Lightweight partition wall installation device and construction method thereof
The combined device of supports, clamping components and detection rods solves the problem of tilting and collapsing of lightweight partition boards during high-rise installation, realizes an efficient and safe installation method, and improves construction quality.
Patent Information
- Application Number
- CN202310187012.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-02-28
AI Technical Summary
When the floor height is high, there is a safety hazard of tilting and collapse of the lower wall panels during the installation of existing lightweight partition panels, especially when multi-layer installation is difficult to connect reliably.
A combination of supports, clamping components and detection rods is used to fix the lightweight partition panels through sleeves, clamping tubes and locking parts, and the detection rod is used to detect the verticality to ensure the verticality and flatness of the installation.
The verticality and flatness of the lightweight partition board are improved, tilting and collapse are avoided, auxiliary materials are saved, and construction quality and safety are improved.
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Figure CN116181081B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field, and in particular to a lightweight partition wall installation device and a construction method thereof. Background Art
[0002] Lightweight partition board is a new type of energy-saving wall material. It looks like a hollow floor slab, but it has male and female mortise and tenon grooves on both sides. When installing, you only need to stand the board up, apply a small amount of caulking mortar on the male and female mortise grooves, and then assemble them.
[0003] Lightweight partition boards are made of harmless phosphogypsum, lightweight steel slag, fly ash and other industrial waste residues, and are cured by variable frequency steam pressure. Lightweight partition boards have the advantages of light weight, high strength, multiple environmental protection, thermal insulation, sound insulation, breathable humidity control, fire prevention, fast construction, and reduced wall costs.
[0004] The inner layer of the lightweight partition board is equipped with reasonably arranged heat-insulating and sound-absorbing inorganic foam profiles or other thermal insulation materials. The wall panels are cast, leveled and scientifically maintained on the assembly line. The production is highly automated and comes in many specifications and varieties.
[0005] However, during the installation process of lightweight partition walls currently on the market, especially when installed in environments with high floor heights, it is usually necessary to install them in layers, first installing the bottom wall panels and then installing the upper wall panels. Before the upper wall panels are installed, the lower lightweight partition wall cannot be reliably connected to the structure, posing a safety hazard of tilting or collapse.
[0006] The information disclosed in this background technology section is only intended to enhance understanding of the overall background of the invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the Invention
[0007] In order to overcome the defects of the existing technology, a lightweight partition wall installation device and a construction method are now provided to solve the problem that the installation of lightweight partition boards on the lower layer is prone to tilting and collapse when the existing floor height is high.
[0008] To achieve the above object, a lightweight partition wall installation device is provided, comprising:
[0009] A support member is provided below the lightweight partition board, wherein a sleeve for supporting the lightweight partition board is detachably sleeved on the middle portion of the support member, and the sleeve is embedded in the leveling mortar below the lightweight partition board, and the leveling mortar is spread on the indoor floor;
[0010] Two clamping assemblies, each comprising a base placed on the indoor floor, the bases of the two clamping assemblies being respectively arranged at both ends of the support member, clamping tubes being vertically provided on opposite sides of the two bases, the lightweight partition board being embedded between the clamping tubes on the two bases, a base being formed on one side of the base, the base being provided with a through-hole, and the two ends of the support member being movably provided in the through-holes of the bases of the two clamping assemblies;
[0011] A locking member, wherein an upper socket connected to the through hole is formed on the top of the base, and a plurality of sockets arranged along the length direction of the support member are respectively formed on the side walls at both ends of the support member, and the locking member can be movably inserted into the upper socket and aligned with one of the sockets of the upper socket;
[0012] A detection rod is installed in the clamping tube in a liftable manner, and opposite sides of the upper ends of the detection rods in the columns of the two clamping assemblies are respectively connected with abutment plates for fitting to the lightweight partition board.
[0013] Furthermore, the upper end of the locking member is connected to a pressure plate, and the pressure plate is connected to an insertion rod, the insertion rod is arranged in the same direction as the locking member, the base is provided with a vertical hole, the insertion rod can be movably inserted into the vertical hole, a first magnetic member is installed at the bottom of the vertical hole, and a second magnetic member is installed at the lower end of the insertion rod, and the second magnetic member is magnetically adsorbed to the first magnetic member.
[0014] Furthermore, a lock hole is formed on the side wall of the insertion rod, a mounting hole is formed on the inner wall of the vertical hole, a lock tongue is elastically installed in the mounting hole, and one end of the lock tongue extends to the vertical hole and is inserted into the lock hole.
[0015] Furthermore, a strip hole connected to the mounting hole is opened on the top of the base, a shift rod is slidably provided in the strip hole, and the lower end of the shift rod extends into the mounting hole and is connected to the lock tongue through a linkage rod.
[0016] Furthermore, the support member is a square tube, and the shape of the perforation is adapted to the shape and size of the cross section of the square tube.
[0017] Furthermore, notches are formed on the upper portions of the opposite sides of the clamping tubes of the two clamping assemblies, and the lower portion of the abutment plate is movably embedded in the notches.
[0018] Furthermore, a plurality of limiting holes are provided on the side of the detection rod away from the abutment plate, and the clamping tube is provided with a through hole, a locking rod is movably passed through the through hole, and one end of the locking rod is detachably inserted into one of the limiting holes.
[0019] Furthermore, an oblique support rod is connected between the upper end of the clamping tube and a side of the base away from the clamping tube.
[0020] The present invention provides a construction method for a lightweight partition wall installation device, comprising the following steps:
[0021] Adjusting the positions of the bases of the two clamping assemblies at both ends of the support member so that the distance between the clamping tubes of the two clamping assemblies is adapted to the thickness of the lightweight partition board;
[0022] After the distance between the clamping tubes of the two clamping assemblies is adjusted, a locking member is inserted into the upper insertion hole of the base of the clamping assembly and into a socket hole of the support member aligned with the upper insertion hole;
[0023] The two clamping assemblies are respectively arranged on the indoor floor on two opposite sides of the installation position of the lightweight partition board;
[0024] Spreading a leveling mortar layer on the indoor floor at the installation location so that the sleeve on the support member is buried in the leveling mortar layer;
[0025] The lightweight partition board is vertically arranged on the leveling mortar layer, so that the lightweight partition board is placed on the sleeve and embedded between the clamping tubes of the two clamping assemblies, and the abutment plates on the clamping tubes are affixed to the lightweight partition board;
[0026] Raise the detection rod from the clamping tube. If the detection rod can be raised smoothly, the verticality of the lightweight partition board meets the design requirements. If the detection rod is blocked from rising, the verticality of the lightweight partition board does not meet the design requirements. The construction personnel need to adjust the verticality of the lightweight partition board so that the verticality of the lightweight partition board meets the design requirements.
[0027] The beneficial effects of the present invention are that, when in use, the lightweight partition wall installation device of the present invention secures the lightweight partition wall via the provided clamping assembly. After the lightweight partition wall is secured to the inner side of the wall, the support member of the installation device is removed from the sleeve for reuse, thereby avoiding the use of auxiliary panels and saving resources. Furthermore, the clamping of the clamping assembly enhances the securing effect of the lightweight partition wall panels and prevents the lightweight partition wall panels from tilting. Furthermore, the detection rod can be used to quickly and efficiently detect the verticality of the lightweight partition wall panels, thereby improving the verticality and flatness of the lightweight partition wall panel installation and thereby enhancing the construction quality of the lightweight partition wall panels. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0029] Figure 1 Schematic diagram of the structure of a lightweight partition wall installation device according to an embodiment of the present invention.
[0030] Figure 2 Schematic diagram of the structure of the clamping assembly according to an embodiment of the present invention.
[0031] Figure 3 for Figure 2 A local enlarged schematic diagram of point A in the figure.
[0032] Figure 4 Schematic diagram of the structure of the detection rod according to an embodiment of the present invention. DETAILED DESCRIPTION
[0033] The present application will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the relevant invention and are not intended to limit the invention. It should also be noted that, for ease of description, only portions relevant to the invention are shown in the accompanying drawings.
[0034] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0035] Reference Figures 1 to 4 As shown, the present invention provides a lightweight partition wall installation device, comprising: a support member 1, a clamping assembly 2, a locking member 3 and a detection rod 4.
[0036] In this embodiment, each lightweight partition wall installation device includes a support member and two clamping components.
[0037] A support member 1 is installed beneath the lightweight partition board. A sleeve 11 is removably mounted in the middle of the support member 1. Sleeve 11 supports the lightweight partition board. After the lightweight partition board is installed, sleeve 11 rests on the bottom of the board. Sleeve 11 is embedded in the screed mortar beneath the lightweight partition board. The screed mortar is spread on the interior floor.
[0038] Each clamping assembly 2 includes a base 21 and a clamping tube 22. The base 21 rests on the indoor floor. The bases 21 of the two clamping assemblies 2 are mounted on opposite ends of the support member 1. Clamping tubes 22 are vertically positioned on opposite sides of the bases 21. The clamping tubes are arranged vertically. Lightweight partition panels are embedded between the clamping tubes 22 on the two bases 21.
[0039] A base 24 is formed on one side of the base 21. In this embodiment, the base is larger than the base. In one embodiment, the heights of the base and the base are matched, making the entire mounting device more stable. The base 24 is provided with a through-hole. The two ends of the support member 1 are movably inserted into the through-holes of the bases of the two clamping assemblies 2.
[0040] The top of the base is provided with an upper socket connected to the through hole. The sidewalls at both ends of the support member 1 are provided with multiple sockets. These sockets are arranged along the length of the support member 1. The locking member 3 is movably inserted into the upper socket and into a socket aligned with the upper socket.
[0041] The detection rod 4 is installed in the clamping tube 22 in a liftable manner. The opposite sides of the upper ends of the detection rods 4 in the columns of the two clamping assemblies 2 are respectively connected with abutment plates 41. The abutment plates 41 are used to fit on the lightweight partition boards.
[0042] During use, after the clamping tubes of the clamping assembly clamp the vertically installed lightweight partition board, the detection rod is raised and lowered to allow the supporting plate to slide upward along the board surface of the lightweight partition board. If the supporting plates of both clamping assemblies can slide upward smoothly, the vertical verticality of the lightweight partition board meets the design requirements. Otherwise, if any supporting plate does not move vertically smoothly or smoothly, it means that the lightweight partition board is tilted toward that side. Based on this characterization, construction personnel can efficiently adjust the verticality of the lightweight partition board.
[0043] The lightweight partition wall installation device of the present invention secures the lightweight partition wall via a clamping assembly during use. After the lightweight partition wall is secured to the inner side of the wall, the support member of the installation device is removed from the sleeve for reuse, eliminating the need for auxiliary panels and conserving resources. Furthermore, the clamping assembly enhances the securing effect of the lightweight partition wall panels, preventing them from tilting. Furthermore, the detection rod can be used to quickly and efficiently detect the verticality of the lightweight partition wall panels, thereby improving the verticality and flatness of the lightweight partition wall panel installation and thereby enhancing the construction quality of the lightweight partition wall panels.
[0044] As a preferred embodiment, see Figure 2 and Figure 3 As shown, the upper end of the locking member 3 is connected to a pressure plate 31. The pressure plate 31 is connected to an insertion rod 32. The insertion rod 32 is arranged in the same direction as the locking member 3. A vertical hole is provided in the base. The insertion rod 32 can be movably inserted into the vertical hole. A first magnetic member is installed at the bottom of the vertical hole. A second magnetic member 321 is installed at the lower end of the insertion rod 32. The second magnetic member 321 is magnetically attracted to the first magnetic member. The magnetic attraction between the first magnetic member and the second magnetic member prevents the locking member from being misoperated and detached from the socket of the supporting member.
[0045] In some embodiments, the first magnetic member and the second magnetic member are permanent magnets, and the first magnetic member and the second magnetic member attract each other.
[0046] Continue reading Figure 3As shown, a lock hole is formed on the side wall of the insertion rod 32. A mounting hole is formed on the inner wall of the vertical hole. A lock tongue 241 is elastically mounted in the mounting hole. One end of the lock tongue 241 extends into the vertical hole and is inserted into the lock hole.
[0047] In a preferred embodiment, the lock tongue is arranged along the axial direction of the mounting hole, with its length being less than the depth of the mounting hole. The other end of the lock tongue is connected to the bottom of the mounting hole via a spring. A strip-shaped hole is formed at the top of the base. This strip-shaped hole is connected to the mounting hole. A lever 242 is slidably mounted in this hole. The lower end of the lever 242 extends into the mounting hole and is connected to the lock tongue 241 via a linkage rod.
[0048] In this embodiment, the outer diameter of the lever is adapted to the width of the strip-shaped hole. The upper end of the lever extends outside the strip-shaped hole. When the locking tongue needs to release the locking state of the insertion rod, the lever is moved toward the bottom of the mounting hole. The linkage rod drives the locking tongue toward the bottom of the mounting hole, allowing the other end of the locking tongue to disengage from the locking hole of the insertion rod, thereby releasing the locking state of the insertion rod.
[0049] In this embodiment, the support member 1 is a square tube. The shape of the perforation on the base is adapted to the shape and size of the cross section of the square tube. The perforation is rectangular.
[0050] Continue reading Figure 2 As shown, the upper portion of the opposite sides of the clamping tubes 22 of the two clamping assemblies 2 is formed with a notch. The lower portion of the abutment plate 41 is movably embedded in the notch. In this embodiment, the detection rod and the abutment plate are integrally formed, and its cross section is T-shaped.
[0051] See Figure 4 The detection rod 4 is provided with a plurality of limiting holes on a side away from the abutment plate 41. The clamping tube 22 is provided with a through hole. A locking rod 221 is movably inserted through the through hole. One end of the locking rod 221 is detachably inserted into a limiting hole.
[0052] Continue reading Figure 1 and Figure 4 An oblique support rod 25 is connected between the upper end of the clamping tube 22 and the side of the base away from the clamping tube 22.
[0053] The present invention provides a construction method for a lightweight partition wall installation device, comprising the following steps:
[0054] S1: Adjust the positions of the bases of the two clamping assemblies 2 at both ends of the support 1 so that the distance between the clamping tubes 22 of the two clamping assemblies 2 is adapted to the thickness of the lightweight partition board.
[0055] S2: After the distance between the clamping tubes 22 of the two clamping assemblies 2 is adjusted, the locking member 3 is inserted into the socket of the base of the clamping assembly 2 and into a socket of the supporting member 1 aligned with the socket.
[0056] S3: two clamping assemblies 2 are respectively arranged on the indoor floor on two opposite sides of the installation position of the lightweight partition board.
[0057] S4: Spread a leveling mortar layer on the indoor floor at the installation location, so that the sleeve 11 on the support member 1 is buried in the leveling mortar layer.
[0058] S5: Vertically install a lightweight partition board on the leveling mortar layer, so that the lightweight partition board is placed on the sleeve 11 and embedded between the clamping tubes 22 of the two clamping components 2, and the abutment plate 41 on the clamping tube 22 is in contact with the lightweight partition board.
[0059] S6: Raise the detection rod 4 from the clamping tube 22. If the detection rod 4 can be raised smoothly, the verticality of the lightweight partition board meets the design requirements. If the detection rod 4 is blocked from rising, the verticality of the lightweight partition board does not meet the design requirements. The construction personnel need to adjust the verticality of the lightweight partition board so that the verticality of the lightweight partition board meets the design requirements.
[0060] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the invention herein is not limited to the technical solutions formed by the specific combination of the above-mentioned technical features, but also encompasses other technical solutions formed by any combination of the above-mentioned technical features or their equivalents without departing from the inventive concept. For example, a technical solution formed by replacing the above-mentioned features with (but not limited to) technical features having similar functions disclosed in this application.
Claims
1. A lightweight partition wall installation device, characterized in that: include: A support member is provided below the lightweight partition board, wherein a sleeve for supporting the lightweight partition board is detachably sleeved on the middle portion of the support member, and the sleeve is embedded in the leveling mortar below the lightweight partition board, and the leveling mortar is spread on the indoor floor; Two clamping assemblies, each comprising a base placed on the indoor floor, the bases of the two clamping assemblies being respectively arranged at both ends of the support member, clamping tubes being vertically provided on opposite sides of the two bases, the lightweight partition board being embedded between the clamping tubes on the two bases, a base being formed on one side of the base, the base being provided with a through-hole, and the two ends of the support member being movably provided in the through-holes of the bases of the two clamping assemblies; A locking member, wherein an upper socket connected to the through hole is formed on the top of the base, and a plurality of sockets arranged along the length direction of the support member are respectively formed on the side walls at both ends of the support member, and the locking member can be movably inserted into the upper socket and aligned with one of the sockets of the upper socket; A detection rod is installed in the clamping tube in a liftable manner, and opposite sides of the upper ends of the detection rods in the columns of the two clamping assemblies are respectively connected with abutment plates for fitting to the lightweight partition board.
2. The lightweight partition wall installation device according to claim 1, characterized in that: The upper end of the locking member is connected to a pressure plate, and the pressure plate is connected to an insertion rod. The insertion rod is arranged in the same direction as the locking member. The base is provided with a vertical hole, and the insertion rod can be movably inserted into the vertical hole. A first magnetic member is installed at the bottom of the vertical hole, and a second magnetic member is installed at the lower end of the insertion rod. The second magnetic member is magnetically adsorbed to the first magnetic member.
3. The lightweight partition wall installation device according to claim 2, characterized in that: A locking hole is formed on the side wall of the insertion rod, a mounting hole is formed on the inner wall of the vertical hole, a locking tongue is elastically installed in the mounting hole, and one end of the locking tongue extends to the vertical hole and is inserted into the locking hole.
4. The lightweight partition wall installation device according to claim 3, characterized in that: A strip hole connected to the mounting hole is provided on the top of the base. A shift rod is slidably provided in the strip hole. The lower end of the shift rod extends into the mounting hole and is connected to the lock tongue through a linkage rod.
5. The lightweight partition wall installation device according to claim 1, characterized in that: The support member is a square tube, and the shape of the perforation is adapted to the shape and size of the cross section of the square tube.
6. The lightweight partition wall installation device according to claim 1, characterized in that: Notches are formed on the upper parts of the opposite sides of the clamping tubes of the two clamping assemblies, and the lower part of the abutment plate is movably embedded in the notches.
7. The lightweight partition wall installation device according to claim 6, characterized in that: A plurality of limiting holes are provided on a side of the detection rod away from the abutment plate, and a through hole is provided on the clamping tube. A locking rod is movably passed through the through hole, and one end of the locking rod is detachably inserted into one of the limiting holes.
8. The lightweight partition wall installation device according to claim 1, characterized in that: An oblique support rod is connected between the upper end of the clamping tube and a side of the base away from the clamping tube.
9. A construction method for the lightweight partition wall installation device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Adjusting the positions of the bases of the two clamping assemblies at both ends of the support member so that the distance between the clamping tubes of the two clamping assemblies is adapted to the thickness of the lightweight partition board; After the distance between the clamping tubes of the two clamping assemblies is adjusted, a locking member is inserted into the upper insertion hole of the base of the clamping assembly and into a socket hole of the support member aligned with the upper insertion hole; The two clamping assemblies are respectively arranged on the indoor floor on two opposite sides of the installation position of the lightweight partition board; Spreading a leveling mortar layer on the indoor floor at the installation location so that the sleeve on the support member is buried in the leveling mortar layer; The lightweight partition board is vertically arranged on the leveling mortar layer, so that the lightweight partition board is placed on the sleeve and embedded between the clamping tubes of the two clamping assemblies, and the abutment plates on the clamping tubes are affixed to the lightweight partition board; Raise the detection rod from the clamping tube. If the detection rod can be raised smoothly, the verticality of the lightweight partition board meets the design requirements. If the detection rod is blocked from rising, the verticality of the lightweight partition board does not meet the design requirements. The construction personnel need to adjust the verticality of the lightweight partition board so that the verticality of the lightweight partition board meets the design requirements.
Citation Information
Patent Citations
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CN206563575U
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