Bio-TRIZ-based Pumping Station Cooling System and Design Method
By introducing a bionic design of honeycomb and leaf vein structure into the pump station heat dissipation device, combined with air-cooling and water-cooling systems, the problem of poor heat dissipation effect of existing pump stations is solved, efficient heat dissipation and cooling effects are achieved, and the stability and efficiency of the hydraulic system are improved.
Patent Information
- Application Number
- CN202211655407.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2042-12-21
AI Technical Summary
The heat dissipation effect of the existing pump station heat dissipation device is poor, resulting in an increase in the temperature of the hydraulic oil, affecting the performance and stability of the hydraulic system. The traditional heat dissipation structure space is insufficiently utilized and it is difficult to cool in time.
The honeycomb and leaf vein structure designed based on Bio-TRIZ bionic theory is adopted, and combined with air-cooling and water-cooling systems, a bionic honeycomb-type heat dissipation fins and a bionic leaf vein water-cooling pipeline are designed to increase the heat dissipation area and heat transfer efficiency, and achieve cooling of the transpiration water circulation system.
It significantly improves the heat dissipation performance of the pump station, enhances the cooling effect of hydraulic oil, ensures the overall performance of the equipment and the operating efficiency of the system, reduces the temperature gradient and improves the heat exchange efficiency.
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Figure CN116227136B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a pumping station heat dissipation system and a design method based on the Bio-TRIZ bionic theory, and is particularly applicable to the radiator technical field. Background Art
[0002] During the operation of a hydraulic system, pressure, volume, and mechanical losses will all cause energy losses in the hydraulic system, and these energy losses are converted into heat in various ways, causing the temperature of the hydraulic oil in the hydraulic system to rise. Therefore, heat dissipation is required during the long-term operation of a hydraulic pumping station. The cooling methods of a hydraulic pumping station generally include: natural cooling of the machine body, air cooling, water cooling, and cooling with a cooling agent. The cooling effect is one of the important indicators for measuring a heat dissipation device. If the heat dissipation device cannot cool the temperature of the hydraulic oil in the pumping station in time, the high temperature will change the physical properties of the hydraulic oil, increase the leakage amount, reduce the working efficiency of the pumping station, and the oil film at each sliding part of the hydraulic pumping station will be damaged, aggravating the wear of hydraulic components. Seriously, it will cause the operation of the hydraulic system of the pumping station to be unstable. Heat dissipation fins and water-cooling pipes are the main heat dissipation structures of the pumping station heat dissipation device. Due to the small heat dissipation area of traditional plate-shaped heat dissipation fins and S-shaped water-cooling pipes, and their distribution is extremely susceptible to the space of the heat dissipation device, they are not easy to clean and replace, and cannot cool the hydraulic oil in the pumping station hydraulic system in time. Therefore, the industry expects to obtain a high-performance pumping station heat dissipation device with more effective heat dissipation. Summary of the Invention
[0003] Aiming at the above technical deficiencies, a design method and system for a pumping station heat dissipation system based on the Bio-TRIZ bionic theory are provided. Combining the Bio-TRIZ bionics theory, the mapping from a biological model to an engineering model is realized to solve the problem of poor heat dissipation of the pumping station in practical engineering applications. By matching the optimized biological cases of pumping station heat dissipation through the Bio-TRIZ bionics theory, the honeycomb and vein feature structures are used to improve the heat dissipation performance of the pumping station heat dissipation device. By analyzing the honeycomb and vein structures and characteristic curves, they are applied to the optimized design of the pumping station heat dissipation device. In the pumping station heat dissipation structure, a bionic honeycomb heat dissipation fin structure is designed to effectively increase the heat dissipation area, save the internal space of the heat dissipation mechanism, and improve the overall structural stability. During the heat dissipation and transfer process, a bionic spiral heat dissipation pin column is designed to improve the heat transfer efficiency and accelerate the environmental heat transfer. At the same time, a bionic dicotyledonous water-cooling channel and transpiration water circulation system are designed to realize a circulating use system that integrates evaporation-condensation-collection of cooling water, which can timely take away the heat in the pumping station heat dissipation device, effectively solve the problem of poor heat dissipation effect of the existing pumping station heat dissipation device, and thus ensure the overall performance of the equipment and the operation efficiency of the system.
[0004] A pump station heat dissipation system includes an air-cooled heat dissipation system and a water-cooled heat dissipation system. The air-cooled heat dissipation system includes a heat dissipation plate (1), rectangular heat dissipation fins (2), an air-cooled heat conduction plate (3), a hollow bionic honeycomb heat dissipation fin (10), a gas distribution plate (27), air-cooling air holes (28), a gas distribution plate air inlet hole (29), an air-cooling inlet pipe (30), and an air-cooling outlet pipe (31); the hydraulic oil flow path (16) is distributed in a zigzag shape among multiple hollow bionic honeycomb heat dissipation fins (10). The cooling gas enters through the air-cooling inlet pipe (30), is evenly distributed through the gas distribution plate air inlet hole (29), passes through the air-cooling air holes (28), and dissipates heat through the hollow bionic honeycomb heat dissipation fins (10). Compared with traditional heat dissipation fins, the heat dissipation area is greatly increased. The heat in the pump station environment is further absorbed by the spiral heat conduction pin columns (4), transferred to the external environment through the rectangular heat dissipation fins (2), and finally the hot air at the top of the pump station after circulation is discharged from the air-cooling outlet pipe (31).
[0005] The water-cooled heat dissipation system includes a cooling water inlet pipe (17), a bionic leaf vein water-cooled pipe (19), transpiration holes (20), a cooling water outlet pipe (21), a mounting fixing plate (22), a hydraulic oil collection cross pipe (23), a condensation plate (24), drainage holes (25), and a collecting pipe (26); the cooling water flows into the bionic leaf vein water-cooled pipe (19) through the inlet pipe (17), flows through 20 branch paths, evaporates through the transpiration holes (20) due to heat in the branch paths, flows through the air guide holes (11) on the bionic honeycomb fins, reaches the condensation plate (24), re-condenses, passes through the drainage holes (25), reaches the collecting pipe (26), and then flows out through the return pipe (9) from the outlet pipe (21); a water cooling circulation system that integrates water evaporation-condensation-collection is realized.
[0006] The described pump station heat dissipation system further includes an outer shell (5). The outer shell (5) with a rectangular frame structure is filled with bionic honeycomb heat dissipation fins (10). Between the bionic honeycomb heat dissipation fins (10) and the bottom of the outer shell (5), there is a bionic leaf vein water-cooled pipe (19) with a rectangular contour and simulating the leaf structure. Between the bionic leaf vein water-cooled pipe (19) and the bottom of the outer shell (5), there is an installation fixing plate (22). Among them, in front of the outer shell (5), there is a heat dissipation plate (1) through an air-cooled heat conduction plate (3). Behind the outer shell (5), it is connected to a rear shell (32) through an air distribution plate (27); on the air distribution plate (27), a plurality of air cooling air holes (28) are evenly arranged. On the top of the outer shell (5), there is a condensation plate (24) with a ridge structure; in the vertical direction of the bionic honeycomb heat dissipation fins (10), a plurality of air guide holes (11) are evenly distributed. The bionic honeycomb heat dissipation fins (10) are perpendicularly arranged with the air distribution plate (27). Through the air ducts formed by the honeycomb-shaped hollow parts of the evenly arranged air cooling air holes (28) on the air distribution plate (27), heat exchange is carried out on the bionic honeycomb heat dissipation fins (10), and the heat of the bionic honeycomb heat dissipation fins (10) is transferred to the air-cooled fin heat dissipation plate (1).
[0007] In the described pump station heat dissipation system, the hydraulic oil flow channel (16) is connected to the hydraulic oil distribution cross pipe (12). Oil enters through the hydraulic oil inlet pipe (14). The hydraulic oil in the inlet pipe is evenly distributed to the hydraulic oil flow channel (16) with 18 branches through the hydraulic oil distribution cross pipe (12). Among them, the connection method between the support column (13) and the pipe clamp (15) is welding, which plays a role in supporting the entire hydraulic oil supply pipeline, used to support the hydraulic oil distribution cross pipe (12), the hydraulic oil flow channel (16), and the inlet pipe (14) for oil inlet to ensure its stable operation.
[0008] The described bionic leaf vein water-cooled pipe (19) of the pump station heat dissipation system includes an evaporation plate main body. At both ends of the evaporation plate main body, there are respectively a cooling water inlet pipe (17) and a cooling water outlet pipe (21). The evaporation plate has a leaf vein hollow structure. The evaporation plate is hollow and communicated with the cooling water inlet pipe (17) and the cooling water outlet pipe (21). On the evaporation plate, there are a plurality of transpiration holes (20) arranged according to the leaf veins. The bionic leaf vein water-cooled pipe (19) has cooling water flowing in from one main pipeline. There are 20 branch pipelines on the main pipeline. The cooling water flows into the bionic leaf vein water-cooled pipe (19) from the inlet pipe (17) and then flows out through the outlet pipe (21). The bionic leaf vein water-cooled pipe (19) is fixedly connected to the installation fixing plate (22) through fixing bolts (18).
[0009] The described pump station cooling system. The bionic leaf vein water-cooled pipe (19) adopts a dicotyledon leaf vein type water-cooled pipe distribution. There are 20 branch roads on the main pipeline. Cooling water flows into the bionic leaf vein water-cooled pipe (19) from the cooling water inlet pipe (17) and flows out through the outlet pipe (21). The transpiration holes are connected to the cooling water of the 20 branch roads. The cooling water evaporates when heated and passes through the transpiration holes (20), the air guide holes (11) on the bionic honeycomb fins, the condensation plate (24), the drainage holes (25), the collecting pipe (26) and the return pipeline (9) to realize a water cooling circulation system integrating water evaporation-condensation-collection.
[0010] The described pump station cooling system. The rectangular heat dissipation fins (2) are connected to the heat dissipation plate (1), and the connection method is welding. The outer shell (5) is connected to the air-cooled heat conduction plate (3), and the connection method is bolt connection. A water-cooled water outlet connection hole (6) and a water-cooled water inlet connection hole (33) are arranged on the outer shell (5). The bionic leaf vein water-cooled pipe (19) is connected to the installation fixing plate (22). The heat conduction pin column (4) is connected to the heat conduction plate (3). The bionic honeycomb heat dissipation fins (10) are connected to the hydraulic oil flow channel (16). The air distribution plate (27) is connected to the installation fixing plate (22). The air cooling air holes (28) are evenly distributed on the air distribution plate (27). The air cooling air outlet pipe (31) is fixed on the rear shell (32).
[0011] The described pump station cooling system. The hollow bionic honeycomb heat dissipation fins (10) are vertically arranged with the air distribution plate (27). The hollow bionic honeycomb heat dissipation fins (10) are directly cooled by the air cooling air holes (28) evenly arranged on the air distribution plate (27). The heat retained in the hollow bionic honeycomb heat dissipation fins is timely conducted to the spiral heat conduction pin column (4) on the heat conduction plate (3), so that the heat in the radiator is further transferred through the rectangular heat dissipation fins (2), improving the heat exchange efficiency in the cooling device system.
[0012] The described pump station cooling system. The rectangular heat dissipation fins (2) are vertically arranged with the external fan. The cold air flow of the external fan directly acts on the rectangular heat dissipation fins (2). Since the rectangular heat dissipation fins (2) adopt a rectangular structure, on the one hand, it avoids the blocking of the cold air flow by the traditional plate-shaped fins, increasing the heat and cold convection heat exchange efficiency. On the other hand, the structure of the rectangular heat dissipation fins (2) increases the contact area with the air, further improving the heat dissipation capacity.
[0013] The design method of the pump station heat dissipation system based on the Bio-TRIZ bionic theory uses Bio-TRIZ to describe the problem of poor heat dissipation of the pump station, and expresses the pump station heat dissipation design problem through operation domains such as structure, substance, and space. First, determine the improvement energy and conflicts existing in the pump station heat dissipation design, establish a conflict matrix, and determine the specific solutions of Bio-TRIZ. At the same time, combine the Bio-TRIZ biological example library based on the invention principle, match the biological specific solutions of the Bio-TRIZ specific solutions, and find relevant biological specific solutions through the biological example library to support this bionic design. Then, verify from aspects such as functional similarity, structural similarity, and boundary condition similarity, and select the biological example with the highest bionic value. Finally, analyze the biological specific solutions, use the method of geometric feature reconstruction for modeling, and apply the bionic model to the optimization of the pump station heat dissipation device to solve the problem of poor heat dissipation performance.
[0014] Among them, through the Bio-TRIZ specific solutions, match and combine the Bio-TRIZ biological example library based on the invention principle to increase the heat dissipation performance of the pump station heat dissipation device. It is necessary to improve the pump station heat dissipation structure. The conflict in this optimization process is to increase the structural complexity and improve the heat dissipation performance. Use the Bio-TRIZ theory to describe the conflict in the operation domain. The conflict in the process of improving the problem is: improving the energy and deteriorating the structure. Use the Bio-TRIZ specific solutions combined with the biological example library to search for bionic examples. In order to ensure that the biological examples can indeed play the corresponding bionic role in the design process, perform similarity analysis on the bionic examples and the design objectives in terms of functional similarity, structural similarity, and boundary condition similarity. Through similarity analysis and consistency verification, finally use the honeycomb structure as the biological model for optimizing the pump station heat dissipation flow channel, and use the vein structure as the biological model for optimizing the pump station cold heat dissipation flow channel structure.
[0015] Among them, design a hollow bionic honeycomb heat dissipation fin (10). Using the honeycomb structure as a biological example, obtain a three-dimensional numerical model using reverse engineering technology. Perform non-contact scanning on the honeycomb to obtain point cloud data, and use the reverse engineering software Geomagic Studio to simplify and denoise the data in sequence, construct NURBS surfaces, and complete the reverse reconstruction of the three-dimensional honeycomb solid model. According to the biological characteristics of the honeycomb, extract the honeycomb structure characteristic parameters, use the least squares method to fit the structure parameters, obtain the curve characteristic equation and characteristic curve, and use this to optimize the honeycomb structure parameters and establish a three-dimensional bionic honeycomb heat dissipation structure for the pump station. On the one hand, utilize the self-adaptive heat transfer and dissipation function of organisms to enhance heat transfer and reduce local thermal gradients, greatly increasing the wind speed inside the honeycomb, thereby achieving a higher heat dissipation effect. On the other hand, the unique regular hexagonal structure of the honeycomb structure is relatively stable, saving space and providing a stable support for the internal structure.
[0016] Among them, a bionic leaf vein water-cooling pipe (19) is designed, taking the dicotyledon leaf vein structure as a biological example, extracting the leaf vein structure parameters according to the dicotyledon leaf vein structure; according to the distribution characteristics of the leaf veins, drawing the characteristic curve of the leaf veins in a three-dimensional rectangular coordinate system, importing the contour map into the Getdata software, extracting 300 points on the curve, using the Origin software to fit the upper curve to obtain the curve characteristic equation; using the least squares method to fit the structure parameters, optimizing the flow pattern and structure parameters of the water-cooling pipe; considering the processing complexity and cost, simplifying the bionic water-cooling channel structure, and establishing a three-dimensional bionic leaf vein type water-cooling and heat-dissipating structure for the pump station. On the one hand, through the rapid heat conduction and heat dissipation characteristics of water, the heat dissipation effect of the pump station is enhanced, and the heat dissipation speed and efficiency of the water-cooling device are greatly improved; on the other hand, a transpiration heat dissipation hole (20) is included in the structure of the leaf vein type water-cooling pipe (19). When the temperature in the pump station is too high, most of the heat in the pump station is taken away by the evaporation heat dissipation of the liquid in the leaf vein type water-cooling pipe. After the liquid evaporates, it is collected by the condensation plate (24) to realize the evaporation and recycling of the cooling water.
[0017] The described design method specifically includes the following steps:
[0018] Step 1: Explore the air-cooled bionic optimization model and water-cooled bionic optimization model suitable for the pump station radiator based on the Bio-TRIZ bionic theory; First, determine the improvement energy and conflicts existing in the pump station heat dissipation design, establish a conflict matrix, and determine the Bio-TRIZ special solution; By solving the Bio-TRIZ special solution and matching and combining the Bio-TRIZ biological example library based on the invention principle, to improve the heat dissipation performance of the pump station heat dissipation device, it is necessary to optimize the pump station heat dissipation structure. The conflict in this optimization process is to increase the structural complexity and improve the heat dissipation performance; Use the Bio-TRIZ theory to describe the operation domain of the conflict: improve the energy and deteriorate the structure; Use the Bio-TRIZ special solution to combine with the biological example library to search for bionic examples. In order to ensure that the biological examples can indeed play the corresponding bionic role in the design process, similarity analysis is carried out on the three aspects of functional similarity, structural similarity, and boundary condition similarity between the bionic examples and the design objectives. Through similarity analysis and consistency test, finally, the honeycomb structure is used as the bionic model for optimizing the pump station heat dissipation channel, and the leaf vein structure is used as the bionic model for optimizing the pump station water-cooled channel structure;
[0019] The design of the hollow bionic honeycomb heat dissipation fin and the evaporation water cooling circulation system is based on the bionic innovation method of Bio-TRIZ. A similarity comparison between the hollow bionic honeycomb heat dissipation fin and the evaporation water cooling circulation system and the pump station heat dissipation system is carried out, and the consistency is calculated and analyzed from the three aspects of functional similarity, structural similarity, and boundary condition similarity. The calculation formula is as follows:
[0020] (1)
[0021] Solve the judgment matrix P for the largest eigenvalue λ max and the eigenvector corresponding to the largest eigenvalue , and further conduct a consistency test, using the random consistency ratio CR to conduct a consistency test on the judgment matrix P :
[0022] (2)
[0023] (3)
[0024] Select the evaluation factor set of the weight coefficient as , then the similarity Q between the bionic organism and the design goal can be calculated by the following formula:
[0025] (4)
[0026] Calculated according to formula (4) Q , when Q > 0.9, it indicates that the two have high consistency in terms of structural, functional, and boundary condition similarity and can be used as a bionic optimization model; the similarity Q 1 and Q 2 of the hollow bionic honeycomb heat dissipation fin and the evaporative water cooling circulation system and the pumping station heat dissipation system are 0.9235 and 0.9536 respectively; it proves the feasibility of the two biological models of honeycomb and leaf vein;
[0027] Step 2: Design a hollow bionic honeycomb heat dissipation fin structure. Taking the honeycomb structure as a biological example, use reverse engineering technology to obtain a three-dimensional numerical model; conduct a non-contact scan of the honeycomb to obtain point cloud data, and use the reverse engineering software Geomagic Studio to simplify and denoise the data in turn, construct NURBS surfaces, and complete the reverse reconstruction of the three-dimensional honeycomb solid model; according to the biological characteristics of the honeycomb, extract the honeycomb structure characteristic parameters, use the least squares method to fit the structure parameters, obtain the curve characteristic equation and characteristic curve, and use this to optimize the honeycomb structure parameters and establish a three-dimensional bionic honeycomb heat dissipation structure for the pumping station; on the one hand. Utilize the self-adaptive heat transfer and dissipation function of organisms to enhance heat transfer and reduce local thermal gradients, and greatly increase the wind speed inside the honeycomb, so as to achieve a higher heat dissipation effect; on the other hand, the unique regular hexagonal structure of the honeycomb structure is relatively stable, which not only saves space but also provides a stable support for the internal structure;
[0028] Taking the maximum heat dissipation effect as the optimization goal, a topological optimization design of the bionic honeycomb heat dissipation structure is carried out. The mathematical model of the bionic honeycomb design is as follows:
[0029] (5)
[0030] In the formula, λ is the design parameter of each bionic honeycomb unit, that is, the side length of the regular hexagon of the honeycomb; is the design domain; l * is the dimensionless heat generation coefficient; T * is the dimensionless temperature of the unit; A Ω is the total area of the design domain; Q is the maximum heat exchange objective function; Γ is the inlet geometric boundary; V f is the volume fraction occupied by the fluid channel; p * is the dimensionless fluid inlet pressure; u * is the dimensionless flow velocity;
[0031] According to the conjugate heat transfer analysis of fluid-solid under steady laminar flow state, optimization iteration calculation is carried out to obtain the λ value of each unit. Thus, through optimization, the original 3.6 mm heat dissipation fins of the pumping station air-cooling structure are optimized into 2.0 mm bionic honeycomb units, and the optimized distribution of the bionic honeycomb air-cooling heat dissipation structure is obtained;
[0032] Step 3: Design a leaf vein type water-cooling heat dissipation structure. Taking the dicotyledon leaf vein structure as a biological example, extract the leaf vein structure parameters according to the dicotyledon leaf vein structure; according to the distribution characteristics of the leaf veins, draw the characteristic curve of the leaf veins in the three-dimensional rectangular coordinate system, import the contour map into the Getdata software, extract 300 points on the curve, use the Origin software to fit the upper curve, and obtain the curve characteristic equation; use the least square method to fit the structure parameters, optimize the water-cooling pipe flow pattern and structure parameters; considering the processing complexity and cost, simplify the bionic water-cooling channel structure, and establish a three-dimensional bionic leaf vein type water-cooling heat dissipation structure of the pumping station; on the one hand, through the fast heat conduction and heat dissipation characteristics of water, strengthen the heat dissipation effect of the pumping station, and greatly improve the heat dissipation speed and efficiency of the water-cooling device; on the other hand, a transpiration heat dissipation hole is included in the leaf vein type water-cooling pipe structure. When the temperature in the pumping station is too high, most of the heat in the pumping station is taken away by the evaporation of the liquid in the leaf vein type water-cooling pipe, and the evaporated liquid is collected by the condensation plate to realize the evaporation recycling of the cooling water;
[0033] Normalize the geometric line type of the bionic leaf vein water-cooling pipe to generate a normalized mapping spline curve. After normalization, the geometric line type can be expressed as:
[0034] (6)
[0035] Among them, X ij is the abscissa after the geometric line type is unitized, i is the arc length segment number, j is the line type label, h a is the arc length of the a-th bionic leaf vein, h j is the line type of the j th bionic leaf vein; after optimization, the original pipe diameter in the pump station is φ 16 mm is optimized to a rectangular water-cooled pipe with a main pipe diameter of 18 mm × 12 mm and each branch pipe diameter of 12 mm × 12 mm, and bionic leaf vein transpiration holes with a pore diameter of 3 mm are set on the water-cooled pipe;
[0036] Step 4: Reconstruct the bionic heat dissipation system of the pump station, and apply the hollow bionic honeycomb heat dissipation fin structure and the leaf vein type water-cooled heat dissipation structure to the overall design of the pump station. Beneficial effects
[0037] (1) The hydraulic oil heat dissipation fins adopt the bionic honeycomb hollow structure heat dissipation fins, the heat dissipation area is greatly increased, and air guide holes are distributed on the bionic honeycomb heat dissipation fins, which can quickly transfer the internal heat. Secondly, the regular hexagon geometric structure of the honeycomb is stable and effectively supports.
[0038] (2) The needle-type heat conduction pin columns are inserted into the heat conduction plate, and the heat in the heat dissipation device is timely diffused to the heat conduction plate through the heat conduction pin columns. Through the strong heat exchange effect of the heat conduction plate, the temperature in the heat dissipation device is quickly reduced, and the heat dissipation efficiency of the radiator is improved.
[0039] (3) Design the bionic dicotyledon type water-cooled cooling flow channel and the transpiration water circulation system to realize a circulating use system that integrates the evaporation-condensation-collection of cooling water, and greatly improve the heat dissipation speed and efficiency of the water-cooled device. Description of the drawings
[0040] Figure 1 is the Bio-TRIZ bionics design optimization flow chart of the present invention
[0041] Figure 2 is the schematic diagram of the structural characteristics of the bionic honeycomb fractal flow channel of the present invention
[0042] Figure 3 is the schematic diagram of the structural characteristics of the bionic leaf vein type water-cooled flow channel of the present invention
[0043] Figure 4 is the axonometric sectional view of the radiator of the present invention
[0044] Figure 5 is the axonometric exploded view of the radiator of the present invention
[0045] Figure 6 Rear axonometric view of the radiator of the present invention
[0046] Figure 7 Honeycomb hollow heat dissipation fin structure of the radiator of the present invention
[0047] Figure 8 Schematic diagram of cooling water transpiration - collection - circulation of the present invention
[0048] Figure 9 Bionic leaf vein water cooling channel diagram of the radiator of the present invention
[0049] Figure 10 Structure diagram of the air distribution plate of the radiator of the present invention
[0050] Figure 11 Structure diagram of the heat conduction plate and heat conduction pin columns of the radiator of the present invention
[0051] Figure 12 Structure diagram of the heat dissipation fin of the present invention
[0052] In the figure: heat dissipation plate 1, rectangular heat dissipation fin 2, air-cooled heat conduction plate 3, heat conduction pin column 4, outer shell 5, cooling water outlet connection hole 6, oil inlet connection hole 7, hydraulic oil outlet pipe 8, return pipeline 9, hollow bionic honeycomb heat dissipation fin 10, air guide hole 11, hydraulic oil distribution cross pipe 12, support column 13, hydraulic oil inlet pipe 14, pipe clamp 15, hydraulic oil flow channel 16, cooling water inlet pipe 17, fixing bolt 18, bionic leaf vein water cooling pipe 19, transpiration hole 20, cooling water outlet pipe 21, installation fixing plate 22, hydraulic oil collection cross pipe 23, condensation plate 24, drainage hole 25, collecting pipe 26, air distribution plate 27, air cooling air hole 28, air distribution plate air inlet hole 29, air cooling inlet pipe 30, air cooling outlet pipe 31, rear side shell 32, cooling water inlet connection hole 33, oil outlet connection hole 34. Detailed implementation manners
[0053] The present invention will be described in detail below in conjunction with specific embodiments.
[0054] A pumping station heat dissipation system includes an air-cooled heat dissipation system and a water-cooled heat dissipation system. The air-cooled heat dissipation system includes a heat dissipation plate 1, rectangular heat dissipation fins 2, an air-cooled heat conduction plate 3, a hollow bionic honeycomb heat sink 10, a gas distribution plate 27, air-cooling air holes 28, a gas distribution plate air inlet hole 29, an air-cooling inlet pipe 30, and an air-cooling outlet pipe 31. The hydraulic oil flow channel 16 is distributed in a zigzag shape among multiple hollow bionic honeycomb heat sinks 10. Cooling gas enters through the air-cooling inlet pipe 30, is evenly distributed through the gas distribution plate air inlet hole 29, passes through the air-cooling air holes 28, and dissipates heat through the hollow bionic honeycomb heat sinks 10. Compared with traditional heat dissipation fins, the heat dissipation area is greatly increased. The heat in the environment inside the pumping station is further absorbed by the spiral heat conduction pin columns 4, transferred to the outside environment through the rectangular heat dissipation fins 2, and finally the hot air at the top of the pumping station after circulation is discharged from the air-cooling outlet pipe 31.
[0055] The water-cooled heat dissipation system includes a cooling water inlet pipe 17, a bionic leaf vein water-cooled pipe 19, transpiration holes 20, a cooling water outlet pipe 21, a mounting fixed plate 22, a hydraulic oil collection cross pipe 23, a condensation plate 24, a drainage hole 25, and a collecting pipe 26. Cooling water flows into the bionic leaf vein water-cooled pipe 19 from the inlet pipe 17, flows through 20 branch paths, evaporates through the transpiration holes 20 due to heat in the branch paths, flows through the air guide holes 11 on the bionic honeycomb fins, reaches the condensation plate 24, re-condenses, passes through the drainage hole 25, reaches the collecting pipe 26, and then flows out from the outlet pipe 21 through the return pipe 9, realizing a water cooling circulation system that integrates water evaporation-condensation-collection.
[0056] The outer shell (5) of the rectangular frame structure is filled with bionic honeycomb heat sinks (10). Between the bionic honeycomb heat sinks (10) and the bottom of the outer shell (5), there is a bionic leaf vein water-cooled pipe (19) with a rectangular contour and simulating the leaf structure. Between the bionic leaf vein water-cooled pipe (19) and the bottom of the outer shell (5), there is a mounting fixed plate (22). Among them, in front of the outer shell (5), there is a heat dissipation plate (1) through the air-cooled heat conduction plate (3), and behind the outer shell (5), it is connected to the rear shell (32) through the gas distribution plate (27). A plurality of air-cooling air holes (28) are evenly arranged on the gas distribution plate (27), and a condensation plate (24) with a roof structure is provided at the top of the outer shell (5). A plurality of air guide holes (11) are evenly distributed in the vertical direction of the bionic honeycomb heat sinks (10). The bionic honeycomb heat sinks (10) are perpendicularly arranged with the gas distribution plate (27), and heat exchange is carried out on the bionic honeycomb heat sinks (10) through the air ducts formed by the honeycomb-shaped hollow through the evenly arranged air-cooling air holes (28) on the gas distribution plate (27), transferring the heat of the bionic honeycomb heat sinks (10) to the air-cooled fin heat dissipation plate (1).
[0057] The hydraulic oil flow channel (16) is connected to the hydraulic oil distribution cross pipe (12), and oil enters through the hydraulic oil inlet pipe (14). The hydraulic oil in the inlet pipe is evenly distributed to the hydraulic oil flow channel (16) with 18 branches through the hydraulic oil distribution cross pipe (12). The support column (13) and the pipe clamp (15) are connected by welding, which plays a role in supporting the entire hydraulic oil supply pipeline, supporting the hydraulic oil distribution cross pipe (12), the hydraulic oil flow channel (16), and the inlet pipe (14) to ensure its stable operation.
[0058] The bionic leaf vein water-cooling pipe (19) includes an evaporation plate body. At both ends of the evaporation plate body, there are respectively a cooling water inlet pipe (17) and a cooling water outlet pipe (21). The evaporation plate is a hollow structure with leaf vein-like hollow-outs, and the evaporation plate is hollow and communicates with the cooling water inlet pipe (17) and the cooling water outlet pipe (21). There are multiple transpiration holes (20) arranged according to the leaf veins on the evaporation plate. The bionic leaf vein water-cooling pipe (19) is supplied with cooling water through a main pipeline. There are 20 branch pipelines on the main pipeline. The cooling water flows into the bionic leaf vein water-cooling pipe (19) through the inlet pipe (17) and then flows out through the outlet pipe (21). The bionic leaf vein water-cooling pipe (19) is fixedly connected to the mounting fixed plate (22) through fixing bolts (18).
[0059] The bionic leaf vein water-cooling pipe 19 adopts a dicotyledon leaf vein type water-cooling pipe distribution. There are 20 branch pipelines on the main pipeline. The cooling water flows into the bionic leaf vein water-cooling pipe 19 through the cooling water inlet pipe 17 and flows out through the outlet pipe 21. The transpiration holes are communicated with the cooling water in the 20 branch pipelines. The cooling water evaporates when heated and passes through the transpiration holes 20, the air guide holes 11 on the bionic honeycomb fins, the condensation plate 24, the drainage holes 25, the collecting pipe 26, and the return pipeline 9 to realize a water cooling circulation system that integrates water evaporation-condensation-collection.
[0060] The rectangular heat dissipation fins 2 are connected to the heat conduction plate 1, and the connection method is welding. The outer shell 5 is connected to the air-cooled heat conduction plate 3, and the connection method is bolt connection. The outer shell 5 is provided with a water-cooled water outlet connection hole 6 and a water-cooled water inlet connection hole 33. The bionic leaf vein water-cooling pipe 19 is connected to the mounting fixed plate 22, and the connection method is screw fixed connection. The heat conduction pin columns 4 are connected to the heat conduction plate 3, and the connection method is welding connection. The bionic honeycomb heat dissipation fins 10 are connected to the hydraulic oil flow channel 16, and the connection method is welding. The air distribution disc 27 is connected to the mounting fixed plate 22, and the connection method is embedded welding connection. The air cooling air holes 28 are evenly distributed on the air distribution disc 27. The air distribution disc air inlet hole 29 and the air-cooled air outlet pipe 31 are fixed on the rear shell 32.
[0061] The heat-conducting plate 3 is connected to the heat-conducting pin columns 4. The spiral heat-conducting pin columns 4 are used to increase the internal heat conduction efficiency of the heat dissipation structure, conduct the heat in the heat dissipation device onto the heat dissipation plate 1. The heat dissipation plate 1 is connected to the air-cooled rectangular heat dissipation fins 2, enabling the heat in the heat dissipation mechanism to be transferred in a timely manner and dissipated through the rectangular heat dissipation fins 2, further increasing the heat exchange efficiency and heat dissipation capacity in the heat dissipation mechanism.
[0062] The heat-conducting plate (3) is a rectangular frame structure that is the same as the outer shell (5) but slightly smaller in size. A plurality of heat-conducting pin columns (4) arranged in a spiral pattern are evenly distributed inside the heat-conducting plate (3). A plurality of rectangular heat dissipation fins (2) are provided on the heat dissipation plate (1). The heat inside the heat-conducting plate (3) is transferred to the external rectangular heat dissipation fins (2) through the heat-conducting pin columns (4).
[0063] The hollow bionic honeycomb heat dissipation fin 10 is vertically arranged with the air distribution plate 27. The air-cooling air holes 28 evenly arranged on the air distribution plate 27 directly cool the hollow bionic honeycomb heat dissipation fin 10, and the heat retained in the hollow bionic honeycomb heat dissipation fin is timely conducted onto the spiral heat-conducting pin columns 4 on the heat-conducting plate 3, enabling the heat in the radiator to be further transferred through the rectangular heat dissipation fins 2, improving the heat exchange efficiency in the heat dissipation device system.
[0064] The bionic vein water-cooling pipe 19 is connected to the installation fixing plate 22, and the connection method is welding. Among them: both the heat-conducting plate 3 and the heat-conducting plate 1 are made of copper material, and copper material has the best heat conduction effect. Secondly, the bionic vein water-cooling pipe 19 is made of aluminum material, and aluminum material has the best heat dissipation effect. The combination of the two enables the heat in the radiator to be transferred better.
[0065] The rectangular heat dissipation fins 2 are vertically arranged with the external fan. The cold air flow of the external fan directly acts on the rectangular heat dissipation fins 2. Since the rectangular heat dissipation fins 2 adopt a rectangular structure, on the one hand, it avoids the blockage of the cold air flow by the traditional plate-shaped fins, increasing the heat and cold convection heat exchange efficiency. On the other hand, the structure of the rectangular heat dissipation fins 2 increases the contact area with the air, further improving the heat dissipation capacity.
[0066] An optimization design method for the heat dissipation of pump stations based on the Bio-TRIZ bionic theory. Use Bio-TRIZ to describe the problem of poor heat dissipation in pump stations, and express the heat dissipation design problem of pump stations through operation domains such as structure, substance, and space. First, determine the improvement energy and conflicts existing in the heat dissipation design of pump stations, establish a conflict matrix, and determine the specific solutions of Bio-TRIZ. At the same time, combine the Bio-TRIZ biological example library based on invention principles, match the biological specific solutions of the Bio-TRIZ specific solutions, and find relevant biological specific solutions through the biological example library to support this bionic design. Then, verify from aspects such as functional similarity, structural similarity, and boundary condition similarity, and select the biological example with the highest bionic value; finally, analyze the biological specific solutions, use the method of geometric feature reconstruction to model, and apply the bionic model to the optimization of the pump station heat dissipation device to solve the problem of poor heat dissipation performance.
[0067] Among them, through the specific solutions of Bio-TRIZ, match and combine the Bio-TRIZ biological example library based on invention principles to increase the heat dissipation performance of the pump station heat dissipation device. It is necessary to improve the heat dissipation structure of the pump station. The conflict in this optimization process is to increase the structural complexity and improve the heat dissipation performance. Use the Bio-TRIZ theory to describe the conflict in the operation domain. The conflict in the process of improving the problem is: improving the energy and deteriorating the structure. Use the specific solutions of Bio-TRIZ combined with the biological example library to search for bionic examples. In order to ensure that the biological examples can indeed play the corresponding bionic role in the design process, similarity analysis is carried out on the bionic examples and design objectives in terms of functional similarity, structural similarity, and boundary condition similarity. Through similarity analysis and consistency test, finally, the honeycomb structure is used as the bionic model for optimizing the heat dissipation flow channel of the pump station, and the vein structure is used as the bionic model for optimizing the cold heat dissipation flow channel structure of the pump station.
[0068] Among them, design a hollow bionic honeycomb heat sink 10. Taking the honeycomb structure as a biological example, use reverse engineering technology to obtain a three-dimensional numerical model; perform non-contact scanning on the honeycomb to obtain point cloud data, and use the reverse engineering software Geomagic Studio to simplify and denoise the data in turn, and construct NURBS surfaces to complete the reverse reconstruction of the three-dimensional honeycomb solid model. According to the biological characteristics of the honeycomb, extract the honeycomb structure characteristic parameters, use the least squares method to fit the structure parameters, obtain the curve characteristic equation and characteristic curve, and use this to optimize the honeycomb structure parameters and establish the three-dimensional bionic honeycomb heat dissipation structure of the pump station. On the one hand. Utilize the self-adaptive heat transfer and dissipation function of organisms to enhance heat transfer and reduce local heat gradients, greatly increase the wind speed inside the honeycomb, and thus achieve a higher heat dissipation effect; on the other hand, the unique regular hexagonal structure of the honeycomb structure is relatively stable, which not only saves space but also provides a stable support for the internal structure.
[0069] Among them, a bionic leaf vein water-cooling pipe 19 is designed, taking the dicotyledon leaf vein structure as a biological example, extracting leaf vein structure parameters according to the dicotyledon leaf vein structure; according to the distribution characteristics of the leaf veins, drawing the characteristic curve of the leaf veins in a three-dimensional rectangular coordinate system, importing the contour map into the Getdata software, extracting 300 points on the curve, and using the Origin software to fit the upper curve to obtain the curve characteristic equation. Using the least squares method to fit the structure parameters, optimizing the flow pattern and structure parameters of the water-cooling pipe; considering the processing complexity and cost, simplifying the bionic water-cooling channel structure, and establishing a three-dimensional bionic leaf vein type water-cooling heat dissipation structure for the pumping station. On the one hand, through the fast heat conduction and heat dissipation characteristics of water, the heat dissipation effect of the pumping station is enhanced, and the heat dissipation speed and efficiency of the water-cooling device are greatly improved. On the other hand, a transpiration heat dissipation hole (20) is included in the structure of the leaf vein type water-cooling pipe (19). When the temperature in the pumping station is too high, most of the heat in the pumping station is taken away by the evaporation heat dissipation of the liquid in the leaf vein type water-cooling pipe. After the liquid evaporates, it is collected by the condensation plate (24) to realize the evaporation and recycling of the cooling water.
[0070] Specifically, it includes the following steps:
[0071] Step 1: Explore the air-cooled bionic optimization model and water-cooled bionic optimization model suitable for the pumping station radiator based on the Bio-TRIZ bionic theory. First, determine the improvement energy and conflicts existing in the pumping station heat dissipation design, establish a conflict matrix, and determine the Bio-TRIZ specific solution. By solving the Bio-TRIZ specific solution and matching and combining the Bio-TRIZ biological example library based on the invention principle, to improve the heat dissipation performance of the pumping station heat dissipation device, it is necessary to optimize the pumping station heat dissipation structure. The conflict in this optimization process is to increase the structural complexity and improve the heat dissipation performance. Use the Bio-TRIZ theory to describe the operation domain of the conflict: improve the energy and deteriorate the structure. Use the Bio-TRIZ specific solution to combine with the biological example library to conduct bionic example search. In order to ensure that the biological example can indeed play the corresponding bionic role in the design process, similarity analysis is carried out on the three aspects of functional similarity, structural similarity, and boundary condition similarity between the bionic example and the design goal. Through similarity analysis and consistency test, finally, the honeycomb structure is used as the bionic model for optimizing the heat dissipation channel of the pumping station, and the leaf vein structure is used as the bionic model for optimizing the water-cooled channel structure of the pumping station.
[0072] The design of the hollow bionic honeycomb heat dissipation fin and the evaporation water cooling circulation system is based on the bionic innovation method of Bio-TRIZ. A similarity comparison is carried out between the hollow bionic honeycomb heat dissipation fin and the evaporation water cooling circulation system and the pumping station heat dissipation system, and the consistency is calculated and analyzed from the three aspects of functional similarity, structural similarity, and boundary condition similarity. The calculation formula is as follows:
[0073] (1)
[0074] Solve the judgment matrix P for the maximum eigenvalue λ max and the eigenvector corresponding to the maximum eigenvalue , and further conduct a consistency test. Use the random consistency ratio CR to conduct a consistency test on the judgment matrix P :
[0075] (2)
[0076] (3)
[0077] Select the evaluation factor set of the weight coefficient as , then the similarity Q between the bionic organism and the design goal can be calculated by the following formula:
[0078] (4)
[0079] According to formula (4), it is calculated that Q , when Q > 0.9, it indicates that the two have high consistency in terms of structural, functional, and boundary condition similarity, and can be used as a bionic optimization model. Through the above formula, the similarity between the hollow bionic honeycomb heat dissipation fin and the evaporation water cooling circulation system and the pump station heat dissipation system Q 1 and Q 2 are 0.9235 and 0.9536 respectively. This proves the feasibility of the two biological models of honeycomb and leaf vein.
[0080] Step 2: Design a hollow bionic honeycomb heat dissipation fin structure. Taking the honeycomb structure as a biological example, use reverse engineering technology to obtain a three-dimensional numerical model; conduct a non-contact scan of the honeycomb to obtain point cloud data, and use the reverse engineering software Geomagic Studio to simplify and denoise the data in turn, construct NURBS surfaces, and complete the reverse reconstruction of the three-dimensional honeycomb solid model. According to the biological characteristics of the honeycomb, extract the honeycomb structure characteristic parameters, use the least squares method to fit the structure parameters, obtain the curve characteristic equation and characteristic curve, and use this to optimize the honeycomb structure parameters and establish the three-dimensional bionic honeycomb heat dissipation structure of the pump station. On the one hand. Utilize the self-adaptive heat transfer and dissipation function of organisms to enhance heat transfer and reduce local thermal gradients, greatly increase the wind speed inside the honeycomb, and thus achieve a higher heat dissipation effect; on the other hand, the unique regular hexagonal structure of the honeycomb structure is relatively stable, which not only saves space but also provides a stable supporting role for the internal structure.
[0081] Taking the maximum heat dissipation effect as the optimization goal, a topological optimization design of the bionic honeycomb heat dissipation structure is carried out. The mathematical model of the bionic honeycomb design is as follows:
[0082] (5)
[0083] In the formula, λ is the design parameter of each bionic honeycomb unit, that is, the side length of the regular hexagon of the honeycomb. is the design domain; l * is the dimensionless heat generation coefficient; T * is the dimensionless temperature of the unit; A Ω is the total area of the design domain; Q is the maximum objective function of heat exchange; Γ is the inlet geometric boundary; V f is the volume fraction occupied by the fluid channel; p * is the dimensionless fluid inlet pressure; u * is the dimensionless flow velocity.
[0084] According to the conjugate heat transfer analysis of fluid-solid under steady laminar flow state, an optimization iteration calculation is carried out to obtain the λ value of each unit. Thus, through optimization, the original 3.6-mm heat dissipation fins of the pump station air-cooling structure are optimized into 2.0-mm bionic honeycomb units, and an optimized distribution of the bionic honeycomb air-cooling heat dissipation structure is obtained
[0085] Step 3: Design a leaf vein type water-cooling heat dissipation structure. Taking the dicotyledon leaf vein structure as a biological example, extract the leaf vein structure parameters according to the dicotyledon leaf vein structure; according to the distribution characteristics of the leaf veins, draw the characteristic curve of the leaf veins in a three-dimensional rectangular coordinate system, import the contour map into the Getdata software, extract 300 points on the curve, and use the Origin software to fit the upper curve to obtain the curve characteristic equation. Use the least squares method to fit the structure parameters to optimize the water-cooling pipe flow pattern and structure parameters; considering the processing complexity and cost, simplify the bionic water-cooling channel structure to establish a three-dimensional bionic leaf vein type water-cooling heat dissipation structure of the pump station. On the one hand, through the fast heat conduction and heat dissipation characteristics of water, the heat dissipation effect of the pump station is strengthened, and the heat dissipation speed and efficiency of the water-cooling device are greatly improved. On the other hand, a transpiration heat dissipation hole is included in the leaf vein type water-cooling pipe structure. When the temperature in the pump station is too high, most of the heat in the pump station is taken away by the evaporation of the liquid in the leaf vein type water-cooling pipe, and the evaporated liquid is collected by the condensation plate to realize the evaporation recycling of the cooling water.
[0086] Normalize the geometric line type of the bionic leaf vein water-cooling pipe to generate a normalized mapped spline curve. After normalization, the geometric line type can be expressed as:
[0087] (6)
[0088] Wherein, X ij is the abscissa after unitizing the geometric line type, i is the arc length segment number, j is the line type label, h a is the arc length of the bionic leaf vein of the a-th segment, h j For the j th bionic leaf vein. After optimization, the original pipe diameter in the pump station is φ 16 mm is optimized to a rectangular water-cooled pipe with a main pipe diameter of 18 mm × 12 mm and each branch pipe diameter of 12 mm × 12 mm, and bionic leaf vein transpiration holes are arranged on the water-cooled pipe, and the aperture of the transpiration holes is 3 mm.
[0089] Step 4: Reconstruct the bionic heat dissipation system of the pump station, and apply the hollow bionic honeycomb heat dissipation fin structure and the leaf vein type water-cooled heat dissipation structure to the overall design of the pump station. The overall design of the pump station includes an outer shell (5) with a rectangular frame structure. The outer shell (5) is filled with bionic honeycomb heat dissipation fins (10). Between the bionic honeycomb heat dissipation fins (10) and the bottom of the outer shell (5), there is a bionic leaf vein water-cooled pipe (19) with a rectangular contour and simulating the leaf structure. Between the bionic leaf vein water-cooled pipe (19) and the bottom of the outer shell (5), there is a mounting fixed plate (22). Among them, in front of the outer shell (5), there is a heat dissipation plate (1) through an air-cooled heat conduction plate (3). At the rear of the outer shell (5), it is connected to a rear shell (32) through a gas distribution plate (27); A plurality of air-cooling air holes (28) are evenly arranged on the gas distribution plate (27). At the top of the outer shell (5), there is a condensation plate (24) with a ridge structure; The bionic honeycomb heat dissipation fins (10) are evenly distributed with a plurality of air guide holes (11) in the vertical direction. The bionic honeycomb heat dissipation fins (10) are perpendicularly arranged with the gas distribution plate (27). The bionic honeycomb heat dissipation fins (10) are heat exchanged through the air ducts formed by the honeycomb-shaped hollow through the evenly arranged air-cooling air holes (28) on the gas distribution plate (27), and the heat of the bionic honeycomb heat dissipation fins (10) is transferred to the air-cooled fin heat dissipation plate (1).
[0090] It should be understood that for those of ordinary skill in the art, improvements or transformations can be made according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present invention.
Claims
1. A pump station heat dissipation system, characterized in that, It includes an air-cooling system and a water-cooling system. The air-cooling system includes a heat dissipation plate (1), rectangular heat dissipation fins (2), an air-cooling heat conduction plate (3), an outer shell (5), a hollow bionic honeycomb heat sink (10), an air distribution plate (27), air-cooling air holes (28), an air distribution plate air inlet hole (29), an air-cooling inlet pipe (30), and an air-cooling outlet pipe (31); the hydraulic oil flow channel (16) is distributed in a zigzag shape among multiple hollow bionic honeycomb heat sinks (10). The cooling gas enters through the air-cooling inlet pipe (30), is evenly distributed through the air distribution plate air inlet hole (29), passes through the air-cooling air holes (28), and dissipates heat through the hollow bionic honeycomb heat sinks (10). The heat in the environment inside the pump station is absorbed by the spiral heat conduction pin columns (4), transferred to the external environment through the rectangular heat dissipation fins (2), and finally the hot air at the top of the pump station after circulation is discharged from the air-cooling outlet pipe (31); the water-cooling system includes a cooling water inlet pipe (17), a bionic leaf vein water-cooling pipe (19), transpiration holes (20), a cooling water outlet pipe (21), a mounting fixed plate (22), a hydraulic oil collection cross pipe (23), a condensation plate (24), a drainage hole (25), and a collecting pipe (26); the rectangular heat dissipation fins (2) are connected to the heat dissipation plate (1), and the outer shell (5) is connected to the air-cooling heat conduction plate (3); a water-cooling outlet connection hole (6) and a water-cooling inlet connection hole (33) are provided on the outer shell (5), and the bionic leaf vein water-cooling pipe (19) is connected to the mounting fixed plate (22); the heat conduction pin columns (4) are connected to the heat conduction plate (3); the bionic honeycomb heat sink (10) is connected to the hydraulic oil flow channel (16), the air distribution plate (27) is connected to the mounting fixed plate (22), the air-cooling air holes (28) are evenly distributed on the air distribution plate (27), and the air-cooling outlet pipe (31) is fixed on the rear shell (32); the rectangular heat dissipation fins (2) are arranged perpendicular to the external fan, and the cold air flow of the external fan directly acts on the rectangular heat dissipation fins (2), and the rectangular heat dissipation fins (2) adopt a rectangular structure; Cooling water flows into the bionic leaf vein water-cooling pipe (19) from the water inlet pipe (17), flows through 20 branch paths, evaporates through the transpiration holes (20) due to heat in the branch paths, flows through the air guide holes (11) on the bionic honeycomb fins, reaches the condensation plate (24), re-condenses, passes through the drainage holes (25), reaches the collecting pipe (26), and then flows out from the water outlet pipe (21) through the return pipe (9); a water cooling circulation system integrating water evaporation-condensation-collection is realized; the bionic leaf vein water-cooling pipe (19) includes an evaporation plate main body, with a cooling water inlet pipe (17) and a cooling water outlet pipe (21) respectively arranged at both ends of the evaporation plate main body. The evaporation plate is a hollow structure with leaf vein-like hollow-outs, and the inside of the evaporation plate is hollow and communicated with the cooling water inlet pipe (17) and the cooling water outlet pipe (21). A plurality of transpiration holes (20) arranged according to the leaf veins are provided on the evaporation plate. The bionic leaf vein water-cooling pipe (19) has a main pipeline for cooling water inlet, and 20 branch paths are provided on the main pipeline. Cooling water flows into the bionic leaf vein water-cooling pipe (19) from the water inlet pipe (17) and then flows out through the water outlet pipe (21). The bionic leaf vein water-cooling pipe (19) is fixedly connected to the mounting fixing plate (22).
2. The pumping station heat dissipation system according to claim 1, characterized in that The outer shell (5) with a rectangular frame structure is filled with bionic honeycomb heat sinks (10). A bionic leaf vein water-cooling pipe (19) with a rectangular contour and simulating the leaf structure is provided between the bionic honeycomb heat sink (10) and the bottom of the outer shell (5). An installation fixing plate (22) is provided between the bionic leaf vein water-cooling pipe (19) and the bottom of the outer shell (5). Among them, a heat dissipation plate (1) is provided in front of the outer shell (5) through an air-cooled heat conduction plate (3), and the rear of the outer shell (5) is connected to the rear shell (32) through an air distribution plate (27); a plurality of air cooling air holes (28) are evenly arranged on the air distribution plate (27), and a condensation plate (24) with a roof structure is provided at the top of the outer shell (5); a plurality of air guide holes (11) are evenly distributed in the vertical direction on the bionic honeycomb heat sink (10). The bionic honeycomb heat sink (10) is vertically arranged perpendicular to the air distribution plate (27). The heat of the bionic honeycomb heat sink (10) is transferred to the air-cooled fin heat dissipation plate (1) through the air duct formed by the air cooling air holes (28) evenly arranged on the air distribution plate (27) through the honeycomb-shaped hollow-outs.
3. The pump station heat dissipation system according to claim 1, wherein, The hydraulic oil flow channel (16) is connected to the hydraulic oil distribution cross pipe (12). Oil enters through the hydraulic oil inlet pipe (14), and the hydraulic oil in the inlet pipe is evenly distributed to the hydraulic oil flow channels (16) with 18 branches through the hydraulic oil distribution cross pipe (12). Among them, the connection method between the support column (13) and the pipe clamp (15) is welding, which plays the role of supporting the entire hydraulic oil supply pipeline and is used to support the hydraulic oil distribution cross pipe (12), the hydraulic oil flow channel (16), and the inlet pipe (14) for oil intake.
4. The pumping station heat dissipation system according to claim 1, characterized in that, The bionic leaf vein water-cooling pipe (19) adopts a dicotyledonous leaf vein type water-cooling pipe distribution. There are 20 branch roads on the main pipeline. Cooling water flows into the bionic leaf vein water-cooling pipe (19) from the cooling water inlet pipe (17) and flows out through the outlet pipe (21). The transpiration holes are connected to the cooling water of the 20 branch roads. The cooling water is heated and evaporated and passes through the transpiration holes (20), the air guide holes (11) on the bionic honeycomb fins, the condensation plate (24), the drainage holes (25), the collecting pipe (26) and the return pipeline (9) to realize a water cooling circulation system integrating water evaporation-condensation-collection.
5. The pumping station heat dissipation system according to claim 1, characterized in that The described hollow bionic honeycomb heat sink (10) is vertically arranged with the air distribution plate (27). The hollow bionic honeycomb heat sink (10) is directly cooled by the air cooling air holes (28) uniformly arranged on the air distribution plate (27). The heat retained in the hollow bionic honeycomb heat sink is timely led to the spiral heat conduction pin columns (4) on the heat conduction plate (3), so that the heat in the radiator is further transferred through the rectangular heat dissipation fins (2).
6. The design method of the pump station heat dissipation system according to any one of claims 1-5 based on the Bio-TRIZ bionic theory Among them, a hollow bionic honeycomb heat sink (10) is designed. Taking the honeycomb structure as a biological example, a three-dimensional numerical model is obtained by using reverse engineering technology. The honeycomb is scanned non-contact to obtain point cloud data. The reverse engineering software GeomagicStudio is used to simplify and denoise the data in turn, and the NURBS surface is constructed to complete the reverse reconstruction of the three-dimensional honeycomb solid model. According to the biological characteristics of the honeycomb, the honeycomb structure characteristic parameters are extracted, and the least square method is used to fit the structure parameters to obtain the curve characteristic equation and the characteristic curve, so as to optimize the honeycomb structure parameters and establish the three-dimensional bionic honeycomb heat dissipation structure of the pump station. Among them, a bionic leaf vein water-cooling pipe (19) is designed. Taking the dicotyledonous leaf vein structure as a biological example, the leaf vein structure parameters are extracted according to the dicotyledonous leaf vein structure. According to the distribution characteristics of the leaf veins, the characteristic curve of the leaf veins is drawn in the three-dimensional rectangular coordinate system. The contour map is imported into the Getdata software, 300 points on the curve are extracted, and the Origin software is used to fit the upper curve to obtain the curve characteristic equation. The least square method is used to fit the structure parameters to optimize the water-cooling pipe flow pattern and structure parameters. Considering the processing complexity and cost, the bionic water-cooling channel structure is simplified, and the three-dimensional bionic leaf vein type water-cooling heat dissipation structure of the pump station is established.
7. The design method according to claim 6, wherein Specifically, it includes the following steps: Step 1: The design of the hollow bionic honeycomb heat dissipation fins and the evaporation water-cooling circulation system is based on the bionic innovation method of Bio-TRIZ. The similarity comparison between the hollow bionic honeycomb heat dissipation fins and the evaporation water-cooling circulation system and the pump station heat dissipation system is carried out, and the consistency is calculated and analyzed from three aspects of the similarity of function, structure and boundary conditions; Step 2: The bionic honeycomb heat dissipation structure is topologically optimized with the maximum heat dissipation effect as the optimization target. The mathematical model of the bionic honeycomb design is as follows: (5) In the formula, λ is the design parameter of each bionic honeycomb unit, i.e., the side length of the regular hexagon of the honeycomb; is the design domain; l * is the dimensionless heat generation coefficient; T * is the dimensionless temperature of the unit; A Ω is the total area of the design domain; Q is the maximum objective function of heat exchange; Γ is the inlet geometric boundary; V f is the volume fraction occupied by the fluid channel; p * is the dimensionless fluid inlet pressure; u * is the dimensionless flow velocity; According to the conjugate heat transfer analysis of fluid-solid under steady laminar flow state, optimize and iterate the calculation to obtain the values of each unit λ value. Thus, through optimization, the original 3.6-mm heat dissipation fins of the air-cooled structure of the pumping station are optimized into 2.0-mm bionic honeycomb units, and an optimized distribution of the bionic honeycomb air-cooled heat dissipation structure is obtained; Step 3: Design a vein-type water-cooling structure. Taking the dicotyledonous vein structure as a biological example, extract the vein structure parameters according to the dicotyledonous vein structure; according to the distribution characteristics of the veins, draw the characteristic curves of the veins in a three-dimensional rectangular coordinate system, import the contour map into the Getdata software, extract 300 points on the curve, use the Origin software to fit the upper curve to obtain the curve characteristic equation; use the least squares method to fit the structure parameters, optimize the water-cooling pipe flow pattern and structure parameters; considering the processing complexity and cost, simplify the bionic water-cooling channel structure and establish a three-dimensional bionic vein-type water-cooling structure for the pumping station; Normalize the geometric line type of the bionic vein water-cooling pipe to generate a normalized mapped spline curve. After normalization, the geometric line type can be expressed as: (6) Among them, X ij is the abscissa after unitization of the geometric line type, i is the arc length segment number, j is the line type label, h a is the arc length of the bionic leaf vein in the a-th segment, h j is the j line type of the bionic leaf vein; After optimization, the original pipe diameter of 16 mm in the pumping station is optimized to a rectangular water-cooling pipe with a main pipe diameter of 18 mm×12 mm and each branch pipe diameter of 12 mm×12 mm, and bionic vein transpiration holes with a pore diameter of 3 mm are set on the water-cooling pipe; Step 4: Reconstruct the bionic heat dissipation system of the pumping station, and apply the hollow bionic honeycomb heat dissipation fin structure and the vein-type water-cooling structure to the overall design of the pumping station.
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