaft cylinder two is fixedly installed on the output end of the slide cylinder, and the installation direction of the double-shaft cylinder two is perpendicular to the edge of the mounting support three of the electric control box.

[0011] Further, the side, away from the vibration disc, of the slide cylinder is provided with a discharge pipe, the discharge pipe is fixed with the table surface of the electric control box, the output end of the double-shaft cylinder two faces the discharge pipe, a matching block is fixedly installed on the output end, a double-shaft cylinder three is fixedly installed above the matching block, and a connecting piece is fixedly installed below the matching block, the installation direction of the double-shaft cylinder three is parallel to the double-shaft cylinder two, and the output end of the double-shaft cylinder three is away from the double-shaft cylinder two.

[0012] Further, the output end of the double-shaft cylinder three is fixedly installed with a stirring block, the stirring block faces the lower portion of the double-shaft cylinder three, the side, away from the double-shaft cylinder two, of the connecting piece is fixedly installed with a taking rod, and the taking rod faces the stirring block.

[0013] The air conditioner pipeline pressing plate automatic assembly device provided by the application has the advantages that the detection head can detect whether the pipeline pressing plate enters the clamping groove in a correct posture, if the pipeline pressing plate meets the standard, the stirring block drives the pipeline pressing plate to the assembly position to complete the work, if the pipeline pressing plate does not meet the standard, the stirring block does not start, and the pipeline pressing plate is put into the discharge pipe for recycling, the placement position of the pipeline pressing plate is detected in advance to help the pipeline pressing plate to be quickly assembled with the air conditioner pipeline, and the assembly efficiency is improved.

[0014] In addition to the objects, features, and advantages described above, the application has other objects, features, and advantages. The application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which form a part of this specification, are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification. The embodiments of these drawings are shown to explain the present application and are not intended to limit the present application in any manner.

[0016] In the drawings:

[0017] Figure 1 The overall structure of the present application is shown schematically;

[0018] Figure 2 The assembly structure of the detection pipeline pressing plate mounting hole of the present application is shown schematically;

[0019] Figure 3 The assembly structure of the collection pipeline pressing plate of the present application is shown schematically;

[0020] Figure 4 The overall structure of the present application is shown schematically; Figure 1 The local enlarged structure of area A in the present application is shown schematically;

[0021] Figure 5 The local enlarged structure of area B in the present application is shown schematically; Figure 2 The local enlarged structure of area B in the present application is shown schematically;

[0022] In the drawings, various reference signs are used:

[0023] 1, machine body; 2, electric control box; 3, vibration disc; 4, chain; 5, pen-shaped cylinder; 6, guide rod cylinder; 7, double-shaft cylinder one; 8, thin cylinder one; 9, clamping groove; 10, thin cylinder two; 11, detection head; 12, sliding groove; 13, fixing piece; 14, sliding table cylinder; 15, double-shaft cylinder two; 16, double-shaft cylinder three; 17, connecting piece; 18, material taking rod; 19, material stirring block; 20, discharge pipe. DETAILED DESCRIPTION

[0024] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0025] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should fall within the scope of protection of the present application.

[0026] As Figures 1-5As shown, the present application provides an air conditioner pipeline pressing plate automatic assembly device, the machine body 1 includes an electric control box 2, a feeding mechanism and a material taking mechanism, the center of the electric control box 2 is provided with a vibrating disc 3, the feeding mechanism includes a chute 12, the chute 12 is matched with the discharge port of the vibrating disc 3, the chute 12 is located above the top surface of the electric control box 2, one side of the chute 12 is provided with an extension plate, the top of the chute 12 is provided with a thin cylinder one 8, the output end of the thin cylinder one 8 faces the chute 12, the thin cylinder one 8 is fixedly connected with the extension plate, one end of the chute 12 away from the vibrating disc 3 is provided with a clamping groove 9, one side of the clamping groove 9 is provided with a thin cylinder two 10, the output end of the thin cylinder two 10 is fixedly provided with a detection head 11, the detection head 11 faces the clamping groove 9, the thin cylinder two 10 is perpendicular to the side wall of the clamping groove 9, the bottom of the thin cylinder two 10 is fixedly provided with a support one, and the support one is fixedly installed at the edge of the top surface of the electric control box 2.

[0027] One side of the clamping groove 9 away from the thin cylinder two 10 is provided with a fixing piece 13, the bottom of the fixing piece 13 is provided with a double-shaft cylinder one 7, the output end of the double-shaft cylinder one 7 is fixedly connected with the fixing piece 13, the double-shaft cylinder one 7 is parallelly arranged with the thin cylinder two 10, the bottom of the double-shaft cylinder one 7 is provided with a guide rod cylinder 6, the output end of the guide rod cylinder 6 is fixedly connected with the double-shaft cylinder one 7 and the clamping groove 9, the guide rod cylinder 6 is perpendicular to the surface of the electric control box 2, one side of the guide rod cylinder 6 is provided with a pen-shaped cylinder 5, the output end of the pen-shaped cylinder 5 is fixedly connected with the guide rod cylinder 6, the pen-shaped cylinder 5 is parallel to the surface of the electric control box 2, the outer wall of the pen-shaped cylinder 5 is fixedly provided with a support two, the support two is fixedly installed on the surface of the electric control box 2, the bottom of the pen-shaped cylinder 5 is provided with a chain 4, the outside of the chain 4 is matched with a mounting groove, one end of the chain 4 is fixedly connected with the mounting groove, the other end is fixedly connected with the output end of the pen-shaped cylinder 5, and the mounting groove is fixedly installed on the side wall of the electric control box 2.

[0028] One side of the vibrating disc 3 is provided with a sliding table cylinder 14, the bottom of the sliding table cylinder 14 is fixedly provided with a support three, the support three is fixedly installed at the edge of the surface of the electric control box 2, the sliding table cylinder 14 is parallel to the edge of the installation support three of the electric control box 2, the top surface of the electric control box 2 is square, the edge of the installation support three is perpendicular to the edge of the installation support one, and the output end of the pen-shaped cylinder 5 faces the edge of the installation support three, the output end of the sliding table cylinder 14 faces the edge of the installation support one, the output end of the sliding table cylinder 14 is fixedly provided with a double-shaft cylinder two 15, and the installation direction of the double-shaft cylinder two 15 is perpendicular to the edge of the installation support three of the electric control box 2.

[0029] The slide cylinder 14 is provided with a discharge pipe 20 away from the vibration disc 3, the discharge pipe 20 is fixed with the table top of the electric control box 2, the output end of the double-shaft cylinder two 15 faces the discharge pipe 20, and the output end is fixedly installed with a matching block, the upper side of the matching block is fixedly installed with a double-shaft cylinder three 16, and the lower side is fixedly installed with a connecting piece 17, the installation direction of the double-shaft cylinder three 16 is parallel to the double-shaft cylinder two 15, the output end of the double-shaft cylinder three 16 is away from the double-shaft cylinder two 15, the output end of the double-shaft cylinder three 16 is fixedly installed with a stirring block 19, the stirring block 19 faces the lower side of the double-shaft cylinder three 16, the connecting piece 17 is fixedly installed with a taking rod 18 away from the double-shaft cylinder two 15, the taking rod 18 faces the stirring block 19, the stirring block 19 is provided with a insertion hole, the hole diameter of the insertion hole is matched with the taking rod 18, and the insertion hole is arranged at a position corresponding to the taking rod 18.

[0030] In the embodiment: after the machine body 1 is started, the electric control system in the electric control box 2 controls the overall operation of the machine body 1, the vibration disc 3 starts to vibrate and discharge, the pipe pressing plate orderly enters the slide groove 12, until the single pipe pressing plate enters the clamping groove 9, the thin cylinder one 8 is started, the pipe pressing plate in the slide groove 12 is pressed, and the vibration disc 3 stops vibrating, so that the pipe pressing plate in the slide groove 12 can be fixed, and the pipe pressing plate in the clamping groove 9 is prevented from being dislocated due to inertia. The pipe pressing plate is provided with mounting holes at both ends, in order to meet the assembly requirement, the mounting holes are large and small, in order to cooperate with the subsequent equipment to smoothly take out the pipe pressing plate and install, when the pipe pressing plate enters the clamping groove 9, the position of the small mounting hole should correspond to the detection head 11 of the output end of the thin cylinder two 10, please refer to Figure 4 、 5 The space is arranged on both sides of the clamping groove 9, the mounting hole is exposed, the movement interference is prevented, the double-shaft cylinder one 7 is started to push the fixing piece 13 close to the clamping groove 9, and the pressing block above the fixing piece 13 presses the pipe pressing plate, the thin cylinder two 10 is started, and the detection head 11 is stretched out.

[0031] If the position of the pipeline pressing plate entering the clamping groove 9 is correct, the hole diameter of the small mounting hole is smaller than the width of the detection head 11, so the detection head 11 cannot pass through the small mounting hole, and the control system in the electric control box 2 detects that the extension length of the thin cylinder two 10 meets the requirements, so the thin cylinder two 10 is reset, the guide rod cylinder 6 is started, the double shaft cylinder one 7 and the clamping groove 9 are pulled down, the pen-shaped cylinder 5 is started, the guide rod cylinder 6 is pushed to move towards the direction of the sliding table cylinder 14, the chain 4 plays a guiding role, the pen-shaped cylinder 5 pushes, at the same time, the double shaft cylinder two 15 is started to recover the output end, the connecting piece 17 and the double shaft cylinder three 16 move together, the output end of the double shaft cylinder three 16 makes the insertion hole of the material pushing block 19 cooperate with the material taking rod 18, the material taking rod 18 penetrates through the material pushing block 19, the sliding table cylinder 14 is started to drive the material taking rod 18 to the specified position, then the guide rod cylinder 6 moves to the specified position, the output end is extended to lift the clamping groove 9 and the double shaft cylinder one 7, at this time, the mounting hole of the pipeline pressing plate on the clamping groove 9 is located in front of the end of the material taking rod 18, at this time, the double shaft cylinder two 15 is started to extend the output end forward, drive the material taking rod 18 to penetrate through the mounting hole, at this time, the double shaft cylinder one 7 is started to recover the output end, drive the fixing piece 13 to separate from the pipeline pressing plate, the guide rod cylinder 6 recovers the output end, so that the pipeline pressing plate separates from the clamping groove 9, then the pen-shaped cylinder 5 is reset, then the guide rod cylinder 6 is reset, the clamping groove 9 is reset, the double shaft cylinder three 16 is started to drive the material pushing block 19, the material pushing block 19 pushes the pipeline pressing plate on the material taking rod 18, and the external assembly equipment is connected with the material taking rod 18 to complete the assembly of the pipeline pressing plate.

[0032] If the position of the pipeline pressing plate entering the clamping groove 9 is incorrect, the large mounting hole corresponds to the detection head 11, the width of the detection head 11 is smaller than the hole diameter of the large mounting hole, the detection head 11 can pass through the large mounting hole, at this time, the electric control system obtains a signal, the previous steps of the material taking rod 18 are unchanged, after the material taking rod 18 takes the material, the sliding table cylinder 14 drives the material taking rod 18 to the pipe opening of the discharging pipe 20, one end of the pipeline pressing plate is hung on the material taking rod 18, and the other end is in the pipe opening of the discharging pipe 20, the double shaft cylinder two 15 recovers the output end, the material taking rod 18 is recovered, one end of the pipeline pressing plate is in the pipe opening of the discharging pipe 20, and gradually separates from the material taking rod 18, the pipeline pressing plate enters the recovery bin with the discharging pipe 20, and then is put into the vibration disc 3 again.

[0033] The above only describes the preferred embodiments of the present application and is not used to limit the present application. Those skilled in the art can make various changes and modifications to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic assembly device for air conditioning pipe pressure plates, comprising a body (1), characterized in that: The machine body (1) includes an electrical control box (2), a feeding mechanism, and a material handling mechanism. A vibrating plate (3) is installed at the center of the electrical control box (2). The feeding mechanism includes a slide (12), which is installed in conjunction with the discharge port of the vibrating plate (3). The slide (12) is located above the top platform of the electrical control box (2). An extension plate is installed on one side of the slide (12). A thin cylinder (8) is installed above the slide (12). The output end of the thin cylinder (8) faces the slide (12). Cylinder 1 (8) is fixedly connected to the extension plate. The end of the slide groove (12) away from the vibrating plate (3) is fitted with a clamping groove (9). A thin cylinder 2 (10) is provided on one side of the clamping groove (9). A detection head (11) is fixedly installed at the output end of the thin cylinder 2 (10). The detection head (11) faces the clamping groove (9). The thin cylinder 2 (10) is perpendicular to the side wall of the clamping groove (9). A bracket 1 is fixedly installed at the bottom of the thin cylinder 2 (10). The bracket 1 is fixedly installed at the edge of the top table of the electrical control box (2). A slide cylinder (14) is provided on one side of the vibratory plate (3). The output end of the slide cylinder (14) is fixedly installed with a double-shaft cylinder (15). The slide cylinder (14) is provided with a discharge pipe (20) on the side away from the vibrating plate (3). The discharge pipe (20) is fixed to the table surface of the electrical control box (2). The output end of the second dual-axis cylinder (15) faces the discharge pipe (20), and a mating block is fixedly installed at the output end. The third dual-axis cylinder (16) is fixedly installed above the mating block, and a connector (17) is fixedly installed below it. The installation direction of the third dual-axis cylinder (16) is parallel to that of the second dual-axis cylinder (15). The output end of the third dual-axis cylinder (16) is away from the second dual-axis cylinder (15). A material-picking block (19) is fixedly installed at the output end of the third dual-axis cylinder (16). The material-picking block (19) faces downwards from the third dual-axis cylinder (16). A material-picking rod (18) is fixedly installed on the side of the connector (17) away from the second dual-axis cylinder (15). The material-picking rod (18) faces the material-picking block (19).

2. The automatic assembly device for air conditioning pipe pressure plates according to claim 1, characterized in that: A fixing member (13) is attached to the side of the clamping groove (9) away from the thin cylinder two (10). A double-axis cylinder one (7) is provided at the bottom of the fixing member (13). The output end of the double-axis cylinder one (7) is fixedly connected to the fixing member (13). The double-axis cylinder one (7) is arranged parallel to the thin cylinder two (10). A guide rod cylinder (6) is provided at the bottom of the double-axis cylinder one (7). The output end of the guide rod cylinder (6) is fixedly connected to the double-axis cylinder one (7) and the clamping groove (9). The guide rod cylinder (6) is perpendicular to the table surface of the electrical control box (2).

3. The automatic assembly device for air conditioning pipe pressure plates according to claim 2, characterized in that: A pen-shaped cylinder (5) is provided on one side of the guide rod cylinder (6). The output end of the pen-shaped cylinder (5) is fixedly connected to the guide rod cylinder (6). The pen-shaped cylinder (5) is parallel to the table surface of the electrical control box (2). A bracket two is fixedly installed on the outer wall of the pen-shaped cylinder (5). The bracket two is fixedly installed on the table surface of the electrical control box (2). A chain (4) is provided below the pen-shaped cylinder (5). The chain (4) is installed on the side wall of the electrical control box (2). One end of the chain (4) is fixedly connected to the output end of the pen-shaped cylinder (5).

4. The automatic assembly device for air conditioning pipe pressure plates according to claim 3, characterized in that: A bracket three is fixedly installed below the slide cylinder (14). The bracket three is fixedly installed at the edge of the table surface of the electrical control box (2). The slide cylinder (14) and the edge of the bracket three installed in the electrical control box (2) are parallel.

5. The automatic assembly device for air conditioning pipe pressure plates according to claim 4, characterized in that: The top surface of the electrical control box (2) is square. The edge of the mounting bracket three is perpendicular to the edge of the mounting bracket one, and the output end of the pen-shaped cylinder (5) faces the edge of the mounting bracket three. The output end of the slide cylinder (14) faces the edge of the mounting bracket one. The installation direction of the dual-axis cylinder two (15) is perpendicular to the edge of the mounting bracket three of the electrical control box (2).

Citation Information

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