An automatic positioning and unloading device for automobile wiring harness connector production

By designing an automatic positioning and discharging device, using the combination of conveyor belt, power rotating motor and push plate, the automatic positioning and screening of automotive wire harness connectors is achieved, solving the problems of low manual discharging efficiency and maintenance difficulties in the existing technology, and improving production efficiency and accuracy.

CN116216246BActive Publication Date: 2025-08-26NANTONG HONGZHI AUTOMOTIVE ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202310161675.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-24
Publication Date
2025-08-26
Estimated Expiration
2043-02-24

AI Technical Summary

Technical Problem

During the production process of existing automotive wiring harness connectors, the appearance is irregular, making it difficult to achieve automatic packaging and transportation, and manual shipping is required, resulting in low packaging rate, large labor consumption, and difficult to ensure the accuracy, and difficult to replace and repair the consumable parts of the device.

Method used

An automatic positioning and discharging device including connecting a fixed base, a cargo tray, a power rotating motor, a power conducting shaft and a connector push plate is designed. Through the conveyor belt conveyor, the power rotating motor drives the conducting shaft and a push plate to rotate, and combines the cargo screening stop and vibrator to realize automatic positioning and screening of the connectors and neatly arranged.

Benefits of technology

It realizes the full automatic operation of the automotive wiring harness connector, reduces manpower use, improves the speed and accuracy of cargo discharge and cargo positioning, and simplifies device maintenance and replacement.

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Abstract

The present invention discloses an automatic positioning and unloading device for the production of automotive wiring harness connectors, comprising a connecting and fixing base, a rubber connecting column fixedly installed on the upper surface of the connecting and fixing base, a discharge tray fixedly connected to the upper end face of the rubber connecting column, a discharge screening block fixedly installed inside the discharge tray and on one side of the outer wall, a power rotating motor fixedly installed on the lower surface of the discharge tray and near the center, a power transmission shaft fixedly installed on the output end of the power rotating motor, and a plurality of mounting limit grooves provided on the upper end face of the power transmission shaft and near the edges. Through the cooperation between the discharge tray and the connector conveyor, the produced automotive wiring harness connectors can be automatically positioned and unloaded, and the whole process is automated, without the need for manual intervention, which can greatly reduce the use of manpower, and the speed and accuracy of unloading positioning are greatly improved compared with traditional manual unloading.
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Description

Technical Field

[0001] The invention belongs to the technical field of automobile wiring harness connector production, and particularly relates to an automatic positioning and discharging device for automobile wiring harness connector production. Background Art

[0002] A wiring harness connector is a type of terminal, also known as a plug-and-socket connector. It serves as a relay station for wiring harnesses in automotive circuits. Wiring harness connectors are used in automobiles, home appliances, instruments and meters, office equipment, commercial machines, electronic component leads, electronic control boards, and in digital products, home appliances, and the automotive industry. With the increasing functionality of automobiles and the widespread use of electronic control technology, the number of electrical components and wires is increasing. Automotive wiring harness connectors, typically integrated fasteners, connect the wiring harnesses of automotive electronics.

[0003] During the production of existing automotive wiring harness connectors, due to their simple production and irregular appearance, they are difficult to automatically package and transport. Manual sorting is required before packaging, which has a low sorting and packaging speed, consumes a lot of manpower, and the accuracy of manual sorting is difficult to ensure. The wearing parts of the device are difficult to replace and repair. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic positioning and unloading device for the production of automobile wiring harness connectors, so as to solve the problem that an existing automatic positioning and unloading device for the production of automobile wiring harness connectors proposed in the above background technology is difficult to be automatically packaged and transported during use due to the simple production and irregular appearance of automobile wiring harness connectors. Manual unloading and then packaging are required, the unloading and packaging rate is low, a large amount of manpower is consumed, and the accuracy of manual unloading is difficult to ensure, and the wearing parts of the device are difficult to replace and repair.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic positioning and unloading device for the production of automotive wiring harness connectors, comprising a connecting and fixing base, a rubber connecting column fixedly installed on the upper surface of the connecting and fixing base, a discharge tray fixedly connected to the upper end face of the rubber connecting column, a discharge screening block fixedly installed inside the discharge tray and on one side outer wall, a power rotating motor fixedly installed on the lower surface of the discharge tray and near the center position, a power transmission shaft fixedly installed on the output end of the power rotating motor, a plurality of installation limit grooves are provided on the upper end face of the power transmission shaft and near the edges, a connector push plate is movably installed inside the installation limit groove, a connector output device is embedded in the outer surface of the discharge tray, a conveyor belt is provided above the discharge tray, and an automotive wiring harness connector is provided inside the discharge tray.

[0006] Specifically, the automobile wiring harness connectors produced inside the automobile wiring harness connector production line can be transported to the inside of the delivery tray through the provided conveyor belt, and the power transmission shaft is driven to rotate by the power rotation motor. The rotation of the power transmission shaft can drive the connector push plate to rotate, and the rotation of the connector push plate can drive the automobile wiring harness connector entering the inside to rotate. The automobile wiring harness connector will continuously adjust its own position during the continuous rotation process. After reaching the predetermined position, it can be screened out when passing through the delivery screening block, enter the inside of the connector output device, be neatly arranged and transported to the outside world, completing the delivery of the automobile wiring harness connector. The whole process is automated and does not require human intervention, which can greatly reduce the use of manpower, and the delivery positioning speed and accuracy are greatly improved compared with traditional manpower.

[0007] Preferably, a rubber shock-absorbing pad is fixedly installed on the lower surface of the connecting and fixing base, and fixing through holes are opened on the upper surface of the connecting and fixing base near the edges.

[0008] Specifically, the connection fixing base can be relatively fixed on the ground through the fixing through hole, and the rubber shock-absorbing pad can reduce a certain amount of vibration.

[0009] Preferably, a threaded connection groove is provided on the upper end surface of the discharge tray, a protective cover is movably installed inside the threaded connection groove, a discharge limit rotation groove is provided on the inner bottom surface of the discharge tray, and a vibrator is fixedly installed on the lower surface of the discharge tray.

[0010] Specifically, the protective cover can be fixed on the upper end surface of the delivery tray through the threaded connection groove. The protective cover can prevent the automobile wiring harness connector inside the delivery tray from accidentally falling into the outside of the delivery tray. Starting the vibrator can drive the delivery tray to vibrate at high frequency to prevent the automobile wiring harness connector from being stuck in the delivery limit rotation groove. The delivery limit rotation groove can make the small head of the automobile wiring harness connector stuck in the delivery limit rotation groove, and the automobile wiring harness connector is driven to move along the delivery limit rotation groove through the connector push plate.

[0011] Preferably, a screening discharge hole is provided on the outer surface of one side of the discharge screening block, and the screening discharge hole is communicated with the interior of the discharge limit rotation groove.

[0012] Specifically, the automobile wiring harness connector whose small head is stuck in the discharge limit rotation groove can be screened out through the screening discharge hole. Since the discharge limit rotation groove is connected to the inside of the screening discharge hole, the screened automobile wiring harness connector can enter the connector output device through the screening discharge hole.

[0013] Preferably, a threaded fixing hole is provided on the upper end surface of the power transmission shaft near the center, and a threaded fixing knob is movably installed inside the threaded fixing hole.

[0014] Specifically, by screwing the threaded fixing knob into the threaded fixing hole, the threaded fixing knob can relatively seal the upper end opening of the installation limiting groove, and can relatively fix the connector push plate inside the installation limiting groove.

[0015] Preferably, a limit connection block is fixedly installed at one end of the connector push plate, a limit block is fixedly installed at the other end of the connector push plate, and a second push plate is provided on one side of the connector push plate.

[0016] Specifically, the connector push plate can be connected to the power transmission shaft by the cooperation between the limiting connection block and the installation limiting groove, and the limiting block can relatively fix the connector push plate inside the second push plate.

[0017] Preferably, a storage connection groove is provided on one end surface of the second push plate, a return spring is fixedly installed inside the storage connection groove, and a guide wheel installation groove is provided on the outer surface of the other end of the second push plate, a direction guide wheel is movably installed inside the guide wheel installation groove.

[0018] Specifically, the return spring can provide a certain thrust for the limit block, and the limit block will move toward one end under the thrust, making it difficult for the connector push plate to enter the storage connection groove. The direction guide wheel can provide a certain thrust for the second push plate when the second push plate encounters resistance inside the delivery tray, thereby compressing the return spring to make the connector push plate enter the storage connection groove, reducing the total length of the connector push plate and the second push plate.

[0019] Preferably, a connector conveying groove is provided on the upper surface of the connector output, a power motor is fixedly installed on the outer surfaces of both sides of the connector output, a support shaft is movably installed on the connector conveying groove, one end of the support shaft is fixedly connected to the output end of the power motor, and a transport belt is provided on the outer surface of the support shaft.

[0020] Specifically, by starting the power motor, the support shaft can be driven to rotate, and the rotation of the support shaft can drive the transport belt to rotate. The automobile wiring harness connector entering the connector conveying groove will be driven by the transport belt to move.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The power transmission shaft and the connector push plate cooperate with each other, and the threaded fixing knob is screwed into the threaded fixing hole. The threaded fixing knob can relatively seal the upper opening of the installation limit groove, and the limit connection block fixedly installed at one end of the connector push plate can be relatively fixed inside the installation limit groove. When the connector push plate needs to be repaired, it is only necessary to loosen and remove the threaded fixing knob, and the connector push plate can be taken out more conveniently.

[0023] 2. By cooperating with the set delivery tray and the power motor, the power rotation motor is started to drive the power transmission shaft to rotate. The rotation of the power transmission shaft can drive the connector push plate to rotate. Then the vibrator is started to drive the delivery tray to vibrate at high frequency. When the delivery tray vibrates, it can drive the automobile wiring harness connector to vibrate. The rotation of the connector push plate can drive the automobile wiring harness connector entering the interior to rotate. The automobile wiring harness connector will continue to vibrate during the continuous rotation process, thereby continuously adjusting its own position. After reaching the predetermined position, the small head of the automobile wiring harness connector will be stuck in the delivery limit rotation groove. The second push plate is used to drive the automobile wiring harness connector to move along the delivery limit rotation groove. The screening discharge hole can screen out the automobile wiring harness connector whose small head is stuck in the delivery limit rotation groove. No manual operation is required. The small head of the automobile wiring harness connector can be turned down and stuck in the delivery limit rotation groove.

[0024] 3. Through the cooperation between the cargo sorting block and the connecting conveyor, the automobile wiring harness connector will continuously adjust its position during the continuous rotation process. After reaching the predetermined position, it can be screened out when passing the cargo sorting block. Since the cargo tray is tilted as a whole, the automobile wiring harness connector that has not been adjusted to the appropriate predetermined position and enters the cargo limit rotation groove will fall to the lower part of the cargo tray and adjust its position again. Since the cargo limit rotation groove is connected to the inside of the screening discharge hole, the screened automobile wiring harness connector can enter the inside of the connector output device through the screening discharge hole. Starting the power motor can drive the support shaft to rotate, and the rotation of the support shaft can drive the transport belt to rotate. The automobile wiring harness connector that enters the connector conveying groove will be driven by the transport belt to move. Since the automobile wiring harness connector needs to pass the screening of the cargo sorting block, there will be no problem of incorrect placement of the automobile wiring harness connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the local structure of the present invention;

[0027] Figure 3 It is a schematic cross-sectional view of the present invention;

[0028] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;

[0029] Figure 5 This is an enlarged view of the connector push plate of the present invention;

[0030] Figure 6 is a cross-sectional view of a connector output of the present invention;

[0031] Figure 7 This is an enlarged view of the automotive wiring harness connector of the present invention.

[0032] In the figure: 1. Connecting and fixing base; 101. Rubber shock-absorbing pad; 102. Fixing through hole; 103. Rubber connecting column; 2. Discharging tray; 201. Threaded connecting groove; 202. Protective cover; 203. Discharging limiting rotating groove; 204. Vibrator; 3. Discharging screening block; 301. Screening discharge hole; 4. Power rotating motor; 401. Power transmission shaft; 402. Installation limiting groove; 403. Threaded fixing hole; 404. Threaded fixing knob; 5. Connector push plate; 501. Limiting connecting block; 502. Limiting block; 503. Second push plate; 504. Storage connecting groove; 505. Guide wheel mounting groove; 506. Direction guide wheel; 507. Return spring; 6. Connector output; 601. Connector conveying groove; 602. Power motor; 603. Support shaft; 604. Transport belt; 8. Conveyor belt; 9. Automobile wiring harness connector. Implementation Method

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] See also Figure 1-7 The present invention provides a technical solution: an automatic positioning and discharging device for the production of automotive wiring harness connectors, comprising a connecting and fixing base 1, a rubber connecting column 103 is fixedly installed on the upper surface of the connecting and fixing base 1, and a discharge tray 2 is fixedly connected to the upper end face of the rubber connecting column 103, and a discharge screening block 3 is fixedly installed inside the discharge tray 2 and on one side of the outer wall, a power rotating motor 4 is fixedly installed on the lower surface of the discharge tray 2 and near the center position, a power transmission shaft 401 is fixedly installed on the output end of the power rotating motor 4, a plurality of installation limit grooves 402 are provided on the upper end face of the power transmission shaft 401 and near the edges, a connector push plate 5 is movably installed inside the installation limit groove 402, a connector output device 6 is embedded in the outer surface of the discharge tray 2, a conveyor belt 8 is provided above the discharge tray 2, and an automotive wiring harness connector 9 is provided inside the discharge tray 2.

[0035] In this embodiment, the automobile wiring harness connector 9 produced inside the automobile wiring harness connector 9 production line can be transported to the inside of the delivery tray 2 through the provided conveyor belt 8, and the power rotation motor 4 is started to drive the power transmission shaft 401 to rotate. The rotation of the power transmission shaft 401 can drive the connector push plate 5 to rotate, and the rotation of the connector push plate 5 can drive the automobile wiring harness connector 9 entering the inside to rotate. The automobile wiring harness connector 9 will continuously adjust its own position during the continuous rotation process. After reaching the predetermined position, it can be screened out when passing through the delivery screening block 3, enter the inside of the connector output device 6, be neatly arranged and transported to the outside world, completing the delivery of the automobile wiring harness connector 9. The whole process is automated and does not require human intervention, which can greatly reduce the use of manpower, and the delivery positioning speed and accuracy are greatly improved compared with traditional manpower.

[0036] Among them, in order to achieve the purpose of shock absorption, this device adopts the following technical solution: a rubber shock-absorbing pad 101 is fixedly installed on the lower surface of the fixed base 1, and a fixed through hole 102 is opened on the upper surface of the fixed base 1 and near the edges.

[0037] The connecting and fixing base 1 can be relatively fixed on the ground through the fixing through hole 102 , the rubber shock-absorbing pad 101 can reduce a certain amount of vibration, and the rubber connecting column 103 can reduce the vibration transmitted from the cargo tray 2 to the connecting and fixing base 1 .

[0038] Among them, in order to achieve the purpose of positioning the automobile wiring harness connector 9, this device is implemented by adopting the following technical solutions: a threaded connection groove 201 is provided on the upper end surface of the delivery tray 2, a protective cover 202 is movably installed inside the threaded connection groove 201, a delivery limit rotation groove 203 is provided on the inner bottom surface of the delivery tray 2, a vibrator 204 is fixedly installed on the lower surface of the delivery tray 2, a screening discharge hole 301 is provided on the outer surface of one side of the delivery screening block 3, and the screening discharge hole 301 is communicated with the inside of the delivery limit rotation groove 203.

[0039] The protective cover 202 can be fixed on the upper end surface of the discharge tray 2 by the threaded connection groove 201. The protective cover 202 can prevent the automobile wiring harness connector 9 inside the discharge tray 2 from accidentally falling into the outside of the discharge tray 2. Starting the vibrator 204 can drive the discharge tray 2 to vibrate at high frequency to prevent the automobile wiring harness connector 9 from being stuck in the discharge limit rotation groove 203. The discharge limit rotation groove 203 can make the small head of the automobile wiring harness connector 9 stuck in the discharge limit rotation groove 203. The automobile wiring harness connector 9 is driven to move along the discharge limit rotation groove 203 by the connector push plate 5. The screening discharge hole 301 can screen out the automobile wiring harness connector 9 with the small head stuck in the discharge limit rotation groove 203. Since the discharge limit rotation groove 203 is communicated with the inside of the screening discharge hole 301, the screened automobile wiring harness connector 9 can enter the connector outputter 6 through the screening discharge hole 301.

[0040] Among them, in order to achieve the purpose of discharging and conveying goods, this device adopts the following technical solutions: a threaded fixing hole 403 is opened on the upper end surface of the power transmission shaft 401 and near the center position, a threaded fixing knob 404 is movably installed inside the threaded fixing hole 403, a limited connection block 501 is fixedly installed at one end of the connector push plate 5, and a limited block 502 is fixedly installed at the other end of the connector push plate 5. A second push plate 503 is provided on one side of the connector push plate 5, and a storage connection groove 504 is opened on one end surface of the second push plate 503. The storage connection groove 50 A return spring 507 is fixedly installed inside the second push plate 503. A guide wheel mounting groove 505 is provided on the outer surface of the other end of the second push plate 503. A direction guide wheel 506 is movably installed inside the guide wheel mounting groove 505. A connector conveying groove 601 is provided on the upper surface of the connector output 6. Power motors 602 are fixedly installed on the outer surfaces of both sides of the connector output 6. A support shaft 603 is movably installed in the connector conveying groove 601. One end of the support shaft 603 is fixedly connected to the output end of the power motor 602. A conveying belt 604 is provided on the outer surface of the support shaft 603.

[0041] By screwing the threaded fixing knob 404 into the threaded fixing hole 403, the threaded fixing knob 404 can relatively seal the upper end opening of the installation limit groove 402, so that the connector push plate 5 can be relatively fixed inside the installation limit groove 402. The limit connection block 501 cooperates with the installation limit groove 402 to connect the connector push plate 5 to the power transmission shaft 401. The limit block 502 can relatively fix the connector push plate 5 inside the second push plate 503. The return spring 507 can provide a certain thrust for the limit block 502. The limit block 502 will move toward one end under the thrust, making it difficult for the connector push plate 5 to enter the storage connection groove 504. Internally, the direction guide wheel 506 can provide a certain thrust for the second push plate 503 when it encounters resistance inside the delivery tray 2, thereby compressing the return spring 507 to allow the connector push plate 5 to enter the storage connection groove 504, reducing the total length of the connector push plate 5 and the second push plate 503, so that the connector push plate 5 can rotate inside the delivery tray 2, pushing the automobile wiring harness connector 9 to move, starting the power motor 602 can drive the support shaft 603 to rotate, and the rotation of the support shaft 603 can drive the transport belt 604 to rotate, and the automobile wiring harness connector 9 entering the connector conveying groove 601 will be driven by the transport belt 604 to move.

[0042] The working principle and use process of the present invention: when in use, the device needs to be fixed in a suitable position, and the automobile wiring harness connector 9 produced inside the automobile wiring harness connector production line can be conveyed to the inside of the delivery tray 2 through the provided conveyor belt 8, and the power rotation motor 4 is started to drive the power transmission shaft 401 to rotate, and the rotation of the power transmission shaft 401 can drive the connector push plate 5 to rotate, and then the vibrator 204 is started to drive the delivery tray 2 to vibrate at high frequency, and the vibration of the delivery tray 2 can drive the automobile wiring harness connector 9 to vibrate, and the rotation of the connector push plate 5 can drive the automobile wiring harness connector 9 entering the interior to rotate, and the automobile wiring harness connector 9 will continue to vibrate during the continuous rotation process, thereby continuously adjusting its own position. After reaching the predetermined position, the automobile wiring harness connector 9 The small head will be stuck in the discharge limit rotating groove 203, and the second push plate 503 will drive the automobile wiring harness connector 9 to move along the discharge limit rotating groove 203. The screening discharge hole 301 can screen out the automobile wiring harness connector 9 with the small head stuck in the discharge limit rotating groove 203. Since the discharge limit rotating groove 203 is connected to the inside of the screening discharge hole 301, the screened automobile wiring harness connector 9 can enter the connector output device 6 through the screening discharge hole 301. Starting the power motor 602 can drive the support shaft 603 to rotate. The rotation of the support shaft 603 can drive the transport belt 604 to rotate. The automobile wiring harness connector 9 entering the connector conveying groove 601 will be driven by the transport belt 604 to move.

[0043] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An automatic positioning and unloading device for the production of automotive wiring harness connectors, comprising a connecting fixed base (1), characterized in that: A rubber connecting column (103) is fixedly installed on the upper surface of the connecting and fixing base (1), and a discharge tray (2) is fixedly connected to the upper end surface of the rubber connecting column (103), and a discharge screening block (3) is fixedly installed inside the discharge tray (2) and at one side of the outer wall, and a power rotating motor (4) is fixedly installed on the lower surface of the discharge tray (2) and near the center position, and a power transmission shaft (401) is fixedly installed on the output end of the power rotating motor (4), and a plurality of installation limit grooves (402) are opened on the upper end surface of the power transmission shaft (401) and near the edges, and a connector push plate (5) is movably installed inside the installation limit groove (402), and a connector output device (6) is embedded and installed on the outer surface of the discharge tray (2), a conveyor belt (8) is provided above the discharge tray (2), and an automobile wiring harness connector (9) is provided inside the discharge tray (2); The upper end surface of the delivery tray (2) is provided with a threaded connection groove (201), a protective cover (202) is movably installed inside the threaded connection groove (201), the inner bottom surface of the delivery tray (2) is provided with a delivery limit rotation groove (203), and a vibrator (204) is fixedly installed on the lower surface of the delivery tray (2); A screening discharge hole (301) is provided on the outer surface of one side of the discharge screening block (3), and the screening discharge hole (301) is communicated with the interior of the discharge limiting rotation groove (203); A limit connection block (501) is fixedly mounted on one end of the connector push plate (5), a limit block (502) is fixedly mounted on the other end of the connector push plate (5), and a second push plate (503) is provided on one side of the connector push plate (5); A storage connection groove (504) is provided on one end surface of the second push plate (503), a return spring (507) is fixedly installed inside the storage connection groove (504), and a guide wheel installation groove (505) is provided on the outer surface of the other end of the second push plate (503), a direction guide wheel (506) is movably installed inside the guide wheel installation groove (505); The connector push plate (5) drives the automobile wiring harness connector (9) to move along the discharge limiting rotation groove (203), and the screening discharge hole (301) screens out the automobile wiring harness connector (9) whose small head is stuck in the discharge limiting rotation groove (203).

2. The automatic positioning and unloading device for automobile wiring harness connector production according to claim 1, characterized in that: A rubber shock-absorbing pad (101) is fixedly mounted on the lower surface of the connecting and fixing base (1), and fixing through holes (102) are provided on the upper surface of the connecting and fixing base (1) near the edges.

3. The automatic positioning and unloading device for automobile wiring harness connector production according to claim 1, characterized in that: A threaded fixing hole (403) is provided on the upper end surface of the power transmission shaft (401) near the center, and a threaded fixing knob (404) is movably installed inside the threaded fixing hole (403).

4. The automatic positioning and unloading device for automobile wiring harness connector production according to claim 1, characterized in that: A connector delivery groove (601) is provided on the upper surface of the connector output (6), a power motor (602) is fixedly mounted on the outer surfaces of both sides of the connector output (6), a support shaft (603) is movably mounted on the connector delivery groove (601), one end of the support shaft (603) is fixedly connected to the output end of the power motor (602), and a transport belt (604) is provided on the outer surface of the support shaft (603).

Citation Information

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