A packaging device for emulsion explosive rolls
Through the combination of hydraulic cylinder and rising filling mechanism, the problems of material drop and air injection during the filling process of emulsified explosives are solved, and efficient material filling and improved explosion effect are achieved.
Patent Information
- Application Number
- CN202310352171.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2043-04-04
AI Technical Summary
In the prior art, during the filling process of emulsified explosives, the distance of emulsified explosives moves downward is relatively large, which can easily affect the composition ratio and charge density, resulting in a reduction in the explosion effect, and there are gaps that affect the charge density.
By designing a packaging equipment for emulsified explosive rolls, the hydraulic cylinder drives the filling cylinder to move vertically, and the filling cylinder moves upwards through the rising filling mechanism to achieve efficient filling of materials and avoid air injection.
It effectively reduces the drop height during material filling, prevents air injection, and improves the charge density and explosion effect.
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Figure CN116176979B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of explosive charging machines, in particular to a packaging device for emulsion explosive rolls. Background Art
[0002] Emulsion explosives are formed by using emulsifiers to evenly disperse droplets of oxidant salt aqueous solution in an oil phase continuous medium containing porous materials such as dispersed bubbles or hollow glass microspheres to form an oil-in-water type emulsion explosive. Emulsion explosives have high density, high detonation velocity, high intensity, good water resistance, small critical diameter, good initiation sensitivity, and detonator sensitivity in small diameters. They usually do not use pyrotechnics as sensitizers, and are safe to produce with less pollution. At present, many varieties have been developed, including open-pit emulsion explosives for open-pit mines, rock-type emulsion explosives for medium-hard rock blasting, and permissible emulsion explosives for underground coal mines, as well as small-diameter, low-detonation-velocity emulsion explosives for smooth surface blasting. Emulsion explosives are now widely used in various civil blasting operations, and their superiority is more evident in water- and humid blasting situations.
[0003] The prior art discloses some patent documents related to the field of explosive charging machines. A Chinese invention with application number CN201010250355.8 discloses an automatic packaging machine for emulsion explosive rolls, which includes a frame, a quantitative filling device, a film placing device, a sheet film tube former, a vertical welding device, and a horizontal welding device. The quantitative filling device, the film placing device, the sheet film tube former, the vertical welding device, and the horizontal welding device are respectively installed on the frame. The film placing device includes a film placing rack and a film placing mechanism. The film placing rack is installed on the frame, and the film placing mechanism is installed on the inner side of the frame; the sheet film tube former is sleeved on the discharge pipe; the vertical welding device is installed on the inner side of the frame, including a vertical welding knife, and the vertical welding knife is arranged parallel to the discharge pipe; the horizontal welding device is installed on the inner side of the frame, including two horizontal welding knives, and the two horizontal welding knives are symmetrically arranged below the outlet of the discharge pipe.
[0004] In the prior art, in the process of making emulsion explosives, the emulsion explosives are usually filled from the top of the plastic tube film to the inside of the plastic tube film, and then the top of the plastic tube film is heat-sealed. When the emulsion explosives are filled from the top of the plastic tube film to the inside, the emulsion explosives move downward a large distance, and the downward flow and impact are likely to affect the composition ratio and charge density, thereby reducing the explosion effect. In addition, when filling downward, there is a large gap between the inside of the plastic tube film and the emulsion explosives, which is easy to cause air to be filled into the inside of the plastic tube film, affecting the charge density, and further reducing the actual explosion effect. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a packaging device for emulsion explosive rolls.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a packaging device for emulsion explosive rolls, including a processing table, a U-shaped frame is fixedly connected to the top of the processing table, a filling cylinder is placed inside the U-shaped frame, two connecting plates are symmetrically arranged and fixedly connected above the side of the filling cylinder, two first hydraulic cylinders are fixedly installed on the top of the U-shaped frame, the piston shafts of the first hydraulic cylinders are fixedly connected to the tops of the adjacent connecting plates, a filling groove is opened at the bottom of the filling cylinder, and a rising filling mechanism is connected to the filling cylinder, through the action of the rising filling mechanism, when the filling cylinder moves upward, the material is poured outward along the filling groove;
[0007] Limit blocks are placed on both sides of the irrigation tube, and a corresponding arc-surface groove is opened on the side of the limit block close to the irrigation tube. A lateral displacement mechanism is connected to the limit block, and the arc-surface groove is moved closer to the irrigation tube through the action of the lateral displacement mechanism. The arc-surface groove is connected to an adsorption mechanism;
[0008] A circular hole is provided on the processing table, a circular base is placed inside the circular hole, a vertical moving mechanism is connected between the circular base and the circular hole, the circular base and the filling cylinder have the same diameter, a plastic sealing machine is placed on the processing table, a first clamp and a second clamp are placed on the processing table, a placement groove is provided on one side of the first clamp, the width of the placement groove is the same as the width of the second clamp, a synchronous clamping mechanism is connected to both the first clamp and the second clamp, and during the downward movement of the circular base through the vertical moving mechanism, the first clamp and the second clamp are brought closer to each other by the action of the synchronous clamp;During operation, in the prior art, during the process of making emulsion explosives, the emulsion explosives are usually filled from the top of the plastic tube film to the inside of the plastic tube film, and then the top of the plastic tube film is heat-sealed. When the emulsion explosives are filled from the top of the plastic tube film to the inside, the emulsion explosives move downwards a large distance, and the downward flow and impact are likely to affect the composition ratio and charge density, thereby reducing the explosion effect. In addition, when filling downwards, there is a large gap between the inside of the plastic tube film and the emulsion explosives, which is easy to cause air to be filled into the inside of the plastic tube film, affecting the charge density and further reducing the actual explosion effect. The technical solution can solve the above problems. The specific working method is as follows: first, the circular base is raised to the top of the circular hole through the action of the vertical moving mechanism, and then the piston shaft of the first hydraulic cylinder drives the connecting plate to move downward, so that the filling cylinder moves vertically downward, and the bottom of the filling cylinder contacts the top of the circular base, and then two plastic films to be heat-sealed are placed in the arc grooves on the adjacent sides of the two limit blocks respectively, and the plastic films are adsorbed on the arc grooves through the action of the adsorption mechanism to prevent the plastic films from falling, and then the two limit blocks are synchronously moved close to the filling cylinder and the circular base through the action of the lateral displacement mechanism. When the arc grooves on the limit blocks clamp and press the plastic films When the plastic film is on the surface of the filling cylinder and the circular base, the stop block stops moving, and the excess part of the two plastic films on the adjacent side is heat-sealed by a plastic sealing machine, so that the two plastic films are heat-sealed into a circular ring shape around the filling cylinder and the circular base, and are sleeved on the filling cylinder and the circular base. Then, the two stop blocks are synchronously moved in the opposite direction through the action of the lateral displacement mechanism, so as to be away from the filling cylinder and the circular base. Then, the circular base is moved in the opposite direction through the action of the vertical movement mechanism and moves downward along the circular hole. In the process of the circular base moving downward, the first clamping jaw and the second clamping jaw are moved close to each other and moved to the bottom of the filling cylinder through the action of the synchronous clamping mechanism. , the second clamp moves to the inside of the placement groove of the first clamp, gathers and clamps the annular plastic film below the filling cylinder, and then uses the plastic sealing machine to heat-seal the gathered position of the bottom of the annular plastic film. Finally, the piston shaft of the first hydraulic cylinder drives the filling cylinder to move upward inside the annular plastic film, and in the process of moving upward, the filling groove at the bottom of the filling cylinder is filled with materials outward through the action of the rising filling mechanism, which is conducive to reducing the drop height of the material during filling, and the filling cylinder is moved upward from the bottom of the annular plastic film to prevent air from being injected during the filling process, reducing the impact on the charge density, which is conducive to improving the explosion effect. ;
[0009] Preferably, the rising filling mechanism includes an extrusion column, which is rotatably connected to the top of the U-shaped frame, and the bottom end of the extrusion column is slidably sealed inside the filling cylinder. A feed pipe is fixedly connected to the top of the side of the filling cylinder, and a one-way valve is fixedly installed inside the feed pipe. During operation, materials are transported to the inside of the filling cylinder through the feed pipe, and a one-way valve is installed inside the feed pipe to prevent the material from being poured outward through the filling groove at the bottom of the filling cylinder. The extrusion generated causes part of the material to be squeezed out along the feed pipe. When the filling cylinder moves upward together with the piston shaft of the first hydraulic cylinder, the bottom end of the extrusion column is slidably sealed inside the filling cylinder, and the space inside the filling cylinder is gradually reduced, so that when the filling cylinder moves upward inside the annular plastic film, the filling groove at the bottom of the filling cylinder synchronously pours materials outward to complete the filling of the material inside the annular plastic film.
[0010] Preferably, a mounting groove is provided on the U-shaped frame, a first gear is fixedly connected to the surface of the extrusion column, the first gear is located inside the mounting groove, a motor is fixedly installed on the top of the U-shaped frame, a second gear is fixedly connected to the output shaft of the motor, the second gear is meshed with the first gear, a circular groove is provided on the top of the extrusion column, a mounting frame is fixedly connected inside the circular groove, a strip groove is provided on the bottom of the extrusion column, the strip groove is connected to the circular groove, a scraping strip is placed inside the strip groove, and a limit pin is slidably inserted on the mounting frame, The bottom end of the limit pin is fixedly connected to the top of the scraper strip, the limit pin is fixedly connected to a limit ring, the limit ring is located inside the circular groove, a spring is sleeved on the limit pin, and the two ends of the spring are respectively fixedly connected to the mounting bracket and the limit ring; during operation, when the filling cylinder moves upward and the extrusion column moves relatively downward to extrude the material, when the extrusion column is close to the bottom surface of the filling cylinder, part of the material is likely to remain outside the filling groove and is difficult to be squeezed out through the bottom end of the extrusion column, thereby causing a reduction in the filling amount. The technical solution can solve the above problems and has The working mode of the body is as follows: when the filling cylinder moves upward, the second gear is driven to rotate by the output shaft of the motor, and the second gear is meshed with the first gear, thereby driving the extrusion column to rotate, so that the bottom end of the extrusion column slides and seals inside the filling cylinder and rotates while moving relatively. When the bottom of the extrusion column is close to the bottom surface inside the filling cylinder, the bottom of the scraper bar first contacts the bottom surface inside the filling cylinder, and the rotation of the extrusion column drives the scraper bar to rotate. During the rotation process, the bottom end of the scraper bar rotates the material toward the position of the filling tank, and as the bottom of the extrusion column and the bottom surface of the filling cylinder gradually approach each other, the scraper bar is moved to the bottom of the filling tank. The scraper bar is squeezed into the interior of the strip groove, and the scraper bar drives the limit pin to move upward during the movement, and the limit pin drives the limit ring to move, and the extrusion spring produces compression deformation, so that when the bottom of the extrusion column contacts the bottom surface of the inside of the filling cylinder, the scraper bar completely enters the strip groove; when the extrusion column moves in the direction, the scraper bar loses the extrusion, and the elastic action of the spring makes the scraper bar pop out of the strip groove again, through the scraping action of the scraper bar, the material on the bottom surface of the inside of the filling cylinder is rotated and scraped toward the top of the filling groove and squeezed out, preventing part of the material from remaining on the bottom surface of the inside of the filling cylinder, and ensuring sufficient filling material.
[0011] Preferably, the lateral displacement mechanism includes two connecting frames, which are respectively fixedly connected to the two limit blocks, and connecting pins are slidably inserted at both ends of the connecting frame, and the connecting pins are fixedly connected to the top of the processing table, and two second hydraulic cylinders are fixedly installed on the top of the processing table, and the piston shafts of the second hydraulic cylinders are respectively fixedly connected to the adjacent sides of the connecting frames; when working, the connecting frame is driven to move by the piston shafts of the two second hydraulic cylinders, and the connecting frame slides along the adjacent connecting pins, thereby driving the two limit blocks to approach each other, and making the arc groove on one side of the limit block approach the filling cylinder and clamp the plastic film to position it, and when the side of the plastic film is heat-sealed to form a ring, the second hydraulic cylinder is driven in the reverse direction, so that the limit blocks move away from each other.
[0012] Preferably, the adsorption mechanism comprises two fans, the two fans are respectively fixedly connected to the sides of the two limit blocks facing away from each other, the sides of the fans are fixedly connected with two connecting pipes, one end of the connecting pipes are fixedly connected with a fixed shell, the fixed shell is fixedly connected to the sides of the adjacent limit blocks facing away from each other, and the limit blocks are fixedly inserted with a plurality of air inlet pipes, one end of the inlet pipes are located inside the adjacent fixed shells, and the other ends of the inlet pipes are respectively correspondingly fitted with the surfaces of the adjacent arc-surface grooves; when working, by starting the fans, the fans exhaust air outwards when they rotate, and negative pressure is generated inside the connecting pipes fixedly connected on the fans, thereby generating negative pressure inside the fixed shell, one end of the inlet pipe is located inside the fixed shell, and the other end is located on the surface of the arc-surface groove, so that the plastic film located on the surface of the arc-surface groove is negatively adsorbed by the adsorption effect of the inlet pipe, effectively preventing the plastic film from falling off during the movement of the limit block, so that the plastic film is clamped between the arc-surface groove and the infusion cylinder.
[0013] Preferably, the vertical moving mechanism includes a fixed plate and an L-shaped frame, the fixed plate is fixedly connected to the bottom of the circular base, the L-shaped frame is fixedly connected to the bottom of the processing table, a third hydraulic cylinder is fixedly installed on the L-shaped frame, and the piston shaft of the third hydraulic cylinder is fixedly connected to the bottom of the fixed plate; when working, the piston shaft of the third hydraulic cylinder moves downward and drives the fixed plate to move downward, and the fixed plate drives the circular base to move downward, so that the circular base moves downward along the circular hole, thereby disengaging from the bottom of the annular plastic film, so as to facilitate the heat sealing of the bottom of the annular plastic film, and when the piston shaft of the third hydraulic cylinder moves in the opposite direction, the circular base can move upward along the circular hole and contact the infusion cylinder moved to the bottom.
[0014] Preferably, the synchronous clamping mechanism comprises two U-shaped rods, two movable grooves and two slide rails, the two U-shaped rods are respectively fixedly connected to the sides of the first clamping jaw and the second clamping jaw that are away from each other, the movable grooves are both opened on the processing table, the middle sections of the two U-shaped rods are both located in the adjacent movable grooves, the interiors of the movable grooves are both fixedly connected with sliding rods, the sliding rods are respectively slidably plugged into the adjacent U-shaped rods, the side surfaces of one end of the U-shaped rod located below the processing table are both fixedly connected with round pins, the two slide rails are respectively fixedly connected to the two sides of the fixed plate, the bottom ends of the slide rails are respectively inclined to the two sides, and the round pins are respectively located inside the adjacent slide rails; when working, when the fixed plate When the plate drives the circular base to move downward, the slide rails on both sides of the fixed plate move downward together with the fixed plate. When the slide rails move downward, the slide rails guide the movement of the circular pins, so that the two U-shaped rods approach each other along the surface of the sliding rod in the movable groove as the slide rails move, thereby driving the first clamping jaw and the second clamping jaw to approach each other, so that when the circular base moves downward and disengages from the bottom of the annular plastic film, the first clamping jaw and the second clamping jaw gather and clamp the annular plastic film under the perfusion cylinder, so as to facilitate heat sealing of the bottom of the annular plastic film, and when the perfusion cylinder moves upward, the bottom of the annular plastic film is clamped by the first clamping jaw and the second clamping jaw to prevent the perfusion cylinder from driving the annular plastic film to rise together through the contact friction on the side.
[0015] Preferably, the tops of the two U-shaped rods are fixedly connected with connecting rods, and the adjacent sides of the two connecting rods are fixedly connected with limiting support rings; during operation, when the two U-shaped rods approach each other and drive the first clamp and the second clamp to gather and clamp the annular plastic film under the infusion cylinder, the two connecting rods approach each other as the U-shaped rods move, and drive the two limiting support rings to approach each other, and limit the side surfaces of the annular plastic film, so that the infusion cylinder moves upward and detaches from the upper inside of the annular plastic film. The two limiting support rings can limit the annular plastic film after infusion, thereby eliminating the need for staff to hold by hand to prevent tipping, and facilitating the staff to heat-seal the top of the annular plastic film after infusion.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The piston shaft of the first hydraulic cylinder drives the injection tube to move upward inside the annular plastic film, and in the process of moving upward, the injection groove at the bottom of the injection tube is used to inject materials outward through the action of the rising injection mechanism, which is beneficial to reduce the drop height of the material during injection, and the injection tube is moved upward from the bottom of the annular plastic film to prevent air from being injected during the injection process, thereby reducing the impact on the charge density and improving the explosion effect.
[0018] 2. A one-way valve is installed inside the feed pipe to prevent the material from being poured out through the pouring groove at the bottom of the pouring cylinder. The extrusion causes part of the material to be squeezed out along the feed pipe. When the pouring cylinder moves upward together with the piston shaft of the first hydraulic cylinder, the bottom end of the extrusion column slides and seals inside the pouring cylinder, and the space inside the pouring cylinder is gradually reduced. As a result, when the pouring cylinder moves upward inside the annular plastic film, the pouring groove at the bottom of the pouring cylinder simultaneously pours the material outward, completing the pouring of the material inside the annular plastic film.
[0019] 3. As the bottom of the extrusion column and the bottom surface of the filling cylinder gradually approach each other, the scraper bar is squeezed into the strip groove. During the movement, the scraper bar drives the limit pin to move upward, and the limit pin drives the limit ring to move, and the extrusion spring produces compression deformation, so that when the bottom of the extrusion column contacts the bottom surface of the filling cylinder, the scraper bar completely enters the strip groove. When the extrusion column moves in the direction, the scraper bar loses the extrusion, and the elastic action of the spring makes the scraper bar pop out of the strip groove again. Through the scraping action of the scraper bar, the material on the bottom surface of the filling cylinder is rotated and scraped toward the top of the filling groove and squeezed out, preventing part of the material from remaining on the bottom surface of the filling cylinder and ensuring sufficient filling material.
[0020] 4. The slide rail guides the movement of the circular pin so that the two U-shaped rods approach each other along the surface of the sliding rod in the movable groove as the slide rail moves, thereby driving the first clamping jaw and the second clamping jaw to approach each other. When the circular base moves downward and disengages from the bottom of the annular plastic film, the first clamping jaw and the second clamping jaw gather and clamp the annular plastic film under the perfusion cylinder to facilitate heat sealing of the bottom of the annular plastic film. When the perfusion cylinder moves upward, the bottom of the annular plastic film is clamped by the first clamping jaw and the second clamping jaw to prevent the perfusion cylinder from driving the annular plastic film to rise together through the contact friction on the side.
[0021] 5. When the two U-shaped rods approach each other and drive the first clamp and the second clamp to gather and clamp the annular plastic film under the filling tube, the two connecting rods approach each other as the U-shaped rods move, and drive the two limiting support rings to approach each other, and limit the side of the annular plastic film. After the filling tube moves upward and detaches from the upper inside of the annular plastic film, the two limiting support rings can limit the annular plastic film after filling, so that the staff does not need to hold it by hand to prevent it from tipping over, and it is convenient for the staff to heat-seal the top of the annular plastic film after filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a first structural schematic diagram of the present invention;
[0023] Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A;
[0024] Figure 3 It is a second structural schematic diagram of the present invention;
[0025] Figure 4 For the present invention Figure 3 A schematic diagram of the structure at B in FIG.
[0026] Figure 5 For the present invention Figure 3 A schematic diagram of the structure at position C in FIG.
[0027] Figure 6 It is a schematic diagram of the matching structure of the extrusion column, the U-shaped rod and the slide rail of the present invention;
[0028] Figure 7 It is a schematic diagram of the matching structure of the perfusion cylinder, the circular base and the extrusion column of the present invention;
[0029] Figure 8 It is a schematic diagram of the structure of the perfusion tube of the present invention;
[0030] Fig. 9 It is a schematic diagram of the cross-sectional structure of an extruded column of the present invention;
[0031] Fig.10 For the present invention Fig. 9 A schematic diagram of the structure at D in FIG.
[0032] Fig.11 It is a schematic diagram of the coordination structure of the limit block, the fan and the air inlet pipe of the present invention.
[0033] In the figure: 1, processing table; 2, U-shaped frame; 3, pouring cylinder; 4, connecting plate; 5, first hydraulic cylinder; 6, pouring groove; 7, limit block; 701, arc groove; 8, circular hole; 9, circular base; 10, laminator; 11, first clamping jaw; 12, second clamping jaw; 13, placement groove; 14, extrusion column; 15, feed pipe; 16, one-way valve; 17, installation groove; 18, first gear; 19, motor; 20, second gear; 21, circular groove; 22, installation Mounting frame; 23. Strip groove; 24. Scraping strip; 25. Limit pin; 26. Limit ring; 27. Spring; 28. Connecting frame; 29. Connecting pin; 30. Second hydraulic cylinder; 31. Fan; 32. Connecting pipe; 33. Fixed shell; 34. Inlet pipe; 35. Fixed plate; 36. L-shaped frame; 37. Third hydraulic cylinder; 38. U-shaped rod; 39. Movable groove; 40. Slide rail; 41. Sliding rod; 42. Round pin; 43. Connecting rod; 44. Limit support ring. DETAILED DESCRIPTION
[0034] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0035] like Figures 1 to 11 The packaging equipment of emulsion explosive rolls shown in the figure comprises a processing table 1, a U-shaped frame 2 is fixedly connected to the top of the processing table 1, a filling cylinder 3 is placed inside the U-shaped frame 2, two connecting plates 4 are symmetrically arranged and fixedly connected to the upper side of the filling cylinder 3, two first hydraulic cylinders 5 are fixedly installed on the top of the U-shaped frame 2, the piston shafts of the first hydraulic cylinders 5 are fixedly connected to the tops of the adjacent connecting plates 4, a filling groove 6 is opened at the bottom of the filling cylinder 3, and a rising filling mechanism is connected to the filling cylinder 3. Through the action of the rising filling mechanism, when the filling cylinder 3 moves upward, the material is poured outward along the filling groove 6;
[0036] Limiting blocks 7 are placed on both sides of the perfusion tube 3. A corresponding arc surface groove 701 is opened on the side of the limiting block 7 close to the perfusion tube 3. A lateral displacement mechanism is connected to the limiting block 7. The arc surface groove 701 is moved closer to the perfusion tube 3 through the action of the lateral displacement mechanism. The arc surface groove 701 is connected to an adsorption mechanism.
[0037] A circular hole 8 is provided on the processing table 1, a circular base 9 is placed inside the circular hole 8, a vertical moving mechanism is connected between the circular base 9 and the circular hole 8, the circular base 9 and the filling tube 3 have the same diameter, a plastic sealing machine 10 is placed on the processing table 1, a first clamping jaw 11 and a second clamping jaw 12 are placed on the processing table 1, a placement groove 13 is provided on one side of the first clamping jaw 11, the width of the placement groove 13 is the same as the width of the second clamping jaw 12, the first clamping jaw 11 and the second clamping jaw 12 are both connected with a synchronous clamping mechanism, and in the process of the circular base 9 moving downward through the vertical moving mechanism, the synchronous clamping mechanism makes the first clamping jaw 11 and the second clamping jaw 12 approach each other;During operation, in the prior art, during the process of making emulsion explosives, the emulsion explosives are usually filled from the top of the plastic tube film to the inside of the plastic tube film, and then the top of the plastic tube film is heat-sealed. When the emulsion explosives are filled from the top of the plastic tube film to the inside, the emulsion explosives move downward for a large distance, and the downward flow and impact are likely to affect the composition ratio and charge density, thereby reducing the explosion effect. In addition, when filling downward, there is a large gap between the inside of the plastic tube film and the emulsion explosives, which is easy to cause air to be filled into the inside of the plastic tube film, affecting the charge density and further reducing the actual explosion effect. The present technical solution can solve the above problems. The specific working method is as follows: first, by The circular base 9 is raised to the top of the circular hole 8 by the vertical movement mechanism, and then the connecting plate 4 is driven downward by the piston shaft of the first hydraulic cylinder 5, so that the filling cylinder 3 is moved vertically downward, and the bottom of the filling cylinder 3 is in contact with the top of the circular base 9, and then the two plastic films to be heat-sealed are placed in the arc grooves 701 on the adjacent sides of the two limit blocks 7 respectively, and the plastic films are adsorbed on the arc grooves 701 by the adsorption mechanism to prevent the plastic films from falling, and then the two limit blocks 7 are synchronously moved close to the filling cylinder 3 and the circular base 9 by the lateral displacement mechanism. When the arc grooves 701 on the limit blocks 7 clamp the plastic films between the filling cylinder 3 and the circular base 9, the plastic films are pressed between the filling cylinder 3 and the circular base 9. When the filling tube 3 and the circular base 9 are formed, the stop block 7 stops moving, and the excess part of the two plastic films on the adjacent side is heat-sealed by the plastic sealing machine 10, so that the two plastic films are heat-formed into a circular ring shape around the filling tube 3 and the circular base 9, and are sleeved on the filling tube 3 and the circular base 9. Then, the two stop blocks 7 are synchronously moved in the opposite direction by the lateral displacement mechanism, so as to be away from the filling tube 3 and the circular base 9, and then the circular base 9 is reversely moved by the vertical movement mechanism and moves downward along the circular hole 8. In the process of the circular base 9 moving downward, the first clamping jaw 11 and the second clamping jaw 12 are moved to the bottom of the filling tube 3 by the synchronous clamping mechanism. The second clamp 12 moves to the inside of the placement groove 13 of the first clamp 11, gathers and clamps the annular plastic film below the filling cylinder 3, and then uses the plastic sealing machine 10 to heat-seal the gathered position of the bottom of the annular plastic film. Finally, the piston shaft of the first hydraulic cylinder 5 drives the filling cylinder 3 to move upward inside the annular plastic film, and in the process of moving upward, the filling groove 6 at the bottom of the filling cylinder 3 is filled with materials outward through the action of the rising filling mechanism, which is conducive to reducing the drop height of the material during filling, and the filling cylinder 3 is moved upward from the bottom of the annular plastic film to prevent air from being injected during the filling process, reducing the impact on the charge density, which is conducive to improving the explosion effect. ;
[0038] As a further embodiment of the present invention, the rising filling mechanism includes an extrusion column 14, which is rotatably connected to the top of the U-shaped frame 2, and the bottom end of the extrusion column 14 is slidably sealed inside the filling cylinder 3. A feed pipe 15 is fixedly connected to the top of the side of the filling cylinder 3, and a one-way valve 16 is fixedly installed inside the feed pipe 15; when working, the material is transported to the inside of the filling cylinder 3 through the feed pipe 15, and the one-way valve 16 is installed inside the feed pipe 15 to prevent the material from being poured out through the filling groove 6 at the bottom of the filling cylinder 3. The extrusion generated causes part of the material to be squeezed out along the feed pipe 15. When the filling cylinder 3 moves upward with the piston shaft of the first hydraulic cylinder 5, the bottom end of the extrusion column 14 is slidably sealed inside the filling cylinder 3, and the space inside the filling cylinder 3 is gradually reduced, so that when the filling cylinder 3 moves upward inside the annular plastic film, the filling groove 6 at the bottom of the filling cylinder 3 synchronously pours the material outward, completing the material pouring inside the annular plastic film.
[0039] As a further implementation scheme of the present invention, a mounting groove 17 is provided on the U-shaped frame 2, a first gear 18 is fixedly connected to the surface of the extrusion column 14, the first gear 18 is located inside the mounting groove 17, a motor 19 is fixedly installed on the top of the U-shaped frame 2, a second gear 20 is fixedly connected to the output shaft of the motor 19, the second gear 20 is meshed with the first gear 18, a circular groove 21 is provided on the top of the extrusion column 14, a mounting frame 22 is fixedly connected inside the circular groove 21, a strip groove 23 is provided at the bottom of the extrusion column 14, the strip groove 23 is connected to the circular groove 21, a scraping strip 24 is placed inside the strip groove 23, and a limit pin 25 is slidably inserted on the mounting frame 22, The bottom end of the limit pin 25 is fixedly connected to the top of the scraper strip 24, and the limit ring 26 is fixedly connected to the limit pin 25. The limit ring 26 is located inside the circular groove 21. A spring 27 is sleeved on the limit pin 25, and the two ends of the spring 27 are respectively fixedly connected to the mounting frame 22 and the limit ring 26; during operation, when the filling cylinder 3 moves upward, the extrusion column 14 moves relatively downward to extrude the material, when the extrusion column 14 is close to the bottom surface of the filling cylinder 3, part of the material is likely to remain outside the filling groove 6, and it is difficult to be squeezed out through the bottom end of the extrusion column 14, thereby causing a reduction in the filling amount. The technical solution can solve the above problems. The specific working method is as follows: when the filling cylinder 3 moves upward, the extrusion column 14 moves downward relatively to extrude the material. When the extrusion column 14 moves upward, the second gear 20 is driven to rotate by the output shaft of the motor 19, and the second gear 20 is meshed with the first gear 18, thereby driving the extrusion column 14 to rotate, so that the bottom end of the extrusion column 14 is slidably sealed inside the filling cylinder 3 and rotates while moving relatively. When the bottom of the extrusion column 14 is close to the bottom surface inside the filling cylinder 3, the bottom of the scraper bar 24 first contacts the bottom surface inside the filling cylinder 3, and the rotation of the extrusion column 14 drives the scraper bar 24 to rotate. During the rotation process, the bottom end of the scraper bar 24 rotates the material toward the position of the filling groove 6, and as the bottom of the extrusion column 14 and the bottom surface inside the filling cylinder 3 gradually approach each other, the scraper bar 24 is moved toward the strip groove 23. Internal extrusion, the scraper bar 24 drives the limit pin 25 to move upward during the movement, the limit pin 25 drives the limit ring 26 to move, and the extrusion spring 27 produces compression deformation, so that when the bottom of the extrusion column 14 contacts the bottom surface inside the filling tube 3, the scraper bar 24 completely enters the strip groove 23, and when the extrusion column 14 moves in the direction, the scraper bar 24 loses the extrusion, and the elastic action of the spring 27 causes the scraper bar 24 to pop out of the strip groove 23 again. Through the scraping action of the scraper bar 24, the material on the bottom surface of the filling tube 3 is rotated and scraped toward the top of the filling groove 6 and squeezed out, preventing part of the material from remaining on the bottom surface inside the filling tube 3, thereby ensuring sufficient filling material.
[0040] As a further implementation scheme of the present invention, the lateral displacement mechanism includes two connecting frames 28, which are respectively fixedly connected to the two limit blocks 7, and connecting pins 29 are slidably inserted at both ends of the connecting frame 28. The connecting pins 29 are fixedly connected to the top of the processing table 1. Two second hydraulic cylinders 30 are fixedly installed on the top of the processing table 1, and the piston shafts of the second hydraulic cylinders 30 are respectively fixedly connected to the adjacent sides of the connecting frames 28; when working, the connecting frame 28 is driven to move by the piston shafts of the two second hydraulic cylinders 30, and the connecting frame 28 slides along the adjacent connecting pins 29, thereby driving the two limit blocks 7 to approach each other, and making the arc groove 701 on one side of the limit block 7 approach the filling tube 3 and clamp the plastic film to position it. When the side of the plastic film is heat-sealed to form a ring, the second hydraulic cylinder 30 is driven in the reverse direction, so that the limit blocks 7 are moved away from each other.
[0041] As a further implementation scheme of the present invention, the adsorption mechanism includes two fans 31, the two fans 31 are respectively fixedly connected to the opposite sides of the two limit blocks 7, the sides of the fans 31 are fixedly connected with two connecting pipes 32, one end of the connecting pipes 32 is fixedly connected with a fixed shell 33, the fixed shells 33 are fixedly connected to the opposite sides of the adjacent limit blocks 7, and a plurality of air inlet pipes 34 are fixedly inserted on the limit blocks 7, one end of the air inlet pipe 34 is located inside the adjacent fixed shell 33, and the other end of the air inlet pipe 34 is respectively connected to the surface of the adjacent arc groove 701. Corresponding fit; when working, by starting the fan 31, the fan 31 rotates to exhaust air outward, and a negative pressure is generated inside the connecting pipe 32 fixedly connected to the fan 31, thereby generating a negative pressure inside the fixed shell 33. One end of the air inlet pipe 34 is located inside the fixed shell 33, and the other end is located on the surface of the arc-surface groove 701, so that the plastic film located on the surface of the arc-surface groove 701 is negatively adsorbed by the adsorption effect of the air inlet pipe 34, effectively preventing the plastic film from falling off during the movement of the limit block 7, so that the plastic film is clamped between the arc-surface groove 701 and the filling cylinder 3.
[0042] As a further embodiment of the present invention, the vertical moving mechanism includes a fixed plate 35 and an L-shaped frame 36, the fixed plate 35 is fixedly connected to the bottom of the circular base 9, the L-shaped frame 36 is fixedly connected to the bottom of the processing table 1, and a third hydraulic cylinder 37 is fixedly installed on the L-shaped frame 36, and the piston shaft of the third hydraulic cylinder 37 is fixedly connected to the bottom of the fixed plate 35; when working, the piston shaft of the third hydraulic cylinder 37 moves downward and drives the fixed plate 35 to move downward, and the fixed plate 35 drives the circular base 9 to move downward, so that the circular base 9 moves downward along the circular hole 8, thereby disengaging the circular base 9 from the bottom of the annular plastic film, which is convenient for heat-sealing the bottom of the annular plastic film. When the piston shaft of the third hydraulic cylinder 37 moves in the opposite direction, the circular base 9 can move upward along the circular hole 8 and contact the infusion tube 3 moved to the bottom.
[0043] As a further embodiment of the present invention, the synchronous clamping mechanism includes two U-shaped rods 38, two movable grooves 39 and two slide rails 40. The two U-shaped rods 38 are respectively fixedly connected to the first clamping jaw 11 and the second clamping jaw 12 on the opposite side. The movable grooves 39 are both provided on the processing table 1. The middle sections of the two U-shaped rods 38 are both located in the adjacent movable grooves 39. The interiors of the movable grooves 39 are both fixedly connected with sliding rods 41. The sliding rods 41 are respectively slidably inserted on the adjacent U-shaped rods 38. The side surfaces of the ends of the U-shaped rods 38 located below the processing table 1 are both fixedly connected with round pins 42. The two slide rails 40 are respectively fixedly connected to the two sides of the fixed plate 35. The bottom ends of the slide rails 40 are respectively inclined to the two sides. The round pins 42 are respectively located inside the adjacent slide rails 40. When working, when the fixed plate 35 drives the circular base 9 to move When moving downward, the slide rails 40 on both sides of the fixed plate 35 move downward together with the fixed plate 35. When the slide rails 40 move downward, the slide rails 40 guide the movement of the circular pins 42, so that the two U-shaped rods 38 are moved closer to each other along the surface of the sliding rod 41 in the movable groove 39 as the slide rails 40 move, thereby driving the first clamping jaw 11 and the second clamping jaw 12 to approach each other, so that when the circular base 9 moves downward and disengages from the bottom of the annular plastic film, the first clamping jaw 11 and the second clamping jaw 12 will gather and clamp the annular plastic film under the perfusion cylinder 3, so as to facilitate heat sealing of the bottom of the annular plastic film, and when the perfusion cylinder 3 moves upward, the bottom of the annular plastic film is clamped by the first clamping jaw 11 and the second clamping jaw 12 to prevent the perfusion cylinder 3 from driving the annular plastic film to rise together through the contact friction on the side.
[0044] As a further implementation scheme of the present invention, the tops of the two U-shaped rods 38 are fixedly connected with connecting rods 43, and the adjacent sides of the two connecting rods 43 are fixedly connected with limiting support rings 44; during operation, when the two U-shaped rods 38 approach each other and drive the first clamping jaw 11 and the second clamping jaw 12 to close and clamp the annular plastic film under the infusion tube 3, the two connecting rods 43 approach each other as the U-shaped rods 38 move, and drive the two limiting support rings 44 to approach each other, and limit the side of the annular plastic film, so that the infusion tube 3 moves upward and detaches from the upper inside of the annular plastic film, and the two limiting support rings 44 can limit the annular plastic film after infusion, so that the staff does not need to hold it by hand to prevent it from tipping over, which is convenient for the staff to heat-seal the top of the annular plastic film after infusion.
[0045] Working principle of the present invention:
[0046] First, the circular base 9 is raised to the top of the circular hole 8 through the action of the vertical moving mechanism, and then the connecting plate 4 is driven downward by the piston shaft of the first hydraulic cylinder 5, so that the filling tube 3 moves vertically downward, and the bottom of the filling tube 3 is in contact with the top of the circular base 9, and then the two plastic films to be heat-sealed are placed in the arc grooves 701 on the adjacent sides of the two limit blocks 7 respectively, and the plastic films are adsorbed on the arc grooves 701 through the action of the adsorption mechanism to prevent the plastic films from falling off, and then the two limit blocks 7 are synchronously approached to the filling tube 3 and the circular base 9 through the action of the lateral displacement mechanism. When the arc grooves 701 on the limit blocks 7 clamp the plastic films and press them on the surfaces of the filling tube 3 and the circular base 9, the limit blocks 7 stop moving, and the excess parts of the two plastic films on the adjacent sides are heat-sealed and packaged by the plastic sealing machine 10, so that the two plastic films are heat-sealed into a circular shape around the filling tube 3 and the circular base 9, and are sleeved on the filling tube 3 and the circular base 9, and then the two limit blocks are 7 moves synchronously in the opposite direction, thereby moving away from the filling cylinder 3 and the circular base 9, and then the circular base 9 is moved in the opposite direction by the action of the vertical moving mechanism, and moves downward along the circular hole 8. In the process of the circular base 9 moving downward, the first clamping jaw 11 and the second clamping jaw 12 are close to each other and move to the bottom of the filling cylinder 3 by the action of the synchronous clamping mechanism, and the second clamping jaw 12 moves to the inside of the placement groove 13 of the first clamping jaw 11, and the annular plastic film below the filling cylinder 3 is gathered and clamped, and then the plastic sealing machine 10 is used to heat-seal the position where the bottom of the annular plastic film is gathered. Finally, the piston shaft of the first hydraulic cylinder 5 drives the filling cylinder 3 to move upward inside the annular plastic film, and in the process of moving upward, the filling groove 6 at the bottom of the filling cylinder 3 is filled with materials outwardly by the action of the rising filling mechanism, which is conducive to reducing the drop height of the material when filling, and the filling cylinder 3 is filled upward from the bottom of the annular plastic film to prevent air from being injected during the filling process, reduce the influence on the charge density, and help improve the explosion effect.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A packaging device for emulsion explosive rolls, comprising a processing table (1), the top of which is fixedly connected to a U-shaped frame (2), characterized in that: A pouring cylinder (3) is placed inside the U-shaped frame (2), two connecting plates (4) are symmetrically arranged and fixedly connected above the side of the pouring cylinder (3), two first hydraulic cylinders (5) are fixedly installed on the top of the U-shaped frame (2), the piston shafts of the first hydraulic cylinders (5) are fixedly connected to the tops of the adjacent connecting plates (4), a pouring groove (6) is provided at the bottom of the pouring cylinder (3), and a rising pouring mechanism is connected to the pouring cylinder (3), and through the action of the rising pouring mechanism, when the pouring cylinder (3) moves upward, materials are poured outward along the pouring groove (6); Limiting blocks (7) are placed on both sides of the perfusion tube (3); a corresponding arc-shaped groove (701) is provided on a side of the limiting block (7) close to the perfusion tube (3); a lateral displacement mechanism is connected to the limiting block (7); the arc-shaped groove (701) is moved closer to the perfusion tube (3) by the action of the lateral displacement mechanism; and an adsorption mechanism is connected to the arc-shaped groove (701); A circular hole (8) is provided on the processing table (1), a circular base (9) is placed inside the circular hole (8), a vertical moving mechanism is connected between the circular base (9) and the circular hole (8), the circular base (9) and the filling cylinder (3) have the same diameter, a plastic sealing machine (10) is placed on the processing table (1), a first clamping jaw (11) and a second clamping jaw (12) are placed on the processing table (1), a placement groove (13) is provided on one side of the first clamping jaw (11), the width of the placement groove (13) is the same as the width of the second clamping jaw (12), the first clamping jaw (11) and the second clamping jaw (12) are both connected to a synchronous clamping mechanism, and when the circular base (9) moves downward through the vertical moving mechanism, the synchronous clamping mechanism causes the first clamping jaw (11) and the second clamping jaw (12) to approach each other; The ascending filling mechanism comprises an extrusion column (14), the extrusion column (14) is rotatably connected to the top of the U-shaped frame (2), the bottom end of the extrusion column (14) is slidably sealed inside the filling cylinder (3), a feed pipe (15) is fixedly connected above the side of the filling cylinder (3), and a one-way valve (16) is fixedly installed inside the feed pipe (15); The U-shaped frame (2) is provided with a mounting groove (17), a first gear (18) is fixedly connected to the surface of the extrusion column (14), and the first gear (18) is located inside the mounting groove (17), a motor (19) is fixedly installed on the top of the U-shaped frame (2), a second gear (20) is fixedly connected to the output shaft of the motor (19), and the second gear (20) is meshed with the first gear (18), a circular groove (21) is provided on the top of the extrusion column (14), and a mounting frame (22) is fixedly connected inside the circular groove (21), and a strip is provided on the bottom of the extrusion column (14). The strip groove (23) is connected to the circular groove (21), a scraping strip (24) is placed inside the strip groove (23), a limit pin (25) is slidably inserted on the mounting frame (22), the bottom end of the limit pin (25) is fixedly connected to the top of the scraping strip (24), a limit ring (26) is fixedly connected to the limit pin (25), the limit ring (26) is located inside the circular groove (21), a spring (27) is sleeved on the limit pin (25), and the two ends of the spring (27) are respectively fixedly connected to the mounting frame (22) and the limit ring (26).
2. The packaging equipment for emulsion explosive rolls according to claim 1, characterized in that: The lateral displacement mechanism comprises two connecting frames (28), the connecting frames (28) being fixedly connected to the two limit blocks (7) respectively, connecting pins (29) being slidably inserted at both ends of the connecting frames (28), the connecting pins (29) being fixedly connected to the top of the processing table (1), and two second hydraulic cylinders (30) being fixedly mounted on the top of the processing table (1), the piston shafts of the second hydraulic cylinders (30) being fixedly connected to the adjacent side surfaces of the connecting frames (28) respectively.
3. The packaging equipment for emulsion explosive rolls according to claim 1, characterized in that: The adsorption mechanism comprises two fans (31), the two fans (31) are respectively fixedly connected to opposite sides of the two limit blocks (7), the side of the fan (31) is fixedly connected to two connecting pipes (32), one end of each connecting pipe (32) is fixedly connected to a fixed shell (33), the fixed shell (33) is fixedly connected to the opposite side of the adjacent limit blocks (7), and a plurality of air intake pipes (34) are fixedly inserted on each of the limit blocks (7), one end of each air intake pipe (34) is located inside the adjacent fixed shell (33), and the other end of each air intake pipe (34) is respectively in contact with the surface of the adjacent arc surface groove (701).
4. The packaging equipment for emulsion explosive rolls according to claim 1, characterized in that: The vertical movement mechanism comprises a fixed plate (35) and an L-shaped frame (36), wherein the fixed plate (35) is fixedly connected to the bottom of the circular base (9), and the L-shaped frame (36) is fixedly connected to the bottom of the processing table (1). A third hydraulic cylinder (37) is fixedly mounted on the L-shaped frame (36), and a piston shaft of the third hydraulic cylinder (37) is fixedly connected to the bottom of the fixed plate (35).
5. The packaging equipment for emulsion explosive rolls according to claim 4, characterized in that: The synchronous clamping mechanism comprises two U-shaped rods (38), two movable grooves (39) and two slide rails (40). The two U-shaped rods (38) are respectively fixedly connected to the opposite sides of the first clamping jaw (11) and the second clamping jaw (12). The movable grooves (39) are both opened on the processing table (1). The middle sections of the two U-shaped rods (38) are both located in adjacent movable grooves (39). The insides of the movable grooves (39) are both fixedly connected with sliding rods (41). The sliding rods (41) are respectively slidably inserted on the adjacent U-shaped rods (38). The side surfaces of one end of the U-shaped rod (38) located below the processing table (1) are fixedly connected with round pins (42). The two slide rails (40) are respectively fixedly connected to the two sides of the fixed plate (35). The bottom ends of the slide rails (40) are respectively inclined to the two sides. The round pins (42) are respectively located inside the adjacent slide rails (40).
6. The packaging equipment for emulsion explosive rolls according to claim 5, characterized in that: The tops of the two U-shaped rods (38) are fixedly connected to a connecting rod (43), and adjacent sides of the two connecting rods (43) are fixedly connected to a limiting support ring (44).
Citation Information
Patent Citations
Automatic packaging machine for emulsion explosive cartridge
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