A fibroin essence ball sorting machine

Abstract

The present invention discloses a sorting machine for fibroin essence balls, which comprises a bracket. A rotating sorting disc mechanism is arranged at the top of the bracket. The rotating sorting disc mechanism includes a rotating disc. Sorting holes for finished and defective products of small balls are arranged on the rotating disc. The rotating sorting disc mechanism is provided with a shipping outlet, and a guide rail collecting mechanism is arranged at the shipping outlet. A control door mechanism is arranged between the guide rail collecting mechanism and the shipping outlet. Through the design of the sorting holes for finished and defective products on the rotating disc, the present invention can successively complete the screening of debris, particles, fragments, over-sized fragments, and defective products with over-sized dimensions by continuous rotation. On the basis of screening defective products in the defective product groove, the quantity distribution of product finished products can also be carried out through the finished product groove, which facilitates the subsequent bottling of products, optimizes the working steps, and improves the working efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of sorting machines, and particularly relates to a fibroin essence ball sorting machine. Background Art

[0002] Fibroin is a natural polymer fiber protein extracted from silk, accounting for about 70% - 80% of silk. It contains various amino acids, among which glycine, alanine, and serine account for more than 80% of the total composition. Fibroin itself has good mechanical properties and physical and chemical properties, such as good flexibility, tensile strength, air permeability and moisture permeability, slow release property, etc. Moreover, through different treatments, it can obtain different forms, such as fibers, solutions, powders, films, and gels. Fibroin is prone to molecular structure changes and aggregation when the environment changes, such as high temperature or vibration, manifested as the formation of gels or precipitation. The purified fibroin solution is usually not suitable to be stored at room temperature for more than two weeks, so drying and dehydration have become a means to extend the storage time of fibroin. The prior art turns fibroin into fibroin essence balls that are convenient to store by the method of dropping and condensing to extend its storage time. The fibroin essence balls prepared by this method are fragile, vulnerable to moisture, small in size and light in weight. The existing devices on the market are difficult to remove defective products while ensuring that the finished fibroin essence balls are not damaged, and there is no device that can allocate the number of fibroin essence balls with small quality and volume for subsequent packaging. Summary of the Invention

[0003] The purpose of the present invention is to provide a fibroin essence ball sorting machine to overcome the deficiencies in the prior art.

[0004] To achieve the above purpose, the present invention provides the following technical solutions:

[0005] The present application discloses a fibroin essence ball sorting machine, including a bracket. A rotating sorting disk mechanism is provided at the top of the bracket. The rotating sorting disk mechanism includes a rotating disk. The rotating disk is provided with finished product holes and defective product holes for sorting small balls into finished products and defective products. The rotating sorting disk mechanism is provided with a shipping outlet, and a guide rail collection mechanism is provided at the shipping outlet. A control door mechanism is provided between the guide rail collection mechanism and the shipping outlet.

[0006] Preferably, the rotating sorting disk mechanism includes a base block, a motor, a fixed block, a fixed disk, and a rotating disk. One end of the base block is rotatably connected to the top of the bracket, and a long strip-shaped fixed block is fixedly provided at the other end of the base block. A fixed disk is provided on the fixed block, and a rotating disk is rotatably provided inside the fixed disk. Central holes are opened at the centers of the fixed disk and the rotating disk. A motor is provided on the base block, and the output shaft of the motor is matched with and fixedly connected to the central hole opened at the center of the rotating disk. A shipping outlet is provided on the fixed disk.

[0007] Preferably, the rotating disk is provided with finished product holes and defective product holes. The finished product holes are round holes, and the size of the finished product holes is equal to the maximum tolerance size of the silk fibroin essence ball product. The defective product holes are long holes, and the aperture of the defective product holes is smaller than the minimum tolerance size of the silk fibroin essence ball product. The defective product holes extend from the edge of the rotating disk towards the central hole but do not communicate with the central hole. There are two symmetric groups of finished product holes along the edge of the rotating disk, and each group consists of arranged small holes. The overall size of each group of small holes matches the size of the discharge port.

[0008] Preferably, the control door mechanism includes a photoelectric switch, an electric push rod, a door frame, and a baffle. The door frame is arranged at one end of the fixed block and matches the position of the discharge port on the fixed disk. An electric push rod is provided on the door frame, and a baffle is provided at the end of the electric push rod. The shape of the baffle is the same as that of the discharge port. A photoelectric switch is provided on one side of the fixed disk facing the bracket.

[0009] Preferably, the photoelectric switch includes a support rod. The support rod extends from one side of the fixed disk and bends towards the side wall of the fixed disk. An infrared emitter and an infrared sensor are provided at the end of the support rod. A reflection window is opened on the fixed disk at the position pointed by the infrared emitter. A reflector is provided on the outer side of the side wall of the rotating disk. The size and position of the reflector correspond to those of the reflection window. The photoelectric switch is electrically connected to the electric push rod.

[0010] Preferably, the guide rail collection mechanism includes a guide rail and a collection pipe. One end of the guide rail is connected to the discharge port, and the other end of the guide rail is connected to the collection pipe.

[0011] Preferably, a leakage port is opened at the center of the fixed disk, and the leakage port is arranged on both sides of the fixed block.

[0012] Preferably, the deflection angles of the infrared emitter and the infrared sensor match, and the rays of the infrared emitter are reflected by the reflector onto the infrared sensor.

[0013] Preferably, a base is provided at the lower end of the bracket.

[0014] Advantages of the present invention:

[0015] (1) Through the design of the finished product holes and defective product holes on the rotating disk, the present invention can continuously rotate to successively complete the screening of debris, particles, fragments, over-sized fragments, and defective products with excessive size. On the basis of screening defective products in the defective product groove, the quantity distribution of the finished products of the product can also be carried out through the finished product groove, which is convenient for the subsequent bottling of the product, optimizes the working steps, and improves the working efficiency;

[0016] (2) Through the cooperation of the design of the leakage opening in the middle of the rotating disk and the design of the strip-shaped defective product groove on the rotating disk, the defective products can be cleared out of the device after being screened out.

[0017] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of an embodiment of the present invention;

[0019] Figure 2 is a front view of an embodiment of the present invention;

[0020] Figure 3 is a rear view of an embodiment of the present invention;

[0021] Figure 4 is a left view of an embodiment of the present invention;

[0022] Figure 5 is a three-dimensional structural diagram of the rotating sorting disk mechanism of an embodiment of the present invention;

[0023] Figure 6 is a three-dimensional structural diagram of the rotating disk of an embodiment of the present invention.

[0024] In the figure: 1, support; 10, base; 2, rotating sorting disk mechanism; 21, base block; 22, motor; 23, fixing block; 24, fixing disk; 241, reflection window; 25, rotating disk; 251, finished product hole; 252, defective product hole; 253, central hole; 254, reflection plate; 26, shipping outlet; 3, control door mechanism; 31, electric switch; 310, support rod; 311, infrared emitter; 312, infrared sensor; 32, electric push rod; 33, door frame; 34, baffle; 4, guide rail collection mechanism; 41, guide rail; 42, collection pipe. Specific Embodiments

[0025] To make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the scope of the present invention. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.

[0026] Refer to Figure 1, an embodiment of the present invention provides a sorting machine for silk fibroin essence balls, including a bracket 1, characterized in that a rotating sorting disc mechanism 2 is provided at the top of the bracket 1. The rotating sorting disc mechanism 2 includes a rotating disc 25, and finished product holes 251 and defective product holes 252 for sorting finished and defective small balls are provided on the rotating disc 25. The rotating sorting disc mechanism 2 is provided with a shipping outlet 26, and a guide rail collection mechanism 4 is provided at the shipping outlet 26. A control door mechanism 3 is provided between the guide rail collection mechanism 4 and the shipping outlet 26.

[0027] The rotating sorting disc mechanism 2 includes a base block 21, a motor 22, a fixing block 23, a fixing disc 24 and a rotating disc 25. One end of the base block 21 is rotatably connected to the top of the bracket 1, and a long fixing block 23 is fixedly provided at the other end of the base block 21. A fixing disc 24 is provided on the fixing block 23. The rotating sorting disc mechanism 2 can rotate to set the angle between the base block 21 and the bracket 1 so that the included angle between the fixing disc 24 and the horizontal plane is kept between 60° and 80°. A rotating disc 25 is rotatably provided in the fixing disc 24. Central holes 253 are opened at the centers of the fixing disc 24 and the rotating disc 25. A motor 22 is provided on the base block 21, and the output shaft of the motor 22 is matched with and fixedly connected to the central hole 253 opened at the center of the rotating disc 25. A shipping outlet 26 is provided on the fixing disc 24.

[0028] Finished product holes 251 and defective product holes 252 are provided on the rotating disc 25. The finished product holes 251 are round holes, and the size of the finished product holes 251 is equal to the maximum tolerance size of the silk fibroin essence ball product. The defective product holes 252 are long holes, and the hole diameters at both ends of the defective product holes 252 are smaller than the minimum tolerance size of the silk fibroin essence ball product. The defective product holes 252 extend from the edge of the rotating disc 25 towards the central hole 253 but are not communicated with the central hole 253. The finished product holes 251 are provided with two symmetric groups along the edge of the rotating disc 25, and each group consists of 5 arranged small holes. The overall size of each group of 5 small holes is matched with the size of the shipping outlet 26, and the 5 small holes in a group can meet the requirements of batch bottling.

[0029] The control door mechanism 3 includes a photoelectric switch 31, an electric push rod 32, a door frame 33 and a baffle 34. The door frame 33 is arranged at one end of the fixing block 23 and is matched with the position of the shipping outlet 26 on the fixing disc 24. An electric push rod 32 is provided on the door frame 33, and a baffle 34 is provided at the end of the electric push rod 32. The shape of the baffle 34 is the same as that of the shipping outlet 26. A photoelectric switch 31 is provided on the side of the fixing disc 24 facing the bracket 1.

[0030] The photoelectric switch 31 includes a support rod 310 which extends from one side of the fixed disk 24 and bends towards the side wall of the fixed disk 24. An infrared emitter 311 and an infrared sensor 312 are provided at the end of the support rod 310. The fixed disk 24 is provided with a reflection window 241 at the position pointed by the infrared emitter 311. A reflector 254 is provided on the outer side of the side wall of the rotating disk 25. The size and position of the reflector 254 correspond to those of the reflection window 241. The photoelectric switch 31 is electrically connected to the electric push rod 32.

[0031] The guide rail collection mechanism 4 includes a guide rail 41 and a collection pipe 42. One end of the guide rail 41 is connected to the delivery port 26, and the other end of the guide rail 41 is connected to the collection pipe 42.

[0032] A leakage opening is provided at the center of the fixed disk 24, and the leakage opening is arranged on both sides of the fixed block 23.

[0033] The deflection angles of the infrared emitter 311 and the infrared sensor 312 are matched, and the ray of the infrared emitter 311 is reflected by the reflector 254 onto the infrared sensor 312.

[0034] A base 10 is provided at the lower end of the bracket 1 to increase the standing stability of the device.

[0035] The working process of the present invention:

[0036] During installation, first complete the installation of the rotating sorting disk mechanism 2:

[0037] 1. Install the base block 21, the fixed block 23 and the fixed disk 24 in sequence. Then install the motor 22 on the base block 21. The output shaft of the motor 22 passes through the fixed block 23 and the fixed disk 24 and is located exactly in the middle of the fixed disk 24. Then install the rotating disk 25 on the output shaft of the motor 22, thus completing the installation of the rotating sorting disk mechanism 2.

[0038] 2. Install the base block 21 on the bracket 1, adjust the angle to make the rotating sorting disk mechanism 2 inclined, with an included angle of 60° - 80° with the horizontal plane. Subsequently, install the support rod 310 equipped with the infrared emitter 311 and the infrared sensor 312 at the position corresponding to the reflection window 241 on the fixed disk 24 on the back surface of the fixed disk 24, and install the electric push rod 32 and the gantry 33 on the fixed block 23 to block the delivery port 26 on the fixed disk 24, completing the installation of the main working unit.

[0039] 3. Install the guide rail collection mechanism 4 at the position corresponding to the delivery port 26. Place a collection bottle below the collection pipe 42 of the guide rail collection mechanism 4 to collect the dropped small balls. The specification of the collection bottle is the capacity for 5 small balls.

[0040] In the first stage of use, defective product screening: Pour the preliminarily screened essence ball products into the rotating disk 25. Due to the inclined angle of the entire rotating sorting disk mechanism 2, the poured essence balls gather at the lower part of the rotating disk 25. Start the motor 22, and the rotating disk 25 is driven by the output shaft of the motor 22 to start rotating. The products start to screen out defective products under the combined action of the defective product holes 252 and the finished product holes 251 on the rotating disk 25. Larger fragments and smaller debris and other defective products will enter the defective product holes 252, and essence balls as finished products and debris as defective products will enter the finished product holes 251. At this time, the photoelectric switch 31 is not powered on, and the electric push rod 32 remains in the extended state. The baffle 34 on the electric push rod 32 will block the shipping outlet 26, and the defective products or finished products temporarily stored in the finished product holes 251 will not enter the guide rail 41. The defective products in the defective product holes 252 will move towards the center of the rotating disk 25 along the strip-shaped defective product holes 252 due to their own gravity and then fall through the leak hole on the fixed disk 24.

[0041] In the second stage of use, the second level of the finished product holes: Use tools to remove all the items temporarily stored in the finished product holes 251 and conduct additional screening work to clean the essence balls in the finished product holes 251 of the mixed debris.

[0042] In the third stage of use, essence ball sorting: Start the motor 22 again, and at the same time start the photoelectric switch 31. The finished product holes 251 start to sort the small ball pile. During the rotation of the rotating disk 25, the essence balls as finished products will fall into the finished product holes 251 and then rise to a higher position. During the rising process, the infrared emitter 311 on the photoelectric switch 31 continuously emits infrared rays towards the reflection window 241 opened on the side of the fixed disk 24. During the rotation of the rotating disk 25, the reflector 254 arranged on the side of the rotating disk 25 is exposed in the reflection window 241, and the infrared rays are reflected back to the infrared sensor, triggering the photoelectric switch 31 to control the electric push rod 32 to retract. At this time, the finished product shipping outlet 26 is opened. When the finished product holes 251 on the rotating disk 25 rotate to the position of the shipping outlet 26, the essence balls temporarily stored in the finished product holes 251 enter the guide rail 41 through the finished product shipping outlet 26, and then enter the bottle placed below the collection pipe 42 through the collection pipe 42.

[0043] In the fourth stage of use, cleaning: When no more essence balls enter during the rotation of the rotating disk 25, clean up the remaining larger-sized defective products in the rotating disk 25 and repeat the first to fourth stages of the practical stage.

[0044] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, or improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fibroin essence ball sorting machine, including a bracket (1), characterized in that, At the top of the bracket (1), there is a rotating sorting disc mechanism (2). The rotating sorting disc mechanism (2) includes a rotating disc (25). On the rotating disc (25), there are finished product holes (251) and defective product holes (252) for sorting small ball finished products and defective products. The rotating sorting disc mechanism (2) is provided with a shipping outlet (26). A guide rail collection mechanism (4) is provided at the shipping outlet (26). A control door mechanism (3) is provided between the guide rail collection mechanism (4) and the shipping outlet (26). The rotating sorting disc mechanism (2) includes a base block (21), a motor (22), a fixed block (23), a fixed disc (24) and a rotating disc (25). One end of the base block (21) is rotatably connected to the top of the bracket (1). The other end of the base block (21) is fixedly provided with a strip-shaped fixed block (23). A fixed disc (24) is provided on the fixed block (23). A rotating disc (25) is rotatably provided inside the fixed disc (24). Central holes (253) are opened at the centers of the fixed disc (24) and the rotating disc (25). A motor (22) is provided on the base block (21). The output shaft of the motor (22) is matched with and fixedly connected to the central hole (253) opened at the center of the rotating disc (25). A shipping outlet (26) is provided on the fixed disc (24). On the rotating disc (25), there are finished product holes (251) and defective product holes (252). The finished product holes (251) are round holes. The size of the finished product holes (251) is equal to the maximum tolerance size of the fibroin essence ball product. The defective product holes (252) are long strip holes. The aperture of the defective product holes (252) is smaller than the minimum tolerance size of the fibroin essence ball product. The defective product holes (252) extend from the edge of the rotating disc (25) towards the central hole (253) but do not communicate with the central hole (253). The finished product holes (251) are provided with two sets of symmetric small holes along the edge of the rotating disc (25). The overall size of each set of small holes is matched with the size of the shipping outlet (26). A leakage port (242) is opened at the center of the fixed disc (24). The leakage port (242) is arranged on both sides of the fixed block (23).

2. The silk fibroin essence ball sorting machine according to claim 1, characterized in that: The control door mechanism (3) includes a photoelectric switch (31), an electric push rod (32), a door frame (33) and a baffle (34). The door frame (33) is arranged at one end of the fixed block (23) and is matched with the position of the shipping outlet (26) on the fixed disc (24). An electric push rod (32) is provided on the door frame (33). A baffle (34) is provided at the end of the electric push rod (32). The shape of the baffle (34) is the same as that of the shipping outlet (26). A photoelectric switch (31) is provided on the side of the fixed disc (24) facing the bracket (1).

3. The silk fibroin essence ball sorting machine according to claim 2, characterized in that: The photoelectric switch (31) includes a support rod (310) which extends from one side of the fixed disk (24) and bends towards the side wall of the fixed disk (24). An infrared emitter (311) and an infrared sensor (312) are provided at the end of the support rod (310). A reflection window (241) is provided on the fixed disk (24) at the position pointed by the infrared emitter (311). A reflector (254) is provided on the outer side of the side wall of the rotating disk (25). The size and position of the reflector (254) correspond to those of the reflection window (241). The photoelectric switch (31) is electrically connected to the electric push rod (32).

4. The silk fibroin essence ball sorting machine according to claim 1, wherein: The guide rail collecting mechanism (4) includes a guide rail (41) and a collecting pipe (42). One end of the guide rail (41) is connected to the shipping outlet (26), and the other end of the guide rail (41) is connected to the collecting pipe (42).

5. The silk fibroin essence ball sorting machine according to claim 3, characterized in that: The deflection angles of the infrared emitter (311) and the infrared sensor (312) are matched, and the ray of the infrared emitter (311) is reflected by the reflector (254) onto the infrared sensor (312).

6. The silk fibroin essence ball sorting machine according to claim 1, wherein: A base (10) is provided at the lower end of the bracket (1).

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