An open-pit mine truck dust collection device
By designing an open-pit mine vehicle-mounted dust capture device, and using the combination of fan, slap plate and atomized spray head, the problems of frequent dust pollution and dust collector cleaning in open-pit mines are solved, and the dust is effectively captured and compacted into blocks is achieved, which is convenient for subsequent processing.
Patent Information
- Application Number
- CN202211550140.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2042-12-05
AI Technical Summary
The dust pollution caused by transport vehicles in open-pit mines is serious. Traditional sprinklers waste water resources and are inconvenient to clean up. Air dust collectors need to be frequently cleaned.
A dust trapping device on an open-pit mine vehicle is designed, including a placing box and a dust collector. The dust collector is equipped with a dust collector, a fan, a slap plate and an atomizing spray head. The dust is sucked in through the fan, the slap plate is compacted, and the atomizing spray head is used to increase the viscosity of the dust particles.
It effectively reduces the pollution of dust on the dust collector, reduces the cleaning frequency, and compacts the dust into blocks for easy transportation and reuse.
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Figure CN116237331B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of dust collection, and particularly relates to an on-vehicle dust collection device for open-pit mines. Background Art
[0002] In open-pit mines, large transport vehicles are required to transport ores and rock waste. A large amount of dust is generated during the processes of loading and transportation, causing great pollution to the surrounding air environment. To reduce dust pollution, the traditional method is to sprinkle water to settle and absorb the dust in the air. Since sprinkling water is a waste of water resources and can make the roads muddy, there are also safety hazards when vehicles drive on icy roads in winter. Therefore, an air dust collector is currently usually used to replace sprinkling water to settle and absorb dust, so as to reduce the dust pollution to the air. Due to the large amount of dust in the mine, after the dust collector filters the dust, a large amount of dust accumulates in the dust collector, and the dust collected in the dust collector needs to be frequently cleaned, which is inconvenient to use. Summary of the Invention
[0003] The purpose of the present invention is to solve the above-mentioned technical problems existing in the prior art, and provide an on-vehicle dust collection device for open-pit mines, which can pat and compact the dust, reduce the cleaning frequency of the dust collector, and is applicable to an environment with a large amount of dust.
[0004] To solve the above technical problems, the present invention adopts the following technical solutions:
[0005] An open-pit mine truck dust collection device, characterized in that: it includes a placement box and a dust collector. There is a dust collection chamber and a receiving chamber in the placement box. The dust collector is arranged in the receiving chamber. The dust collection chamber is provided with an air inlet and an air outlet. A fan is provided at the air outlet. The dust collector includes a dust collection box and a collection box. The top of the dust collection box is provided with a dust collection inlet for communicating with the dust collection chamber, and the bottom of the dust collection box is provided with a dust collection outlet for communicating with the collection box. The dust collection inlet is movably connected with a first opening and closing plate for controlling the opening and closing of the dust collection inlet. The dust collection outlet is provided with a second opening and closing plate for controlling the opening and closing of the dust collection outlet. The dust collection box is movably connected with a push plate to push the dust in the dust collection box to the dust collection outlet. A flapping plate is slidably connected in the dust collection box. The flapping plate is arranged above the second opening and closing plate. One end of the flapping plate is provided with a connecting rod, and the connecting rod is provided with a roller. The placement box is provided with a first motor, and the first motor is connected with a cam and drives the cam to rotate. The roller is connected with the cam. The top of the dust collection box is provided with an atomizing nozzle. A water tank is arranged on the side of the placement box. The water tank is provided with a water pump. The water inlet end of the water pump is communicated with the water tank, and the water outlet end of the water pump is connected with the atomizing nozzle. Through the water mist of the atomizing nozzle, the adhesiveness between the dust can be improved, which is convenient for the dust to be slapped into blocks. Through the cooperation of the dust collection chamber and the fan, the external dust can be inhaled. Then, the dust collection box is used to collect and compact the dust, reducing the volume occupied by the dust, reducing the cleaning frequency of the dust collector. And after the dust is compacted into blocks, it is convenient for the transportation of the dust and the subsequent reuse of the waste. Through the setting of the cam, the first motor can drive the flapping plate to move upward. Then, under the action of its own weight, the flapping plate makes the roller stick to the edge of the cam to realize the downward pressing and slapping. A counterweight can be set on the connecting rod to improve the effect of the downward pressing and slapping. A controller is set on the placement box to control the timing start of the water pump. The water pump pumps out the water in the water tank and sprays it after atomization through the atomizing nozzle to wet the dust accumulated in the dust collection box. By spraying a small amount of water mist regularly to wet the dust, the adhesiveness between the dust particles can be increased. And through the method of multiple times and small amounts, the possibility of over-wetting the dust can be reduced. A placement groove can be set on the top of the dust collection box and the atomizing nozzle can be arranged in the placement groove, reducing the influence on the movement of the push plate.
[0006] Further, the first opening and closing plate is slidably connected with the placement box. The placement box is provided with a first electric push rod, and the first electric push rod is connected with the first opening and closing plate and drives the first opening and closing plate to slide. Through the setting of the first opening and closing plate and the electric push rod, it is convenient to close the dust collection inlet and facilitate the slapping and compaction of the dust in the dust collection box after closing.
[0007] Further, the second opening and closing plate is slidably connected with the dust collection box. The placement box is provided with a second electric push rod, and the second electric push rod is connected with the second opening and closing plate and drives the second opening and closing plate to slide. The second opening and closing plate can play a supporting role when closed, facilitating the flapping plate to slap and compact the dust. After opening, it is convenient for the dust block to fall into the collection box, facilitating the collection of the dust block.
[0008] Further, the placement box is provided with a third electric push rod, which is connected to the push plate and drives the push plate to move. Through the third electric push rod, the drive of the push plate is realized, facilitating the pushing of the dust into the other side of the collection box.
[0009] Further, a weight sensor and a weighing plate are provided at the bottom of the dust collection box, and the weighing plate is arranged on the weight sensor. When the weight on the weighing plate is greater than or equal to the set value of the weight sensor, the first electric push rod is started through control, and the dust on the bearing plate is pushed onto the second opening and closing plate to wait for the flapping plate to flap and compact.
[0010] Further, the collection box is provided with a clamping assembly, which includes a clamping plate, a rotating shaft and a torsion spring. The rotating shaft is arranged on the collection box, the clamping plate is arranged on the rotating shaft and is rotatably connected to the rotating shaft, and the torsion spring is sleeved on the rotating shaft and drives the clamping plate to press against the side wall of the collection box. Through the clamping assembly, the plastic bag sleeved on the collection box can be clamped, facilitating the collection of the dust blocks.
[0011] Further, the air inlet is rotatably connected with an air inlet pipe, a toothed ring is sleeved on the air inlet pipe, the placement box is provided with a second motor, the second motor is connected with a gear, and the gear meshes with the toothed ring. With the transmission structure of the second motor and the gear ring, the wet air inlet pipe can be rotated and adjusted in orientation, enabling the dust collection device to suck and filter the dust in the circumferential air, thereby increasing the suction range of the dust collector and facilitating the improvement of the dust suction effect.
[0012] Due to the adoption of the above technical solutions, the present invention has the following beneficial effects:
[0013] The present invention can be arranged on the top of an engineering vehicle traveling in a mining area to collect the moving dust in the mining area. By compacting the dust into blocks, the occupied volume of the dust is reduced, facilitating the absorption of more dust in places with large amounts of dust for treatment, reducing the cleaning frequency of the dust collector, and after compacting the dust into blocks, facilitating the transportation of the dust and the subsequent reuse of the waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The following further describes the present invention with reference to the accompanying drawings:
[0015] Figure 1 is a schematic structural diagram of an open-pit mine vehicle-mounted dust collection device of the present invention;
[0016] Figure 2 is a schematic structural diagram of the placement box in the present invention;
[0017] Figure 3 is a schematic structural diagram of the flapping plate in the present invention;
[0018] Figure 4 is a schematic structural diagram of the collection box in the present invention;
[0019] Figure 5 is Figure 4 an enlarged view of the structure at position A in
[0020] In the figure, 1 - placement box; 3 - dust collection chamber; 4 - air inlet; 5 - air outlet; 6 - fan; 7 - dust collection box; 8 - collection box; 9 - dust collection inlet; 10 - dust collection outlet; 11 - first opening and closing plate; 12 - second opening and closing plate; 13 - push plate; 14 - flapping plate; 15 - connecting rod; 16 - roller; 17 - first motor; 18 - cam; 19 - first electric push rod; 20 - second electric push rod; 21 - atomizing nozzle; 22 - water tank; 23 - water pump; 24 - weight sensor; 25 - weighing plate; 26 - clamping plate; 27 - rotating shaft; 28 - torsion spring; 29 - intake pipe; 30 - toothed ring; 31 - second motor; 32 - gear; 33 - third electric push rod; 34 - vehicle. Specific implementation manner
[0021] such as Figures 1 to 5As shown in the figure, this is a dust collection device for open-pit mining trucks according to the present invention, which includes a placement box 1 and a dust collector. A dust collection chamber 3 and an accommodation chamber are provided in the placement box 1. The dust collector is arranged in the accommodation chamber. The dust collection chamber 3 is provided with an air inlet 4 and an air outlet 5. A fan 6 is provided at the air outlet 5. The dust collector includes a dust collection box 7 and a collection box 8. A dust collection inlet 9 is provided at the top of the dust collection box 7 for communicating with the dust collection chamber 3, and a dust collection outlet 10 is provided at the bottom of the dust collection box 7 for communicating with the collection box 8. The dust collection inlet 9 is movably connected with a first opening and closing plate 11 for controlling the opening and closing of the dust collection inlet 9. The dust collection outlet 10 is provided with a second opening and closing plate 12 for controlling the opening and closing of the dust collection outlet 10. A push plate 13 is movably connected to the dust collection box 7 to push the dust in the dust collection box 7 to the dust collection outlet 10. A flapping plate 14 is slidably connected in the dust collection box 7. The flapping plate 14 is arranged above the second opening and closing plate 12. One end of the flapping plate 14 is provided with a connecting rod 15, and a roller 16 is provided on the connecting rod 15. The placement box 1 is provided with a first motor 17. The first motor 17 is connected with a cam 18 and drives the cam 18 to rotate. The roller 16 is connected with the cam 18. An atomizing nozzle 21 is provided at the top of the dust collection box 7. A water tank 22 is provided on the side of the placement box 1. The water tank 22 is provided with a water pump 23. The water inlet end of the water pump 23 is communicated with the water tank 22, and the water outlet end of the water pump 23 is connected with the atomizing nozzle 21. Through the cooperation of the dust collection chamber 3 and the fan 6, external dust can be inhaled. Then, the dust collection box 7 is used to collect and compact the dust, reducing the volume occupied by the dust and the cleaning frequency of the dust collector. After the dust is compacted into blocks, it is convenient for the transportation of the dust and the subsequent reuse of waste. Through the setting of the cam 18, the first motor 17 can drive the flapping plate 14 to move upward. Then, under the action of its own weight, the flapping plate 14 makes the roller 16 stick to the edge of the cam 18 to realize downward pressing and flapping. During the rotation of the cam 18, the roller 16 can be separated from the cam 18 to facilitate the flapping of dust with different thicknesses and gradually compact the dust, thereby improving the flapping effect. A counterweight can be set on the connecting rod 15 to improve the downward pressing and flapping effect. The dust collection device can be arranged on the top of the vehicle 34. Through the water mist of the atomizing nozzle 21, the adhesiveness between the dust can be improved, facilitating the dust to be patted into blocks. A controller is set on the placement box 1. The controller is connected with the first motor 17, the second motor 31, the water pump 23, the first electric push rod 19, the second electric push rod 20, the third electric push rod 33 and the weight sensor 24 to realize the linkage and coordinated control between components and intelligent operation. The controller controls the timing start of the water pump 23. The water pump 23 pumps out the water in the water tank 22, atomizes it through the atomizing nozzle 21 and sprays it out to wet the dust accumulated in the dust collection box 7. By spraying a small amount of water mist regularly to wet the dust, the adhesiveness between the dust particles is increased, and through the method of multiple small amounts, the possibility of over-wetting the dust is reduced. A placement groove can be set on the top of the dust collection box 7 and the atomizing nozzle 21 is arranged in the placement groove, reducing the influence on the movement of the push plate 13.
[0022] The dust collection box 7 is divided into two areas, a weighing area and a compaction area. The push plate 13 can move, pushing the dust raised in the weighing area to the compaction area. At the same time, when compacting in the compaction area, the push plate 13 can be kept at the outer edge of the compaction area to ensure the effect of the beating plate 14 compacting the dust.
[0023] The first opening and closing plate 11 is slidably connected to the placement box 1. The placement box 1 is provided with a first electric push rod 19, and the first electric push rod 19 is connected to the first opening and closing plate 11 and drives the first opening and closing plate 11 to slide. Through the setting of the first opening and closing plate 11 and the electric push rod, it is possible to facilitate the closing of the dust collection inlet 9 and facilitate the beating and compacting of the dust in the dust collection box 7 after closing.
[0024] The second opening and closing plate 12 is slidably connected to the dust collection box 7. The placement box 1 is provided with a second electric push rod 20, and the second electric push rod 20 is connected to the second opening and closing plate 12 and drives the second opening and closing plate 12 to slide. The second opening and closing plate 12 can play a supporting role when closed, facilitating the beating plate 14 to beat and compact the dust. After opening, it can facilitate the dust block to fall into the collection box 8, facilitating the collection of the dust block.
[0025] The placement box 1 is provided with a third electric push rod 33, and the third electric push rod 33 is connected to the push plate 13 and drives the push plate 13 to move. Through the third electric push rod 33, the driving of the push plate 13 is realized, facilitating the pushing of the dust into the other side of the collection box 8.
[0026] The bottom of the dust collection box 7 is provided with a weight sensor 24 and a weighing plate 25, and the weighing plate 25 is arranged on the weight sensor 24. When the weight on the weighing plate 25 is greater than or equal to the set value of the weight sensor 24, the first electric push rod 19 is started through control, and the dust on the load-bearing plate is pushed onto the second opening and closing plate 12 to wait for the beating plate 14 to beat and compact.
[0027] The collection box 8 is provided with a clamping assembly. The clamping assembly includes a clamping plate 26, a rotating shaft 27 and a torsion spring 28. The rotating shaft 27 is arranged on the collection box 8, the clamping plate 26 is arranged on the rotating shaft 27 and is rotatably connected to the rotating shaft 27, and the torsion spring 28 is sleeved on the rotating shaft 27 and drives the clamping plate 26 to press against the side wall of the collection box 8. Through the clamping assembly, the plastic bag sleeved on the collection box 8 can be clamped, facilitating the collection of the dust block.
[0028] An air inlet pipe 29 is rotatably connected to the air inlet 4. A toothed ring 30 is sleeved on the air inlet pipe 29. The placement box 1 is provided with a second motor 31, and the second motor 31 is connected with a gear 32. The gear 32 meshes with the toothed ring 30. With the transmission structure of the second motor 31 and the gear 32 ring, the wet air inlet pipe 29 can be rotated and adjusted in orientation, enabling the dust collection device to suck and filter the dust in the circumferential air, thereby increasing the suction range of the dust collector and facilitating the improvement of the dust suction effect.
[0029] The present invention can be installed on the top of the engineering vehicle 34 traveling in the mining area to collect the dust in the mining area by moving. By compacting the dust into blocks, the volume occupied by the dust is reduced, so as to absorb more dust in places with large dust and facilitate the treatment, reduce the cleaning frequency of the dust collector, and after compacting the dust into blocks, it is convenient for the transportation of the dust and the subsequent reuse of waste.
[0030] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve substantially the same technical problems and achieve substantially the same technical effects are all covered by the protection scope of the present invention.
Claims
1. An open-pit mine vehicle dust collection device, characterized in that: It includes a placement box and a dust collector. A dust collection chamber and a receiving chamber are provided inside the placement box. The dust collector is arranged in the receiving chamber. The dust collection chamber is provided with an air inlet and an air outlet. A fan is arranged at the air outlet. The dust collector includes a dust collection box and a collection box. The top of the dust collection box is provided with a dust collection inlet for communicating with the dust collection chamber. The bottom of the dust collection box is provided with a dust collection outlet for communicating with the collection box. The dust collection inlet is movably connected with a first opening and closing plate for controlling the opening and closing of the dust collection inlet. The dust collection outlet is provided with a second opening and closing plate for controlling the opening and closing of the dust collection outlet. The dust collection box is movably connected with a push plate to push the dust in the dust collection box to the dust collection outlet. A flapping plate is slidably connected inside the dust collection box. The flapping plate is arranged above the second opening and closing plate. One end of the flapping plate is provided with a connecting rod. The connecting rod is provided with a roller. The placement box is provided with a first motor. The first motor is connected with a cam and drives the cam to rotate. The roller is connected with the cam. The top of the dust collection box is provided with an atomizing nozzle. A water tank is arranged on the side of the placement box. The water tank is provided with a water pump. The water inlet end of the water pump is communicated with the water tank. The water outlet end of the water pump is connected with the atomizing nozzle; The first opening and closing plate is slidably connected with the placement box. The placement box is provided with a first electric push rod. The first electric push rod is connected with the first opening and closing plate and drives the first opening and closing plate to slide; The second opening and closing plate is slidably connected with the dust collection box. The placement box is provided with a second electric push rod. The second electric push rod is connected with the second opening and closing plate and drives the second opening and closing plate to slide; The collection box is provided with a clamping assembly. The clamping assembly includes a clamping plate, a rotating shaft and a torsion spring. The rotating shaft is arranged on the collection box. The clamping plate is arranged on the rotating shaft and is rotatably connected with the rotating shaft. The torsion spring is sleeved on the rotating shaft and drives the clamping plate to press against the side wall of the collection box.
2. The open-pit mine vehicle dust collection device according to claim 1, characterized in that: The placement box is provided with a third electric push rod. The third electric push rod is connected with the push plate and drives the push plate to move.
3. The open-pit mine vehicle dust collection device according to claim 1, characterized in that: The bottom of the dust collection box is provided with a weight sensor and a weighing plate. The weighing plate is arranged on the weight sensor.
4. The open-pit mine vehicle dust collection device according to claim 1, characterized in that: The air inlet is rotatably connected with an air inlet pipe. The air inlet pipe is sleeved with a toothed ring. The placement box is provided with a second motor. The second motor is connected with a gear. The gear is meshed with the toothed ring.
Citation Information
Patent Citations
Vehicle-mounted raised dust collecting device for strip mine
CN219253618U