An automatic saunders extraction cleaning machine and a full-automatic cleaning method

Abstract

The present application provides a kind of automatic shi extraction cleaning machine and fully automatic cleaning method, automatic shi extraction cleaning machine includes box, safety detection system, shi extraction cleaning system, solution storage and waste liquid collection system, automatic water supply system and operating box;Operating box is connected to the right side of box;Shi extraction cleaning system is located inside and rear side of box;Automatic water supply system is connected to the rear side and inside of box;Solution storage and waste liquid collection system are placed in the rear side of box;Safety detection system is connected to the right side of box, simultaneously below operating box.The advantages are: cleaning machine uses shi extraction cleaning method, circulates and washes, removes stain effect thoroughly;Realize the full automation of part cleaning, cleaning agent replenishment, waste liquid collection and other operations, save labor, improve cleaning efficiency;Real-time monitoring of flammable gas concentration, ensure the safety of cleaning process;And the present application has the advantages of easy operation, compact structure, low cost and the like.

Description

Technical Field

[0001] This invention belongs to the field of mechanical parts cleaning, specifically relating to an automatic Sabouraud extraction cleaning machine and a fully automatic cleaning method. Background Technology

[0002] In recent years, with the advancement of science and technology and increased awareness, people have realized the significant impact of component cleanliness on the performance of mechanical equipment. Throughout their service life, components with high surface precision can maintain the stability of the equipment they assemble. Cleaning components before assembling mechanical equipment to remove surface contaminants can improve their surface precision, thereby enhancing the overall performance of the machine.

[0003] Currently, the cleaning of parts in discrete manufacturing enterprises is still mostly done manually: first, the oil stains on the surface of the parts are wiped off, and then the parts are cleaned by soaking, rinsing with water pipes, etc. This method has the following shortcomings: (1) the degree of cleaning is inconsistent between different parts; (2) the stains in details such as threaded holes of parts are difficult to be thoroughly cleaned; (3) the cleaning agents are mostly organic solvents, which are prone to safety hazards such as combustion and explosion; (4) manual cleaning is labor-intensive and has low work efficiency.

[0004] Therefore, designing a safe and efficient automatic cleaning device for mechanical parts is of paramount importance. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an automatic Sabouraud extraction and cleaning machine and a fully automatic cleaning method, which can effectively solve the above problems.

[0006] The technical solution adopted in this invention is as follows:

[0007] This invention provides an automatic Sabouraud extraction and cleaning machine, comprising: a housing, an operation box, a Sabouraud extraction and cleaning system, an automatic water replenishment system, a solution storage and waste liquid collection system, and a safety detection system;

[0008] The operating box is connected to the right side of the box body; the Sabouraud extraction and cleaning system is located inside and at the rear of the box body; the automatic water replenishment system is connected to the rear and inside of the box body; the solution storage and waste liquid collection system is located at the rear of the box body; and the safety detection system is connected to the right side of the box body and is located below the operating box.

[0009] Preferably, the housing includes: a bottom housing, a middle housing, a cleaning housing, and an upper housing;

[0010] The intermediate box is located between the bottom box and the upper box, and its bottom and top are respectively connected to the two; the cleaning box is connected to the front side of the intermediate box;

[0011] Wherein: a lifting plate is installed inside the bottom box, and a water bath is placed on top of it, and its lifting is controlled; the casters are connected to the bottom of the bottom box;

[0012] A liquid collection bottle fixing device is placed between the intermediate box and the upper box;

[0013] The liquid collection bottle fixing device consists of a liquid collection bottle base, a liquid collection bottle seat, and a liquid collection bottle buckle plate from bottom to top;

[0014] The cleaning tank is equipped with a cleaning tank fixing / sealing device; the cleaning tank fixing / sealing device consists of a cleaning tank gasket, a cleaning tank buckle plate and a sealing ring from bottom to top, which is used to fix the cleaning tank and ensure that the cleaning tank has good sealing performance when the cover is closed;

[0015] The upper box is fitted with a condenser pipe fixing clamp on its inner wall for clamping and fixing the condenser pipe.

[0016] Preferably, the control box is connected to the right side of the upper box and includes an explosion-proof industrial plate, an explosion-proof buzzer, an explosion-proof stop button, an explosion-proof start button, an explosion-proof emergency stop switch, and several explosion-proof rotary switches and the control box body;

[0017] The explosion-proof industrial plate is located on the upper part of the front side of the control box; the explosion-proof buzzer, explosion-proof stop button, explosion-proof start button, explosion-proof emergency stop switch and several explosion-proof rotary switches are all located directly below the explosion-proof industrial plate and arranged in a row;

[0018] Preferably, the Sabouraud extraction and cleaning system includes a water bath, a distillation flask, a distillation tube, a collection bottle, a condenser, a cleaning tank, a cover plate, an automatic draining system, an automatic replenishment / cleaning system, and an automatic cap opening system.

[0019] The water bath is placed in the bottom box, containing a distillation flask for water bath operation; the collection bottle is fixed between the intermediate box and the upper box; the distillation tube passes through the intermediate box, connecting the distillation flask and the collection bottle; the condenser is located above the collection bottle and in the upper box, used for liquefying vapor; the cleaning tank is placed in the cleaning chamber, where the parts to be cleaned are placed; both the automatic draining system and the automatic replenishment / cleaning system include a peristaltic pump, which is connected to one neck of the distillation flask for automatically draining waste liquid or automatically replenishing solution and pumping in solvent to clean the distillation flask; the cover is located above the cleaning tank, and its opening and closing are controlled by the automatic opening system.

[0020] The automatic lid opening system includes a limit switch, a synchronous pulley, and a worm gear reducer.

[0021] The limit switches are located at the top of the cleaning tank and the front of the intermediate tank, respectively. When the cover is opened to its maximum extent, it can contact one of the limit switches to control the position of the cover. The synchronous pulley is connected to the cover shaft. The worm gear reducer is located on one side of the cleaning tank and is connected to the synchronous pulley to drive the synchronous pulley to move.

[0022] Preferably, the automatic water replenishment system includes a water replenishment tank, a water replenishment tank level gauge, a solenoid valve, and a water bath level gauge;

[0023] The water replenishment tank connects the rear side of the intermediate tank and the upper tank, and is located above the bottom tank, and stores water inside; the water replenishment tank level gauge is located inside the water replenishment tank; the solenoid valve is located inside the bottom tank, and is connected to the bottom of the water replenishment tank and the top of the bottom tank; the water bath level gauge is placed inside the water bath.

[0024] Preferably, the solution storage and waste liquid collection system is located at the rear of the enclosure and includes an explosion-proof enclosure, solvent bottles, a weighing sensor, and a waste liquid collection bucket;

[0025] The explosion-proof box is located at the rear of the box body; the weighing sensor is located inside the explosion-proof box, on which the solvent bottle and waste liquid collection tank are placed; the solvent bottle is connected to the automatic replenishment / cleaning system; the waste liquid collection tank is connected to the automatic drainage system;

[0026] Preferably, the safety detection system includes a combustible gas detector mounting base and a combustible gas detector;

[0027] The combustible gas detector mounting base is connected to the right side of the intermediate box; the combustible gas detector is fixed to the front side of the combustible gas detector mounting base, and when the concentration of combustible gas in the air reaches or exceeds the set alarm point, the combustible gas detector issues an alarm signal.

[0028] This invention also provides a fully automatic cleaning method using the above-mentioned automatic Sabouraud extraction and cleaning system, comprising the following steps:

[0029] Step 1, Cleaning preparation stage: The automatic lid opening system opens the lid, the parts to be cleaned are placed into the cleaning tank, the automatic lid opening system closes the lid, and then the water bath is started to raise the constant temperature water bath temperature.

[0030] Step 2, Cleaning Cycle Stage: The parts to be cleaned undergo an automatic sand cleaning cycle until the stains are completely removed. At the same time, the automatic sand extraction cleaning machine automatically replenishes the water evaporated in the water bath, replenishes and collects the solution in the distillation flask, and cleans the distillation flask.

[0031] Step 2.1, Sabouraud extraction and cleaning cycle of parts: The solvent boils in the distillation flask, and the solvent vapor rises through the distillation tube into the collection bottle and then into the condenser. The solvent vapor liquefies and drips into the collection bottle and then into the cleaning tank to clean the parts. Then the solution is siphoned back into the distillation flask; this process is repeated until the parts are thoroughly cleaned.

[0032] Step 2.2, Automatic water replenishment of the water bath: During operation, the water in the water bath will gradually evaporate, causing the water level to drop; when the water level drops by more than 1 / 4, the water bath level gauge sends a signal to open the solenoid valve, and water from the replenishment tank flows into the water bath under gravity until the water level is restored, at which point the solenoid valve closes; when the water level in the replenishment tank drops to the lower limit, the replenishment tank level gauge sends a signal, and water is manually replenished to the replenishment tank in a timely manner.

[0033] Step 2.3: Waste liquid collection, replenishment, and rinsing of the distillation flask: When the solution in the distillation flask reaches its expiration date, the peristaltic pump of the automatic draining system starts, draining the waste liquid into the waste liquid collection tank. The weighing sensor measures the weight of the waste liquid collection tank. When the weight of the waste liquid collection tank no longer increases, it indicates that the draining is complete. At this time, the peristaltic pump of the automatic replenishment / cleaning system starts, and the peristaltic pump delivers solvent to the distillation flask for rinsing. The weighing sensor weighs the solvent bottle and controls the amount of rinsing solvent used. After rinsing is completed, the automatic draining system drains the waste liquid again. After the draining is complete, the peristaltic pump of the automatic replenishment / cleaning system starts, injecting solvent into the distillation flask. The weighing sensor weighs the solvent bottle and controls the amount of solvent added.

[0034] Step 3, Cleaning completion stage: The automatic lid opening system opens the lid, removes the parts, and the cleaning is complete.

[0035] The automatic Sabouraud extraction and cleaning machine and fully automatic cleaning method provided by this invention have the following advantages:

[0036] (1) The present invention uses the Sabouraud extraction cleaning system to clean the parts, and cleans them multiple times until the stains are removed, resulting in a good cleaning effect.

[0037] (2) By assembling an automatic lid opening system, an automatic water replenishment system, and a solution storage and waste liquid collection system, the present invention achieves full automation of the entire cleaning process, water bath water replenishment, cleaning agent replenishment, and waste liquid discharge, saving manpower and improving production efficiency.

[0038] (3) The present invention monitors the concentration of combustible gas in the air in real time by installing a safety detection system. When the concentration of combustible gas reaches or exceeds the set alarm point, an alarm signal is issued, thereby improving the safety performance.

[0039] (4) The present invention has a compact structure, occupies a small area, is simple to use, easy to operate, and convenient to maintain. Attached Figure Description

[0040] Figure 1 This is a left and right isometric schematic diagram of an automatic Sabouraud extraction and cleaning machine provided by the present invention;

[0041] Figure 2 A cross-sectional view of an automatic Sabouraud extraction and cleaning machine provided by the present invention;

[0042] Figure 3 A top view of an automatic Sabouraud extraction and cleaning machine provided by the present invention;

[0043] Figure 4 A schematic diagram of an automatic Sabouraud extraction and cleaning machine provided by the present invention;

[0044] Figure 5 for Figure 4 A magnified view of a section at point A in the middle;

[0045] Figure 6 This is a cross-sectional view of the box structure of the present invention. Detailed Implementation

[0046] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the invention.

[0047] Example 1

[0048] Combination Figure 1 This embodiment provides an automatic Sabouraud extraction and cleaning machine, including a housing, an operation box, a Sabouraud extraction and cleaning system, an automatic water replenishment system, a solution storage and waste liquid collection system, and a safety detection system 6;

[0049] The control box is connected to the right side of the box; the Sabouraud extraction and cleaning system is located inside and at the rear of the box; the automatic water replenishment system is connected to the rear and inside of the box; the solution storage and waste liquid collection system is located at the rear of the box; and the safety detection system 6 is connected to the right side of the box and located below the control box.

[0050] The following is a detailed introduction to each part of the device:

[0051] (a) Box body

[0052] Combination Figure 1 , Figure 2 and Figure 6 The enclosure includes: a bottom enclosure 1.1, a middle enclosure 1.2, a cleaning enclosure 1.3, and an upper enclosure 1.4.

[0053] The intermediate box 1.2 is located between the bottom box 1.1 and the upper box 1.4, and its bottom and top parts are connected to the two respectively; the cleaning box 1.3 is connected to the front of the intermediate box 1.2;

[0054] A lifting plate 1.1.1 is installed inside the bottom box 1.1, and a water bath 3.1 is placed on top, controlling its lifting and lowering; casters 1.1.2 are connected to the bottom of the bottom box 1.1; a liquid collection bottle fixing device is placed between the middle box 1.2 and the upper box 1.4; the liquid collection bottle fixing device consists of a liquid collection bottle base 1.2.1, a liquid collection bottle seat 1.2.2, and a liquid collection bottle buckle plate 1.2.3 from bottom to top; a cleaning tank fixing / sealing device is installed on the cleaning tank 1.3; the cleaning tank fixing / sealing device consists of a cleaning tank gasket 1.3.1, a cleaning tank buckle plate 1.3.2, and a sealing ring 1.3.3 from bottom to top, used to fix the cleaning tank 3.6 and ensure good sealing inside the cleaning tank 3.6 when the cover 3.7 is closed; a condenser tube fixing clamp 1.4.1 is fixed to the inner wall of the upper box 1.4 to clamp and fix the condenser tube 3.5.

[0055] (ii) Control box

[0056] Combination Figure 1 An operation box is installed on the right side of the upper housing 1.4 to control the cleaning process.

[0057] The control box is connected to the right side of the upper housing 1.4 and includes an explosion-proof industrial plate 2.1, an explosion-proof buzzer 2.2, an explosion-proof stop button 2.3, an explosion-proof start button 2.4, an explosion-proof emergency stop switch 2.5, and several explosion-proof rotary switches 2.6. All of them have explosion-proof performance to ensure the safety of the equipment, and are all installed on the front panel of the control box housing 2.7.

[0058] The upper part of the front panel of the explosion-proof industrial plate 2.1 installation and operation box 2.7 is used to display various parameters and data during the Sabouraud extraction and cleaning process. Explosion-proof buzzers 2.2, explosion-proof stop buttons 2.3, explosion-proof start buttons 2.4, explosion-proof emergency stop switches 2.5, and several explosion-proof rotary switches are all located below the explosion-proof industrial plate 2.1, arranged in a row, forming two columns of buttons below the explosion-proof industrial plate 2.1. The explosion-proof buzzer 2.2 is used to indicate malfunctions of the Sabouraud extraction and cleaning machine. The explosion-proof stop buttons 2.3 and explosion-proof start buttons 2.4 are used to control the end and start of the Sabouraud cleaning process, respectively. Several explosion-proof rotary switches are used to adjust various parameters during the Sabouraud extraction and cleaning process.

[0059] (III) Sabouraud Extraction and Cleaning System

[0060] Combination Figure 1 and Figure 2The Sabouraud extraction and cleaning system includes a water bath 3.1, a distillation flask 3.2, a distillation tube 3.3, a collection bottle 3.4, a condenser 3.5, a cleaning tank 3.6, a cover plate 3.7, an automatic draining system 3.8, an automatic replenishment / cleaning system 3.9, and an automatic cap opening system 3.10.

[0061] A water bath 3.1 is fixed to a lifting plate 1.1.1 inside the bottom box 1.1, and contains a distillation flask 3.2 for water bath operation; a collection bottle 3.4 is fixed between the intermediate box 1.2 and the upper box 1.4; a distillation tube 3.3 passes through the intermediate box 1.2, connecting the distillation flask 3.2 and the collection bottle 3.4; a condenser tube 3.5 is located above the collection bottle 3.4 and also in the upper box 1.4, for liquefying steam; a cleaning tank 3.6 is placed in the cleaning tank 1.3 for cleaning the waste. The components are placed inside; both the automatic draining system 3.8 and the automatic replenishment / cleaning system 3.9 include a peristaltic pump connected to the rear of the replenishment tank 4.1 and connected to one neck of the distillation flask 3.2, for automatically draining waste liquid from the distillation flask 3.2 or automatically replenishing solution and pumping in solvent to clean the distillation flask 3.2; the cover plate 3.7 is located above the cleaning tank 3.6 and its opening and closing are controlled by the automatic cap opening system 3.10; the automatic cap opening system 3.10 is connected to the cleaning tank 1.3 and the cover plate 3.7;

[0062] The automatic lid opening system 3.10 includes a limit switch 3.10.1, a synchronous pulley 3.10.2, and a worm gear reducer 3.10.3;

[0063] Limit switches 3.10.1 are located on the upper part of the cleaning tank 1.3 and the front side of the intermediate tank 1.2 respectively. When the cover 3.7 is opened or closed to its maximum extent, it can contact one of the limit switches 3.10.1 to control the position of the cover 3.7. The synchronous pulley 3.10.2 is connected to the cover shaft. The worm gear reducer 3.10.3 is located on one side of the cleaning tank 1.3 and is connected to the synchronous pulley 3.10.2, driving the synchronous pulley 3.10.2 to move, thereby realizing the opening and closing of the cover 3.7.

[0064] (iv) Automatic water replenishment system

[0065] Combination Figure 2 and Figure 3 The automatic water replenishment system includes a water replenishment tank 4.1, a water replenishment tank level gauge 4.2, a solenoid valve 4.3, and a water bath level gauge 4.4;

[0066] The water replenishment tank 4.1 connects the rear side of the intermediate tank 1.2 and the upper tank 1.4, and is located above the bottom tank 1.1. It stores water to replenish the water lost through evaporation in the water bath 3.1. The water replenishment tank level gauge 4.2 is located inside the water replenishment tank 4.1 and is used to sense the water level and send a signal to remind manual water replenishment when necessary. The solenoid valve 4.3 is located in the bottom tank 1.1 and is connected to the bottom of the water replenishment tank 4.1. It is used to control the discharge of water from the water replenishment tank 4.1. The water bath level gauge 4.4 is placed inside the water bath 3.1 and is used to sense changes in the water level in the water bath 3.1 and send a signal to achieve automatic water replenishment.

[0067] (v) Solution storage and waste liquid collection system

[0068] Combination Figure 1 , Figure 2 and Figure 3 The solution storage and waste liquid collection system is located at the rear of the enclosure, including an explosion-proof box 5.1, a solvent bottle 5.2, a weighing sensor 5.3, and a waste liquid collection bucket 5.4;

[0069] The explosion-proof box 5.1 is located at the rear of the box; the weighing sensor 5.3 is located inside the explosion-proof box 5.1, on which the solvent bottle 5.2 and the waste liquid collection tank 5.4 are placed; the solvent bottle 5.2 is connected to the automatic replenishment / cleaning system 3.9, and it stores organic solvents for cleaning; the waste liquid collection tank 5.4 is connected to the automatic drainage system 3.8, and is used to collect waste liquid in the distillation flask 3.2.

[0070] (vi) Safety detection system

[0071] Combination Figure 1 , Figure 3 and Figure 4 The safety detection system 6 includes a combustible gas detector mounting base 6.1 and a combustible gas detector 6.2;

[0072] The combustible gas detector mounting base 6.1 is connected to the right side of the intermediate housing 1.2 and is used to fix the combustible gas detector 6.2. The combustible gas detector 6.2 is fixed to the front side of the combustible gas detector mounting base 6.1. When the concentration of combustible gas in the air reaches or exceeds the set alarm point, the combustible gas detector 6.2 issues an alarm signal.

[0073] Example 2

[0074] This embodiment provides a fully automatic cleaning method using the automatic Sabouraud descent extraction and cleaning machine described in Embodiment 1, comprising the following steps:

[0075] Step 1, Cleaning Preparation Stage: The automatic lid opening system 3.10 opens the lid 3.7, places the parts to be cleaned into the cleaning tank 3.6, the automatic lid opening system 3.10 closes the lid 3.7, and then the water bath 3.1 starts to raise the constant temperature water bath temperature;

[0076] Step 2, Cleaning Cycle Stage: The parts to be cleaned undergo an automatic sand cleaning cycle until the stains are completely removed. At the same time, the automatic sand extraction cleaning machine automatically replenishes the water evaporated in the water bath 3.1, replenishes and collects the solution in the distillation flask 3.2, and cleans the distillation flask 3.2.

[0077] Step 2.1, Sabouraud dredging and cleaning cycle of parts: The solvent in the distillation flask 3.2 boils, and the solvent vapor rises through the distillation tube 3.3 into the collection bottle 3.4 and then into the condenser 3.5. The solvent vapor liquefies and drips into the collection bottle 3.4 and then into the cleaning tank 3.6 to clean the parts. Then the solution is siphoned back into the distillation flask 3.2; this process is repeated until the parts are thoroughly cleaned.

[0078] Step 2.2, Automatic water replenishment for water bath 3.1: During operation, the water in water bath 3.1 will gradually evaporate, causing the water level to drop. When the water level drops by more than 1 / 4, the water bath level gauge 4.4 sends a signal to open the solenoid valve 4.3, and water from the water replenishment tank 4.1 flows into water bath 3.1 under gravity until the water level recovers, at which point the solenoid valve 4.3 closes. When the water level in the water replenishment tank 4.1 drops to the lower limit, the water replenishment tank level gauge 4.2 sends a signal, and water is manually replenished to the water replenishment tank in a timely manner.

[0079] Step 2.3: Waste liquid collection and replenishment in distillation flask 3.2, and rinsing of distillation flask 3.2: When the solution in distillation flask 3.2 reaches its usage period, the peristaltic pump of the automatic draining system 3.8 starts, draining the waste liquid into the waste liquid collection tank 5.4. The weighing sensor 5.3 measures the weight of the waste liquid collection tank 5.4. When the weight of the waste liquid collection tank 5.4 no longer increases, it indicates that the draining is complete. At this time, the peristaltic pump of the automatic replenishment / cleaning system 3.9 starts, and the peristaltic pump delivers solvent to distillation flask 3.2 for rinsing. The weighing sensor 5.3 weighs the solvent bottle 5.2 to control the amount of rinsing solvent. After rinsing is completed, the automatic draining system 3.8 discharges the waste liquid again. After discharge is complete, the peristaltic pump of the automatic replenishment / cleaning system 3.9 starts, injecting solvent into the distillation flask. The weighing sensor 5.3 weighs the solvent bottle 5.2 to control the amount of solvent added.

[0080] Step 3, Cleaning completion stage: The automatic cover opening system 3.10 opens the cover 3.7, removes the parts, and the cleaning is complete.

[0081] The automatic Sabouraud extraction and cleaning machine and fully automatic cleaning method provided by this invention have the following advantages:

[0082] (1) The present invention uses the Sabouraud extraction cleaning system to clean the parts, and cleans them multiple times until the stains are removed, resulting in a good cleaning effect.

[0083] (2) By assembling an automatic lid opening system, an automatic water replenishment system, and a solution storage and waste liquid collection system, the present invention achieves full automation of the entire cleaning process, water bath water replenishment, cleaning agent replenishment, and waste liquid discharge, saving manpower and improving production efficiency.

[0084] (3) The present invention monitors the concentration of combustible gas in the air in real time by installing a safety detection system. When the concentration of combustible gas reaches or exceeds the set alarm point, an alarm signal is issued, thereby improving the safety performance.

[0085] (4) The present invention has a compact structure, a small footprint, is simple to use, easy to operate, and convenient to maintain.

[0086] The above description is merely a preferred embodiment of the invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the invention, and these improvements and modifications should also be considered within the scope of protection of the invention.

Claims

1. An automatic Sabouraud extraction and cleaning machine, characterized in that, Includes the enclosure, Sabouraud extraction and cleaning system, automatic water replenishment system, and solution storage and waste liquid collection system; The automatic water replenishment system and the solution storage and waste liquid collection system are both connected to the Sabouraud extraction and cleaning system and are both installed inside the box. The Sabouraud extraction and cleaning system includes a distillation device, a liquid collection device, and a cleaning tank (3.6). The liquid collection device is located above the distillation device and connected to the cleaning tank (3.6) to collect the liquid distilled from the distillation device into the cleaning tank (3.6). The Sabouraud extraction and cleaning system includes: a water bath (3.1), a distillation flask (3.2), a distillation tube (3.3), a collection bottle (3.4), a condenser (3.5), a cleaning tank (3.6), a cover plate (3.7), an automatic draining system (3.8), an automatic replenishment / cleaning system (3.9), and an automatic cap opening system (3.10). The enclosure includes: a bottom enclosure (1.1), a middle enclosure (1.2), a cleaning enclosure (1.3), and an upper enclosure (1.4). The water bath (3.1) is placed inside the bottom box (1.1) and contains a distillation flask (3.2) for water bath operation; the collection bottle (3.4) is fixed between the intermediate box (1.2) and the upper box (1.4); the distillation tube (3.3) passes through the intermediate box (1.2) and connects the distillation flask (3.2) and the collection bottle (3.4); the condenser (3.5) is located above the collection bottle (3.4) and inside the upper box (1.4) for liquefying vapor. The cleaning tank (3.6) is placed in the cleaning box (1.3), and the parts to be cleaned are placed therein; the automatic draining system (3.8) and the automatic replenishment / cleaning system (3.9) each include a peristaltic pump, which is connected to one neck of the distillation flask (3.2) to automatically drain waste liquid or automatically replenish solution and pump in solvent to clean the distillation flask (3.2); the cover plate (3.7) is located on the cleaning tank (3.6), and its opening and closing are controlled by the automatic opening system (3.10); The automatic lid opening system (3.10) includes a limit switch (3.10.1), a synchronous pulley (3.10.2), and a worm gear reducer (3.10.3). The limit switches (3.10.1) are located at the top of the cleaning tank (1.3) and the front of the intermediate tank (1.2), respectively. When the cover plate (3.7) is opened to its maximum extent, it can contact one of the limit switches (3.10.1) to control the position of the cover plate (3.7). The synchronous pulley (3.10.2) is connected to the cover plate shaft. The worm gear reducer (3.10.3) is located on one side of the cleaning tank (1.3) and is connected to the synchronous pulley (3.10.2) to drive the synchronous pulley (3.10.2) to move. It also includes an operating box, a Sabouraud extraction and cleaning system and a safety detection system (6); The operating box is connected to the right side of the box body; the Sabouraud extraction and cleaning system is located inside and at the rear of the box body; the automatic water replenishment system is connected to the rear and inside of the box body; the solution storage and waste liquid collection system is located at the rear of the box body; the safety detection system (6) is connected to the right side of the box body and is located below the operating box. The intermediate box (1.2) is located between the bottom box (1.1) and the upper box (1.4), and its bottom and top are respectively connected to the two; the cleaning box (1.3) is connected to the front side of the intermediate box (1.2); The bottom box (1.1) is equipped with a lifting plate (1.1.1) and a water bath (3.1) is placed on top of it to control its lifting and lowering; the casters (1.1.2) are connected to the bottom of the bottom box (1.1); A liquid collection bottle fixing device is placed between the intermediate box (1.2) and the upper box (1.4); the liquid collection bottle fixing device consists of a liquid collection bottle base (1.2.1), a liquid collection bottle seat (1.2.2), and a liquid collection bottle buckle plate (1.2.3) from bottom to top; The cleaning tank (1.3) is equipped with a cleaning tank fixing / sealing device; the cleaning tank fixing / sealing device consists of a cleaning tank gasket (1.3.1), a cleaning tank buckle plate (1.3.2) and a sealing ring (1.3.3) from bottom to top, which is used to fix the cleaning tank (3.6) and ensure that the cleaning tank (3.6) has good sealing performance when the cover plate (3.7) is closed; The inner wall of the upper housing (1.4) is fixed with a condenser pipe fixing clip (1.4.1) for clamping and fixing the condenser pipe (3.5).

2. The automatic Sabouraud dregs extraction and cleaning machine according to claim 1, characterized in that... The control box includes: an explosion-proof industrial flat panel (2.1), an explosion-proof buzzer (2.2), an explosion-proof stop button (2.3), an explosion-proof start button (2.4), an explosion-proof emergency stop switch (2.5), and several explosion-proof rotary switches (2.6) and the control box body (2.7). The explosion-proof industrial plate (2.1) is located on the upper part of the front side of the control box (2.7); the explosion-proof buzzer (2.2), explosion-proof stop button (2.3), explosion-proof start button (2.4), explosion-proof emergency stop switch (2.5) and several explosion-proof rotary switches (2.6) are all located directly below the explosion-proof industrial plate (2.1) and arranged in a row.

3. The automatic Sabouraud dregs extraction and cleaning machine according to claim 2, characterized in that... The automatic water replenishment system includes: a water replenishment tank (4.1), a water replenishment tank level gauge (4.2), a solenoid valve (4.3), and a water bath level gauge (4.4). The water replenishment tank (4.1) is connected to the rear side of the intermediate tank (1.2) and the upper tank (1.4), and is located above the bottom tank (1.1), and stores water inside; the water replenishment tank level gauge (4.2) is located inside the water replenishment tank (4.1); the solenoid valve (4.3) is located inside the bottom tank (1.1), and is connected to the bottom of the water replenishment tank (4.1) and the top of the bottom tank (1.1); the water bath level gauge (4.4) is placed inside the water bath (3.1).

4. The automatic Sabouraud dregs extraction and cleaning machine according to claim 3, characterized in that... The solution storage and waste liquid collection system includes: an explosion-proof box (5.1), a solvent bottle (5.2), a weighing sensor (5.3), and a waste liquid collection bucket (5.4). The explosion-proof box (5.1) is located at the rear of the box body; the weighing sensor (5.3) is located inside the explosion-proof box (5.1), on which the solvent bottle (5.2) and the waste liquid collection bucket (5.4) are placed; the solvent bottle (5.2) is connected to the automatic replenishment / cleaning system (3.9); the waste liquid collection bucket (5.4) is connected to the automatic drainage system (3.8).

5. The automatic Sabouraud dregs extraction and cleaning machine according to claim 4, characterized in that... The safety detection system (6) includes: a combustible gas detector mounting base (6.1) and a combustible gas detector (6.2); The combustible gas detector mounting base (6.1) is connected to the right side of the intermediate box (1.2); the combustible gas detector (6.2) is fixed to the front side of the combustible gas detector mounting base (6.1), and when the concentration of combustible gas in the air reaches or exceeds the set alarm point, the combustible gas detector (6.2) issues an alarm signal.

6. A fully automatic cleaning method using the automatic Sabouraud extraction and cleaning machine according to any one of claims 1-5, characterized in that, Includes the following steps: S1, Cleaning preparation stage: The parts to be cleaned are placed in the cleaning tank (3.6), and then the water bath (3.1) is started to raise the temperature of the constant temperature water bath; S2, Cleaning cycle stage: The parts to be cleaned undergo an automatic sand cleaning cycle until the stains are completely removed. At the same time, the automatic sand extraction cleaning machine automatically replenishes the water evaporated in the water bath (3.1), replenishes and collects the solution in the distillation flask (3.2), and cleans the distillation flask (3.2). S3, Cleaning completion stage: The automatic cover opening system (3.10) opens the cover (3.7), removes the cleaned parts, and the cleaning is complete.

7. The fully automatic cleaning method according to claim 6, characterized in that, Step S2 specifically includes: S2.1, Sabouraud dredging and cleaning cycle of parts: The solvent boils in the distillation flask (3.2), and the solvent vapor rises through the distillation tube (3.3) into the collection bottle (3.4) and then into the condenser (3.5). The solvent vapor liquefies and drips into the collection bottle (3.4) and then into the cleaning tank (3.6) to clean the parts. Then the solution is siphoned back into the distillation flask (3.2); this process is repeated until the parts are thoroughly cleaned. S2.2 Automatic water replenishment for water bath (3.1): During operation, the water in water bath (3.1) will gradually evaporate, causing the water level to drop. When the water level drops by more than 1 / 4, the water bath level gauge (4.4) sends a signal to open the solenoid valve (4.3), and the water in the water replenishment tank (4.1) flows into the water bath (3.1) under gravity until the water level is restored, and then the solenoid valve (4.3) closes. When the water level in the water replenishment tank (4.1) drops to the lower limit, the water replenishment tank level gauge (4.2) sends a signal, and the water is manually replenished to the water replenishment tank in a timely manner. S2.3, Waste liquid collection and replenishment of the solution in the distillation flask (3.2) and rinsing of the distillation flask (3.2): When the solution in the distillation flask (3.2) reaches its usage period, the peristaltic pump of the automatic drainage system (3.8) starts, draining the waste liquid into the waste liquid collection tank (5.4). The weighing sensor (5.3) measures the weight of the waste liquid collection tank (5.4). When the weight of the waste liquid collection tank (5.4) no longer increases, it indicates that the drainage is complete; at this time, the automatic replenishment / cleaning system is started ( The peristaltic pump of 3.9 delivers solvent to the distillation flask (3.2) for rinsing. The weighing sensor (5.3) weighs the solvent bottle (5.2) and controls the amount of rinsing solvent. After rinsing, the automatic draining system (3.8) discharges the waste liquid again. After discharge, the peristaltic pump of the automatic replenishment / cleaning system (3.9) is started to inject solvent into the distillation flask. The weighing sensor (5.3) weighs the solvent bottle (5.2) and controls the amount of solvent added.

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