A tape measure inkjet printer
By designing a tape measure inkjet printing machine, using a conveying unit and an inkjet printing unit, the printing of tape measure of different specifications is achieved, which solves the problems of high cost and insufficient flexibility of traditional equipment, reduces production costs and improves flexibility.
Patent Information
- Application Number
- CN202211729638.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-30
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2042-12-30
AI Technical Summary
Traditional tape measure printing machinery cannot achieve multiple specifications of printing in one machine, resulting in the need to customize printing equipment of different specifications when there are multiple specifications of products, which is costly and flexible enough.
A tape measure inkjet printing machine is designed, adopting a conveying unit, a feeding unit, a first tensioning unit and a first printing unit, and adapting to different specifications of rule tape materials by adjusting the outer auxiliary inkjet disc, and a scraping assembly is provided in the inkjet roulette module for ink recovery.
The printing of tape measure of different width specifications is realized, which reduces production costs, improves production flexibility, and ensures the cleanliness of the printing process through ink recycling.
Smart Images

Figure CN116238254B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of inkjet printing, and in particular to a measuring tape inkjet printer. Background Art
[0002] Tape measures are commonly used measuring tools in daily life. As low-value consumable tools in industries such as processing, manufacturing, construction and decoration, they have a large consumer group and continuous demand. However, since traditional tape measure printing machines cannot print multiple specifications on one machine, when there are products of multiple specifications, tape measure printing equipment of different specifications needs to be customized for different specifications, which is costly and inflexible. Summary of the invention
[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a tape measure inkjet printer that can print tape measures of different widths and can recycle excess ink from printing, thereby reducing production costs and improving production flexibility.
[0004] The present application provides a tape measure inkjet printer, comprising:
[0005] A conveying unit, the conveying unit comprising a plurality of conveying rollers, the conveying rollers being arranged along a preset conveying path and being used to convey the tape material;
[0006] A loading unit, the loading unit being arranged at the head end of the conveying path and being used for providing the blank tape material to the conveying unit;
[0007] A first tensioning unit, the first tensioning unit is arranged on the transmission path, and the first tensioning unit is used to keep the tensioning force of the tape material stable when it moves;
[0008] A first printing unit, the first printing unit is arranged on the conveying path and is located at the rear side of the first tensioning unit relative to the conveying path, the first printing unit includes a nozzle module, an inkjet wheel module and an ink recovery module; the nozzle module is arranged above the conveying path and is located above the inkjet wheel module; the inkjet wheel module includes a driving shaft, a main inkjet disk, an inner auxiliary inkjet disk and an outer auxiliary inkjet disk, the inner auxiliary inkjet disk is sleeved on the inner side of the main inkjet disk, the outer auxiliary inkjet disk can be movably sleeved on the main inkjet disk, and the driving end of the driving shaft is connected to the center position of the main inkjet disk; the ink recovery module includes an ink scraping assembly and an ink recovery component, the ink scraping assembly is arranged below the inkjet wheel module and abuts against the inkjet wheel module, and the ink recovery component is arranged below the ink scraping assembly;
[0009] A material receiving unit is arranged at the end of the conveying path and is used for rewinding the tape material that has completed inkjet printing from the conveying unit.
[0010] The tape measure inkjet printer according to the first aspect of the embodiment of the present application has at least the following beneficial effects: the feeding unit provides the tape material to the transmission unit, and the first tensioning unit ensures that the tension of the tape material is stable, thereby improving the printing accuracy; at the same time, in the first printing unit, the size of the main inkjet disc is adjusted by adjusting the movable outer auxiliary inkjet disc, so as to adapt to the printing of tape materials of different specifications, reduce production costs, and improve production flexibility; at the same time, the scraping assembly scrapes off the excess ink at the inner auxiliary inkjet disc and the outer auxiliary inkjet disc under the inkjet wheel module, and flows it to the ink recovery part for recovery, thereby effectively ensuring the cleanliness of the tape material during the continuous printing process, and finally the printed tape material is rolled up by the material collection unit.
[0011] According to some embodiments of the present application, the feeding unit includes a feeding shaft assembly, which includes a material shortage sensor, a feeding shaft body, and a material baffle mounting block, an inner tape measure material baffle, an outer tape measure material baffle and a material limit block which are sequentially sleeved on the feeding shaft body, a gap for placing the tape material is left between the inner tape measure material baffle and the outer tape measure material baffle, the material baffle mounting block is provided with a positioning column which sequentially passes through the inner tape measure material baffle, the outer tape measure material baffle and the material limit block, and the inner tape measure material baffle is provided with a first sensing groove at the position of the material shortage sensor.
[0012] According to some embodiments of the present application, the loading unit also includes a dust removal component, which is arranged on the conveying path. The dust removal component includes a dust removal base plate, a dust removal fixing plate and a sponge. The dust removal fixing plate fixes the sponge on the dust removal base plate, and the sponge can contact the tape material on the conveying path.
[0013] According to some embodiments of the present application, the loading unit also includes a brake assembly, which includes a cylinder, a brake sensor, a cylinder fixing plate and a brake fixing plate, the cylinder is arranged on the cylinder fixing plate, and the driving end of the cylinder and the brake fixing plate are arranged on both sides of the transmission path, the brake fixing plate is parallel to the driving end surface of the cylinder, and the brake sensor is arranged on the cylinder fixing plate and at the front end of the cylinder relative to the transmission path.
[0014] According to some embodiments of the present application, a protection unit is further included, which is arranged on the conveying path and located between the loading unit and the first tensioning unit; the protection unit includes a dust suction assembly, and the dust suction assembly includes a feed square passage and an air suction pipe, the conveying path passes through the feed square passage, and the feed square passage is provided with an air suction hole, one end of the air suction pipe is connected to the air suction hole, and the other end of the air suction pipe is used to connect to a centrifuge.
[0015] According to some embodiments of the present application, the protection unit also includes a joint protection component, which includes a joint detection rod and a joint protection sensor, the joint detection rod is provided with a thickness sensing sheet at one end close to the transmission path, the lower end of the thickness sensing sheet is against the tape material, and the other end of the joint detection rod is provided with a sensor plate, and the joint protection sensor is used to sense the position of the sensor plate to determine the thickness of the tape material passing through the thickness sensing sheet.
[0016] According to some embodiments of the present application, the first tensioning unit includes a tensioning mounting back plate, a mounting base plate, a mounting top plate, a first positioning rod, a second positioning rod, a tensioning guide wheel, a connecting rod, a counterweight block and a connecting body. The mounting base plate and the mounting top plate are respectively arranged parallel to each other at the bottom and top ends of the tensioning mounting back plate. The first positioning rod and the second positioning rod are respectively parallel to each other, and both ends are respectively connected to the mounting base plate and the mounting top plate. The connecting body is sleeved on the first positioning rod and the second positioning rod. The side of the connecting body close to the transmission path is connected to the tensioning guide wheel, and the side of the connecting body away from the transmission path is connected to the counterweight block through the connecting rod. The tensioning mounting back plate is provided with an elliptical opening, and the connecting rod passes through the elliptical opening.
[0017] According to some embodiments of the present application, the nozzle module includes a nozzle frame, a nozzle base plate, a nozzle, a board, a secondary ink cartridge and a circulating ink cartridge. The nozzle base plate is threadedly installed on the bottom of the nozzle frame. The nozzle mounting part at the bottom of the nozzle base plate is angled. The nozzle is installed on the nozzle base plate. The nozzle is connected to the board through a wiring. The board is used to control the nozzle printing and provide printing data for the nozzle. The secondary ink cartridge is connected to the nozzle through an ink tube. Four secondary ink cartridges are provided for providing CMYK four primary color inks. The circulating ink cartridge is arranged at the ink outlet end of the nozzle.
[0018] According to some embodiments of the present application, the ink recovery module also includes a left and right fine-tuning fixed base plate and an upper and lower fine-tuning component; the left and right fine-tuning fixed base plate is provided with a plurality of elliptical holes; the upper and lower fine-tuning component is arranged on the left and right fine-tuning fixed base plate, and the upper and lower fine-tuning component includes an upper and lower fine-tuning mounting back plate, a guide rail, a rack, a slider, a gear, an ink scraping fine-tuning mounting piece, a hand screw and a fixing screw, the upper and lower fine-tuning mounting back plate is connected to the left and right fine-tuning fixed base plate by a threaded connection, the rack and the guide rail are arranged in parallel on the upper and lower fine-tuning mounting back plate, the ink scraping fine-tuning mounting piece is connected to the guide rail through the slider, the hand screw is connected to a gear at one end close to the upper and lower fine-tuning mounting back plate, the gear is connected to the rack in a clamping position, and the hand screw is installed through the ink scraping fine-tuning mounting piece, and the ink scraping component is arranged on the ink scraping fine-tuning mounting piece.
[0019] According to some embodiments of the present application, the ink scraper assembly includes an ink scraper fine-tuning fixed base plate, an ink scraper adjustment plate, an ink scraper positioning plate, an ink scraper pressure plate, a scraper blade and a fine-tuning screw. The ink scraper fine-tuning fixed base plate is connected to the top of the ink scraper fine-tuning mounting member, the ink scraper positioning plate is fixed to the ink scraper adjustment plate, the ink scraper pressure plate is fixed to the ink scraper positioning plate, the scraper blade is arranged between the ink scraper pressure plate and the ink scraper positioning plate, and is abutted against the inkjet wheel module. The ink scraper adjustment plate is a U-shaped plate, and is movably connected to the ink scraper fine-tuning fixed base plate by a long screw passing through it. The fine-tuning screw passes through the ink scraper fine-tuning fixed base plate and is abutted against the lower surface of the ink scraper adjustment plate. The ink recovery component has an arc-shaped structure, and an ink discharge port is provided at the lowest end of the ink recovery component.
[0020] According to some embodiments of the present application, a first curing unit is further included, which is arranged on the conveying path and located on the rear side of the first printing unit relative to the conveying path. The first curing unit includes a sliding mechanism, a curing lamp, a lampshade and a water cooling cover. The curing lamp is installed in the lampshade, and the lampshade is connected to the sliding end of the sliding mechanism. The water cooling cover is arranged on the back of the lampshade. A water circulation channel is provided in the water cooling cover, and the water circulation channel includes a water inlet and a water outlet.
[0021] According to some embodiments of the present application, a water-cooled roller assembly is further included, which is arranged on the conveying path and located on the rear side of the first curing unit relative to the conveying path. The water-cooled roller assembly includes a water roller, a rotating joint and a water-cooled inner tube. One end of the water roller is threadedly connected to the rotating joint, and the rotating joint is provided with a water inlet and a water outlet. The water-cooled inner tube is arranged in the water inlet, and one end of the water-cooled inner tube extends to the interior of the water roller so that water flows into the interior of the water roller, and the tape measure material at the corresponding position wraps around the surface of the water roller.
[0022] According to some embodiments of the present application, it also includes a second printing unit, a second curing unit and a second tensioning unit, the second printing unit, the second curing unit and the second tensioning unit are sequentially arranged on the conveying path, and are all located on the rear side of the water-cooled roller assembly relative to the conveying path; the second tensioning unit includes a buffer fixing part, a buffer fixing plate, a weight, a linear bearing and a spring buffer part, the buffer fixing plate is slidably connected to the buffer fixing part through the linear bearing, the buffer fixing part is connected to the weight through a connecting shaft, the spring buffer part is arranged below the buffer fixing part, and a plurality of buffer guide wheels are arranged on one side of the buffer fixing plate, and the tape measure material is wound around the buffer guide wheels.
[0023] According to some embodiments of the present application, it also includes a detection unit, which is arranged on the conveying path and is located on the front side of the material receiving unit relative to the conveying path; the detection unit includes a manual detection module and a machine detection module; the manual detection module includes a manual detection mounting piece and a manual detection guide wheel, the manual detection mounting piece is installed on the outside of the frame, and the manual detection guide wheel is arranged on the manual detection mounting piece; the machine detection module includes at least two detection axes and a detection camera, the detection head of the detection camera is set toward the detection axis, and the front and back sides of the tape material are detected respectively.
[0024] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0026] Figure 1 A schematic diagram of the structure of a tape measure inkjet printer according to some embodiments of the present application;
[0027] Figure 2 It is a schematic structural diagram of a feeding shaft assembly in some embodiments of the present application;
[0028] Figure 3 A schematic diagram of the structure of a dust removal assembly and a brake assembly in some embodiments of the present application;
[0029] Figure 4 A schematic diagram of the structure of a dust collection assembly in some embodiments of the present application;
[0030] Figure 5 A schematic diagram of the structure of a joint protection assembly in some embodiments of the present application;
[0031] Figure 6 A schematic structural diagram of a first tensioning unit in some embodiments of the present application;
[0032] Figure 7 This is a schematic diagram of the structure of the nozzle module of some embodiments of the present application;
[0033] Figure 8 A schematic diagram of the structure of an ink recovery module of some embodiments of the present application;
[0034] Fig. 9 A schematic diagram of the structure of an ink scraping assembly in some embodiments of the present application;
[0035] Fig.10 It is a structural schematic diagram of the first curing unit in some embodiments of the present application;
[0036] Fig.11 A schematic diagram of the structure of a water-cooled roller assembly in some embodiments of the present application;
[0037] Fig.12 A schematic structural diagram of a second tensioning unit in some embodiments of the present application;
[0038] Fig.13 A schematic diagram of the structure of an adjusting roller in some embodiments of the present application;
[0039] The figures are as follows:
[0040] Feeding unit 100; feeding shaft assembly 110; lack of material sensor 111; feeding shaft body 112; material baffle mounting block 113; positioning column 113a; inner tape material baffle 114; first sensing slot 114a; outer tape material baffle 115; material limit stopper 116; dust removal assembly 120; dust removal bottom plate 121; dust removal fixing plate 122; brake assembly 130; cylinder 131; brake sensor 132; cylinder fixing plate 133; brake fixing plate 134;
[0041] Dust collecting assembly 210; feeding square channel 211; air suction hole 211a; air suction pipe 212; joint protection assembly 220; joint detection rod 221; joint protection sensor 222; thickness sensor sheet 223; sensor plate 224;
[0042] The first tensioning unit 300; the tensioning mounting back plate 310; the elliptical opening 311; the mounting bottom plate 320; the mounting top plate 330; the first positioning rod 340; the second positioning rod 350; the tensioning guide wheel 360; the connecting rod 370; the counterweight block 380; the connecting body 390;
[0043] Nozzle module 410; Nozzle frame 411; Nozzle base plate 412; Nozzle 413; Board 414; Secondary ink cartridge 415; Circulating ink cartridge 416; Inkjet wheel module 420; Driving shaft 421; Main inkjet disc 422; Inner auxiliary inkjet disc 423; Outer auxiliary inkjet disc 424; Ink recovery module 430; Left and right fine-tuning fixed base plate 431; Oval hole 431a; Up and down fine-tuning mounting back plate 432; Guide rail 433; Rack 434; Slider 435; Gear 436; Scraping ink fine-tuning mounting part 437; Twist screw 438; Fixing screw 439; Scraping ink fine-tuning fixed base plate 441; Scraping ink adjustment plate 442; Scraping ink clamping plate 443; Scraping ink pressure plate 444; Scraping blade 445; Fine-tuning screw 446; Ink recovery part 450; Ink discharge port 451;
[0044] First curing unit 500; curing lamp 510; lamp cover 520; water cooling cover 530; water circulation channel 540;
[0045] Water-cooled roller assembly 600; water roller 610; rotary joint 620; water-cooled inner tube 630;
[0046] The second printing unit 710; the second curing unit 720; the second tensioning unit 730; the buffer fixing member 731; the buffer fixing plate 732; the weight 733; the linear bearing 734; the connecting shaft 735; the buffer guide wheel 736;
[0047] Manual inspection module 810; manual inspection mounting part 811; manual inspection guide wheel 812; machine inspection module 820; inspection shaft 821; inspection camera 822;
[0048] Adjusting wheel 900; sleeve screw 910; material adjusting screw 920; material limiting screw 930; tape measure adjusting support shaft 940; first adjusting screw 950; adjusting limiting plate 960;
[0049] Receiving unit 1000. DETAILED DESCRIPTION
[0050] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0051] In the description of the present application, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0052] In the description of this application, if there is a description of first or second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0053] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0054] Reference Figure 1 and Figure 8The present application provides a tape measure inkjet printer, comprising a conveying unit, a feeding unit 100, a first tensioning unit 300, a first printing unit and a receiving unit 1000, wherein the conveying unit comprises a plurality of conveying rollers, which are arranged along a preset conveying path and are used to convey the tape material; the feeding unit 100 is arranged at the head end of the conveying path, and is used to provide blank tape material to the conveying unit; the first tensioning unit 300 is arranged on the conveying path, and is used to keep the tension of the tape material stable when it moves; the first printing unit is arranged on the conveying path, and is located at the rear side of the first tensioning unit 300 relative to the conveying path, and the first printing unit comprises a nozzle 413 module 410, an inkjet wheel module 420 and an ink recovery module 430; the nozzle 413 module 410 It is arranged above the transmission path and above the inkjet disc module 420; the inkjet disc module 420 includes a driving shaft 421, a main inkjet disc 422, an inner auxiliary inkjet disc 423 and an outer auxiliary inkjet disc 424, the inner auxiliary inkjet disc 423 is sleeved on the inner side of the main inkjet disc 422, the outer auxiliary inkjet disc 424 can be movably sleeved on the main inkjet disc 422, and the driving end of the driving shaft 421 is connected to the center position of the main inkjet disc 422; the ink recovery module 430 includes an ink scraping assembly and an ink recovery component 450, the ink scraping assembly is arranged below the inkjet disc module 420 and is against the inkjet disc module 420, and the ink recovery component 450 is arranged below the ink scraping assembly; the material receiving unit 1000 is arranged at the end of the transmission path, and is used to roll up the tape material that has completed inkjetting from the transmission unit. The feeding unit 100 provides the tape material for the transmission unit, and the first tensioning unit 300 ensures that the tension of the tape material is stable, thereby improving the accuracy of printing. At the same time, in order to realize the printing of tapes of different widths, the outer auxiliary inkjet disc 424 can be moved in a direction away from the main inkjet disc 422, so that the edge of the tape is always on the inner auxiliary inkjet disc 423 and the outer auxiliary inkjet disc 424, so as to ensure that the excess ink from printing can accurately flow to the ink recovery module 430, which is convenient for ink recovery. In the first printing unit, the size of the main inkjet disc 422 is adjusted by adjusting the movable outer auxiliary inkjet disc 424, so as to adapt to the printing of tape materials of different specifications and reduce production costs. , which improves the flexibility of production. For example, when it is necessary to print on a wider tape, the outer auxiliary inkjet disc 424 is stretched outward for a distance so that the two sides of the tape are respectively against the inner auxiliary inkjet disc 423 and the outer auxiliary inkjet disc 424, so that the edge of the tape measure is always on the inner auxiliary inkjet disc 423 and the outer auxiliary inkjet disc 424; at the same time, the excess ink at the inner auxiliary inkjet disc 423 and the outer auxiliary inkjet disc 424 is scraped off by the ink scraping component under the inkjet wheel module 420, and flows to the ink recovery part 450 for recovery, effectively ensuring the cleanliness of the tape material during the continuous printing process, and finally the printed tape material is rolled up by the material collection unit 1000.
[0055] Reference Figure 2 It can be understood that the feeding unit 100 includes a feeding shaft assembly 110, and the feeding shaft assembly 110 includes a material shortage sensor 111, a feeding shaft body 112, and a material baffle mounting block 113, an inner tape material baffle 114, an outer tape material baffle 115 and a material limit stopper 116 which are sequentially sleeved on the feeding shaft body 112, a gap for placing the tape material is left between the inner tape material baffle 114 and the outer tape material baffle 115, the material baffle mounting block 113 is provided with a positioning column 113a which passes through the inner tape material baffle 114, the outer tape material baffle 115 and the material limit stopper 116 in sequence, and the inner tape material baffle 114 is provided with a first sensing slot 114a at the position of the material shortage sensor 111. When the material roll diameter is smaller than the roll diameter that can be sensed by the material shortage sensor 111, the material shortage sensor 111 transmits a material shortage signal to limit the machine running speed, thereby improving the intelligence of the tape measure inkjet printer. At the same time, the material limit block 116 limits the outer tape measure material baffle 115, thereby limiting the tape measure material.
[0056] Reference Figure 3 It is understandable that the feeding unit 100 further includes a dust removal assembly 120, which is disposed on the conveying path. The dust removal assembly 120 includes a dust removal bottom plate 121, a dust removal fixing plate 122 and a sponge. The dust removal fixing plate 122 fixes the sponge on the dust removal bottom plate 121, and the sponge can contact the tape material on the conveying path. When the material passes through the dust removal assembly 120, the surface dust is contaminated on the sponge, thereby achieving dust removal of the tape material and improving the cleanliness of the surface of the tape material.
[0057] Continue to refer to Figure 3 It can be understood that the feeding unit 100 further includes a brake assembly 130, which includes a cylinder 131, a brake sensor 132, a cylinder 131 fixing plate and a brake fixing plate 134. The cylinder 131 is arranged on the cylinder 131 fixing plate, and the driving end of the cylinder 131 and the brake fixing plate 134 are arranged on both sides of the conveying path. The brake fixing plate 134 is parallel to the driving end surface of the cylinder 131. The brake sensor 132 is arranged on the cylinder 131 fixing plate and at the front end of the cylinder 131 relative to the conveying path. When the brake sensor 132 cannot sense the material, the controller controls the driving end of the cylinder 131 to extend, and the driving end of the cylinder 131 is pushed against the brake fixing plate 134, so as to clamp the material to prevent the material from running when the material is broken.
[0058] Continue to refer to Figure 4It can be understood that the tape measure inkjet printer provided by the present application also includes a protection unit, which is arranged on the transmission path and is located between the feeding unit 100 and the first tensioning unit 300; the protection unit includes a dust suction component 210, and the dust suction component 210 includes a feed square tube 211 and an air suction pipe 212. The transmission path passes through the feed square tube 211, and the feed square tube 211 is provided with an air suction hole 211a. One end of the air suction pipe 212 is connected to the air suction hole 211a, and the other end of the air suction pipe 212 is used to connect to the centrifuge. When the centrifuge is started, a negative pressure is formed at the air suction hole 211a to clean the dust on the surface of the tape measure, so as to further improve the cleanliness of the surface of the tape measure material, so as to facilitate better printing of ink on the surface of the tape measure material.
[0059] Reference Figure 5 It can be understood that the protection unit also includes a joint protection component 220, which includes a joint detection rod 221 and a joint protection sensor 222. The joint detection rod 221 is provided with a thickness sensing sheet 223 at one end close to the transmission path, and the lower end of the thickness sensing sheet 223 is against the tape material. The other end of the joint detection rod 221 is provided with a sensor plate 224. The joint protection sensor 222 is used to sense the position of the sensor plate 224 to determine the thickness of the tape material passing through the thickness sensing sheet 223. When the material thickness is normal, the sensor plate 224 is set close to the joint protection sensor 222. When the material thickness is thicker, the thickness sensing sheet 223 is touched and lifted due to the change in material thickness, and the sensor plate 224 is no longer close to the joint protection sensor 222. The joint protection sensor 222 transmits the joint signal to the controller. After calculating the distance, the controller controls the printing module to lift up when the joint is approaching to prevent the joint from scratching the nozzle 413, and the printing software controls the nozzle 413 to stop printing. Since the product with the joint is scrapped, when the joint passes the nozzle 413, the controller controls the printing module to descend, and the printing software restarts printing the tape measure. The whole process does not require shutdown, which greatly reduces material waste.
[0060] Reference Figure 6It can be understood that the first tensioning unit 300 includes a tensioning mounting back plate 310, a mounting base plate 320, a mounting top plate 330, a first positioning rod 340, a second positioning rod 350, a tensioning guide wheel 360, a connecting rod 370, a counterweight block 380 and a connecting body 390. The mounting base plate 320 and the mounting top plate 330 are respectively arranged parallel to each other at the bottom and top ends of the tensioning mounting back plate 310. The first positioning rod 340 and the second positioning rod 350 are respectively parallel to each other, and the two ends are respectively connected to the mounting base plate 320 and the mounting top plate 330. The connecting body 390 is sleeved on the first positioning rod 340 and the second positioning rod 350. The side of the connecting body 390 close to the transmission path is connected to the tensioning guide wheel 360, and the side of the connecting body 390 away from the transmission path is connected to the counterweight block 380 through the connecting rod 370. The tensioning mounting back plate 310 is provided with an elliptical opening 311, and the connecting rod 370 passes through the elliptical opening 311. During actual use, the measuring tape material passes under the tensioning guide wheel 360, and the counterweight block 380 maintains a balance with the material tension. When the material tension changes, the tensioning assembly moves up and down to keep the counterweight block 380 and the material tension in relative balance, thereby ensuring the stability of the tension during printing and effectively guaranteeing the printing accuracy.
[0061] Reference Figure 7The nozzle 413 module 410 includes a nozzle frame 411, a nozzle base plate 412, a nozzle 413, a board 414, a secondary ink cartridge 415 and a circulating ink cartridge 416. The nozzle base plate 412 is threadedly mounted on the bottom of the nozzle frame 411. The nozzle 413 mounting portion at the bottom of the nozzle base plate 412 is angled. The nozzle 413 is mounted on the nozzle base plate 412. The nozzle 413 is connected to the board 414 through a cable. The board 414 is used to control the printing of the nozzle 413 and provide printing data for the nozzle 413. The secondary ink cartridge 415 is connected to the nozzle 413 through an ink tube. Four secondary ink cartridges 415 are provided for providing CMYK four primary color inks. The circulating ink cartridge 416 is arranged at the ink outlet end of the nozzle 413. The nozzle base plate 412 is threadedly mounted on the bottom of the nozzle 413 frame, and the nozzle 413 mounting portion at the bottom of the nozzle base plate 412 is angled to ensure that the bottom surface of the nozzle 413 can always be parallel to the curved surface of the inkjet wheel module 420, so as to achieve a better printing effect. This device mainly performs color printing, so it needs CMYK four primary color inks, so at least 4 groups of secondary ink cartridges 415 need to be set up, and the nozzle 413 used in this device is a two-color nozzle 413, that is, two colors of ink can be set on the same nozzle 413, so this device needs to be equipped with two nozzles 413 to achieve color printing of CMYK four-color channels, and at the same time, due to the high viscosity of the tape printing ink, the ink needs to flow continuously to prevent the nozzle 413 from being blocked, so a circulating ink cartridge 416 is set at the ink outlet end of the nozzle 413, and a negative pressure greater than the ink inlet end of the nozzle 413 is set at the ink outlet end of the nozzle 413 to achieve ink circulation at the nozzle 413, which effectively avoids the blockage of the nozzle 413. At the same time, since the present invention adopts four-color printing, 4 groups of circulating ink cartridges 416 need to be set up.
[0062] Reference Figure 8 and Fig. 9It can be understood that the ink recovery module 430 also includes a left and right fine-tuning fixed base plate 431 and an up and down fine-tuning assembly; the left and right fine-tuning fixed base plate 431 is provided with a plurality of elliptical holes 431a; the up and down fine-tuning assembly is arranged on the left and right fine-tuning fixed base plate 431, and the up and down fine-tuning assembly includes an up and down fine-tuning mounting back plate 432, a guide rail 433, a rack 434, a slider 435, a gear 436, an ink scraping fine-tuning mounting part 437, a hand-twisted screw 438 and a fixing screw 439, and the up and down fine-tuning mounting back plate 4 32 is connected to the left and right fine-tuning fixed base plate 431 by threads, the rack 434 and the guide rail 433 are arranged in parallel on the upper and lower fine-tuning mounting back plate 432, the scraper fine-tuning mounting piece 437 is connected to the guide rail 433 through the slider 435, the hand screw 438 is connected to the gear 436 at one end close to the upper and lower fine-tuning mounting back plate 432, the gear 436 is connected to the rack 434 by a locking position, and the hand screw 438 is installed through the scraper fine-tuning mounting piece 437, and the scraper assembly is arranged on the scraper fine-tuning mounting piece 437. Since the hole position is elliptical, the left and right fine-tuning fixed base plate 431 can move left and right, and the scraper fine-tuning mounting piece 437 can be moved up and down by rotating the hand screw 438. The fixing screw 439 is installed through the scraper fine-tuning mounting piece 437. When the upper and lower positions are adjusted, the position can be fixed by the fixing screw 439.
[0063] Reference Fig. 9 It can be understood that the ink scraping assembly includes an ink scraping fine-tuning fixed base plate 441, an ink scraping adjustment plate 442, an ink scraping clamping plate 443, an ink scraping pressure plate 444, a scraper 445 and a fine-tuning screw 446. The ink scraping fine-tuning fixed base plate 441 is connected to the top of the ink scraping fine-tuning mounting member 437, the ink scraping clamping plate 443 is fixed on the ink scraping adjustment plate 442, the ink scraping pressure plate 444 is fixed on the ink scraping clamping plate 443, and the scraper 445 is arranged on the scraper The ink pressure plate 444 is between the ink scraper positioning plate 443 and is against the inkjet wheel module 420. The ink scraper adjustment plate 442 is a U-shaped plate and is movably connected to the ink scraper fine-tuning fixed base plate 441 through a long screw. The fine-tuning screw 446 penetrates the ink scraper fine-tuning fixed base plate 441 and is against the lower surface of the ink scraper adjustment plate 442. The ink recovery component 450 is an arc-shaped structure, and an ink discharge port 451 is provided at the lower end of the ink recovery component 450. By rotating the fine-tuning screw 446, the scraper 445 can be pushed to the required angle to achieve fine-tuning of the scraper 445; one end of the ink recovery component 450 is fixed to the wall panel of the frame, and the other end is fixed under the inkjet wheel module 420. When the inkjet wheel module 420 rotates, the scraper 445 blocks the ink on the inkjet wheel module 420 and rotates with the inkjet wheel module 420. At the same time, the ink flows along the scraper 445 to the ink recovery component 450. An ink recovery hole is set at the lowest end of the ink recovery component 450, and the waste ink flows out to the waste ink barrel along the ink discharge port 451, thereby realizing the waste ink recovery and preventing the residual ink from polluting the material.
[0064] Reference Fig.10 It can be understood that the tape measure inkjet printer provided by the present application also includes a first curing unit 500, which is arranged on the conveying path and is located at the rear side of the first printing unit relative to the conveying path. The first curing unit 500 includes a sliding mechanism, a curing lamp 510, a lampshade 520 and a water cooling cover 530. The curing lamp 510 is installed in the lampshade 520, and the lampshade 520 is connected to the sliding end of the sliding mechanism. The water cooling cover 530 is arranged on the back of the lampshade 520. A water circulation channel 540 is provided in the water cooling cover 530, and the water circulation channel 540 includes a water inlet and a water outlet. The curing lamp 510 cures the ink on the tape material that has just been inkjetted. In the water cooling cover 530, the water circulation channel 540 is used to take away the high heat generated by the curing lamp 510 to achieve a water cooling effect, that is, to cool down the curing environment to prevent the continuous temperature rise from affecting the service life of the box.
[0065] Reference Fig.11 It can be understood that the tape measure inkjet printer provided in the present application also includes a water-cooled roller assembly 600, which is arranged on the conveying path and is located on the rear side of the first curing unit 500 relative to the conveying path. The water-cooled roller assembly 600 includes a water roller 610, a rotary joint 620 and a water-cooled inner tube 630. One end of the water roller 610 is threadedly connected to the rotary joint 620. The rotary joint 620 is provided with a water inlet and a water outlet. A water-cooled inner tube 630 is arranged in the water inlet, and one end of the water-cooled inner tube 630 extends to the inside of the water roller 610, so that water flows into the inside of the water roller 610, and the tape measure material at the corresponding position wraps around the surface of the water roller 610. A water-cooling inner tube 630 is arranged in the water inlet hole, and one end of the water-cooling inner tube 630 extends to the inside of the water roller 610, so that water flows into the inside of the water roller 610. When the water in the water roller 610 exceeds a certain value, the water flows to the water outlet hole of the rotary joint 620 through the connection passage between the water roller 610 and the rotary joint 620, and the measuring tape material passes around under the water roller 610. Since the water circulation takes away the heat, the heat carried by the measuring tape material due to solidification can be effectively reduced. For the subsequent back-side printing, the printing accuracy is effectively improved, and the accuracy error caused by thermal expansion is reduced.
[0066] Reference Figure 1 It can be understood that the tape measure inkjet printer provided in the present application also includes a second printing unit 710 and a second curing unit 720. The second printing unit 710 realizes printing on the back of the tape material. The structures and functions of the second printing unit 710 and the second curing unit 720 are similar to those of the first printing unit and the first curing unit 500, respectively, and will not be described in detail here.
[0067] Reference Figure 1 and Fig.12It can be understood that the tape measure inkjet printer provided in the present application also includes a second tensioning unit 730, the second printing unit 710, the second curing unit 720 and the second tensioning unit 730 are arranged on the conveying path in sequence, and are all located on the rear side of the water-cooled roller assembly 600 relative to the conveying path; the second tensioning unit 730 includes a buffer fixing part 731, a buffer fixing plate 732, a weight 733, a linear bearing 734 and a spring buffer part, the buffer fixing plate 732 is slidably connected to the buffer fixing part 731 through the linear bearing 734, the buffer fixing part 731 is connected to the weight 733 through the connecting shaft 735, the spring buffer part is arranged below the buffer fixing part 731, and a plurality of buffer guide wheels 736 are arranged on one side of the buffer fixing plate 732, and the tape measure material is wound around the buffer guide wheels 736. Under normal conditions, the gravity of the weight 733 is balanced with the tension of the measuring tape. When the tension of the measuring tape changes due to factors such as speed, the second tensioning unit 730 can automatically adjust the position of the weight 733 up and down following the change in the tension of the measuring tape to achieve a balanced state again, thereby adjusting the tension.
[0068] Reference Figure 1 It can be understood that the tape measure inkjet printer provided by the present application also includes a detection unit, which is arranged on the conveying path and is located at the front side of the material receiving unit 1000 relative to the conveying path; the detection unit includes a manual detection module 810 and a machine detection module 820; the manual detection module 810 includes a manual detection mounting member 811 and a manual detection guide wheel 812, the manual detection mounting member 811 is installed on the outside of the frame, and the manual detection guide wheel 812 is arranged on the manual detection mounting member 811; the machine detection module 820 includes at least two detection shafts 821 and a detection camera 822, and the detection head of the detection camera 822 is arranged toward the detection shaft 821, and the scale accuracy, surface marks, etc. are detected on the front and back of the tape material respectively. The printed tape material is detected by both manual and mechanical methods to improve the accuracy of tape material production.
[0069] Reference Figure 1In the present application, an adjusting wheel 900 may be provided between the first tensioning unit 300 and the first printing unit, and between the water-cooled roller assembly 600 and the second printing unit 710. The adjusting wheel 900 mainly includes a material adjusting assembly and a position adjusting assembly. The material adjusting assembly mainly includes a sleeve screw 910, a material adjusting screw 920, and a material limiting screw 930. The material adjusting screw 920 and the material limiting screw 930 are both threadedly connected to the sleeve screw 910. The position of the material adjusting screw 920 can be freely adjusted according to the width of the tape material. The material limiting screw 930 is used to limit the material adjusting screw to achieve adaptation to materials of different widths. The position adjusting assembly includes a tape adjusting support shaft 940, an adjusting screw, and an adjusting limiting plate 960. One end of the tape adjusting support shaft 940 is mounted on the wall panel, and the other end is hollow threaded. One end of the adjusting screw is threaded, and the adjusting screw can be threadedly connected to the threaded end of the tape adjusting support shaft 940. The adjustment limit plate 960 is installed at one end of the threaded end of the tape measure adjustment support shaft 940, and the sleeve screw 910 is threadedly connected to the adjustment screw, and the position of the tape measure material can be adjusted by rotating the adjustment screw.
[0070] Reference Figure 1 The loading unit 100 and the receiving unit 1000 are respectively arranged on both sides of the frame, the protection unit, the first tensioning unit 300, the first curing unit 500, the water-cooled roller assembly 600, the second curing unit 720, the second tensioning unit 730 and the machine detection module 820 are all arranged at the lower part of the frame, and the first printing unit and the second printing unit 710 are arranged at the upper part of the frame. Since the tape measure inkjet printer provided in the present application no longer uses a complex material feeding structure, the equipment no longer requires a large volume, which reduces the difficulty of machine debugging and improves the printing accuracy of the machine.
[0071] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present application.
Claims
1. A tape measure inkjet printer, characterized in that: include: A conveying unit, the conveying unit comprising a plurality of conveying rollers, the conveying rollers being arranged along a preset conveying path and being used to convey the tape material; A loading unit, the loading unit being arranged at the head end of the conveying path and being used for providing the blank tape material to the conveying unit; A first tensioning unit, the first tensioning unit is arranged on the transmission path, and the first tensioning unit is used to keep the tensioning force of the tape material stable when it moves; A first printing unit, the first printing unit is arranged on the conveying path and is located at the rear side of the first tensioning unit relative to the conveying path, the first printing unit includes a nozzle module, an inkjet wheel module and an ink recovery module; the nozzle module is arranged above the conveying path and above the inkjet wheel module; the inkjet wheel module includes a driving shaft, a main inkjet disk, an inner auxiliary inkjet disk and an outer auxiliary inkjet disk, the inner auxiliary inkjet disk is sleeved on the inner side of the main inkjet disk, the outer auxiliary inkjet disk can be movably sleeved on the main inkjet disk, the driving end of the driving shaft is connected to the center position of the main inkjet disk, in order to realize the printing of tapes with different width specifications, the outer auxiliary inkjet disk can be moved in the direction away from the main inkjet disk; the ink recovery module includes an ink scraping assembly and an ink recovery component, the ink scraping assembly is arranged below the inkjet wheel module and against the inkjet wheel module, and the ink recovery component is arranged below the ink scraping assembly; A material receiving unit, the material receiving unit is arranged at the end of the conveying path, and is used to reel in the tape material that has completed inkjet printing from the conveying unit; Wherein, the feeding unit comprises a feeding shaft assembly, and the feeding shaft assembly comprises a material shortage sensor, a feeding shaft body, and a material baffle mounting block, an inner tape material baffle, an outer tape material baffle and a material limit stopper which are sequentially sleeved on the feeding shaft body, a gap for placing tape material is reserved between the inner tape material baffle and the outer tape material baffle, the material baffle mounting block is provided with a positioning column which sequentially passes through the inner tape material baffle, the outer tape material baffle and the material limit stopper, and the inner tape material baffle is provided with a first sensing slot at the position of the material shortage sensor; The ink scraper assembly includes an ink scraper fine-tuning fixed base plate, an ink scraper adjustment plate, an ink scraper positioning plate, an ink scraper pressure plate, a scraper blade and a fine-tuning screw. The ink scraper positioning plate is fixed to the ink scraper adjustment plate, the ink scraper pressure plate is fixed to the ink scraper positioning plate, the scraper blade is arranged between the ink scraper pressure plate and the ink scraper positioning plate, and is abutted against the inkjet wheel module. The ink scraper adjustment plate is a U-shaped plate, and is movably connected to the ink scraper fine-tuning fixed base plate by a long screw. The fine-tuning screw passes through the ink scraper fine-tuning fixed base plate and is abutted against the lower surface of the ink scraper adjustment plate. The ink recovery component has an arc-shaped structure, and an ink discharge port is provided at the lower end of the ink recovery component.
2. The tape measure inkjet printer according to claim 1, characterized in that: The feeding unit also includes a dust removal component, which is arranged on the conveying path. The dust removal component includes a dust removal base plate, a dust removal fixing plate and a sponge. The dust removal fixing plate fixes the sponge on the dust removal base plate, and the sponge can contact the tape material on the conveying path.
3. The tape measure inkjet printer according to claim 2, characterized in that: The feeding unit also includes a brake assembly, which includes a cylinder, a brake sensor, a cylinder fixing plate and a brake fixing plate. The cylinder is arranged on the cylinder fixing plate, and the driving end of the cylinder and the brake fixing plate are arranged on both sides of the transmission path. The brake fixing plate is parallel to the driving end surface of the cylinder. The brake sensor is arranged on the cylinder fixing plate and at the front end of the cylinder relative to the transmission path.
4. The tape measure inkjet printer according to claim 1, characterized in that: It also includes a protection unit, which is arranged on the conveying path and located between the loading unit and the first tensioning unit; the protection unit includes a dust suction component, and the dust suction component includes a feed square passage and an air suction pipe. The conveying path passes through the feed square passage, and the feed square passage is provided with an air suction hole. One end of the air suction pipe is connected to the air suction hole, and the other end of the air suction pipe is used to connect to the centrifuge.
5. The tape measure inkjet printer according to claim 4, characterized in that: The protection unit also includes a joint protection component, which includes a joint detection rod and a joint protection sensor. The joint detection rod is provided with a thickness sensing sheet at one end close to the transmission path, and the lower end of the thickness sensing sheet is against the tape material. The other end of the joint detection rod is provided with a sensor plate, and the joint protection sensor is used to sense the position of the sensor plate to determine the thickness of the tape material passing through the thickness sensing sheet.
6. The tape measure inkjet printer according to claim 1, characterized in that: The first tensioning unit includes a tensioning mounting back plate, a mounting bottom plate, a mounting top plate, a first positioning rod, a second positioning rod, a tensioning guide wheel, a connecting rod, a counterweight block and a connecting body. The mounting bottom plate and the mounting top plate are respectively arranged parallel to each other at the bottom and top ends of the tensioning mounting back plate. The first positioning rod and the second positioning rod are respectively parallel to each other, and both ends are respectively connected to the mounting bottom plate and the mounting top plate. The connecting body is sleeved on the first positioning rod and the second positioning rod. The side of the connecting body close to the transmission path is connected to the tensioning guide wheel, and the side of the connecting body away from the transmission path is connected to the counterweight block through the connecting rod. The tensioning mounting back plate is provided with an elliptical opening, and the connecting rod passes through the elliptical opening.
7. The tape measure inkjet printer according to claim 1, characterized in that: The nozzle module includes a nozzle frame, a nozzle base plate, a nozzle, a board, a secondary ink cartridge and a circulating ink cartridge. The nozzle base plate is threadedly installed on the bottom of the nozzle frame. The nozzle mounting part at the bottom of the nozzle base plate is angled. The nozzle is installed on the nozzle base plate. The nozzle is connected to the board through a cable. The board is used to control the nozzle printing and provide printing data for the nozzle. The secondary ink cartridge is connected to the nozzle through an ink tube. Four secondary ink cartridges are provided for providing CMYK four primary color inks. The circulating ink cartridge is arranged at the ink outlet end of the nozzle.
8. The tape measure inkjet printer according to claim 1, characterized in that: The ink recovery module also includes a left and right fine-tuning fixed base plate and an up and down fine-tuning component; the left and right fine-tuning fixed base plate is provided with a plurality of elliptical holes; the up and down fine-tuning component is arranged on the left and right fine-tuning fixed base plate, and the up and down fine-tuning component includes an up and down fine-tuning mounting back plate, a guide rail, a rack, a slider, a gear, an ink scraping fine-tuning mounting part, a hand-tightening screw and a fixing screw, the up and down fine-tuning mounting back plate is connected to the left and right fine-tuning fixed base plate by a threaded connection, the rack and the guide rail are arranged in parallel on the up and down fine-tuning mounting back plate, the ink scraping fine-tuning mounting part is connected to the guide rail through the slider, the hand-tightening screw is connected to a gear at one end close to the up and down fine-tuning mounting back plate, the gear is connected to the rack in a blocking position, and the hand-tightening screw is installed through the ink scraping fine-tuning mounting part, and the ink scraping assembly is arranged on the ink scraping fine-tuning mounting part; wherein, the ink scraping fine-tuning fixed base plate is connected above the ink scraping fine-tuning mounting part.
9. The tape measure inkjet printer according to claim 1, characterized in that: It also includes a first curing unit, which is arranged on the conveying path and located at the rear side of the first printing unit relative to the conveying path. The first curing unit includes a sliding mechanism, a curing lamp, a lampshade and a water cooling cover. The curing lamp is installed in the lampshade, and the lampshade is connected to the sliding end of the sliding mechanism. The water cooling cover is arranged on the back of the lampshade. A water circulation channel is provided in the water cooling cover, and the water circulation channel includes a water inlet and a water outlet.
10. The tape measure inkjet printer according to claim 9, characterized in that: It also includes a water-cooled roller assembly, which is arranged on the conveying path and located at the rear side of the first curing unit relative to the conveying path. The water-cooled roller assembly includes a water roller, a rotating joint and a water-cooled inner tube. One end of the water roller is threadedly connected to the rotating joint. The rotating joint is provided with a water inlet and a water outlet. The water-cooled inner tube is arranged in the water inlet, and one end of the water-cooled inner tube extends to the inside of the water roller, so that water flows into the inside of the water roller, and the tape material at the corresponding position wraps around the surface of the water roller.
11. The tape measure inkjet printer according to claim 10, characterized in that: It also includes a second printing unit, a second curing unit and a second tensioning unit, which are arranged on the conveying path in sequence and are all located on the rear side of the water-cooled roller assembly relative to the conveying path; the second tensioning unit includes a buffer fixing part, a buffer fixing plate, a weight, a linear bearing and a spring buffer part, the buffer fixing plate is slidably connected to the buffer fixing part through the linear bearing, the buffer fixing part is connected to the weight through a connecting shaft, the spring buffer part is arranged below the buffer fixing part, and a plurality of buffer guide wheels are arranged on one side of the buffer fixing plate, and the tape material is passed around the buffer guide wheels.
12. The tape measure inkjet printer according to claim 1, characterized in that: It also includes a detection unit, which is arranged on the conveying path and is located at the front side of the material receiving unit relative to the conveying path; the detection unit includes a manual detection module and a machine detection module; the manual detection module includes a manual detection mounting piece and a manual detection guide wheel, the manual detection mounting piece is installed on the outside of the frame, and the manual detection guide wheel is arranged on the manual detection mounting piece; the machine detection module includes at least two detection axes and a detection camera, the detection head of the detection camera is set toward the detection axis, and the front and back sides of the tape material are detected respectively.
Citation Information
Patent Citations
Measuring tape high-speed ink-jet printer
CN113427913A
Digital speed adjusting device of steel tape chi area printing machine
CN207711583U