Tooling for floating and draining in the dock

By designing the workpieces for floating and water discharge in the dock and using fresh water to flush the inner wall of the pipe, the problem of seawater corrosion is solved, the service life of the device is extended, and the fault tolerance rate is improved.

CN116289840BActive Publication Date: 2025-05-27SHANGHAI WAIGAOQIAO SHIP BUILDING CO LTD
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Patent Information

Application Number
CN202310226558.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-10
Publication Date
2025-05-27
Estimated Expiration
2043-03-10

AI Technical Summary

Technical Problem

When the existing ships float, water needs to be added to the cargo hold to maintain the floating state, and water will be discharged after the half ship falls into the pier, causing seawater to corrode the pipeline and affect the service life of the device.

Method used

A workpiece for floating and water discharge in the dock was designed, including installation pipes, drainage pipes, manholes, special-shaped tee pipes, flow control mechanisms, flushing and diversion mechanisms, and anti-reflow mechanisms, to flush the inner wall of the pipe with fresh water to avoid seawater corrosion.

Benefits of technology

While the ship is floating and drained half of the ship, it is realized that the inner wall of the pipe is flushed through fresh water, extending the service life of the device and improving the fault tolerance of the device.

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Abstract

The present invention relates to the technical field of ship tooling parts, and discloses a tooling part for floating and draining water in a dry dock, including: a mounting pipe and a drain pipe. The top end of the mounting pipe is fixedly installed with a manhole through a flange. The top of the manhole is rotatably connected with a manhole cover. One side of the mounting pipe is integrally connected with a first side connection end and a second side connection end respectively. An abnormal three-way pipe is arranged on one side of the mounting pipe. A flow control mechanism is arranged inside the abnormal three-way pipe. A flushing and guiding mechanism and an anti-backflow mechanism are respectively arranged on the inner wall of the mounting pipe. The anti-backflow mechanism is located on top of the flushing and guiding mechanism. This tooling part for floating and draining water in a dry dock can assist the semi-ship floating and drainage of the ship through the mounting pipe, the drain pipe and the manhole, and at the same time, can also cooperate with an external water pump to flush the inner wall of the pipe with fresh water by using the abnormal three-way pipe, the flow control mechanism and the flushing and guiding mechanism, so as to ensure the service life of the device.
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Description

Technical Field

[0001] The present invention relates to the technical field of ship tooling parts, and specifically to a tooling part for floating and draining water in a dry dock. Background Technique

[0002] A ship is the general term for various vessels. A ship is a means of transportation that can sail or berth in water areas for transportation or operations. It has different technical performances, equipment, and structural forms according to different usage requirements. A ship is a man-made means of transportation mainly operating in geographical waters. In addition, civilian ships are generally called ships, military ships are called warships, and small ships are called boats or canoes. Their general term is ships or vessels. The interior mainly includes accommodation space, support structure, and drainage structure, and has a propulsion system that utilizes external or self-provided energy. The outer shape is generally a streamlined envelope that is conducive to overcoming fluid resistance. The materials have been continuously updated with the progress of technology. In the early days, they were natural materials such as wood, bamboo, and hemp. In modern times, they are mostly steel, as well as aluminum, fiberglass, acrylic, and various composite materials.

[0003] Currently, when a general ship is half-floating, water needs to be added to the cargo hold to maintain the floating state. After the half-ship is landed, the water in the cargo hold needs to be drained. However, fresh water resources are scarce in the sea, and generally seawater flushing is mostly used. After long-term use, seawater is likely to cause corrosion to the inner wall of the pipeline. Therefore, a tooling part for floating and draining water in a dry dock is required to facilitate the auxiliary floating and drainage of the half-ship of the ship, and at the same time, it can cooperate with an external water pump to flush the inner wall of the pipeline with fresh water to ensure the service life of the device. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides a tooling part for floating and draining water in a dry dock, which solves the problems mentioned in the above background.

[0005] The present invention provides the following technical solutions: A tooling part for floating and draining water in a dry dock, including: a mounting pipe and a drain pipe. The top end of the mounting pipe is fixedly installed with a manhole through a flange. The top of the manhole is rotatably connected with a manhole cover. One side of the mounting pipe is integrally connected with a first side connection end and a second side connection end respectively. An abnormal three-way pipe is arranged on one side of the mounting pipe. A flow control mechanism is arranged inside the abnormal three-way pipe. A flushing and guiding mechanism and an anti-backflow mechanism are arranged on the inner wall of the mounting pipe respectively. The anti-backflow mechanism is located above the flushing and guiding mechanism.

[0006] Preferably, the drain pipe includes an upper pipe, a lower pipe, and a valve. The upper pipe is fixedly connected to the bottom end of the mounting pipe through a flange. The valve is fixedly installed between the lower pipe and the upper pipe, and a valve handle is arranged on the surface of the valve.

[0007] Preferably, the special-shaped tee comprises a straight pipe and a bent pipe. The straight pipe is fixedly connected to the side of the first side connection end away from the installation pipe through a flange. The bent pipe is fixedly connected to the side of the second side connection end away from the installation pipe through a flange. The bent pipe is integrally connected to the outer wall of the straight pipe, and the inside of the bent pipe is communicated with the inside of the straight pipe.

[0008] Preferably, the flow control mechanism comprises a piston, a piston seal ring, a return spring and a limit retaining ring. The piston is movably arranged inside the straight pipe, and the piston is located above the bent pipe. The length of the piston is greater than the inner diameter length of the bent pipe. The number of the piston seal rings is three. The three piston seal rings are fixedly sleeved on the outer wall of the piston. The three piston seal rings are evenly distributed. The surfaces of the three piston seal rings are slidably connected to the inner wall of the straight pipe. The return spring is movably installed inside the straight pipe. One end of the return spring is movably connected to one end of the piston, and the other end of the return spring is movably connected to one side of the first side connection end.

[0009] Preferably, the limit retaining ring is integrally arranged on the inner wall of the straight pipe. The inner diameter of the limit retaining ring is smaller than the outer diameter of the piston. One side of the limit retaining ring is movably connected to one side of the piston.

[0010] Preferably, the flushing and guiding mechanism comprises a guiding barrel, a through-flow port, a flow splitting cavity, an inclined bottom, a liquid inlet and a flushing port. The guiding barrel is fixedly connected to the inner wall of the installation pipe. The through-flow port is penetrated through both ends of the guiding barrel. The flow splitting cavity is arranged inside the guiding barrel, and the flow splitting cavity is an annular flow splitting cavity. The liquid inlet is penetrated through the outer wall of the guiding barrel, and the liquid inlet is communicated with the second side connection end. The inclined bottom is integrally arranged at the bottom of the guiding barrel. The flushing port is penetrated through the surface of the inclined bottom.

[0011] Preferably, the longitudinal section of the inclined bottom is an inverted V-shaped longitudinal section. The number of the flushing ports is multiple, and the multiple flushing ports are evenly distributed.

[0012] Preferably, the anti-backflow mechanism comprises a frame barrel, a connecting head, an expansion bladder barrel and a limit ring. The frame barrel is fixedly connected to the inner wall of the installation pipe. The connecting head is fixedly inserted into the inner wall of the frame barrel. The limit ring is integrally arranged on the inner wall of the frame barrel, and the number of the limit rings is two. The expansion bladder barrel is fixedly connected between the two expansion bladder barrels. Hydraulic oil is filled between the piston and the expansion bladder barrel.

[0013] Preferably, the anti-backflow mechanism further comprises a pressing ring. The pressing ring is arranged on the surface of the expansion bladder barrel. The expansion bladder barrel is fixedly connected to the frame barrel through the pressing ring. A water through-hole is arranged in the middle of the expansion bladder barrel.

[0014] Preferably, an extension platform is integrally provided on the outer wall of the manhole, an extension fork is integrally provided on the outer wall of the manhole cover, a threaded column is rotatably connected to the inner wall of the extension platform, and a handwheel is threadedly connected to the outer wall of the threaded column.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. For the floating and water-discharging tooling part in the dock, through the arranged installation pipe, drain pipe, manhole, manhole cover, first side connection end, second side connection end, special-shaped tee, flow control mechanism, flushing and guiding mechanism and anti-backflow mechanism, while the installation pipe, drain pipe and manhole can assist the semi-ship floating and drainage of the ship, the special-shaped tee, flow control mechanism and flushing and guiding mechanism can cooperate with an external water pump to flush the inner wall of the pipeline with fresh water, ensuring the service life of the device.

[0017] 2. For the floating and water-discharging tooling part in the dock, through the arranged straight pipe, elbow pipe, piston, piston seal ring, return spring, frame cylinder, connecting head, expansion bladder cylinder, pressing ring, limiting ring and water passing port, when flushing, the water flow can squeeze the piston to push the expansion bladder cylinder to expand, so that the water passing port is closed, thus avoiding the water flow from flowing upward when the manhole cover is not closed, and improving the fault tolerance rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention;

[0019] Figure 2 is a side sectional view of the present invention;

[0020] Figure 3 is an exploded structural diagram of the interior of the installation pipe of the present invention;

[0021] Figure 4 is a side sectional view of the special-shaped tee of the present invention;

[0022] Figure 5 is a schematic structural diagram of the flushing and guiding mechanism of the present invention;

[0023] Figure 6 is a side sectional view of the flushing and guiding mechanism of the present invention;

[0024] Figure 7 is a schematic structural diagram of the anti-backflow mechanism of the present invention;

[0025] Figure 8 is an exploded structural diagram of the interior of the anti-backflow mechanism of the present invention;

[0026] Figure 9 is a side sectional view of the anti-backflow mechanism of the present invention.

[0027] In the figure: 1. Installation pipe; 201. Upper end pipe; 202. Lower end pipe; 203. Valve; 3. Manhole; 4. Manhole cover; 5. First side connection end; 6. Second side connection end; 701. Straight pipe; 702. Elbow pipe; 801. Piston; 802. Piston sealing ring; 803. Return spring; 804. Limit retaining ring; 901. Flow guiding barrel; 902. Flow through port; 903. Shunt chamber; 904. Inclined bottom; 905. Liquid inlet; 906. Flushing port; 1001. Support barrel; 1002. Connecting head; 1003. Expansion bladder barrel; 1004. Pressure ring; 1005. Limit ring; 1006. Water through port; 11. Threaded column; 12. Handwheel. Specific implementation manner

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Please refer to Figures 1-9 , a tooling part for floating and draining water in a dry dock, including: an installation pipe 1 and a drain pipe. The top end of the installation pipe 1 is fixedly installed with a manhole 3 through a flange. The top of the manhole 3 is rotatably connected with a manhole cover 4. One side of the installation pipe 1 is integrally connected with a first side connection end 5 and a second side connection end 6 respectively. An abnormal three-way pipe is arranged on one side of the installation pipe 1, and a flow control mechanism is arranged inside the abnormal three-way pipe. A flushing and guiding mechanism and an anti-backflow mechanism are arranged on the inner wall of the installation pipe 1 respectively. The anti-backflow mechanism is located at the top of the flushing and guiding mechanism. By setting the installation pipe 1, the drain pipe, the manhole 3, the manhole cover 4, the first side connection end 5, the second side connection end 6, the abnormal three-way pipe, the flow control mechanism, the flushing and guiding mechanism and the anti-backflow mechanism, while assisting the half-ship floating and draining of the ship through the installation pipe 1, the drain pipe and the manhole 3, it is also possible to cooperate with an external water pump to flush the inner wall of the pipe with fresh water by using the abnormal three-way pipe, the flow control mechanism and the flushing and guiding mechanism, so as to ensure the service life of the device.

[0030] Among them; the drain pipe includes an upper end pipe 201, a lower end pipe 202 and a valve 203. The upper end pipe 201 is fixedly connected to the bottom end of the installation pipe 1 through a flange. The valve 203 is fixedly installed between the lower end pipe 202 and the upper end pipe 201, and a valve handle is arranged on the surface of the valve 203 to facilitate controlling the on-off of the water flow.

[0031] Among them; the special-shaped three-way pipe includes a straight pipe 701 and a curved pipe 702, the straight pipe 701 is fixedly connected to the side of the first side terminal 5 away from the mounting pipe 1 through a flange, the curved pipe 702 is fixedly connected to the side of the second side terminal 6 away from the mounting pipe 1 through a flange, and the curved pipe 702 is integrally connected to the outer wall of the straight pipe 701, and the interior of the curved pipe 702 is connected to the interior of the straight pipe 701, so as to facilitate the installation of the piston 801 and its accessories.

[0032] Among them; the flow control mechanism includes a piston 801, a piston sealing ring 802, a return spring 803 and a limit ring 804, the piston 801 is movably arranged inside the straight tube 701, and the piston 801 is located above the curved tube 702, and the length of the piston 801 is greater than the inner diameter length of the curved tube 702, the number of the piston sealing rings 802 is three, and the three piston sealing rings 802 are fixedly sleeved on the outer wall of the piston 801, and the three piston sealing rings 802 are evenly distributed, and the surfaces of the three piston sealing rings 802 are slidingly connected to the inner wall of the straight tube 701, the return spring 803 is movably installed inside the straight tube 701, and one end of the return spring 803 is movably connected to one end of the piston 801, and the other end of the return spring 803 is movably connected to one side of the first side connection terminal 5, so as to convert the impact kinetic energy of the water flow into the kinetic energy of the movement of the piston 801 to control the contraction of the expansion bladder 1003.

[0033] Among them; the limit stop ring 804 is integrally arranged on the inner wall of the straight tube 701, and the inner diameter of the limit stop ring 804 is smaller than the outer diameter of the piston 801, and one side of the limit stop ring 804 is movably connected to one side of the piston 801, so as to limit the piston 801 and prevent the piston 801 from falling off.

[0034] Among them; the flushing and diversion mechanism includes a diversion barrel 901, a flow port 902, a diverter chamber 903, an inclined bottom 904, a liquid inlet 905 and a flushing port 906, the diversion barrel 901 is fixedly connected to the inner wall of the mounting tube 1, the flow port 902 is through-set at both ends of the diversion barrel 901, the diverter chamber 903 is set inside the diversion barrel 901, and the diverter chamber 903 is an annular diverter chamber, the liquid inlet 905 is through-opened in the outer wall of the diversion barrel 901, and the liquid inlet 905 is connected to the second side terminal 6, the inclined bottom 904 is integrally set at the bottom of the diversion barrel 901, and the flushing port 906 is through-opened on the surface of the inclined bottom 904 to facilitate the diversion of the flushed fresh water.

[0035] The longitudinal section of the inclined bottom 904 is an inverted eight-shaped longitudinal section, and the number of flushing ports 906 is multiple, and the multiple flushing ports 906 are evenly distributed, so that the flushing ports 906 are aligned with the pipe wall to ensure that the water flow impacts the pipe wall.

[0036] Among them; the anti-backflow mechanism includes a frame cylinder 1001, a connecting head 1002, an expansion bladder cylinder 1003 and a limit ring 1005. The frame cylinder 1001 is fixedly connected to the inner wall of the installation pipe 1. The connecting head 1002 is fixedly inserted into the inner wall of the frame cylinder 1001. The limit ring 1005 is integrally arranged on the inner wall of the frame cylinder 1001, and the number of the limit rings 1005 is two. The expansion bladder cylinder 1003 is fixedly connected between the two expansion bladder cylinders 1003. Hydraulic oil is filled between the piston 801 and the expansion bladder cylinder 1003. Through the arranged straight pipe 701, elbow pipe 702, piston 801, piston seal ring 802, return spring 803, frame cylinder 1001, connecting head 1002, expansion bladder cylinder 1003, pressing ring 1004, limit ring 1005 and water passing port 1006, when flushing, the expansion bladder cylinder 1003 can be pushed to expand by the extrusion of the water flow on the piston 801, so that the water passing port 1006 is closed, thereby avoiding the water flow from gushing out upward when the manhole cover 4 is not closed, and improving the fault tolerance rate of the device.

[0037] Among them; the anti-backflow mechanism further includes a pressing ring 1004. The pressing ring 1004 is arranged on the surface of the expansion bladder cylinder 1003, and the expansion bladder cylinder 1003 is fixedly connected to the frame cylinder 1001 through the pressing ring 1004. A water passing port 1006 is arranged in the middle of the expansion bladder cylinder 1003 to facilitate the fixation of the expansion bladder cylinder 1003 through the pressing ring 1004.

[0038] Among them; an extension platform is integrally arranged on the outer wall of the manhole 3, and an extension fork is integrally arranged on the outer wall of the manhole cover 4. A threaded column 11 is rotatably connected to the inner wall of the extension platform, and a hand wheel 12 is threadedly connected to the outer wall of the threaded column 11 to facilitate the locking and opening of the manhole cover 4.

[0039] Working principle: During use, connect the output end of the straight pipe 701 to the output end of an external fresh water pump, and connect the input end of the pump to the fresh water tank. When the external fresh water pump is in a stopped state, the return spring 803 presses the piston 801 against the limit retaining ring 804, the expansion bladder cylinder 1003 contracts, the water passage opening 1006 opens and is unobstructed, and the elbow pipe 702 is closed by the piston 801. When draining water, open the valve 203 and the manhole cover 4, and the water flows out successively through the manhole 3, the installation pipe 1, the upper end pipe 201, the valve 203, and the lower end pipe 202. When flushing, open the valve 203 and start the external fresh water pump. The external fresh water pump pumps the fresh water in the tank and discharges it from the output end to the straight pipe 701. Then, the piston 801 inside the straight pipe 701 is squeezed. After the piston 801 is squeezed, the return spring 803 contracts, and at the same time, the expansion bladder cylinder 1003 is squeezed to expand inward through hydraulic oil transmission, so that the water passage opening 1006 is closed. At the same time, when the piston 801 is squeezed to the right, the elbow pipe 702 opens and is unobstructed with the straight pipe 701, and the water flows into the elbow pipe 702, then enters the diversion cavity 903 inside the diversion barrel 901 from the second side connection end 6, and then sprays out from the flushing port 906, so as to wash down along the pipe wall. The upper part of the diversion barrel 901 is close to the pipe orifice, and it is easy to take into account when manually cleaning the manhole cover 4.

[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The tooling parts for floating and releasing water in the dock, It is characterized in that include: A mounting pipe (1) and a drainage pipe, wherein a manhole (3) is fixedly mounted on the top of the mounting pipe (1) via a flange, the top of the manhole (3) is rotatably connected to a manhole cover (4), one side of the mounting pipe (1) is respectively integrally connected with a first side connection terminal (5) and a second side connection terminal (6), one side of the mounting pipe (1) is provided with a special-shaped tee pipe, a flow control mechanism is provided inside the special-shaped tee pipe, and a flushing guide mechanism and a backflow prevention mechanism are respectively provided on the inner wall of the mounting pipe (1), and the backflow prevention mechanism is located at the top of the flushing guide mechanism; The special-shaped three-way pipe comprises a straight pipe (701) and a bent pipe (702), wherein the straight pipe (701) is fixedly connected to a side of the first side connection end (5) away from the mounting pipe (1) via a flange, and the bent pipe (702) is fixedly connected to a side of the second side connection end (6) away from the mounting pipe (1) via a flange, and the bent pipe (702) is integrally connected to the outer wall of the straight pipe (701), and the interior of the bent pipe (702) is connected to the interior of the straight pipe (701); The flow control mechanism comprises a piston (801), a piston sealing ring (802), a return spring (803) and a limit stop ring (804); the piston (801) is movably arranged inside the straight tube (701), and the piston (801) is located above the curved tube (702); the length of the piston (801) is greater than the inner diameter length of the curved tube (702); the number of the piston sealing rings (802) is three, and the three piston sealing rings (802) are all fixedly sleeved on the outer wall of the piston (801); the three piston sealing rings (802) are evenly distributed, and the surfaces of the three piston sealing rings (802) are slidably connected to the inner wall of the straight tube (701); the return spring (803) is movably installed inside the straight tube (701), and one end of the return spring (803) is movably connected to one end of the piston (801), and the other end of the return spring (803) is movably connected to one side of the first side connection terminal (5); The flushing and diversion mechanism comprises a diversion barrel (901), a flow opening (902), a flow diversion chamber (903), an inclined bottom (904), a liquid inlet (905) and a flushing port (906); the diversion barrel (901) is fixedly connected to the inner wall of the mounting tube (1); the flow opening (902) is provided through both ends of the diversion barrel (901); the flow diversion chamber (903) is provided inside the diversion barrel (901), and the flow diversion chamber (903) is an annular flow diversion chamber; the liquid inlet (905) is provided through the outer wall of the diversion barrel (901), and the liquid inlet (905) is connected to the second side connection terminal (6); the inclined bottom (904) is provided in an integral manner at the bottom of the diversion barrel (901); and the flushing port (906) is provided through the surface of the inclined bottom (904); The anti-backflow mechanism includes a frame cylinder (1001), a connecting head (1002), an expansion bladder cylinder (1003) and a limiting ring (1005). The frame cylinder (1001) is fixedly connected to the inner wall of the installation pipe (1), and the connecting head (1002) is fixedly inserted into the inner wall of the frame cylinder (1001). The limiting ring (1005) is integrally arranged on the inner wall of the frame cylinder (1001), and the number of the limiting rings (1005) is two. The expansion bladder cylinder (1003) is fixedly connected between the two expansion bladder cylinders (1003). Hydraulic oil is filled between the piston (801) and the expansion bladder cylinder (1003). The anti-backflow mechanism further includes a pressure ring (1004). The pressure ring (1004) is arranged on the surface of the expansion bladder cylinder (1003), and the expansion bladder cylinder (1003) is fixedly connected to the frame cylinder (1001) through the pressure ring (1004). A water passage opening (1006) is arranged in the middle of the expansion bladder cylinder (1003).

2. The floating and water-discharging tooling part in the dock according to claim 1, characterized in that, The drain pipe includes an upper end pipe (201), a lower end pipe (202) and a valve (203). The upper end pipe (201) is fixedly connected to the bottom end of the installation pipe (1) through a flange. The valve (203) is fixedly installed between the lower end pipe (202) and the upper end pipe (201), and a valve handle is arranged on the surface of the valve (203).

3. The floating and water-discharging tooling part in the dock according to claim 1, characterized in that, The limiting retaining ring (804) is integrally arranged on the inner wall of the straight pipe (701). The inner diameter of the limiting retaining ring (804) is smaller than the outer diameter of the piston (801), and one side of the limiting retaining ring (804) is movably connected to one side of the piston (801).

4. The floating and water-discharging tooling part in the dock according to claim 1, characterized in that, The longitudinal section of the inclined bottom (904) is an inverted V-shaped longitudinal section. The number of the flushing openings (906) is multiple, and the multiple flushing openings (906) are evenly distributed.

5. The floating and water-discharging tooling part in the dock according to claim 1, characterized in that, An extension platform is integrally arranged on the outer wall of the manhole (3). An extension fork is integrally arranged on the outer wall of the manhole cover (4). A threaded column (11) is rotatably connected to the inner wall of the extension platform, and a handwheel (12) is threadedly connected to the outer wall of the threaded column (11).

Citation Information

Patent Citations

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