Automatic weighing and packaging system for granular materials
By designing an automated weighing and packaging system for granular materials, the problems of jamming and inaccurate weight during transmission were solved, achieving accurate weighing and separation of materials, reducing the scrap rate, and improving the level of automation and the accuracy of packaging bags.
Patent Information
- Application Number
- CN202310178397.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-02-28
AI Technical Summary
In existing technologies, granular materials are prone to jamming or blockage during transportation, and the weight of packaging bags is inaccurate. There is a lack of automated weighing and separation devices, resulting in a high scrap rate.
An automated weighing and packaging system for granular materials was designed, including components such as a bucket elevator, a multi-head scale, a bowl elevator, a re-inspection unit, a bag packaging machine, and a drum filling machine. Through multiple weighing and separation processes, the system achieves automated weighing, sorting, and separation of materials. It employs staggered output roller shafts and a hinged swing frame for automatic separation without power.
It achieves accurate weighing and separation of materials, reduces scrap rate, improves automation, ensures accurate packaging bag weight, and features a compact structure, low cost, simple operation, and safety and reliability.
Smart Images

Figure CN116280458B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an automatic weighing and packaging system for granular materials. BACKGROUND
[0002] The laundry beads generally contain concentrated detergents, and the outer membrane is a water-soluble polymer material. The sealed packaging of laundry beads is more convenient for consumers, does not dirty hands, is not easy to spill, and is easy to clean. In addition, the unique low-foaming concentrated color-locked formula of laundry beads is easier to rinse, and only half of the water consumption of general laundry liquid is required.
[0003] The transmission process of traditional granular materials such as beads generally includes the following steps: first, transmission is performed, and then the beads are quantitatively packaged into a material part; second, the material part is packaged into a large package, and finally output.
[0004] The surface viscosity of the beads is large after completing the processing, and the beads are prone to jamming or clogging during the transmission process. In view of the characteristics, a suitable packaging system is developed to reduce adhesion, improve the degree of automation, and reduce the amount of waste products, which is the technical pursuit of the packaging system and process.
[0005] In the prior art, the material part is generally sent into a large packaging bag without weighing, so that the total weight of the large packaging bag is inaccurate. In view of the problems existing in the prior design, the present application is improved to realize automatic weighing, and the packaging bags that do not meet the weight are automatically output. Further, a new set of separation devices and a complete production line are provided. SUMMARY
[0006] The technical problem to be solved by the present application is to provide an automatic weighing and packaging system for granular materials.
[0007] To solve the above problems, the technical solution adopted by the present application is:
[0008] In order to realize automatic weighing, sorting, separation and other work of the weighed materials, an automatic weighing and packaging system for granular materials, the system includes a rack part, and is provided with,
[0009] The bucket elevator is used to convey the small bag packaging containing granular materials from a low position to a high position.
[0010] The multi-head scale is arranged below the output end of the bucket elevator at the high position, and is used to weigh the material part falling from the output end of the bucket elevator and record.
[0011] The bowl elevator I is arranged at the output end of the multi-head scale, and is used to output the weighed material part.
[0012] The re-inspection unit is used for secondary detection of the weight of the material unit. When the weight of the material unit is less than or greater than the set threshold value, the material unit is considered to be defective and is output in different channels. When the weight of the material unit is within the set threshold value, the material unit is considered to be qualified and is output in different channels.
[0013] The bowl elevator II is arranged below the channel corresponding to the material unit of the re-inspection unit and has a feeding bowl for carrying and lifting the material unit.
[0014] The bag packaging machine is arranged below the other output channel and is used for storing the qualified material unit into a large packaging bag.
[0015] The barrel machine is arranged below the output end of the bowl elevator II and is used for storing the defective material unit.
[0016] In order to realize automatic separation, a separation method is provided. The material unit falls onto the staggered output roller shaft by means of the secondary separation unit, accelerates on the staggered output roller shaft, and generates an impulse impact on the bearing roller bed located in the bearing station.
[0017] When the weight of the material unit is less than or greater than the set threshold value, the material unit falls along the bearing roller bed to the defective output unit. When the weight of the material unit is within the set threshold value, the material unit impacts the upper end of the bearing roller bed, so that the hinged swing frame swings downward to the gravity falling station, and the material unit falls along the bearing roller bed to the defective output unit.
[0018] The application realizes the output of the material part through the bucket elevator, realizes rapid multi-weighing through the multi-head scale, realizes support and fixation through the frame part, realizes transfer through the bowl elevator I, realizes re-weighing of the material part through the re-checking scale, realizes the recycling of defective products through the barrel machine, realizes the transfer of large packaging bags through the bag taking part, realizes the opening of the packaging bag through the zipper opening bag station and the zipper opening device, realizes the complete opening of the large packaging bag through the bag opening station and the bag bottom opening station, realizes material guiding through the material falling funnel, realizes the opening of the bag through the bag supporting part, realizes the removal of waste through the removing part, realizes the extrusion and exhaust through the exhaust part, realizes the repeated sealing through the first sealing part, realizes the thermoplastic sealing through the second sealing part, realizes the closure of the packaging bag through the zipper closing device, realizes the output through the finished product output part, and realizes printing and other subsequent stations. The rotating large disc part realizes rotation, the weighing bucket realizes material guiding, the transition bucket realizes material guiding, the opening cylinder realizes the opening of the removing channel and the material falling channel, the material receiving funnel, the feeding bowl, the feeding funnel and the transition funnel realize transfer, the pressing hammers A, B and C realize beating, and the intermediate funnel realizes vibration and discharging. The lower suction disc transmission connecting rod, the rotating shaft B, the upper suction disc transmission connecting rod, the main support, the connecting swing rod, the swing arm, the lower suction disc head, the pulling rod part, the transverse connecting rod part, the suction disc mounting block, the belt driven shaft, the bag pressing wheel shaft assembly, the upper suction disc mounting block, the bag placing support, the upper suction disc head, the connecting pipeline, the fixing rod, the connecting plate part, the bag clamping jaw part, the connecting driven rod, the bag clamping jaw fixing shaft, the driving part, the transmission crank, the connecting transmission swing rod and the joint bearing realize the taking of the packaging bag.
[0019] The barrel rotating body, the lifting main shaft, the trapezoidal screw rod and the rotating barrel filling turntable realize support. The accelerating falling part, the staggered output roller shaft, the accelerating falling station, the automatic separating frame body, the hinged swing frame, the upper receiving station, the gravity falling station, the guide long groove, the end bent groove, the counterweight part assembly, the bearing roller bed, the buffer seat, the qualified product output part and the defective product output part realize automatic separation without power and with low failure, and the separating precision is improved through the magnification of the material part.
[0020] The application has the advantages of reasonable design, low cost, durability, safety and reliability, simple operation, time and labor saving, cost saving, compact structure and convenient use. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a use structure schematic diagram of the application.
[0022] Figure 2 is a large packaging bag structure schematic diagram of the application.
[0023] Figure 3 is a sorting structure schematic diagram of the application.
[0024] Figure 4It is a schematic diagram of the barrel structure of the present application.
[0025] Figure 5 It is a schematic diagram of the barrel structure of the present application.
[0026] Figure 6 It is a schematic diagram of the bag taking structure of the present application.
[0027] Figure 7 It is a schematic diagram of the first state of the sorting structure of the present application.
[0028] Figure 8 It is a schematic diagram of the second state of the sorting structure of the present application.
[0029] 1, bucket elevator; 2, multi-head scale; 3, shelf part; 4, bowl elevator I; 5, re-inspection scale; 6, bag packaging machine; 7, bowl elevator II; 8, barrel machine; 9, bag loading part; 10, bag taking part; 11, zipper opening bag position; 12, zipper opening device; 13, bag opening mouth position; 14, bag opening bottom position; 15, material falling funnel; 16, bag supporting part; 17, rejecting part; 18, exhaust part; 19, primary sealing part; 20, secondary sealing part; closed zipper device; 21, finished product output part; 22, rotating large disc part; 23, weighing bucket; 24, transition bucket; 25, door opening cylinder; 26, rejecting channel; 27, material falling channel; 28, material receiving funnel; 29, feeding bowl; 30, material throwing funnel; 31, transition funnel; 32, material pressing hammer A; 33, material pressing hammer B; 34, material pressing hammer C; 35, intermediate funnel; 36, lower suction disc transmission connecting rod; 37, rotating shaft B; 38, upper suction disc transmission connecting rod; 39, main body support; 40, connecting swing rod; 41, swing arm; 42, lower suction disc head part; 43, pulling rod part; 44, transverse connecting rod part; 45, suction disc mounting block; 46, belt driven shaft; 47, bag pressing wheel shaft assembly; 48, upper suction disc mounting block; 49, bag loading support; 50, upper suction disc head part; 51, connecting pipeline; 52, fixed rod; 53, connecting plate part; 54, bag clamping jaw part; 55, connecting driven rod; 56, bag clamping jaw fixing shaft; 57, driving part; 58, transmission crank; 59, connecting transmission swing rod; 60, joint bearing; 61, barrel rotating body; 62, lifting main shaft; 63, trapezoidal screw rod; 64, rotating barrel rotating disc; 65, accelerated falling part; 66, staggered output roller shaft; 67, accelerated falling position; 68, automatic separation frame body; 69, hinged swing frame; 70, upper receiving position; 71, gravity falling position; 72, guide long groove; 73, end bent groove; 74, counterweight part assembly; 75, bearing roller bed; 76, buffer seat; 77, qualified product output part; 78, substandard product output part. DETAILED DESCRIPTION
[0030] As Figures 1-8As shown, the granular material automatic weighing and packaging system of the embodiment includes a rack part 3; the following components are arranged on the rack part 3:
[0031] The bucket elevator 1 is used to convey the small bag packaging containing the granular material from a low position to a high position, thereby realizing the feeding of the material part;
[0032] The multi-head scale 2 is arranged below the output end of the bucket elevator 1 at the high position, is used to weigh and record the material part falling from the output end of the bucket elevator 1, and realizes the output of the material part.
[0033] The bowl elevator I 4 is arranged at the output end of the multi-head scale 2, is used to output the weighed material part, and realizes the transfer of the material part.
[0034] The reinspection part is used to detect the weight of the material part twice, when the weight of the material part is less than or greater than the set threshold value, the material part is considered to be a defective product, and is output in different channels; when the weight of the material part is within the set threshold value, the material part is considered to be a qualified product, and is output in different channels;
[0035] The bowl elevator II 7 is arranged below the channel corresponding to the material part of the reinspection part, has a feeding bowl 29, and is used to carry and lift the material part;
[0036] The bag packaging machine 6 is arranged below the other output channel, is used to store the qualified material part into a large packaging bag, and thereby realizes the packaging of the material.
[0037] The barrel machine 8 is arranged below the output end of the bowl elevator II 7, is used to store the defective material part for secondary recycling.
[0038] As an extension, the barrel machine 8 can also be used as a finished product packaging machine to replace the bag packaging machine 6, thereby realizing barrel packaging, that is, the barrel machine 8 can also be arranged below the qualified product channel to pack the qualified product.
[0039] In order to improve the measurement accuracy, the reinspection part includes a reinspection scale 5 and / or a secondary separation part, the reinspection scale 5 and / or the secondary separation part are arranged below the output end of the bowl elevator I 4 at the high position, are used to weigh and record the material part falling from the output end of the bowl elevator I 4, and the reinspection scale 5 is internally provided with two output channels respectively provided with a shutter, one output channel outputs the material part whose weight is within the set threshold value and is considered to be a qualified product, and the other output channel outputs the material part whose weight is less than or greater than the set threshold value and is considered to be a defective product.
[0040] In order to make the material part better, a feeding hopper 30 is arranged below the output end of the bowl elevator II7, and a transition hopper 31 is arranged below the feeding hopper 30 and vibrates to realize the falling of the material; the barrel filling machine 8 comprises a rotating barrel filling turntable 64, and an intermediate hopper 35 is arranged on the rotating barrel filling turntable 64; the rotating barrel filling turntable 64 has a plurality of working positions;
[0041] The intermediate hopper 35 is respectively provided with a pressing hammer A 32, a pressing hammer B 33 and / or a pressing hammer C 34 for hammering the material part in the intermediate hopper 35 downward, so that the stuck material part falls.
[0042] A barrel rotating body 61 is arranged below the rotating barrel filling turntable 64; a lifting main shaft 62 is arranged at the center of the rotating barrel filling turntable 64, and a trapezoidal screw rod 63 is connected to the lower end of the lifting main shaft 62 for controlling the lifting of the rotating barrel filling turntable 64, which is arranged to adjust the height according to the needs of the material.
[0043] As an embodiment of the packaging machine, part or all of the working positions thereof can be rotated, in particular, the bag packaging machine 6 comprises a rotating large disc part 22; a plurality of working positions are distributed on the rotating large disc part 22;
[0044] A bag taking part 10 is arranged at the bag loading working position, and a bag loading part 9 is arranged at one end of the bag taking part 10, preferably a conveying belt, the bag loading part 9 conveying the empty large packaging bag to the bag taking part 10, and the bag taking part 10 outputting the empty large packaging bag from the output end of the bag loading part 9;
[0045] The zipper opening device 12 is arranged at the zipper opening bag working position 11 for opening the upper port of the large packaging bag; the opening of the zipper is realized by the mechanical hand and the push rod.
[0046] A negative pressure suction nozzle is arranged at the bag opening working position 13 for adsorbing and opening the upper port of the large packaging bag;
[0047] A negative pressure suction nozzle is arranged at the bag opening working position 13 for adsorbing and opening the upper port of the large packaging bag;
[0048] A bag supporting part 16 is arranged at the material falling working position for opening the large packaging bag to receive the material part falling from the material falling hopper 15, which can enter the inside and support outwardly.
[0049] A mechanical hand is arranged at the rejection part 17 for discharging the qualified large packaging bag and rejecting the unqualified packaging bag;
[0050] A squeezing mechanical hand is arranged at the exhaust part 18 for squeezing and exhausting the large packaging bag carrying the material part; the inside air of the packaging bag is squeezed by the sponge.
[0051] In the first sealing part 19, a first sealing mechanical hand is arranged for sealing the port of the large packaging bag, so as to realize the sealing of the zipper;
[0052] In the second sealing part 20, a hot plastic mechanical hand is arranged for hot plasticizing the port of the large packaging bag, for secondary sealing;
[0053] The closed zipper device is provided with a rotating roller for closing the zipper of the port of the large packaging bag, which can be matched with a mechanical hand for negative pressure adsorption, preferably matched with the mechanical hand for pulling and locking the port, so as to realize the sealing of the large packaging bag, or other conventional settings, so as to realize the buckling or zipper closing.
[0054] In the finished product output part 21, an output conveyor belt is arranged for outputting the port of the large packaging bag.
[0055] As a recordable weighing method, the reweighing scale 5 includes a weighing hopper 23; a transition hopper 24 is arranged below the weighing hopper 23, and an ejection channel 26 for the material part of the qualified product and a material falling channel 27 for the material part of the waste product are arranged in a spread-tail shape below the transition hopper 24, and an open-door air cylinder 25 is arranged at the upper end inlet of the ejection channel 26 and the material falling channel 27, respectively.
[0056] A material receiving hopper 28 is arranged below the material falling channel 27, and the material receiving hopper 28 is arranged on the bowl elevator II 7 through a spring seat, the material part falls into the material receiving hopper 28, the impact force generated by the material part causes the spring seat to vibrate, and the material part falls out; so as to realize the receiving of the material part.
[0057] A secondary separation part is arranged above the weighing hopper 23 or the reweighing scale 5 includes the secondary separation part.
[0058] As a weighing part, as an improvement, the separation method of the embodiment, by means of the secondary separation part, the material part falls onto the staggered output roller shaft 66, accelerates to fall onto the load roller bed 75 located in the receiving station 70 and generates an impulse impact;
[0059] When the material part is less than the set threshold value, such as the weight of the material part is less than the set threshold value, the material part falls along the load roller bed 75 to the defective product output part 78; if the weight of the material part is greater than or equal to the set threshold value range, the material part impacts the upper end of the load roller bed 75, so that the hinged swing frame 69 swings downward to the gravity falling station 71, and the material part falls along the load roller bed 75 to the defective product output part 78.
[0060] In order to improve the bag taking, the bag taking method of the embodiment, by means of the bag taking part 10;
[0061] Firstly, the large packaging bag to be opened is sent below the lower suction head 42; then, the connecting swing rod 40 drives the lower suction head 42 to adsorb and rise the horizontally placed large packaging bag through the transverse connecting rod part 44; secondly, the swing arm 41 drives the bag pressing wheel shaft assembly 47 to swing downward, and contacts the surface of the vertically placed large packaging bag; thirdly, the driving part 57 drives the upper suction head mounting block 48 to swing through the connecting driven rod 55, drives the rotating support shaft to rotate, and makes the upper suction head 50 swing to adsorb the large packaging bag and drive the large packaging bag to the bag clamping jaw part 54; after that, the upper suction head transmission connecting rod 38 links the transmission swing rod 59, drives the bag clamping jaw fixing shaft 56 to rotate through the joint bearing 60, and makes the bag clamping jaw part 54 clamp the large packaging bag sent by the upper suction head 50.
[0062] As an improvement of the priority complete system, the granular material automatic weighing and packaging process of the embodiment, by means of the automatic weighing and packaging system; the packaging process includes the following steps:
[0063] Step one, the hopper elevator 1 transports the small bag packaging containing the granular material from the low position to the high position;
[0064] Step two, the multi-head scale 2 weighs the material part falling from the output end of the hopper elevator 1 and records;
[0065] Step three, the bowl elevator I 4 outputs the weighed material part;
[0066] Step four, the re-inspection part performs secondary detection on the weight of the material part, and when the weight of the material part is less than or greater than the set threshold value, the material part is considered to be defective and is output in different channels; when the weight of the material part is greater than or equal to the set threshold value, the material part is considered to be qualified and is output in different channels;
[0067] Step five, the bowl elevator II 7 carries and lifts the material part;
[0068] Step six, the bag packaging machine 6 stores the qualified material part into the large packaging bag;
[0069] Step seven, the barrel machine 8 stores the defective material part.
[0070] As a specific introduction to each step, in step four, firstly, the material part at the high output end of the bowl elevator I 4 falls onto the re-inspection scale 5; then, the re-inspection scale 5 weighs the material part and opens the corresponding gate, and one-way output channel outputs the material part with a weight equal to the set threshold value, which is considered to be qualified, and the other way output channel outputs the material part with a weight less than or greater than the set threshold value, which is considered to be defective.
[0071] The material part falls into the feeding hopper 30 through the bowl elevator II 7, and the transition hopper 31 is lifted to make the material part fall;
[0072] In step seven, the empty barrel is sent to the barrel rotating body 61 and rotates synchronously with the rotating barrel rotating disc 64, and the material part falls into the intermediate hopper 35, and the material part in the intermediate hopper 35 is hammered downward by the pressing hammer A 32, the pressing hammer B 33 and / or the pressing hammer C 34.
[0073] In step six, in the bag packaging machine 6, the rotating disc part 22 rotates; a plurality of stations are distributed on the rotating disc part 22;
[0074] S61, in the bag feeding station, first, the bag feeding part 9 feeds the empty large packaging bag to the bag taking part 10; then, the bag taking part 10 outputs the empty large packaging bag from the output end of the bag feeding part 9;
[0075] S62, in the zipper opening bag station 11, the upper port of the large packaging bag is opened;
[0076] S63, in the bag opening station 13, the negative pressure suction nozzle opens the upper port of the large packaging bag;
[0077] S64, in the bag bottom opening station 14, the negative pressure suction nozzle opens the lower part of the large packaging bag outwardly;
[0078] S65, in the material falling station, the bag opening part 16 opens the large packaging bag to receive the material part falling from the material falling hopper 15,
[0079] S66, in the rejection part 17, the qualified large packaging bag is discharged by the mechanical hand;
[0080] S67, in the exhaust part 18, the extrusion mechanical hand extrudes and exhausts the large packaging bag carrying the material part;
[0081] S68, in the primary sealing part 19, the primary sealing mechanical hand seals the port of the large packaging bag;
[0082] S69, first, in the secondary sealing part 20, the thermoplastic mechanical hand thermoplastics the port of the large packaging bag;
[0083] The zipper closing device: the port of the large packaging bag is closed by the zipper.
[0084] Then, in the finished product output part 21, the output conveyor belt outputs the port of the large packaging bag.
[0085] The bag taking part 10 performs the bag taking method.
[0086] In step four, the S42 re-checking and weighing step of the scale 5 and / or the S41 separation method are performed;
[0087] In step S42, firstly, the weighing hopper 23 is weighed; then, the material part falls through the transition hopper 24, the qualified material part is output through the rejection channel 26, and the waste material part falls into the material falling channel 27.
[0088] The waste material part output by the separation method in step S41 falls into the weighing hopper 23, and is weighed again in S42.
[0089] The corresponding material part output by the separation method in step S41 is packaged into the bag packaging machine 6 and / or the barrel packaging machine 8.
[0090] The secondary separation part of the separation assembly in the embodiment comprises an inclined acceleration falling part 65, the acceleration falling part 65 is provided with staggered output roller shafts 66, an acceleration falling station 67 is arranged at the lower output port of the acceleration falling part 65, so that the material part accelerates to fall, and an automatic separation frame body 68 is arranged below the acceleration falling station 67; a hinged swing frame 69 is hingedly swung on the automatic separation frame body 68; the hinged swing frame 69 has an upper and lower arranged receiving station 70 and a gravity falling station 71 at one end.
[0091] The application utilizes the weight acceleration falling mv of the material part to generate an impulse, so as to realize the expansion of the difference between different weights, thereby improving the measurement accuracy.
[0092] A counterweight assembly 74 is arranged at one end of the hinged swing frame 69, so as to be adjusted according to the required weight of different products, and a bearing roller bed 75 is arranged on the hinged swing frame 69, which is used for bearing and transmitting the material part, and can be a driven auxiliary roller bed, so as to reduce the friction and improve the falling guide speed.
[0093] A qualified product output part 77 is arranged at one side of the hinged swing frame 69 and below the gravity falling station 71, and a defective product output part 78 is arranged at the other side of the hinged swing frame 69; so as to realize the separation of defective products.
[0094] As the swing setting of automatic separation, when the load is empty, the bearing roller bed 75 is arranged downwardly and at one end of the receiving station 70, so as to realize the receiving of the material part, and of course, the height distance can be increased, so as to increase the speed.
[0095] In order to reduce the collision, a buffer seat 76 is arranged below the hinged swing frame 69.
[0096] As a priority, a guide long groove 72 is arranged on the hinged swing frame 69, so as to increase the guide stroke.
[0097] An end bending groove 73 is arranged at the end of the guide long groove 72, which is used for increasing the direction change of the roller bed at the end of the stroke, so as to better output the material part.
[0098] The bearing roller bed 75 has rollers or adjusting bolts walking in the guide long groove 72, the rollers can increase the stroke, and the bolts can adjust the position of the bearing roller bed 75.
[0099] The end of the articulated swing frame 69 is pulled or abuts against the bearing roller bed 75 through a spring, the automatic reset is realized through pulling, and the buffer abutting can be realized through the abutting mode.
[0100] In order to facilitate the taking and separating of the packaging bags, the bag taking device of the embodiment comprises a main support 39, which is a general term for fixed support and can be divided or integrated; a rotating shaft B 37 and a driving part 57 are arranged on the main support 39, the rotating shaft B 37 is transmissionally connected with a lower suction cup transmission connecting rod 36;
[0101] A swing arm 41 is arranged on the main support 39, and a bag pressing wheel shaft assembly 47 is arranged eccentrically on the swing arm 41;
[0102] A rotating support shaft is arranged on the main support 39; the driving part 57 is transmissionally connected with a connecting driven rod 55, and a connecting plate part 53 and an upper suction cup mounting block 48 are arranged on the rotating support shaft and are hingedly connected with the connecting driven rod 55; the upper suction cup mounting block 48 is connected with an upper suction cup head 50 through a connecting pipeline 51;
[0103] A connecting swing rod 40 is arranged on the main support 39, a transverse connecting rod part 44 is arranged on the connecting swing rod 40, a suction cup mounting block 45 is arranged on the transverse connecting rod part 44, and a lower suction cup head 42 is arranged at the lower end of the suction cup mounting block 45.
[0104] An upper suction cup transmission connecting rod 38 is arranged on the main support 39, a connecting transmission swing rod 59 is connected at the upper end of the upper suction cup transmission connecting rod 38, the connecting transmission swing rod 59 is hingedly connected with a bag clamping jaw fixing shaft 56 through a joint bearing 60, and a bag clamping jaw part 54 for clamping a large packaging bag is arranged eccentrically at the end of the bag clamping jaw fixing shaft 56.
[0105] The ingenious combination of the plurality of work station suction nozzles and the rollers realizes the taking of the packaging bags. The main functions of the bagging part are automatic bag feeding, automatic bag taking, automatic zipper opening, automatic bag opening, automatic bag supporting to ensure that the funnel accurately enters the bag opening, automatic material falling, automatic qualified product rejection, automatic removal of the gas in the packaging bag, automatic double sealing to ensure the sealing strength, automatic packaging bag zipper closing, and automatic finished product and waste product output. The main functions of this part are: re-inspecting the conveyed material once, rejecting the qualified product, and making the waste product fall into the packaging bag to ensure that the material falling into the packaging bag is all waste products.
[0106] The bowl lifts the material to the transition funnel, and the required dropping bottle mouth is small, and the material is difficult to drop into the bottle in a natural state, so the material is first dropped into the middle funnel, and then the pressure hammer is pressed, the main shaft drives the disc to rotate 36 degrees each time, and each bottle passes through the pressure hammer A, the pressure hammer B and the pressure hammer C, and the material can be dropped into the bottle in a short time and without blocking.
[0107] The material is lifted by the bowl to the re-checking scale storage bin for weight detection, and falls into the eight-shaped funnel after detection, and the funnel opens the door according to the weight signal fed back by the re-checking scale, and when the re-checking weight reaches the standard, the right door is opened, the material falls into the dropping funnel of the packaging machine, and is packaged, otherwise, when the material weight is qualified, the left door of the eight-shaped funnel is opened, and the material falls into the rejected material funnel.
[0108] In order to realize automatic separation of the material part carrying particles, automatic separation is realized, a separation assembly, a secondary separation part includes an acceleration falling part arranged obliquely, staggered output roller shafts are distributed on the acceleration falling part, an acceleration falling station is arranged at the lower output port of the acceleration falling part, so that the material part accelerates to fall, and an automatic separation frame body is arranged below the acceleration falling station; A hinged swing frame is hinged and swung on the automatic separation frame body; The hinged swing frame has an upper and lower arranged receiving station and gravity falling station at one end;
[0109] In order to realize the requirement according to different weights and improve the separation effect, Ft=mv1-mv2, the present application realizes the improvement of speed v1, so as to realize the improvement of impact force, a counterweight assembly is arranged at one end of the hinged swing frame, and a bearing roller bed is arranged on the hinged swing frame for bearing and conveying the material part;
[0110] A qualified product output part is arranged below the gravity falling station at one side of the hinged swing frame, and a defective product output part is arranged at the other side of the hinged swing frame.
[0111] When the load is empty, the bearing roller bed is downwardly inclined and located at the receiving station at one end.
[0112] As a further improvement of the above technical solution:
[0113] In order to reduce the hard collision, a buffer seat is arranged below the hinged swing frame;
[0114] In order to reduce the friction force, the bearing roller bed has a roller walking in a guide long groove or an adjusting bolt;
[0115] In order to realize buffering, a spring is arranged at one end of the hinged swing frame for pulling or abutting the bearing roller bed.
[0116] In order to realize taking a large packaging bag, a bag taking device is provided, and a bag taking part comprises a main support, a rotating shaft B and a driving part are arranged on the main support, the rotating shaft B is connected with a lower suction disc transmission connecting rod in transmission,
[0117] A swing arm is arranged on the main support, and a bag pressing wheel shaft assembly is arranged eccentrically on the swing arm,
[0118] A rotating support shaft is arranged on the main support, the driving part is connected with a connecting driven rod in transmission, and a connecting plate part and an upper suction disc mounting block are arranged on the rotating support shaft and are hinged with the connecting driven rod, respectively, and the upper suction disc mounting block is connected with an upper suction disc head through a connecting pipeline,
[0119] A connecting swing rod is arranged on the main support, a transverse connecting rod part is arranged on the connecting swing rod, a suction disc mounting block is arranged on the transverse connecting rod part, and a lower suction disc head is arranged at the lower end of the suction disc mounting block.
[0120] The present application is fully described in order to more clearly disclose, and the prior art is not enumerated one by one.
[0121] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; as it is obvious for those skilled in the art to combine the technical solutions of the present application. These modifications or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solutions of the embodiments of the present application. The technical contents not described in detail in the present application are all known technologies.
Claims
1. An automated weighing and packaging system for granular materials, characterized in that: The system comprises a rack part (3), a bucket elevator (1) arranged on the rack part (3) and used for conveying small-bag packages containing particles from a low position to a high position, a multi-head scale (2) arranged below an output end of the bucket elevator (1) at the high position and used for weighing the material parts falling from the output end of the bucket elevator (1) and recording, a bowl elevator I (4) with an input end arranged at the output end of the multi-head scale (2) and used for outputting the weighed material parts, a rechecking part used for twice checking the weight of the material parts, and outputting the material parts with a weight less than or greater than a set threshold value as defective products and outputting the material parts with a weight within the set threshold value as qualified products, and a bowl elevator II (7) arranged below a channel corresponding to the material parts of the rechecking part and having a feeding bowl (29) used for carrying and lifting the material parts. The rechecking part comprises a rechecking scale (5) arranged below an output end of the bowl elevator I (4) at the high position and used for weighing the material parts falling from the output end of the bowl elevator I (4) and recording, and the rechecking scale (5) is internally provided with two output channels each provided with a shutter, one of the output channels outputs the material parts with a weight within the set threshold value as qualified products, and the other output channel outputs the material parts with a weight less than or greater than the set threshold value as defective products. The rechecking scale (5) comprises a weighing bucket (23), a transition bucket (24) arranged below the weighing bucket (23), an ejection channel (26) for ejecting defective products and a material falling channel (27) for falling qualified products arranged in a meander shape below the transition bucket (24), and door opening cylinders (25) arranged at the upper ends of the ejection channel (26) and the material falling channel (27). The rechecking scale (5) further comprises a secondary separation part. The secondary separation part comprises an inclined acceleration falling part (65) provided with staggered output roller shafts (66) distributed thereon, an acceleration falling station (67) arranged at a lower output port of the acceleration falling part (65), and an automatic separation rack (68) arranged below the acceleration falling station (67), and a hinged swing rack (69) hingedly swingable on the automatic separation rack (68), and the hinged swing rack (69) has an upper and lower arrangement of a receiving station (70) and a gravity falling station (71) at one end thereof. A feeding hopper (30) is arranged below an output end of the bowl elevator II (7), and a transition hopper (31) is movably arranged below the feeding hopper (30). The bag packaging machine (6) comprises a rotating large disc part (22), and a plurality of stations are distributed on the rotating large disc part (22). The plurality of stations comprise a bag opening station, a zipper opening bag station (11), a bag opening mouth station (13), a bag opening bottom station (14), a material falling station, an air exhausting station, a sealing station, a zipper closing station, and / or an output station. 2. A granular material automated weighing and packaging system according to claim 1, wherein: 3. The automated pellet-like material weighing and packaging system according to claim 1, characterized in that: The bag taking part (10) is provided with a bag feeding part (9) at one end, which feeds the empty large packaging bag to the bag taking part (10), and the bag taking part (10) outputs the empty large packaging bag from the output end of the bag feeding part (9).
4. A particulate material automated weighing and packaging system according to claim 3, wherein: The bag opening part (11) is provided with a zipper opening device (12) for opening the upper port of the large packaging bag.
5. A granular material automated weighing and packaging system according to claim 3, wherein: The bag opening part (13) is provided with a negative pressure suction nozzle for adsorbing and opening the upper port of the large packaging bag. The bag opening part (14) is provided with a negative pressure suction nozzle for adsorbing and opening the lower part of the large packaging bag. The bag opening part (16) is provided for opening the large packaging bag to receive the material falling from the material falling funnel (15), The reject part (17) is provided with a mechanical hand for discharging unqualified large packaging bags; The exhaust part (18) is provided with a squeezing mechanical hand for squeezing and exhausting the large packaging bag carrying the material part; The primary sealing part (19) is provided with a primary sealing mechanical hand for sealing the port of the large packaging bag; The secondary sealing part (20) is provided with a hot plastic mechanical hand for hot plastic sealing of the port of the large packaging bag; The closed zipper part is provided with a closed zipper device between the secondary sealing part (20) and the finished product output part (21) for closing the zipper port of the large packaging bag; The finished product output part (21) is provided with an output conveyor belt for outputting the port of the large packaging bag.
6. A granular material automated weighing and packaging system according to claim 4, wherein: The material falling funnel (28) is provided below the material falling channel (27) and is arranged on the bowl elevator II (7) through a spring seat. The falling of the material part into the material falling funnel (28) causes the spring seat to vibrate due to the impact force, and the material part falls out.
Citation Information
Patent Citations
Large-granule pesticide water-soluble bag-in-bag packaging production line
CN107804491A
Nitrogen charging system device of eight-station bag feeding packaging machine
CN215399797U
High-precision formula granule packaging device
CN217730860U