A quick water taking structure on an upper layer of a sludge-water separation sedimentation tank

Abstract

The application discloses a mud-water separation and precipitation tank upper-layer quick water taking structure and belongs to the technical field of sewage treatment, which is used to solve the problem that the bottom sludge is mixed with clean water again when water is taken from the upper layer of the mud-water separation and precipitation tank, the water pumping equipment is easily blocked, and thus the water pumping rate is greatly reduced; the structure comprises a precipitation mechanism, a filtering mechanism and a water pumping mechanism; the filter screen can be replaced, flushed and replaced conveniently; the flow rate sensor is used for detecting the flow rate in the drain outlet; if the flow rate is lower than the closed flow rate flow rate value, the drain switch closes the drain outlet; then the main controller drives the second servo cylinder to slide the filter plate in the filter plate and the precipitation tank to replace the filter screen, so that the clean water and the sludge are kept in a quick separation state; the push rod is pushed; at the moment, the sliding plate drives the arc-shaped limiting plate to release the limiting clamping on the middle part of the filter screen, and the filter screen can be replaced quickly.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of sewage treatment, and particularly relates to a quick water taking structure on a sludge-water separation sedimentation tank. BACKGROUND

[0002] The sludge-water separation sedimentation tank is a device for treating sewage, which is mainly used for separating solid particulate matters in sewage from water, so as to purify water quality.

[0003] The conventional sludge-water separation sedimentation tank is usually used for depositing solid particulate matters to the bottom to form a sludge layer, and clear water flows out from the upper part. However, when the clear water in the upper part is pumped out, the sludge in the bottom is mixed with the clear water again, especially the deeper the water is pumped, the more the sludge is mixed with the clear water, and thus the pumping device is easily blocked. At this time, the filtering device for pumping needs to be dredged and replaced, so that the pumping rate is greatly reduced. Therefore, the application provides a quick water taking structure on a sludge-water separation sedimentation tank. SUMMARY

[0004] The application aims to provide a quick water taking structure on a sludge-water separation sedimentation tank to solve the problems in the background.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme: a quick water taking structure on a sludge-water separation sedimentation tank, comprising a sedimentation tank, a supporting rod, and a liquid inlet, wherein the front surface of the sedimentation tank is provided with a main controller, the middle part of the sedimentation tank is provided with a partition plate, the right side of the partition plate is provided with a sedimentation mechanism, the inside of the lower end of the partition plate is slidably connected with a filtering mechanism, the left side of the partition plate is provided with a water pumping mechanism, the filtering mechanism comprises a filtering plate, the surface of the sedimentation tank is provided with a second servo cylinder, and the output end of the second servo cylinder is connected with the filtering plate, the inside of the filtering plate is provided with a square groove, the inside of the square groove is provided with an arc-shaped limiting plate, the first spring is arranged between the arc-shaped limiting plate and the inner wall of the square groove, the circumferential surface of the arc-shaped limiting plate is provided with a sliding plate, the upper surface of the sliding plate is provided with a push rod, the middle part of the arc-shaped limiting plate is provided with a filter screen, the surface of the partition plate is provided with a drainage outlet, the circumferential surface of the drainage outlet is provided with a drainage switch, the front surface of the sedimentation tank is provided with a water pump, the upper surface of the water pump is provided with a filter screen collection module, and the water outlet of the water pump is provided with a high-pressure nozzle.

[0006] The flow rate sensor is arranged in the drainage outlet, which is used for detecting the flow rate in the drainage outlet and sending it to the main controller, and the main controller controls whether the drainage switch closes the drainage outlet or not. The specific analysis process is as follows:

[0007] The flow rate sensor detects the water flow rate to obtain a flow rate value V1, and a drainage switch is set to close the drainage outlet at a flow rate value V2, when V1≤V2; the main controller controls the drainage switch to close the drainage outlet;

[0008] When the drainage outlet is closed, the main controller drives the filter plate to slide in the filter plate and the sediment tank to replace the filter screen;

[0009] The filter screen acquisition module is used to acquire a filter screen picture of the filter screen and send it to the main controller, and the main controller analyzes the filter screen picture, and the specific analysis process is as follows:

[0010] The filter screen picture is enlarged by several times and segmented into several picture grids, the color of the picture grid is recognized, and the color is compared with the picture grid color corresponding to the filter screen preset picture, when the colors are inconsistent, the picture grid is marked as a color difference grid; the number of color difference grids is counted and converted into a corresponding area to obtain a filter screen blocking area S1;

[0011] The RGB color of the color difference grid is recognized, a plurality of blocking colors are set, and each blocking color corresponds to a blocking preset value; the RGB color of the color difference grid is compared with the plurality of blocking colors, if the RGB color is consistent with the blocking color, the blocking preset value is marked as the blocking preset value of the color difference grid; the blocking preset values matched by all color difference grids are summed to obtain a total blocking value D2;

[0012] The values of the filter screen blocking area and the total blocking value are extracted and substituted into the formula DS=S1×e1+D2×e2 to obtain a blocking degree value DS; two intervals, a flushing interval and a replacement interval, are set; the two intervals are compared with the blocking degree value DS, when the blocking degree value DS belongs to the flushing interval, a flushing instruction is generated; when the blocking degree value DS belongs to the replacement interval, a replacement instruction is generated;

[0013] When the flushing instruction is generated, the main controller controls the water pump to work, and at the same time, the filter screen is flushed under the action of the high-pressure nozzle;

[0014] When the replacement instruction is generated, it is fed back to the corresponding personnel end, the personnel clamps the push rod by a tool, pushes the push rod, at this time, the sliding plate drives the arc-shaped limiting plate to release the limiting clamping of the middle part of the filter screen, and the filter screen is replaced.

[0015] Preferably, the filter plate is slidably connected with the sediment tank and the partition plate, the square groove is provided with a plurality of square grooves, the sliding plate is slidably connected with the inner surface of the square groove, and the water inlet end of the water pump is connected with the drainage tank in communication through a water pipe.

[0016] Preferably, the water pumping mechanism comprises a second servo motor, the second servo motor is arranged at the side of the sedimentation tank, the output end of the second servo motor is in transmission connection with a rotating shaft through a shaft coupling, the rotating shaft is provided with a driving bevel gear at the end away from the second servo motor, and the circumferential surface of the driving bevel gear is in engagement with a driven bevel gear.

[0017] Preferably, the lower surface of the driven bevel gear is provided with a threaded rod, the circumferential surface of the threaded rod is in threaded connection with a moving plate, the moving plate is in sliding connection with a limiting slide rod, and the limiting slide rod is arranged at the opposite side of the threaded rod.

[0018] Preferably, the inner side wall of the sedimentation tank is provided with a limiting plate, and the threaded rod penetrates through the limiting plate, the circumferential surface of the threaded rod and the limiting slide rod is provided with a second spring, the starting end of the second spring is connected with the limiting plate, the upper surface of the limiting plate is provided with a first sensor, the upper surface of the moving plate is provided with a connecting pipe, the lower surface of the moving plate is provided with a water pumping pipe, the connecting pipe and the water pumping pipe are in communication, and the lower surface of the moving plate is provided with a second sensor.

[0019] Preferably, the sedimentation mechanism comprises a cover plate, and the cover plate is arranged at the right side of the upper surface of the sedimentation tank, the upper surface of the cover plate is provided with a feeding port, the upper surface of the cover plate is provided with a first servo motor, the output end of the first servo motor is in transmission connection with a rotating rod through a shaft coupling, and the circumferential surface of the rotating rod is provided with a spiral blade.

[0020] Preferably, the lower surface of the sedimentation tank is provided with an inclined plate sedimentation tank, the lower end of the inclined plate sedimentation tank is in sliding connection with a baffle, the side of the inclined plate sedimentation tank is provided with a connecting side plate, the surface of the connecting side plate is provided with a first servo cylinder, the output end of the first servo cylinder is provided with a connecting block, and the connecting block is connected with the baffle.

[0021] Compared with the prior art, the present application has the following beneficial effects:

[0022] (1) The mud water separation sedimentation tank upper layer rapid water taking structure, the filter mechanism is arranged between the stirring sedimentation tank and the drainage tank, the filter screen can be replaced, washed and replaced conveniently, the flow rate sensor is used for detecting the flow rate in the drainage port, if the flow rate is lower than the closing flow rate, the drainage switch closes the drainage port, then the main control unit drives the second servo cylinder to slide the filter plate in the filter plate and the sedimentation tank to replace the filter screen, the filter screen can be replaced quickly, the clear water and the sludge are separated quickly, then the water is pumped out through the water pumping mechanism, the clear water on the upper layer of the sludge in the mud water sedimentation tank is taken out quickly, the filter screen collecting module collects the filter screen picture of the sliding filter screen, the filter screen collecting module collects the filter screen picture of the filter screen and sends it to the main control unit, the main control unit analyzes the filter screen picture, whether the filter screen can be cleaned to the degree that can quickly filter the mud under the action of the water pump and the high-pressure nozzle, if not, the filter screen is replaced quickly under the action of the tool, the tool is clamped on the push rod, the push rod is pushed, the sliding plate drives the arc-shaped limiting plate to release the limiting clamping on the middle part of the filter screen, the filter screen is replaced quickly, the filter screen can always be in the working state, the separation of the mud water is accelerated, the subsequent water pumping mechanism can continuously pump water and will not cause the blocking phenomenon, and the overall water pumping rate is accelerated.

[0023] (2) The mud water separation sedimentation tank upper layer rapid water taking structure, the water surface height in the drainage tank is sensed by the second sensor, the water surface height is transmitted to the main control unit, the moving plate is lowered, and the water surface is always just in the position of burying the water pumping pipe, that is, the main control unit controls the second servo motor to work and drives the rotating shaft to rotate forward, and the moving plate is lowered under the action of the driving bevel gear, the driven bevel gear, the threaded rod and the limiting sliding rod, the moving plate is lowered and drives the water pumping pipe to be lowered, until the water pumping pipe is just buried by the water surface, after the water in the drainage tank is pumped out, with the lowering of the water surface in the drainage tank, the second servo motor also controls the water pumping pipe to be lowered, so that the water surface is always just in the position of burying the water pumping pipe, ensuring that the water pumping pipe can always pump water and improving the water pumping efficiency.

[0024] (3), the mud water separation sedimentation tank upper layer fast water structure, through the first servo motor work can drive rotating rod rotation, rotating rod rotation can drive its circumferential surface helical blade to mud water mixture is stirred, its role is through mechanical force stirring, the bottom of the sand and water are mixed, and make suspended particles precipitate downward, so as to speed up the solid matter precipitation rate, improve the mud water precipitation efficiency, through the inclined plate sedimentation tank can make the bottom of the sedimentation tank form a slope, so that the sludge and suspended particles under the action of gravity to the bottom deposition, at the same time, due to the inclined plate sedimentation tank bottom is narrow, the precipitate is easy to gather in the bottom, convenient for the filter mechanism in the filtration reduces the degree of sewage re mixing, until the sedimentation is completed and the water separated in the stirring sedimentation tank enters the drainage tank, the sludge gathered in the bottom of the inclined plate sedimentation tank can be moved by the first servo cylinder under the action of connecting block, the lower surface of the inclined plate sedimentation tank is opened, which is convenient for the discharge of the precipitate. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a front side structure schematic diagram of the present application;

[0026] Figure 2 It is a back side structure schematic diagram of the present application;

[0027] Figure 3 It is a three-dimensional structure schematic diagram of the present application precipitation mechanism;

[0028] Figure 4 It is a front section structure schematic diagram of the present application;

[0029] Figure 5 It is a filter mechanism disc explosion structure schematic diagram of the present application;

[0030] Figure 6 It is a front section structure schematic diagram of the filter mechanism of the present application;

[0031] Figure 7 It is a three-dimensional structure schematic diagram of the present application water pumping mechanism;

[0032] Figure 8 It is a Figure 7 Structure enlarged view of A in the present application;

[0033] Figure 9 It is a Figure 7 Structure enlarged view of B in the present application

[0034] Figure 10 It is a system block diagram of the present application.

[0035] In the figure: 11, sedimentation tank; 12, support rod; 13, main controller; 14, liquid inlet; 15, partition; 21, cover plate; 22, first servo motor; 23, feeding port; 24, rotating rod; 25, spiral blade; 26, inclined plate sedimentation tank; 27, baffle; 28, connecting side plate; 29, first servo cylinder; 210, connecting block; 31, filter plate; 32, square groove; 33, arc-shaped limiting plate; 34, first spring; 35, sliding plate; 36, push rod; 37, filter screen; 38, second servo cylinder; 39, drain port; 310, drain switch; 311, water pump; 312, filter screen collection module; 313, high-pressure nozzle; 41, second servo motor; 42, rotating shaft; 43, driving bevel gear; 44, driven bevel gear; 45, threaded rod; 46, moving plate; 47, limiting sliding rod; 48, limiting plate; 49, second spring; 410, first sensor; 411, connecting pipe; 412, water suction pipe; 413, second sensor. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0037] Please refer to Figures 1-10 The present application provides a kind of quick water structure of upper layer in slurry separation sedimentation tank, including sedimentation tank 11, support rod 12, liquid inlet 14, the front surface of sedimentation tank 11 is equipped with main controller 13, the middle part of sedimentation tank 11 is equipped with partition 15, the right side of partition 15 is equipped with sedimentation mechanism, the inside lower end inside of partition 15 is slidably connected with filter mechanism, the left side of partition 15 is equipped with water pumping mechanism, sedimentation mechanism includes cover plate 21, and cover plate 21 is set in the upper surface right side of sedimentation tank 11, the upper surface of cover plate 21 is equipped with feeding port 23, by feeding port 23 can be conveniently to input flocculating agent and other materials into sedimentation tank 11 to promote the settlement of soil particles, the upper surface of cover plate 21 is equipped with first servo motor 22, the output end of first servo motor 22 is connected with rotating rod 24 by shaft coupling transmission, the circumferential surface of rotating rod 24 is equipped with spiral blade 25, the lower surface of sedimentation tank 11 is equipped with inclined plate sedimentation tank 26, the lower end of inclined plate sedimentation tank 26 is slidably connected with baffle 27, the side of inclined plate sedimentation tank 26 is equipped with connecting side plate 28, the surface of connecting side plate 28 is equipped with first servo cylinder 29, the output end of first servo cylinder 29 is equipped with connecting block 210, and connecting block 210 is connected with baffle 27.

[0038] It should be noted that the sedimentation tank 11 is divided into a stirring sedimentation tank and a drainage tank, wherein the stirring mechanism is in the stirring sedimentation tank, the pumping mechanism is in the drainage tank, the wastewater is discharged into the stirring sedimentation tank through the liquid inlet 14, at this time the first servo motor 22 is operated to drive the rotating rod 24 to rotate, the rotating rod 24 rotates to drive the helical blades 25 on the circumferential surface thereof to rotate, thereby stirring the mud-water mixture, which functions to mix the bottom mud and water through mechanical stirring, and promotes the suspended particles to settle downward, thereby accelerating the sedimentation speed of the solid matter, improving the mud-water sedimentation efficiency, and forming a slope at the bottom of the sedimentation tank 11 through the inclined plate sedimentation tank 26, so that the sludge and suspended particles are deposited to the bottom under the action of gravity, and at the same time, the sludge is easily accumulated at the bottom due to the narrow bottom of the inclined plate sedimentation tank 26. After the water separated in the stirring sedimentation tank enters the drainage tank, the sludge accumulated at the bottom of the inclined plate sedimentation tank 26 can be discharged by moving the baffle 27 under the action of the first servo cylinder 29 connected to the connecting block 210, so that the lower surface of the inclined plate sedimentation tank 26 is opened.

[0039] The filtering mechanism includes a filter plate 31, the filter plate 31 is slidably connected with the sedimentation tank 11 and the partition plate 15, the surface of the sedimentation tank 11 is provided with a second servo cylinder 38, the output end of the second servo cylinder 38 is connected with the filter plate 31, the inside of the filter plate 31 is provided with a square groove 32, a plurality of square grooves 32 are arranged, the inside of each square groove 32 is provided with an arc-shaped limiting plate 33, two arc-shaped limiting plates 33 are arranged in each square groove 32, a first spring 34 is arranged between the arc-shaped limiting plate 33 and the inner wall of the square groove 32, the circumferential surface of the arc-shaped limiting plate 33 is provided with a sliding plate 35, the sliding plate 35 is slidably connected with the inner surface of the square groove 32, the upper surface of the sliding plate 35 is provided with a push rod 36, the middle part of the arc-shaped limiting plate 33 is provided with a filter screen 37, the surface of the partition plate 15 is provided with a drainage opening 39, the circumferential surface of the drainage opening 39 is provided with a drainage switch 310, the front surface of the sedimentation tank 11 is provided with a water pump 311, the upper surface of the water pump 311 is provided with a filter screen collection module 312, the water outlet of the water pump 311 is provided with a high-pressure nozzle 313, and the water inlet of the water pump 311 is connected with the drainage tank through a water pipe.

[0040] It should be noted that when the sludge in the sludge is precipitated, the upper water is treated and can be reused, at this time, the upper water needs to be pumped out, and the general way is to directly pump out the upper water, which can easily cause the bottom precipitated slurry to be mixed with water again, thereby causing the blockage of the water pumping pipeline and the filter, which is time-consuming and laborious and has low water pumping efficiency. The device separates the sedimentation tank 11 into a stirring sedimentation tank and a drainage tank by the partition plate 15, the lower end of the partition plate 15 is provided with a filter port, the water in the stirring sedimentation tank after the sludge is precipitated can be discharged into the drainage tank, the middle part of the stirring sedimentation tank and the drainage tank is provided with a filter mechanism, and the filter screen 37 in the filter mechanism can be replaced in time, thereby not affecting the speed of discharging water from the stirring sedimentation tank to the drainage tank. At this time, when the water in the drainage tank is pumped out, the probability of damage to the water pumping equipment will be greatly reduced, thereby improving the water pumping speed, specifically:

[0041] A flow rate sensor is arranged in the drainage port 39, which is used to detect the flow rate in the drainage port and send it to the main controller 13, which controls whether the drainage switch 310 closes the drainage port 39. The specific analysis process is as follows:

[0042] The flow rate sensor detects the water flow rate to obtain a flow rate value V1, and sets the drainage switch 310 to close the drainage port 39 at a flow rate value V2. When V1≤V2, the main controller 13 controls the drainage switch 310 to close the drainage port 39.

[0043] When the drainage port 39 is closed, the main controller 13 drives the filter plate 31 to slide in the filter plate 31 and the sedimentation tank 11 to replace the filter screen 37;

[0044] Then the filter screen collection module 312 collects the filter screen picture of the filter screen 37;

[0045] The filter screen collection module 312 is used to collect the filter screen picture of the filter screen and send it to the main controller 13, and the main controller 13 analyzes the filter screen picture. The specific analysis process is as follows:

[0046] The filter screen picture is enlarged by several times and is divided into several picture grids, the color of the picture grid is identified, and the color of the picture grid is compared with the corresponding picture grid color of the filter screen preset picture. When the colors are inconsistent, the picture grid is marked as a color difference grid; the number of color difference grids is counted and converted into a corresponding area to obtain a filter screen blockage area S1.

[0047] Identify the RGB color of color difference, set several block colors, each block color corresponds to a block preset value; compare the RGB color of color difference with several block colors, if the RGB color is consistent with the block color, mark the block preset value as the color difference block preset value; sum all the block preset values matched by the color difference to obtain the total block value D2;

[0048] Extract the numerical value of the filter screen blockage area and the total block value, and substitute it into the formula DS=S1×e1+D2×e2 to obtain the blockage degree value DS; set two intervals, a flushing interval and a replacement interval; compare the two intervals with the blockage degree value DS, when the blockage degree value DS belongs to the flushing interval, generate a flushing instruction; when the blockage degree value DS belongs to the replacement interval, generate a replacement instruction;

[0049] When the flushing instruction is generated, the main controller 13 controls the water pump 311 to work, and at the same time, the filter screen 37 is flushed under the action of the high-pressure nozzle 313. Since the stress direction of the dirt blocked by the filter screen 37 is opposite to the flushing direction, flushing the filter screen 37 through the high-pressure nozzle 313 can remove the dirt blocked by the filter screen 37;

[0050] When the replacement instruction is generated, it is fed back to the corresponding personnel, who clamps the push rod 36 through a tool and pushes the push rod 36. At this time, the sliding plate 35 drives the arc-shaped limiting plate 33 to release the limiting clamping of the middle part of the filter screen 37, and the filter screen 37 is replaced.

[0051] The water pumping mechanism includes a second servo motor 41 arranged on the side of the sedimentation tank 11. The output end of the second servo motor 41 is connected with a rotating shaft 42 through a shaft coupling. The end of the rotating shaft 42 away from the second servo motor 41 is provided with a driving bevel gear 43. The circumferential surface of the driving bevel gear 43 is connected with a driven bevel gear 44. The lower surface of the driven bevel gear 44 is provided with a threaded rod 45. The circumferential surface of the threaded rod 45 is threadedly connected with a moving plate 46. The moving plate 46 is slidingly connected with a limiting slide rod 47. The limiting slide rod 47 is arranged on the opposite side of the threaded rod 45. The inner side wall of the sedimentation tank 11 is provided with a limiting plate 48. The threaded rod 45 penetrates through the limiting plate 48. The limiting slide rod 47 is also provided with a limiting plate 48 between the limiting slide rod 47 and the sedimentation tank 11. The limiting plate 48 can fix the threaded rod 45 and the limiting slide rod 47 in the sedimentation tank 11. The circumferential surfaces of the threaded rod 45 and the limiting slide rod 47 are both provided with second springs 49. The starting ends of the second springs 49 are connected with the limiting plate 48. The upper surface of the limiting plate 48 is provided with a first sensor 410. The upper surface of the moving plate 46 is provided with a connecting pipe 411. The lower surface of the moving plate 46 is provided with a water pumping pipe 412. The connecting pipe 411 and the water pumping pipe 412 are in communication. The lower surface of the moving plate 46 is provided with a second sensor 413.

[0052] It should be noted that when the water in the upper middle layer of the sedimentation and stirring tank of the sedimentation tank 11 is discharged into the drainage tank, the external water pump is connected to the connecting pipe 411 of the device through the water pipe, and then the water surface in the drainage tank is sensed by the second sensor 413 to obtain the water surface height, which is transmitted to the main controller 13, and then the main controller 13 controls the second servo motor 41 to work, so that the moving plate 46 descends, so that the water surface is always just submerged in the water suction pipe 412, ensuring that the water suction pipe 412 can always extract water. The second servo motor 41 works to drive the rotating shaft 42 to rotate in the forward direction, the rotating shaft 42 rotates to drive the driving bevel gear 43 to rotate, the driving bevel gear 43 rotates to drive the driven bevel gear 44 to rotate, and the driven bevel gear 44 rotates to drive the threaded rod 45 to rotate. The threaded rod 45 rotates while being limited by the limiting rotation of the limiting slide rod 47 to make the moving plate 46 descend. The moving plate 46 descends to drive the water suction pipe 412 to descend until the water suction pipe 412 is just submerged by the water surface. After the water in the drainage tank is pumped away, the second servo motor 41 will work again as the water surface in the drainage tank drops, so that the water surface is always just submerged in the water suction pipe 412, ensuring that the water suction pipe 412 can always extract water, improving the water pumping efficiency. When the water suction pipe 412 descends to the position where it just contacts the inner bottom wall of the drainage tank, the moving plate 46 will compress the second spring 49. At this time, the first sensor 410 receives the pressure sensing signal and transmits it to the main controller 13. At this time, the main controller 13 receives the pressure sensing signal and closes the second sensor 413, and at the same time makes the second servo motor 41 reverse to make the moving plate 46 rise until the moving plate 46 rises to the position where it is flush with the upper surface of the sedimentation tank 11. The second servo motor 41 stops working.

[0053] Step one, the sedimentation tank 11 is divided into a stirring sedimentation tank and a drainage tank. The stirring mechanism is in the stirring sedimentation tank, and the water suction mechanism is in the drainage tank. The wastewater is discharged into the stirring sedimentation tank through the liquid inlet 14. At this time, the first servo motor 22 works to drive the rotating rod 24 to rotate, and the rotating rod 24 rotates to drive the helical blades 25 on its circumference to rotate, thereby stirring the mud-water mixture. Its role is to mix the bottom mud and water through mechanical stirring, and to promote the downward sedimentation of suspended particles, thereby accelerating the sedimentation speed of solid substances and improving the sedimentation efficiency of mud and water. The inclined plate sedimentation tank 26 can form a slope at the bottom of the sedimentation tank 11, so that the sludge and suspended particles can be deposited at the bottom under the action of gravity. At the same time, due to the narrow bottom of the inclined plate sedimentation tank 26, the sediment can easily accumulate at the bottom.

[0054] Step two, when the sludge in the sludge after sedimentation partition 15 lower end is provided with filter port, the stirring sedimentation tank sludge after sedimentation water can be discharged into the drainage tank, wherein the stirring sedimentation tank and drainage tank in the middle is provided with filter mechanism, and the filter screen 37 in the filter mechanism can be replaced in time, and then will not affect the stirring sedimentation tank to drainage tank drainage speed, at this time in the water in the drainage tank is extracted, will greatly reduce the probability of damage of pumping equipment blockage, and then improve the pumping speed, specifically:

[0055] The flow rate sensor is arranged in the drainage port 39, and the flow rate sensor is used for detecting the flow rate in the drainage port and sending it to the host computer 13. The host computer 13 controls whether the drainage switch 310 closes the drainage port 39. The specific analysis process is:

[0056] The flow rate sensor detects the water flow rate to obtain the flow rate value V1. The drainage switch 310 is closed when the flow rate value V2 is set. When V1≥V2, the host computer 13 controls the drainage switch 310 to close the drainage port 39.

[0057] When the drainage port 39 is closed, the host computer 13 drives the filter plate 31 to slide in the filter plate 31 and the sedimentation tank 11 to replace the filter screen 37.

[0058] Then the filter screen collection module 312 collects the filter screen picture of the filter screen 37;

[0059] The filter screen collection module 312 is used for collecting the filter screen picture of the filter screen and sending it to the host computer 13. The host computer 13 analyzes the filter screen picture. The specific analysis process is:

[0060] The filter screen picture is enlarged by several times and is divided into several picture grids. The color of the picture grid is identified and compared with the picture grid color corresponding to the filter screen preset picture. When the colors are inconsistent, the picture grid is marked as color different grid. The number of color different grids is counted and converted into corresponding area to obtain the filter screen blocking area S1.

[0061] The RGB color of the color different grid is identified. A plurality of blocking colors are set, and each blocking color corresponds to a blocking preset value. The RGB color of the color different grid is compared with the plurality of blocking colors. If the RGB color is consistent with the blocking color, the blocking preset value is marked as the blocking preset value of the color different grid. The blocking preset values matched by all color different grids are summed to obtain the total blocking value D2.

[0062] The value of the clogging area and the total clogging value of the extraction filter screen is substituted into the formula DS=S1×e1+D2×e2 to obtain the clogging degree value DS; two intervals are set, a flushing interval and a replacement interval; the two intervals are compared with the clogging degree value DS, when the clogging degree value DS belongs to the flushing interval, a flushing instruction is generated; when the clogging degree value DS belongs to the replacement interval, a replacement instruction is generated;

[0063] When the flushing instruction is generated, the host controller 13 controls the water pump 311 to work, and at the same time, the filter screen 37 is flushed under the action of the high-pressure nozzle 313. Since the force direction of the stains clogging the filter screen 37 is opposite to the flushing direction, the filter screen 37 is flushed by the high-pressure nozzle 313 to remove the clogging of the filter screen 37;

[0064] When the replacement instruction is generated, it is fed back to the corresponding personnel, the personnel clamps the push rod 36 by a tool, and pushes the push rod 36. At this time, the slide plate 35 drives the arc-shaped limiting plate 33 to release the limiting clamping of the middle part of the filter screen 37, and the filter screen 37 is replaced. After the sedimentation is completed and the water separated in the stirring sedimentation tank enters the drainage tank, the sludge accumulated at the bottom of the inclined plate sedimentation tank 26 can be moved by driving the baffle 27 by the first servo cylinder 29 under the action of the connecting block 210, so that the lower surface of the inclined plate sedimentation tank 26 is opened, and the discharge of the sediment is facilitated.

[0065] Step three, when the water in the upper middle of the sedimentation stirring tank of the sedimentation tank 11 is drained into the drainage tank, the external water pump is connected with the connecting pipe 411 of the device through the water pipe, then the water surface in the drainage tank is sensed by the second sensor 413 to obtain the water surface height, the water surface height is transmitted to the main control unit 13, then the main control unit 13 controls the second servo motor 41 to work, so that the moving plate 46 is lowered, so that the water surface is always just submerged in the water pumping pipe 412, ensuring that the water pumping pipe 412 can always pump water, that is, the second servo motor 41 works to drive the rotating shaft 42 to rotate in the forward direction, the rotating shaft 42 rotates to drive the driving bevel gear 43 to rotate, the driving bevel gear 43 rotates to drive the driven bevel gear 44 to rotate, the driven bevel gear 44 rotates to drive the threaded rod 45 to rotate, the threaded rod 45 rotates while being limited by the limiting rotation of the limiting slide rod 47, so that the moving plate 46 is lowered, the moving plate 46 is lowered to drive the water pumping pipe 412 to be lowered until the water pumping pipe 412 is just submerged by the water surface, after the water in the drainage tank is pumped away, as the water surface in the drainage tank drops, the second servo motor 41 also works again, so that the water surface is always just submerged in the water pumping pipe 412, ensuring that the water pumping pipe 412 can always pump water, improving the water pumping efficiency, when the water pumping pipe 412 is lowered to the position where it is just in contact with the inner bottom wall of the drainage tank, the moving plate 46 will compress the second spring 49, at this time the first sensor 410 receives the pressure sensing signal and transmits it to the main control unit 13, at this time the main control unit 13 receives the pressure sensing signal and closes the second sensor 413, and at the same time reverses the second servo motor 41 to make the moving plate 46 rise until the moving plate 46 rises to the position where it is flush with the upper surface of the sedimentation tank 11, and the second servo motor 41 stops working.

[0066] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A rapid water intake structure for the upper layer of a mud-water separation sedimentation tank, comprising a sedimentation tank (11), a support rod (12), and a liquid inlet (14), characterized in that: The sedimentation tank (11) has a main controller (13) on its front surface. A partition (15) is located in the middle of the sedimentation tank (11). A sedimentation mechanism is located on the right side of the partition (15). A filtration mechanism is slidably connected to the lower interior of the partition (15). A pumping mechanism is located on the left side of the partition (15). The filtration mechanism includes a filter plate (31). A second servo cylinder (38) is located on the surface of the sedimentation tank (11), and the output end of the second servo cylinder (38) is connected to the filter plate (31). A square groove (32) is located inside the filter plate (31). An arc-shaped limiting plate (33) is located inside the square groove (32). A first spring (34) is provided between the limiting plate (33) and the inner wall of the square groove (32). A sliding plate (35) is provided on the circumferential surface of the arc-shaped limiting plate (33). A push rod (36) is provided on the upper surface of the sliding plate (35). A filter screen (37) is provided in the middle of the arc-shaped limiting plate (33). A drain outlet (39) is provided on the surface of the partition (15). A drain switch (310) is provided on the circumferential surface of the drain outlet (39). A water pump (311) is provided on the front surface of the sedimentation tank (11). A filter screen collection module (312) is provided on the upper surface of the water pump (311). A high-pressure nozzle (313) is provided at the outlet of the water pump (311). A flow velocity sensor is installed inside the drain outlet (39). The flow velocity sensor is used to detect the flow velocity inside the drain outlet and send it to the main controller (13). The main controller (13) controls whether the drain switch (310) closes the drain outlet (39). The specific analysis process is as follows: The flow velocity sensor detects the water flow velocity to obtain the flow velocity value V1. The flow velocity at which the drain switch (310) closes the drain outlet (39) is set to the flow velocity value V2. When V1≤V2, the main controller (13) controls the drain switch (310) to close the drain outlet (39). When the drain outlet (39) is closed, the main controller (13) causes the second servo electric cylinder (38) to drive the filter plate (31) to slide inside the sedimentation tank (11) to replace the filter screen (37); The filter acquisition module (312) is used to acquire filter images and send them to the main controller (13). The main controller (13) analyzes the filter images. The specific analysis process is as follows: The filter image is magnified several times and divided into several image grids. The color of the image grid is identified and compared with the color of the image grid corresponding to the preset image of the filter. When the colors are inconsistent, the image grid is marked as a color-different grid. The number of color-different grids is counted and converted into the corresponding area to obtain the filter clogging area S1. Identify the RGB colors of the irregular color grid, set several blocking colors, and assign a blocking preset value to each blocking color; compare the RGB colors of the irregular color grid with the several blocking colors, and if the RGB colors match the blocking colors, mark the blocking preset value as the blocking preset value of the irregular color grid; sum the blocking preset values ​​matched by all irregular color grids to obtain the total blocking value D2. Extract the values ​​of the filter clogging area and total clogging value and substitute them into the formula DS=S1×e1+D2×e2 to obtain the clogging degree value DS; set two intervals, one flushing interval and one replacement interval; compare the two intervals with the clogging degree value DS. When the clogging degree value DS belongs to the flushing interval, generate a flushing command; when the clogging degree value DS belongs to the replacement interval, generate a replacement command. When a flushing command is generated, the main controller (13) controls the water pump (311) to work, and at the same time, the filter screen (37) is flushed under the action of the high-pressure nozzle (313); When a replacement instruction is generated, it is fed back to the corresponding personnel. The personnel use tools to engage the push rod (36) and push the push rod (36). At this time, the slide plate (35) drives the arc-shaped limit plate (33) to release the limit engagement on the middle of the filter screen (37) and replace the filter screen (37). The pumping mechanism includes a second servo motor (41), which is located on the side of the sedimentation tank (11). The output end of the second servo motor (41) is connected to a rotating shaft (42) via a coupling. The end of the rotating shaft (42) away from the second servo motor (41) is provided with an active bevel gear (43), and the circumferential surface of the active bevel gear (43) is meshed with a driven bevel gear (44). The driven bevel gear (44) has a threaded rod (45) on its lower surface. A movable plate (46) is threadedly connected to the circumferential surface of the threaded rod (45). The movable plate (46) is slidably connected to a limiting slide rod (47), wherein the limiting slide rod (47) is located on the opposite side of the threaded rod (45). The inner wall of the sedimentation tank (11) is provided with a limiting plate (48), and a threaded rod (45) passes through the limiting plate (48). The circumferential surfaces of the threaded rod (45) and the limiting slide rod (47) are provided with a second spring (49), and the starting end of the second spring (49) is connected to the limiting plate (48). The upper surface of the limiting plate (48) is provided with a first sensor (410), the upper surface of the moving plate (46) is provided with a connecting pipe (411), the lower surface of the moving plate (46) is provided with a water pumping pipe (412), and the connecting pipe (411) is connected to the water pumping pipe (412). The lower surface of the moving plate (46) is provided with a second sensor (413).

2. The rapid water intake structure for the upper layer of a mud-water separation sedimentation tank according to claim 1, characterized in that: The filter plate (31) is slidably connected to the sedimentation tank (11) and the partition plate (15). Multiple square grooves (32) are provided. The slide plate (35) is slidably connected to the inner surface of the square groove (32). The water inlet of the water pump (311) is connected to the drainage tank through a water pipe.

3. The rapid water intake structure for the upper layer of a mud-water separation sedimentation tank according to claim 1, characterized in that: The sedimentation mechanism includes a cover plate (21), and the cover plate (21) is located on the right side of the upper surface of the sedimentation tank (11). The upper surface of the cover plate (21) is provided with a feeding port (23). The upper surface of the cover plate (21) is provided with a first servo motor (22). The output end of the first servo motor (22) is connected to a rotating rod (24) through a coupling. The circumferential surface of the rotating rod (24) is provided with a spiral blade (25).

4. The rapid water intake structure for the upper layer of a mud-water separation sedimentation tank according to claim 1, characterized in that: The lower surface of the sedimentation tank (11) is provided with an inclined plate sedimentation tank (26), and a baffle (27) is slidably connected to the lower end of the inclined plate sedimentation tank (26). A connecting side plate (28) is provided on the side of the inclined plate sedimentation tank (26), and a first servo electric cylinder (29) is provided on the surface of the connecting side plate (28). A connecting block (210) is provided at the output end of the first servo electric cylinder (29), and the connecting block (210) is connected to the baffle (27).

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