A test tool for a PLC optical splitter
By adopting a double-layer alignment substrate and lifting and sliding structure in the PLC optical splitter test tooling, synchronous plug-in and testing of the optical splitter output port and the alignment seat is achieved, solving the problems of long test time and low efficiency in the existing technology, and improving the testing efficiency and production speed.
Patent Information
- Application Number
- CN202211098716.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-06
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2042-09-06
AI Technical Summary
The testing tooling of existing PLC optical splitters cannot synchronize the connection and testing steps of the optical splitter output port with the seat and the test steps, resulting in a long test time and low efficiency.
The structure of two sets of position seats is installed using a double-layer alignment substrate, and the movement of the detection components is adjusted through lifting and sliding, so as to synchronize the plug-in and test steps of the optical splitter output port and the position seat.
It effectively shortens the test time of PLC optical splitter, greatly improving the testing efficiency and production and processing speed.
Smart Images

Figure CN116248175B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical splitter detection equipment, in particular to a testing tool for a PLC optical splitter. Background Art
[0002] An optical splitter, also known as a beam splitter, is one of the most important passive components in fiber optic links. It is a fiber optic junction device with multiple inputs and outputs. Based on the principle of optical splitting, optical splitters can be divided into two types: fused taper type and planar waveguide (PLC) type.
[0003] At present, the testing method for PLC optical splitters is usually to arrange the tester for testing on the desktop, connect the input and output fiber optic connectors of the PLC optical splitter to one end of the test fixture in sequence, and lead the test line from the test equipment to the other end of the test fixture to achieve the docking of the test port, and then test the PLC optical splitter through the test equipment.
[0004] According to existing technical means, when testing a multi-channel optical splitter (for example, a 32-channel optical splitter), it is usually necessary to repeatedly plug the output port of the optical splitter into the alignment seat to test each output port. The existing test tooling for PLC optical splitters is unable to synchronize the plugging and testing steps of the output port of the optical splitter into the alignment seat, resulting in a long time and low efficiency when testing the PLC optical splitter. Summary of the Invention
[0005] In order to solve the above technical problems, a test fixture for a PLC optical splitter is provided. This technical solution solves the problem that the above-mentioned existing test fixture for a PLC optical splitter cannot synchronize the plugging and testing steps of the optical splitter output port and the alignment seat, resulting in a long time and low efficiency when testing the PLC optical splitter.
[0006] In order to achieve the above objects, the technical solution adopted by the present invention is:
[0007] A test fixture for a PLC optical splitter, comprising:
[0008] A mounting base plate, wherein mounting waist holes are formed through the four corners of the mounting base plate, a plurality of guide columns extending vertically upward are fixedly connected to the rear side of the upper end of the mounting base plate, and an upper mounting plate is fixedly mounted on the upper end of the guide columns;
[0009] Port alignment component, the port alignment component includes a substrate, the substrate is fixedly installed at the upper end of the installation base plate, a lower alignment substrate is slidably installed in the middle of the upper end of the substrate, vertical columns extending upward are fixedly connected to both sides of the upper end of the substrate, an upper alignment substrate is fixedly installed at the upper end of the columns, a plurality of alignment seats are installed at the upper ends of the lower alignment substrate and the upper alignment substrate, the front end of the alignment seat is used to connect the output port of the optical splitter, a input alignment seat is fixedly connected to one side of the upper end of the substrate, the front end of the input alignment seat is used to connect the input port of the optical splitter, and the rear end of the input alignment seat is used to connect the optical emission port;
[0010] Insertion component, the insertion component includes an insertion mounting plate, the insertion mounting plate is slidably connected to the guide column, and a plurality of detection components are installed at the upper end of the insertion mounting plate.
[0011] Preferably, a wire bundling clip is installed on one side of the substrate, the wire bundling clip includes an OK wire clip and an NG wire clip, and the OK wire clip and the NG wire clip are arranged alternately.
[0012] Preferably, a lifting drive screw is rotatably installed at the lower end of the upper mounting plate, the lifting drive screw is threadedly connected to the insertion mounting plate, a drive motor is fixedly installed at the upper end of the upper mounting plate, and the output end of the drive motor penetrates through the upper mounting plate and is fixedly connected to the lifting drive screw.
[0013] Preferably, a draw slot is formed through the front end of the substrate, sliding grooves are symmetrically formed inside the upper end of the substrate, sliding strips are fixedly connected to both sides of the lower alignment substrate, and the sliding strips are slidably connected inside the sliding grooves.
[0014] Preferably, a plurality of spring-up positioning blocks are arranged at the upper end of the substrate, positioning grooves are formed at the corresponding positions of the lower end of the lower alignment substrate and the spring-up positioning blocks, and the spring-up positioning blocks are adapted to the positioning grooves.
[0015] Preferably, guide holes are formed through the four corners of the insertion mounting plate, the guide column is slidably connected inside the guide holes, a threaded hole is formed through the middle of one side of the insertion mounting plate, and the lifting drive screw is threadedly connected inside the threaded hole.
[0016] Preferably, a lifting limiter is installed at the upper end of the guide column.
[0017] Preferably, the detection component includes an insertion cylinder, the insertion cylinder is fixedly installed at the upper end of the insertion mounting plate through a cylinder seat, the output end of the insertion cylinder is fixedly connected to a connecting plate, a detection head mounting piece is fixedly connected to the front end of the connecting plate, and a detection plug is installed on the detection head mounting piece.
[0018] Preferably, a detection head mounting clip is fixedly installed on the front side of the detection head mounting member through bolts, and the detection head mounting member cooperates with the detection head mounting clip to fix the detection plug.
[0019] Preferably, a plug-in slide rail is fixedly installed at a position corresponding to the detection head mounting member at the upper end of the plug-in mounting plate. A plug-in slider is slidably installed on the plug-in slide rail, and the plug-in slider is fixedly installed at the middle of the lower end of the detection head mounting member.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] The present invention provides a new test tool for PLC optical splitters, which adopts a structure of installing two groups of alignment seats on a double-layer alignment substrate, and at the same time adopts a lifting and sliding method to move and adjust the detection components. When in use, first insert the output port of the optical splitter on a group of alignment seats, and then test the output port of this group of optical splitters through the detection components. During the test process, insert the output port of the optical splitter on another group of alignment seats synchronously, so as to realize the synchronous progress of the insertion and test steps of the output port of the optical splitter and the alignment seat. Repeat this process until the test of all output ports of the optical splitter is completed. This structure effectively shortens the test time of the PLC optical splitter, greatly improves the test efficiency of the PLC optical splitter, and further improves the production and processing speed of the PLC optical splitter, having great application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a three-dimensional structure diagram of the present invention;
[0023] Figure 2 is a three-dimensional structure diagram of the present invention from another perspective;
[0024] Figure 3 is a schematic diagram of component installation on the substrate in the present invention;
[0025] Figure 4 is an exploded view of component installation on the substrate in the present invention;
[0026] Figure 5 is an exploded view of component installation on the substrate in another perspective in the present invention;
[0027] Figure 6 is a three-dimensional structure diagram of the plug-in component in the present invention;
[0028] Figure 7 is Figure 6 a partial enlarged view at A in
[0029] The reference numerals in the figure are:
[0030] 1. Mounting base plate; 101. Mounting waist hole; 102. Guide post; 103. Upper mounting plate; 104. Lifting limiter; 2. Substrate; 201. NG wire clamp; 202. OK wire clamp; 203. Slide groove; 204. Pop-up positioning block; 3. Lower alignment substrate; 301. Pull-out groove; 302. Slide bar; 303. Positioning groove; 4. Support pillar; 401. Upper alignment substrate; 5. Alignment seat; 6. Optical splitter output port; 7. Input alignment seat; 8. Optical splitter input port; 9. Optical emission port; 10. Plug-in mounting plate; 1001. Guide hole; 1002. Threaded hole; 11. Detection component; 1101. Cylinder seat; 1102. Plug-in cylinder; 1103. Connecting plate; 1104. Detection head mounting piece; 1105. Plug-in slide rail; 1106. Plug-in slider; 1107. Detection head mounting clip; 12. Lifting drive screw; 13. Drive motor; 14. Detection plug. Detailed implementation mode
[0031] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.
[0032] Refer to Figures 1-7 As shown, a test tool for a PLC optical splitter includes:
[0033] A mounting base plate 1, with mounting waist holes 101 penetrating through the four corners of the mounting base plate 1. A plurality of vertically upward extending guide posts 102 are fixedly connected to the rear side of the upper end of the mounting base plate 1, and an upper mounting plate 103 is fixedly installed at the upper ends of the guide posts 102;
[0034] A port alignment component, which includes a substrate 2 fixedly installed on the upper end of the mounting base plate 1. A lower alignment substrate 3 is slidably installed in the middle of the upper end of the substrate 2. Vertically upward extending support pillars 4 are fixedly connected to both sides of the upper end of the substrate 2, and an upper alignment substrate 401 is fixedly installed at the upper ends of the support pillars 4. A plurality of alignment seats 5 are installed at the upper ends of the lower alignment substrate 3 and the upper alignment substrate 401. The front end of the alignment seat 5 is used to connect the optical splitter output port 6. An input alignment seat 7 is fixedly connected to one side of the upper end of the substrate 2. The front end of the input alignment seat 7 is used to connect the optical splitter input port 8, and the rear end of the input alignment seat 7 is used to connect the optical emission port 9;
[0035] A plug-in component, which includes a plug-in mounting plate 10 slidably connected to the guide posts 102, and a plurality of detection components 11 are installed at the upper end of the plug-in mounting plate 10;
[0036] Adopt a structure of installing two sets of alignment seats on a double-layer alignment substrate, and at the same time adopt a lifting and sliding method to adjust the movement of the detection component 11. When in use, first insert the optical splitter output port 8 on a set of alignment seats 5, and then test the optical splitter output port 8 of this group through the detection component 11. During the test process, synchronously insert the optical splitter output port 8 on another set of alignment seats 5 to realize the synchronous progress of the insertion and test steps of the optical splitter output port 8 and the alignment seats 5. Repeat this cycle until the tests of all optical splitter output ports 8 are completed.
[0037] A wire bundling clip is installed on one side of the substrate 2. The wire bundling clip includes an OK wire clip 202 and an NG wire clip 201. The OK wire clip 202 and the NG wire clip 201 are arranged alternately. The OK wire clip 202 is used to accommodate and position the optical splitter input port 8 with a passing test, and the NG wire clip 201 is used to accommodate and position the optical splitter input port 8 with a failing test. This setting effectively ensures the classification of the optical splitter input ports 8 and prevents the confusion of the optical splitter input ports 8 from occurring during the multi-channel optical splitter test.
[0038] A lifting drive screw 12 is rotatably installed at the lower end of the upper mounting plate 103. The lifting drive screw 12 is threadedly connected to the plug-in mounting plate 10. A drive motor 13 is fixedly installed at the upper end of the upper mounting plate 103. The output end of the drive motor 13 penetrates through the upper mounting plate 103 and is fixedly connected to the lifting drive screw 12. When the drive motor 13 is started, it drives the lifting drive screw 12 to rotate.
[0039] A pull-out groove 301 is formed through the front end of the substrate 2. Sliding grooves 203 are symmetrically formed inside the upper end of the substrate 2. Slide bars 302 are fixedly connected to both sides of the lower alignment substrate 3. The slide bars 302 are slidably connected inside the sliding grooves 203. The lower alignment substrate 3 is installed in a sliding manner. When the lower alignment substrate 3 is pulled out, the optical splitter input port 8 is inserted, and when the lower alignment substrate 3 is pushed in, the optical splitter input port 8 is tested.
[0040] A number of spring-up positioning blocks 204 are arranged at the upper end of the substrate 2. Positioning grooves 303 are formed at the corresponding positions on the lower end of the lower alignment substrate 3. The spring-up positioning blocks 204 are adapted to the positioning grooves 303. Two rows of positioning grooves 303 are formed, and three rows of spring-up positioning blocks 204 are arranged. When the lower alignment substrate 3 is pulled out, the first row and the second row of spring-up positioning blocks 204 are clamped in the positioning grooves 303 to realize the positioning of the lower alignment substrate 3. At this time, the optical splitter input port 8 can be inserted into the alignment seat 5 on the lower alignment substrate 3. When the lower alignment substrate 3 is pushed in, the second row and the third row of spring-up positioning blocks 204 are clamped in the positioning grooves 303 to realize the positioning of the lower alignment substrate 3. At this time, the optical splitter input port 8 inserted into the alignment seat 5 on the lower alignment substrate 3 can be tested.
[0041] The four corners of the plug-in mounting plate 10 are provided with through guiding holes 1001. The guiding columns 102 are slidably connected to the inside of the guiding holes 1001. A threaded hole 1002 is provided through the middle of one side of the plug-in mounting plate 10. The lifting driving screw 12 is threadedly connected to the inside of the threaded hole 1002. The rotation of the lifting driving screw 12 drives the plug-in mounting plate 10 to lift along the guiding hole 1001 through the thread. The upper end of the guiding column 102 is provided with a lifting limiter 104. The lifting limiter 104 limits the upward stroke of the plug-in mounting plate 10, ensuring that when the plug-in mounting plate 10 rises to the maximum height, the detection assembly 11 corresponds to the position of a group of alignment seats installed on the upper alignment substrate 401.
[0042] The detection assembly 11 includes a plug-in cylinder 1102. The plug-in cylinder 1102 is fixedly installed on the upper end of the plug-in mounting plate 10 through a cylinder seat 1101. The output end of the plug-in cylinder 1102 is fixedly connected to a connecting plate 1103. The front end of the connecting plate 1103 is fixedly connected to a detection head mounting member 1104. A detection plug 14 is installed on the detection head mounting member 1104. The plug-in cylinder 1102 is used to push the detection plug 14 to perform telescopic movement, thereby realizing the docking and pulling out of the detection plug 14 and the alignment seat 5. Specifically, when the plug-in cylinder 1102 pushes the detection plug 14 forward, the docking of the detection plug 14 and the alignment seat 5 can be realized. When the plug-in cylinder 1102 pushes the detection plug 14 backward, the pulling out of the detection plug 14 and the alignment seat 5 can be realized.
[0043] A detection head mounting clip 1107 is fixedly installed on the front side of the detection head mounting member 1104 through bolts. The detection head mounting member 1104 and the detection head mounting clip 1107 cooperate to fix the detection plug 14. The detection plug 14 is fixedly installed in the way of the detection head mounting clip 1107. When the detection plug 14 fails, only the detection head mounting clip 1107 needs to be removed to realize the replacement and maintenance of the detection plug 14.
[0044] A plug-in slide rail 1105 is fixedly installed at the corresponding position of the upper end of the plug-in mounting plate 10 and the detection head mounting member 1104. A plug-in slider 1106 is slidably installed on the plug-in slide rail 1105. The plug-in slider 1106 is fixedly installed at the middle of the lower end of the detection head mounting member 1104. The slide rail and slider structure effectively ensures the movement stability when the plug-in cylinder 1102 pushes the detection head mounting member 1104 to slide, and thus the precise plugging between the detection plug 14 and the alignment seat 5 can be realized, ensuring the stability of the detection process of this solution.
[0045] The usage process of the present invention is as follows: First, connect the input port 8 and the optical emission port 9 of the optical splitter to both ends of the input alignment seat 7 respectively. Then, pull out the lower alignment substrate 3, insert the output port 8 of the optical splitter into the alignment seat 5 on the lower alignment substrate 3. After the insertion is completed, push the lower alignment substrate 3 back. Then, the insertion cylinder 1102 pushes the detection plug 14 forward to achieve the docking of the detection plug 14 with the alignment seat 5, and the external detection device tests the output port 8 of the optical splitter. At the same time, insert the output port 8 of the optical splitter into the alignment seat 5 on the upper alignment substrate 401. After the test is completed, the insertion cylinder 1102 pushes the detection plug 14 backward to achieve the extraction of the detection plug 14 from the alignment seat 5. Then, when the drive motor 13 starts, it drives the lifting drive screw 12 to rotate, thereby driving the drive insertion mounting plate 10 to lift along the guide hole 1001 to the upper test position. Then, repeat the test process. At the same time, pull out the lower alignment substrate 3 to insert and extract the output port 8 of the optical splitter, and place the tested output port 8 of the optical splitter on the OK clamp 202 or the NG clamp 201 according to the test results. Repeat this cycle until the tests of all output ports 8 of the optical splitter are completed.
[0046] In summary, the advantages of the present invention are as follows: It adopts a structure of double-layer alignment substrates to install two groups of alignment seats, and at the same time adopts a lifting and sliding method to move and adjust the detection component, realizing the synchronous progress of the insertion and test steps of the output port of the optical splitter and the alignment seat, effectively shortening the test time of the PLC optical splitter and greatly improving the test efficiency of the PLC optical splitter.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A test tool for a PLC optical splitter, characterized in that, Comprising: An installation base plate (1), through holes are formed at the four corners of the installation base plate (1) and are provided with installation waist holes (101), and a plurality of vertically extending guide columns (102) are fixedly connected to the rear side of the upper end of the installation base plate (1), and an upper installation plate (103) is fixedly installed at the upper ends of the guide columns (102); A port alignment component, the port alignment component includes a base plate (2), the base plate (2) is fixedly installed on the upper end of the installation base plate (1), a lower alignment base plate (3) is slidably installed in the middle of the upper end of the base plate (2), vertical columns (4) extending vertically upward are fixedly connected to both sides of the upper end of the base plate (2), an upper alignment base plate (401) is fixedly installed at the upper ends of the columns (4), a plurality of alignment seats (5) are installed at the upper ends of the lower alignment base plate (3) and the upper alignment base plate (401), the front end of the alignment seat (5) is used to connect the output port (6) of the optical splitter, a input alignment seat (7) is fixedly connected to one side of the upper end of the base plate (2), the front end of the input alignment seat (7) is used to connect the input port (8) of the optical splitter, and the rear end of the input alignment seat (7) is used to connect the optical emission port (9); A plugging component, the plugging component includes a plugging installation plate (10), the plugging installation plate (10) is slidably connected to the guide columns (102), and a plurality of detection components (11) are installed at the upper end of the plugging installation plate (10); A lifting drive screw (12) is rotatably installed at the lower end of the upper installation plate (103), the lifting drive screw (12) is threadedly connected to the plugging installation plate (10), a drive motor (13) is fixedly installed at the upper end of the upper installation plate (103), and the output end of the drive motor (13) penetrates through the upper installation plate (103) and is fixedly connected to the lifting drive screw (12); Through holes are formed at the four corners of the plugging installation plate (10) and are provided with guide holes (1001), the guide columns (102) are slidably connected inside the guide holes (1001), a threaded hole (1002) is formed through the middle of one side of the plugging installation plate (10), and the lifting drive screw (12) is threadedly connected inside the threaded hole (1002); The detection component (11) includes a plugging cylinder (1102), the plugging cylinder (1102) is fixedly installed at the upper end of the plugging installation plate (10) through a cylinder seat (1101), the output end of the plugging cylinder (1102) is fixedly connected to a connecting plate (1103), the front end of the connecting plate (1103) is fixedly connected to a detection head installation part (1104), and a detection plug (14) is installed on the detection head installation part (1104).
2. The test fixture for a PLC optical splitter according to claim 1, characterized in that: A wire harness clamp is installed on one side of the base plate (2), the wire harness clamp includes an OK wire clamp (202) and an NG wire clamp (201), and the OK wire clamp (202) and the NG wire clamp (201) are arranged alternately.
3. The test tooling for a PLC optical splitter according to claim 1, characterized in that, A draw slot (301) is formed through the front end of the base plate (2), sliding grooves (203) are symmetrically formed inside the upper end of the base plate (2), sliding strips (302) are fixedly connected to both sides of the lower alignment base plate (3), and the sliding strips (302) are slidably connected inside the sliding grooves (203).
4. The test fixture for a PLC optical splitter according to claim 3, characterized in that: A number of pop-up positioning blocks (204) are provided at the upper end of the substrate (2). Positioning grooves (303) are formed at positions corresponding to the pop-up positioning blocks (204) at the lower end of the lower alignment substrate (3). The pop-up positioning blocks (204) are adapted to the positioning grooves (303).
5. The test tooling for a PLC optical splitter according to claim 1, characterized in that, A lifting limiter (104) is installed at the upper end of the guide post (102).
6. The test tooling for a PLC optical splitter according to claim 1, characterized in that, A detection head mounting clip (1107) is fixedly installed on the front side of the detection head mounting member (1104) by bolts. The detection head mounting member (1104) and the detection head mounting clip (1107) cooperate to fix the detection plug (14).
7. The test tooling for a PLC optical splitter according to claim 6, characterized in that A plug-in slide rail (1105) is fixedly installed at a position corresponding to the detection head mounting member (1104) at the upper end of the plug-in mounting plate (10). A plug-in slider (1106) is slidably installed on the plug-in slide rail (1105). The plug-in slider (1106) is fixedly installed at the middle of the lower end of the detection head mounting member (1104).
Citation Information
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