A synchronous monitoring system of a welding workstation
By integrating components such as cameras, support rods, hydraulic rods, and air-drying mechanisms into the welding workbench, automated production and welding process monitoring of various workpieces are achieved, solving the shortcomings of single-device monitoring and production recording in existing technologies, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202310110893.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-14
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-02-14
AI Technical Summary
Existing welding workbenches only support electrical automation integration for a single workbench, making it impossible to achieve synchronous monitoring and production recording of multiple devices. Furthermore, manual program adjustments are required when changing production lines, resulting in low production efficiency.
A synchronous monitoring system for a welding workbench was designed, which uses components such as a camera, support rod, hydraulic rod, and air drying mechanism to realize automatic clamping of various workpieces, recording of welding process and cleaning of welding slag. The camera records the production process to reduce manual intervention, uses a fan and heated copper pipe to keep the welding surface dry, a concentrator hood cleans the welding surface, and a collection box collects impurities.
It has enabled automated production of various workpieces, reduced manual intervention, improved production efficiency and product quality, simplified equipment maintenance and troubleshooting, and enhanced the convenience and stability of the device.
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Figure CN116214040B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of welding technology, in particular to a synchronous monitoring system of a welding workbench. BACKGROUND
[0002] The welding workbench refers to a workbench arranged for welding small welding parts. The surface of the welding workbench is generally provided with T-shaped grooves or holes for convenience. The material of the welding platform is generally HT200 or HT250, which accounts for more than 98% of the material of the welding platform. The material can meet the requirements of welding workpieces and is relatively low in price. The tensile strength, hardness and wear resistance of the welding platform can meet the welding requirements.
[0003] At present, in the welding industry, the welding workbench only supports the electrical automation integration of a single workbench. The alarm information and daily production records of each device need to be collected and recorded by personnel every day. In particular, when the product line is changed, all programs need to be adjusted, otherwise normal production cannot be carried out. SUMMARY
[0004] The purpose of the present application is to solve the problems existing in the prior art and provide a synchronous monitoring system of a welding workbench.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0006] A synchronous monitoring system of a welding workbench, comprising a welding table, cameras are movably arranged at both ends of the welding table, two first supporting rods are movably arranged on both sides of the welding table, the first supporting rods can move along the length direction of the welding table, a second supporting rod is movably arranged on the top of the first supporting rod along the length direction, the second supporting rod is movably arranged on the first supporting rod along the length direction, a first fixing block is arranged at one end of the second supporting rod close to the welding table, an adjusting mechanism is arranged on the side of the first fixing block away from the second supporting rod, a fixing mechanism is arranged at the end of the second supporting rod away from the first fixing block, a third slot is vertically arranged at the center of the welding table, and a drying mechanism is arranged at the bottom of the third slot.
[0007] Preferably, the adjusting mechanism comprises a first fixing block, a first fixing plate and a hydraulic rod, a fourth sliding groove is vertically arranged on the side of the first fixing block away from the second supporting rod, a fourth electric sliding block is slidably arranged in the fourth sliding groove, the first fixing plate is arranged on the side of the fourth electric sliding block away from the fourth sliding groove, a plurality of hydraulic rods are uniformly arranged on the side of the first fixing plate close to the second supporting rod along the length direction of the second supporting rod, and the extension end of the hydraulic rod extends through the first fixing plate to the other side of the first fixing plate.
[0008] Preferably, the two sides of the welding table are horizontally provided with first sliding grooves along the length direction, and the first support rod is connected with a first electric sliding block at one end close to the first sliding groove, which is slidingly installed in the first sliding groove.
[0009] Preferably, the top of the first support rod is horizontally provided with a second sliding groove along the length direction, and the second electric sliding block is slidingly installed in the second sliding groove, and the top end of the second electric sliding block is connected with the first rotary motor, and the output end of the first rotary motor is away from the second electric sliding block, and the bottom of the second support rod is horizontally provided with a third sliding groove along the length direction, and the third electric sliding block is slidingly installed in the third sliding groove, and the output end of the first rotary motor is connected with the third electric sliding block.
[0010] Preferably, the fixing mechanism comprises a second fixing block and a clamping block, and the second support rod is installed with the second fixing block at one end away from the first fixing block, and the second fixing block is horizontally provided with a fifth sliding groove along the length direction, and the fifth electric sliding block is slidingly installed in the fifth sliding groove, and the clamping block is installed at one side of the fifth electric sliding block away from the fifth sliding groove.
[0011] Preferably, the air drying mechanism comprises a positioning plate, a fan and a heating copper pipe, and the bottom of the third slot is vertically installed with the positioning plate at both sides, and the seventh sliding groove is vertically provided at one side of the two positioning plates away from each other, and the seventh electric sliding block is slidingly installed in the seventh sliding groove, and the fan is horizontally placed between the two positioning plates, and the air outlet of the fan faces the third slot, and the seventh electric sliding block is connected with the fan at one side close to the fan, and the heating copper pipe is horizontally placed at the bottom of the fan, and the fan and the heating copper pipe are connected with a plurality of second connecting rods.
[0012] Preferably, the top end of the fan is installed with a wind collecting cover, and the size of the wind collecting cover is the same as that of the third slot, and the wind collecting cover is provided with a collecting mechanism in the inside.
[0013] Preferably, the collecting mechanism comprises a collecting box, a second fixing plate, a first slot and an eighth electric sliding block, the first slot is through-provided at one end of the wind collecting cover, the wind collecting cover is insertedly installed with the collecting box through the first slot, the eighth sliding groove is horizontally provided at both sides of the wind collecting cover, the eighth electric sliding block is slidingly installed in the eighth sliding groove, the eighth electric sliding block is connected with the collecting box at one end close to the collecting box, the second slot is horizontally provided at the bottom of the collecting box along the length direction of the eighth sliding groove, the second fixing plate is movably insertedly installed in the second slot, the second fixing plate is connected with the wind collecting cover at one end close to the inner wall of the wind collecting cover, and the fixed sliding groove is horizontally provided at both sides of the second slot along the length direction of the second slot, and the fixed sliding block is slidingly installed in the fixed sliding groove, and the fixed sliding block is connected with the second fixing plate at one side close to the second fixing plate.
[0014] Preferably, the middle section of the two ends of the welding table is vertically provided with a trapezoidal groove, a trapezoidal block is slidably installed in the trapezoidal groove, one end of the trapezoidal block away from the trapezoidal groove is connected with a third fixed block, a sixth sliding groove is horizontally provided on the top of the third fixed block along the length direction, a sixth electric sliding block is slidably installed in the sixth sliding groove, a first connecting rod is vertically installed on the top end of the sixth electric sliding block, a second rotary motor is embeddedly installed on the top end of the first connecting rod, the output end of the second rotary motor is away from the first connecting rod, and the output end of the second rotary motor is connected with a fixing clamp, a camera is movably installed on the top of the fixing clamp, and a third rotary motor is installed on one side of the fixing clamp, the output end of the third rotary motor movably penetrates through the side wall of the fixing clamp, and the output end of the third rotary motor is connected with the camera.
[0015] Compared with the prior art, the present application has the following advantages:
[0016] In the present application, by arranging the first supporting rod, the camera, the first fixed plate and the hydraulic rod, when the workpiece is welded, the type of the workpiece is observed through the camera, the extension of the hydraulic rod is adjusted, the first fixed plate can clamp the surface of different workpieces, the device can clamp different workpieces, the device can produce a variety of workpiece products, the device does not need to adjust all production programs when changing products, the operation is more convenient, and the welding process is recorded by the camera during welding, so that it is not necessary to arrange staff to collect and record production problems every day.
[0017] The surface of the welding table may be covered with welding slag during welding, the bottom end of the first fixed plate abuts against the surface of the welding table, and the welding slag is pushed into the collection box for collection through the movement of the second supporting rod, so that the cleaning of the welding slag is completed.
[0018] In the production process, the workpiece is photographed by the camera, the actual situation of the workpiece can be observed more carefully by the staff at the background computer, so that the cracks of the workpiece and other reasons do not affect the final welding result, if the final welded part has a problem, the fault can be checked by reviewing the pictures taken by the camera, so that the maintenance is more convenient, the time required for fault checking during equipment maintenance is reduced, and the production speed is ensured.
[0019] In the present application, by arranging the first rotary motor, the second fixed block and the clamping block, a plurality of devices are stacked and stored, in the storage process, the first rotary motor drives the second supporting rod to rotate, so that the second fixed block faces the welding table, then the fifth electric sliding block slides in the fifth sliding groove, so that the clamping block clamps the supporting legs of the device, so that the device can be more stable during the stacking and storage process, and other fixing auxiliary devices are not needed during the process, the use convenience of the device is improved.
[0020] When the device is transported by loading a car, the first fixed plate can be abutted to the car compartment through the sliding of the second electric sliding block and the third electric sliding block, so that the device does not need to use too many fixing protection tools during transportation, and the stable effect in the car can be achieved, the use convenience of the device is improved, when the device needs to be unloaded from the cargo box, the device body can be moved in the cargo box through the sliding of the two first electric sliding blocks at one end in the first sliding groove and the abutment of the first fixed plate at one end to the cargo box, and the abutment of the two first fixed plates at the other end to the cargo box, so that the personnel need not to push the device in the narrow car compartment, and the unloading of the device in the cargo box is facilitated.
[0021] In the application, if there is moisture on the welding surface, the fan and the heating copper pipe are started to blow hot air to the third slot, so that the welding surface of the workpiece is kept dry, and the welding quality of the finished product is ensured. The wind collecting cover plays a role in wind collection when the fan blows hot air, and can ensure the temperature of the hot air blown to the workpiece. When the welding surface of the workpiece is above the third slot, the wind collecting cover moves up and down to scrape the welding surface of the workpiece, clean the welding surface of the workpiece, prevent impurities from existing on the welding surface of the workpiece, and affect the final welding quality of the workpiece. The collected impurities fall into the collecting box for collection. In the process of welding the workpiece, the collecting box can prevent the splashing of the welding slag from damaging the fan, protect the fan, and prolong the service life of the fan. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the application;
[0023] Figure 2 It is a schematic diagram of the overall structure of the application; Figure 1 It is an enlarged structural schematic diagram of position A in the application;
[0024] Figure 3 It is a schematic diagram of the overall structure of the application; Figure 1 It is an enlarged structural schematic diagram of position B in the application;
[0025] Figure 4 It is a schematic diagram of the overall structure of the application; Figure 1 It is an enlarged structural schematic diagram of position C in the application;
[0026] Figure 5 It is a schematic diagram of the overall structure of the application; Figure 1 It is an enlarged structural schematic diagram of position D in the application;
[0027] Figure 6 It is a schematic diagram of the camera structure of the application;
[0028] Figure 7 It is a schematic diagram of the second supporting rod structure of the application;
[0029] Figure 8A schematic diagram of the fan structure of the present application;
[0030] Figure 9 A schematic diagram of the positioning plate structure of the present application;
[0031] Figure 10 A schematic diagram of the wind collecting cover structure of the present application;
[0032] Figure 11 A schematic diagram of the collecting box structure of the present application.
[0033] In the figure: 1, welding table; 2, camera; 3, first sliding groove; 4, first electric sliding block; 5, first supporting rod; 6, second sliding groove; 7, second electric sliding block; 8, first rotary motor; 9, second supporting rod; 10, third sliding groove; 11, third electric sliding block; 12, first fixed block; 13, fourth sliding groove; 14, fourth electric sliding block; 15, first fixed plate; 16, hydraulic rod; 17, second fixed block; 18, fifth sliding groove; 19, fifth electric sliding block; 20, clamping block; 21, third fixed block; 22, sixth sliding groove; 23, sixth electric sliding block; 24, first connecting rod; 25, second rotary motor; 26, fixed clamp; 28, third rotary motor; 29, trapezoidal groove; 30, trapezoidal block; 31, fan; 32, second connecting rod; 33, heating copper pipe; 34, positioning plate; 35, seventh sliding groove; 36, seventh electric sliding block; 37, wind collecting cover; 38, collecting box; 39, second fixed plate; 40, first slot; 41, eighth sliding groove; 42, eighth electric sliding block; 44, fixed sliding block; 45, second slot; 46, fixed sliding groove; 47, third slot. Embodiment
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0035] Reference Figures 1-11The utility model provides a kind of synchronous monitoring system of welding workstation, including welding table 1, camera 2 is movably arranged at the both ends of welding table 1, two first support rods 5 are movably installed at the both sides of welding table 1, first support rod 5 can be moved along the length direction of welding table 1, second support rod 9 is movably placed at the top of first support rod 5 along length direction, first fixed block 12 is installed at the end of second support rod 9 close to welding table 1, adjusting mechanism is arranged on the side of first fixed block 12 away from second support rod 9, fixed mechanism is installed at the end of second support rod 9 away from first fixed block 12, third slot 47 is vertically arranged in the center position of welding table 1, and air drying mechanism is arranged at the bottom of third slot 47.In the welding of workpiece, the type of workpiece is observed by camera 2, then the adjusting mechanism is moved by second support rod 9, so that the device can clamp different workpieces, so that the device can produce a variety of workpiece products, and the device does not need to adjust all production programs when changing product production, so that operation is more convenient, and the welding process is recorded by camera 2 during welding, so that workers do not need to collect and record production problems every day, the air drying mechanism can evaporate the moisture of the welding position of workpiece, improve the quality of product production, and the fixed mechanism can fix the device during storage.
[0036] As a technical optimization scheme of the utility model, the adjusting mechanism includes first fixed block 12, first fixed plate 15 and hydraulic rod 16, fourth sliding groove 13 is vertically arranged on the side of first fixed block 12 away from second support rod 9, fourth electric sliding block 14 is slidably installed in fourth sliding groove 13, first fixed plate 15 is installed on the side of fourth electric sliding block 14 away from fourth sliding groove 13, a plurality of hydraulic rods 16 are evenly installed on the side of first fixed plate 15 close to second support rod 9 along the length direction of second support rod 9, and the telescopic end of hydraulic rod 16 movably extends through first fixed plate 15 to the other side of first fixed plate 15.In the process of clamping different workpieces, only the extension of hydraulic rod 16 needs to be adjusted, so that first fixed plate 15 can clamp the surface of different workpieces, and the use convenience of the device is improved.
[0037] As a technical optimization scheme of the utility model, first sliding groove 3 is horizontally arranged on the both sides of welding table 1 along the length direction, first electric sliding block 4 is connected to the end of first support rod 5 close to first sliding groove 3, and first electric sliding block 4 is slidably installed in the inside of first sliding groove 3.First electric sliding block 4 slides in first sliding groove 3 to drive first support rod 5 to move.
[0038] As a technical optimization scheme of the present application, the top of the first supporting rod 5 is horizontally provided with a second sliding groove 6 along the length direction, a second electric sliding block 7 is slidably installed in the second sliding groove 6, the top end of the second electric sliding block 7 is connected with a first rotary motor 8, the output end of the first rotary motor 8 is away from the second electric sliding block 7, the bottom of the second supporting rod 9 is horizontally provided with a third sliding groove 10 along the length direction, a third electric sliding block 11 is slidably installed in the third sliding groove 10, and the output end of the first rotary motor 8 is connected with the third electric sliding block 11. The second electric sliding block 7 slides in the second sliding groove 6, so that the second supporting rod 9 can move on the first supporting rod 5, the first rotary motor 8 drives the second supporting rod 9 to rotate, so that the rotating direction of the second supporting rod 9 can be changed, and other work contents can be completed.
[0039] As a technical optimization scheme of the present application, the fixing mechanism includes a second fixing block 17 and a clamping block 20, the end of the second supporting rod 9 away from the first fixing block 12 is provided with the second fixing block 17, the second fixing block 17 is horizontally provided with a fifth sliding groove 18 along the length direction, two fifth electric sliding blocks 19 are slidably installed in the fifth sliding groove 18, and the clamping block 20 is installed on the side of the fifth electric sliding block 19 away from the fifth sliding groove 18. A plurality of devices are stacked and stored, in the storage process, the first rotary motor 8 drives the second supporting rod 9 to rotate, so that the second fixing block 17 faces the welding table 1, then the fifth electric sliding block 19 slides in the fifth sliding groove 18, so that the clamping block 20 clamps the supporting legs of the device, so that the device can be more stable during the stacking and storage process, and other fixing auxiliary devices are not used in the process, thereby increasing the use convenience of the device.
[0040] As a technical optimization scheme of the present application, the air drying mechanism includes a positioning plate 34, a fan 31 and a heating copper pipe 33, the bottom of the third slot 47 is vertically provided with the positioning plate 34 on both sides, the side of the two positioning plates 34 away from each other is vertically provided with a seventh sliding groove 35, the seventh electric sliding block 36 is slidably installed in the seventh sliding groove 35, the fan 31 is horizontally placed between the two positioning plates 34, the air outlet of the fan 31 faces the third slot 47, the side of the seventh electric sliding block 36 close to the fan 31 is connected with the fan 31, the heating copper pipe 33 is horizontally placed at the bottom of the fan 31, and a plurality of second connecting rods 32 are connected between the fan 31 and the heating copper pipe 33. If there is moisture on the welding surface, the fan 31 and the heating copper pipe 33 are started, hot air is blown out to the third slot 47, and finally the welding surface of the workpiece is kept dry, so that the welding quality of the finished product is ensured.
[0041] As a technical optimization scheme of the present application, the top end of the fan 31 is provided with a wind collecting cover 37, the size of the wind collecting cover 37 is the same as that of the third slot 47, and the inside of the wind collecting cover 37 is provided with a collecting mechanism. The wind collecting cover 37 plays a role of wind collecting when the fan 31 blows hot air, and can ensure the temperature of the hot air when blowing to the workpiece. When the welding surface of the workpiece is above the third slot 47, the seventh electric sliding block 36 slides up and down in the seventh sliding slot 35, and the wind collecting cover 37 moves up and down to scrape the welding surface of the workpiece, clean the welding surface of the workpiece, and prevent impurities from affecting the final welding quality of the workpiece.
[0042] As a technical optimization scheme of the present application, the collecting mechanism includes a collecting box 38, a second fixed plate 39, a first slot 40 and an eighth electric sliding block 42. One end of the outer wall of the wind collecting cover 37 is provided with the first slot 40, the wind collecting cover 37 is provided with the collecting box 38 through the first slot 40, the inner walls of the two sides of the wind collecting cover 37 are both provided with the eighth sliding slot 41, the eighth electric sliding block 42 is slidably installed in the eighth sliding slot 41, one end of the eighth electric sliding block 42 close to the collecting box 38 is connected with the collecting box 38, the bottom of the collecting box 38 is provided with the second slot 45 along the length direction of the eighth sliding slot 41, the second fixed plate 39 is movably and insertingly installed in the second slot 45, one end of the second fixed plate 39 close to the inner wall of the wind collecting cover 37 is connected with the wind collecting cover 37, and the two sides of the second slot 45 are both provided with the fixed sliding slot 46 along the length direction of the second slot 45. The fixed sliding block 44 is slidably installed in the fixed sliding slot 46, and one side of the fixed sliding block 44 close to the second fixed plate 39 is connected with the second fixed plate 39. When the wind collecting cover 37 scrapes the impurities on the welding surface of the workpiece, the scraped impurities fall into the collecting box 38 for collection. The surface of the welding table 1 can have welding slag residues during the welding work, and the welding slag pushed down by the first fixed plate 15 and the second supporting rod 9 can also enter the collecting box 38 for collection. During the welding of the workpiece, the collecting box 38 can prevent the splashing welding slag from damaging the fan 31, protect the fan 31, and prolong the service life of the fan 31.
[0043] As a technical optimization scheme of the present application, the middle section of the two ends of the welding table 1 is vertically provided with a trapezoidal groove 29, a trapezoidal block 30 is slidably installed in the trapezoidal groove 29, the end of the trapezoidal block 30 away from the trapezoidal groove 29 is connected with a third fixed block 21, the top of the third fixed block 21 is horizontally provided with a sixth sliding groove 22 along the length direction, a sixth electric sliding block 23 is slidably installed in the sixth sliding groove 22, a first connecting rod 24 is vertically installed at the top end of the sixth electric sliding block 23, a second rotary motor 25 is embeddedly installed at the top end of the first connecting rod 24, the output end of the second rotary motor 25 is away from the first connecting rod 24, and the output end of the second rotary motor 25 is connected with a fixed clamp 26, a camera 2 is movably installed at the top of the fixed clamp 26, a third rotary motor 28 is installed on one side of the fixed clamp 26, the output end of the third rotary motor 28 movably penetrates through the side wall of the fixed clamp 26, and the output end of the third rotary motor 28 is connected with the camera 2. By sliding the sixth electric sliding block 23 in the sixth sliding groove 22, rotating the second rotary motor 25 and the third rotary motor 28, the shooting angle of the camera 2 can be changed, so that the camera 2 can change the shooting angle according to different workpieces during actual use, increase the use convenience of the device, and prevent the camera 2 from being damaged by sliding the trapezoidal block 30 out of the trapezoidal groove 29 and then separately storing the camera 2 and its components during stacking.
[0044] In use, first, the opposite two second electric sliding blocks 7 on the welding table 1 slide in the second sliding groove 6, so that the opposite two first fixed plates 15 clamp the workpiece to be processed, and in the clamping process, the hydraulic rod 16 extends outward to abut against the workpiece, so that the clamping of the device on the workpiece is more stable, and by extending the hydraulic rod 16, the device can clamp different workpieces by adjusting the extension of the hydraulic rod 16, improving the applicability of the device. By sliding the fourth electric sliding block 14 in the fourth sliding groove 13, the height of the first fixed plate 15 can be changed, so that the first fixed plate 15 can more conveniently clamp the workpiece, so that the device can produce a variety of workpiece products, and when the device changes the product for production, it does not need to adjust all the production programs, making the operation more convenient.
[0045] After the workpiece is clamped relative to the two first fixed plates 15, the first fixed plate 15 is raised upward, at this time the workpiece is photographed by the camera 2, the staff can observe the actual situation of the workpiece more carefully at the background computer, to prevent the workpiece from having cracks and other reasons that affect the final welding result, if the final welded part has a problem, the picture taken by the camera 2 can be used to troubleshoot the fault, making maintenance more convenient, and reducing the time required for troubleshooting during equipment maintenance, ensuring production speed, the camera 2 records the production process, eliminating the need for staff to collect and record production problems every day, the sixth sliding block 23 slides in the sixth sliding groove 22, and the second rotary motor 25 and the third rotary motor 28 rotate to change the shooting angle of the camera 2, so that the camera 2 can change the shooting angle according to different workpieces during actual use, increasing the convenience of using the device.
[0046] After the workpiece is clamped relative to the two first fixed plates 15, the first electric sliding block 4 slides in the first sliding groove 3, so that the workpiece to be processed moves closer to each other, then when the welding surface of the workpiece is above the third slot 47, the seventh electric sliding block 36 slides up and down in the seventh sliding groove 35 at this time, the wind collector 37 moves up and down, and the welding surface of the workpiece is scraped to clean the welding surface of the workpiece, preventing impurities from affecting the final welding quality of the workpiece, the scraped impurities can fall into the collection box 38 for collection; if there is moisture on the welding surface, the wind collector 37 moves to the lower side of the third slot 47, the eighth electric sliding block 42 slides in the eighth sliding groove 41, driving the collection box 38 to slide out from the first slot 40, then the fan 31 and the heating copper pipe 33 are started to blow hot air towards the third slot 47, at this time the wind collector 37 plays a role in collecting wind, and can ensure the temperature of the hot air when it blows to the workpiece, finally keeping the welding surface of the workpiece dry to ensure the welding quality of the finished product.
[0047] During the movement of the collection box 38, the second fixed plate 39 slides relative to the second slot 45, so that the impurities in the collection box 38 fall from the open second slot 45, completing the cleaning of the inside of the collection box 38, the fixed sliding block 44 slides in the fixed sliding groove 46, making the movement of the collection box 38 more stable.
[0048] After the workpiece is welded, the fan 31 blows upward alone to disperse the temperature at the third slot 47, playing a role in cooling, preventing the high temperature caused by continuous processing from causing discomfort to the staff, and also cooling the weld, reducing the natural cooling time of the finished product, so that the finished product can enter the packaging and transportation link earlier.
[0049] The surface of the welding table 1 will have slag residues during the welding work, at this time the fourth electric sliding block 14 drives the first fixed plate 15 to move downward, so that the bottom end of the first fixed plate 15 abuts against the surface of the welding table 1, then the slag is pushed off from the surface of the welding table 1 by the first fixed plate 15 on the surface of the welding table 1, and after the slag is pushed to the middle section of the surface of the welding table 1 by the first fixed plate 15, the slag is pushed into the collecting box 38 through the movement of the second supporting rod 9 for collection, and the cleaning of the slag is completed.
[0050] During the production of the device, the finished device is first stacked in the factory building, and then the sales link is carried out, at this time a plurality of devices can be stacked and stored, during storage, the first rotating motor 8 drives the second supporting rod 9 to rotate, so that the second fixed block 17 faces the welding table 1, then the fifth electric sliding block 19 slides in the fifth sliding groove 18 so that the clamping block 20 clamps the supporting leg of the device, so that the device can be more stable during stacking and storage, and other fixing auxiliary devices are not used during this process, increasing the use convenience of the device, and the trapezoidal block 30 is slid out of the trapezoidal groove 29 during stacking, then the camera 2 and its components are stored separately to prevent damage to the camera 2.
[0051] When the device is transported by truck, the second electric sliding block 7 can slide in the second sliding groove 6 and the third electric sliding block 11 can slide in the third sliding groove 10, so that the first fixed plate 15 abuts against the carriage of the truck, so that the device does not need to use too many fixing protection tools during transportation, and also can achieve stable effect in the truck, improving the use convenience of the device, when the device needs to be unloaded from the truck, the two first electric sliding blocks 4 at one end can slide in the first sliding groove 3 and the first fixed plate 15 abuts against the truck, and the two first fixed plates 15 at the other end do not abut against the truck, so that the device body moves in the truck, preventing personnel from pushing the device in the narrow carriage, facilitating the unloading of the device in the truck.
[0052] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A system for the synchronized monitoring of a welding station, comprising a welding station (1), characterized in that, Both ends of the welding table (1) are movably provided with cameras (2), both sides of the welding table (1) are movably provided with two first supporting rods (5), the first supporting rod (5) can move along the length direction of the welding table (1), the top of the first supporting rod (5) is movably provided with a second supporting rod (9) along the length direction, the second supporting rod (9) can move along the length direction of the first supporting rod (5), one end of the second supporting rod (9) close to the welding table (1) is provided with a first fixed block (12), one side of the first fixed block (12) away from the second supporting rod (9) is provided with an adjusting mechanism, one end of the second supporting rod (9) away from the first fixed block (12) is provided with a fixing mechanism, the center position of the welding table (1) is vertically provided with a third slot (47), and the bottom of the third slot (47) is provided with a drying mechanism; The adjusting mechanism comprises the first fixed block (12), the first fixed plate (15) and the hydraulic rod (16), one side of the first fixed block (12) away from the second supporting rod (9) is vertically provided with a fourth sliding groove (13), the fourth sliding groove (13) is slidably provided with a fourth electric sliding block (14), the fourth electric sliding block (14) is provided with the first fixed plate (15) on one side away from the fourth sliding groove (13), and a plurality of hydraulic rods (16) are uniformly arranged on one side of the first fixed plate (15) close to the second supporting rod (9) along the length direction of the second supporting rod (9); The top of the first supporting rod (5) is horizontally provided with a second sliding groove (6) along the length direction, the second sliding groove (6) is slidably provided with a second electric sliding block (7), the top of the second electric sliding block (7) is connected with a first rotary motor (8), the output end of the first rotary motor (8) is away from the second electric sliding block (7), the bottom of the second supporting rod (9) is horizontally provided with a third sliding groove (10) along the length direction, the third sliding groove (10) is slidably provided with a third electric sliding block (11), and the output end of the first rotary motor (8) is connected with the third electric sliding block (11); The drying mechanism comprises the positioning plate (34), the fan (31) and the heating copper pipe (33), both sides of the bottom of the third slot (47) are vertically provided with positioning plates (34), one side of the two positioning plates (34) close to each other is vertically provided with a seventh sliding groove (35), the seventh sliding groove (35) is slidably provided with a seventh electric sliding block (36), the fan (31) is horizontally arranged between the two positioning plates (34), the air outlet of the fan (31) faces the third slot (47), one side of the seventh electric sliding block (36) close to the fan (31) is connected with the fan (31), and the bottom of the fan (31) is horizontally provided with the heating copper pipe (33); The top of the fan (31) is provided with a wind collecting cover (37), and the inside of the wind collecting cover (37) is provided with a collecting mechanism. The collecting mechanism comprises a collecting box (38), a first slot (40) and an eighth electric sliding block (42), one end of the outer wall of the wind collecting cover (37) is provided with the first slot (40), the wind collecting cover (37) is provided with the collecting box (38) through the first slot (40), the inner walls of the two sides of the wind collecting cover (37) are both provided with the eighth sliding slot (41), the eighth electric sliding block (42) is slidably installed in the eighth sliding slot (41), and one end of the eighth electric sliding block (42) close to the collecting box (38) is connected with the collecting box (38). The fixing mechanism comprises a second fixing block (17) and a clamping block (20), the second fixing block (17) is installed at one end of the second supporting rod (9) away from the first fixing block (12), the second fixing block (17) is provided with the fifth sliding slot (18) horizontally along the length direction, the fifth electric sliding blocks (19) are slidably installed in the fifth sliding slot (18), and the clamping block (20) is installed on the side of the fifth electric sliding block (19) away from the fifth sliding slot (18).
2. The synchronized monitoring system of a welding station according to claim 1, wherein, The telescopic end of the hydraulic rod (16) extends through the first fixed plate (15) to the other side of the first fixed plate (15).
3. The synchronized monitoring system of a welding station of claim 1, wherein, The welding table (1) is provided with the first sliding slot (3) horizontally along the length direction on the two sides, the first electric sliding block (4) is connected to one end of the first supporting rod (5) close to the first sliding slot (3), and the first electric sliding block (4) is slidably installed in the first sliding slot (3).
4. The synchronized monitoring system of a welding station of claim 1, wherein, The fan (31) and the heating copper pipe (33) are connected with the second connecting rods (32).
5. The synchronized monitoring system of a welding station of claim 1, wherein, The size of the wind collecting cover (37) is the same as that of the third slot (47).
6. The synchronized monitoring system of a welding station of claim 1, wherein, The bottom of the collecting box (38) is provided with the second slot (45) horizontally along the length direction of the eighth sliding slot (41), the second fixed plate (39) is movably and telescopically installed in the second slot (45), one end of the second fixed plate (39) close to the inner wall of the wind collecting cover (37) is connected with the wind collecting cover (37), the fixed sliding slots (46) are horizontally provided on the two sides of the second slot (45) along the length direction of the second slot (45), the fixed sliding blocks (44) are slidably installed in the fixed sliding slots (46), and one side of the fixed sliding block (44) close to the second fixed plate (39) is connected with the second fixed plate (39).
7. The synchronized monitoring system of a welding station of claim 1, wherein, The welding table (1) is vertically provided with a trapezoidal groove (29) in the middle of both ends, the inside of the trapezoidal groove (29) is slidably installed with a trapezoidal block (30), one end of the trapezoidal block (30) away from the trapezoidal groove (29) is connected with a third fixed block (21), the top of the third fixed block (21) is horizontally provided with a sixth sliding groove (22) along the length direction, the inside of the sixth sliding groove (22) is slidably installed with a sixth electric sliding block (23), the top end of the sixth electric sliding block (23) is vertically installed with a first connecting rod (24), the top end of the first connecting rod (24) is embeddedly installed with a second rotary motor (25), the output end of the second rotary motor (25) is away from the first connecting rod (24), and the output end of the second rotary motor (25) is connected with a fixed clamp (26), the top of the fixed clamp (26) is movably installed with a camera (2), one side of the fixed clamp (26) is installed with a third rotary motor (28), the output end of the third rotary motor (28) movably penetrates through the side wall of the fixed clamp (26), and the output end of the third rotary motor (28) is connected with the camera (2).
Citation Information
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