A wire wrapping two-side wire distribution mechanism

Abstract

The application discloses a wire package two-side wire separating mechanism, which comprises a middle wire package shaping group and side wire separating groups located on both sides of the middle wire package shaping group. The middle wire package shaping group comprises a middle wire package moving module, a middle jacking motor and a side edge liftable base. The top of the side edge liftable base is provided with a wire package placing position, and the both ends of the wire package placing position are provided with elastic sheet inserting plates. The side wire separating groups comprise a laterally movable side wire separating base, a wire separating detection seat, two groups of first wire separating lateral modules capable of moving laterally and longitudinally and a group of second wire separating lateral modules capable of moving laterally. The wire package two-side wire separating mechanism fixes the wire package by the middle wire package shaping group, fixes the wire by the side wire separating group, the wire separating detection seat precisely clamps one copper wire by upward ejection, detects the color of the copper wire while pulling down, then sorts by the two groups of wire separating lateral modules capable of moving laterally and longitudinally, and the production process is effectively improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of network filter production, and particularly relates to a wire package two-side wire separation mechanism. BACKGROUND

[0002] In the production process of a network filter, a wire package (or a magnetic ring) needs to be placed in the interior of a device shell according to the production operation instruction book, three copper wires (one thick wire and two thin wires) at both ends of the wire package are straightened and fixed on a jig according to production requirements, so as to facilitate subsequent processing equipment for production. At present, the copper wire sheaths of different colors are manually separated, and then placed in the corresponding glue shell for winding operation on the winding PIN. The efficiency is low, and errors are prone to occur in color separation, resulting in double scrap of materials and labor. SUMMARY

[0003] An object of the present application is to provide a wire package two-side wire separation mechanism, which separates the positions needing winding through the length and sheath color detection of the copper wire, and pre-clamps and adjusts the corresponding positions by using a cylinder clamp, thereby improving the wire separation efficiency and realizing wire separation automation.

[0004] To achieve the above object, the present application adopts the following technical scheme:

[0005] A wire package two-side wire separation mechanism comprises a middle wire package shaping group and side wire separation groups located on both sides of the middle wire package shaping group,

[0006] The middle wire package shaping group comprises a middle wire package moving module, a middle jacking motor and a side edge liftable base, the middle jacking motor is installed on the middle wire package moving module, the side edge liftable base is fixed on the driving end of the middle jacking motor, the top of the side edge liftable base is provided with a wire package placing position, both ends of the wire package placing position are provided with elastic sheet insertion plates, and the lower end of each elastic sheet insertion plate is connected with two insertion plate springs.

[0007] The side wire separation groups comprise a laterally movable side wire separation base, a wire separation detection seat, two groups of first wire separation lateral modules capable of moving laterally and vertically and one group of second wire separation lateral modules capable of moving laterally, the wire separation detection seat is fixed on the side wire separation base, a wire separation detection cylinder is installed on the wire separation detection seat, the wire separation detection cylinder is vertically upward and connected with an optical fiber clamp seat, a detection optical fiber is installed on the optical fiber clamp seat, a clamp jaw base is connected with the driving end of the first wire separation lateral module, an adjusting clamp seat is movably arranged on the clamp jaw base along the vertical direction, a first clamp cylinder is installed on the adjusting clamp seat, a first movable clamp is connected with the driving end of the first clamp cylinder, a fixed clamp seat is connected with the driving end of the second wire separation lateral module, a second clamp cylinder is installed on the fixed clamp seat, and a second movable clamp is connected with the driving end of the second clamp cylinder.

[0008] As a preferred technical scheme, one side of the optical fiber clamp seat is provided with an optical fiber seat air cylinder, a driving end of the optical fiber seat air cylinder is connected with an optical fiber movable clamp, and the other side of the optical fiber clamp seat is fixed with an optical fiber fixed clamp.

[0009] As a preferred technical scheme, the claw base is fixed with a claw jacking motor, a driving end of the claw jacking motor is connected with a jacking gear, the adjusting clamp seat is fixed with a jacking rack, the jacking rack is in meshing transmission with the jacking gear, the claw base is fixed with a jacking slide rail, and the adjusting clamp seat slides on the jacking slide rail.

[0010] As a preferred technical scheme, the side face distribution group is provided below with a side face base plate, the side face base plate is fixed with a side face slide rail and a side face pushing air cylinder, a driving end of the side face pushing air cylinder is connected with the side face distribution base, a lower end of the side face distribution base is fixed with a side face sliding block, and the side face sliding block slides on the side face slide rail.

[0011] As a preferred technical scheme, the rear end of the intermediate wire package shaping group is provided with a wire brushing group, the wire brushing group comprises a wire brushing base, a wire brushing jacking air cylinder and a wire brushing support, the wire brushing jacking air cylinder is fixed on the wire brushing base, and a driving end of the wire brushing jacking air cylinder is vertically upward and connected with the wire brushing support.

[0012] As a preferred technical scheme, the end of the wire brushing support is fixed with a wire brushing fixed clamp and a wire brushing clamp air cylinder, a driving end of the wire brushing clamp air cylinder is connected with a wire brushing movable clamp, and a brush is connected between the wire brushing fixed clamp and the wire brushing movable clamp.

[0013] As a preferred technical scheme, the lower end of the side edge liftable base is connected with an electromagnet ring, a driving end of the intermediate wire package moving module is provided with an electromagnet base, the intermediate jacking motor is fixed on the electromagnet base, an electromagnet sleeve is connected between the electromagnet base and the electromagnet ring, and a driving end of the intermediate jacking motor is connected with the electromagnet ring after penetrating through the electromagnet sleeve.

[0014] The wire package two-side distribution mechanism has the advantages that the wire package two-side distribution mechanism fixes the wire package through the intermediate wire package shaping group, fixes the wire through the side edge distribution group, clamps one copper wire through upward ejection of the distribution detection base, detects the color of the copper wire through downward dragging and detection of the detection device, and then sorts the copper wire through the two groups of distribution transverse modules which can move transversely and longitudinally, so that subsequent winding is facilitated, and the production process is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The application will be further described in detail below according to the drawings and examples.

[0016] Figure 1 The overall structure diagram of a wire package two-side wire separating mechanism described in the example is shown in the figure.

[0017] Figure 2 The three-dimensional structure diagram of the intermediate wire package shaping group described in the example is shown in the figure.

[0018] Figure 3 The sectional view of the intermediate wire package shaping group described in the example is shown in the figure.

[0019] Figure 4 The three-dimensional structure diagram of the side wire separating group described in the example is shown in the figure.

[0020] Figure 5 The combined structure diagram of the two first wire separating horizontal mold groups described in the example is shown in the figure.

[0021] Figure 6 The combined structure diagram of the wire separating detection seat and the second wire separating horizontal mold group described in the example is shown in the figure.

[0022] Figure 7 The partial sectional view of the wire separating detection seat described in the example is shown in the figure.

[0023] Figures 1 to 7 The application relates to a wire separating device.

[0024] 1, intermediate wire package shaping group; 2, side wire separating group; 3, intermediate wire package moving mold group; 4, intermediate jacking motor; 5, side edge liftable base; 6, wire package placing position; 7, spring plug plate; 8, plug plate spring; 9, side wire separating base; 10, wire separating detection seat; 11, first wire separating horizontal mold group; 12, second wire separating horizontal mold group; 13, wire separating detection cylinder; 14, optical fiber clamp seat; 15, detection optical fiber; 16, clamp jaw base; 17, adjusting clamp seat; 18, first clamp cylinder; 19, first movable clamp; 20, fixed clamp seat; 21, second clamp cylinder; 22, second movable clamp; 23, optical fiber seat cylinder; 24, optical fiber movable clamp; 25, optical fiber fixed clamp; 26, clamp jaw jacking motor; 27, jacking gear; 28, jacking rack; 29, jacking slide rail; 30, side base plate; 31, side slide rail; 32, side pushing cylinder; 33, wire brushing seat; 34, wire brushing jacking cylinder; 35, wire brushing support; 36, wire brushing fixed clamp; 37, wire brushing clamp cylinder; 38, wire brushing movable clamp; 39, electromagnet ring; 40, electromagnet seat; 41, electromagnet cover; 42, wire separating needle; 43, limiting groove. DETAILED DESCRIPTION

[0025] The technical scheme of the application will be further described below in combination with the drawings and through specific embodiments.

[0026] As Figures 1 to 7 shown in the embodiment, a wire package two-side wire separation mechanism includes a middle wire package shaping group 1 and side wire separation groups 2 located on both sides of the middle wire package shaping group 1. The wire package positioning and taking mechanism places the wire package with adjusted angle on the middle wire package shaping group 1, and the position of the copper wire is positioned and separated by the side wire separation groups 2 on both sides.

[0027] The middle wire package shaping group 1 includes a middle wire package moving module 3, a middle lifting motor 4 and a side liftable base 5. The middle lifting motor 4 is installed on the middle wire package moving module 3, and the side liftable base 5 is fixed on the driving end of the middle lifting motor 4. The top of the side liftable base 5 is provided with a wire package placing position 6. The both ends of the wire package placing position 6 are provided with spring plug plates 7, and the lower end of the spring plug plate 7 is connected with two plug spring 8.

[0028] After the wire package is separated, the wire package positioning and taking mechanism clamps the wire package. The spring plug plate 7 is first pressed down, and the plug spring 8 is contracted. The side of the wire package is positioned and clamped without touching the wire package. In order to separate the wire, the middle wire package moving module 3 is increased to control the position of the wire package in the front and back directions. The middle lifting motor 4 is also increased to control the lifting of the wire package, which is convenient for wire separation.

[0029] The rear end of the middle wire package shaping group 1 is provided with a wire brushing group. The wire brushing group includes a wire brushing seat 33, a wire brushing lifting cylinder 34 and a wire brushing support 35. The wire brushing lifting cylinder 34 is fixed on the wire brushing seat 33, and the driving end of the wire brushing lifting cylinder 34 is vertically upward and connected with the wire brushing support 35.

[0030] Moreover, the end of the wire brushing support 35 is fixed with a wire brushing fixed clamp 36 and a wire brushing clamp cylinder 37. The driving end of the wire brushing clamp cylinder 37 is connected with a wire brushing movable clamp 38. The wire brushing fixed clamp 36 and the wire brushing movable clamp 38 are connected with a brush therebetween.

[0031] The wire brushing lifting cylinder 34 controls the lifting of the wire brushing support 35, and the wire brushing clamp cylinder 37 controls the distance between the wire brushing movable clamp 38 and the wire brushing fixed clamp 36, so that the brush brushes the short copper wire, which is convenient for the wire package positioning and taking mechanism to grab one of the short copper wires, and the other one is pressed by the brush and cannot be pulled up. After detection, it is separated in the corresponding side wire separation group 2.

[0032] The lower end of the side liftable base 5 is connected with an electromagnet ring 39. The driving end of the middle wire package moving module 3 is installed with an electromagnet seat 40. The middle lifting motor 4 is fixed on the electromagnet seat 40. The electromagnet seat 40 and the electromagnet ring 39 are connected with an electromagnet sleeve 41. The driving end of the middle lifting motor 4 passes through the electromagnet sleeve 41 and is connected with the electromagnet ring 39.

[0033] The side edge liftable base 5 is controlled to lift by the intermediate lifting motor 4 through the electromagnet coil 39 on the electromagnet base 40, the three copper wires are more easily separated, and the single copper wire is more conveniently clamped.

[0034] The side edge separating group 2 comprises a laterally movable side edge separating base 9, a separating detection base 10, two groups of first separating lateral mold groups 11 which can move laterally and longitudinally, and a group of second separating lateral mold groups 12 which can move laterally, the separating detection base 10 is fixed on the side edge separating base 9, the separating detection base 10 is provided with a separating detection cylinder 13, the separating detection cylinder 13 is vertically upward and connected with a fiber clamping base 14, the fiber clamping base 14 is provided with a detection fiber 15, the driving end of the first separating lateral mold group 11 is connected with a clamping jaw base 16, the clamping jaw base 16 is movably provided with an adjusting clamping base 17 along the vertical direction, the adjusting clamping base 17 is provided with a first clamping cylinder 18, the driving end of the first clamping cylinder 18 is connected with a first movable clamping jaw 19, the driving end of the second separating lateral mold group 12 is connected with a fixed clamping base 20, the fixed clamping base 20 is provided with a second clamping cylinder 21, and the driving end of the second clamping cylinder 21 is connected with a second movable clamping jaw 22.

[0035] Specifically, the fiber clamping base 14 is provided with a fiber base cylinder 23 on one side, the driving end of the fiber base cylinder 23 is connected with a fiber movable clamping jaw 24, and the other side of the fiber clamping base 14 is fixedly provided with a fiber fixed clamping jaw 25.

[0036] After the wire package is placed on the wire package placing position 6, when the three copper wires are straightened, the brush wire fixing clamp 36 is raised upward, the three copper wires are inserted into the brush, and then they are straightened until the longest copper wire (at this time, the other two short copper wires are loosened), the first sub-wire horizontal module 11 at the outermost side controls the first movable clamp 19 and the adjusting clamp seat 17 to be raised and clamped to the longest copper wire, and then it is pulled downward by a small distance, and then the wire package positioning and moving mechanism returns to the middle while clamping the two short copper wires to be straightened. During this process, the brush wire fixing clamp 36 will retreat downward, and then the wire package moving module 3 controls the wire package to move backward in the horizontal position, and the wire package positioning and moving mechanism clamps the two short copper wires to move together, until the corresponding position of the sub-wire detection seat 10, the first sub-wire horizontal module 11 at the inner side controls the adjusting clamp seat 17 to be raised and leveled with the fixed clamp seat 20, the wire package positioning and moving mechanism places the two short copper wires on the state of being clamped by the first sub-wire horizontal module 11 and the second sub-wire horizontal module 12 at the inner side at the same time, the first sub-wire horizontal module 11 at the outermost side raises the longest copper wire (to give way to the two short copper wires), the fiber fixing clamp 25 is raised, and the two copper wires are inserted into the limiting groove 43 between the fiber movable clamp 24 and the fiber fixing clamp 25. Due to the size limitation, only a single copper wire can exist at the same height in the vertical direction, the fiber seat cylinder 23 controls the sub-wire needle 42 to pass through the two copper wires separated at the high and low positions, and then the copper wire pressed by the sub-wire needle 42 follows the fiber clamp seat 14 to move downward, and the other copper wire does not move. During the downward movement of the fiber clamp seat 14, the detection fiber 15 detects the copper wire that is not pulled, and after detecting the color of the remaining copper wire that does not move, the clamping of the second sub-wire horizontal module 12 is released, the clamping of the first sub-wire horizontal module 11 at the inner side is retained, and the first sub-wire horizontal module 11 at the inner side is used to raise the detected copper wire (for giving way, and the first sub-wire horizontal module 11 at the outermost side controls the longest copper wire to return to the same height as the copper wire that is not detected), and controls the detected copper wire to move forward and backward, the last copper wire that is not detected is clamped by the second sub-wire horizontal module 12, and moves forward and backward to the appropriate position, and then the first sub-wire horizontal module 11 at the inner side is lowered to the same height as the copper wire that is not detected. The three copper wires are at the same height and are clamped according to the corresponding positions, which is convenient for the wire package positioning and moving mechanism to clamp and take away.

[0037] Specifically, the clamping jaw base 16 is fixed with a clamping jaw jacking motor 26, the driving end of the clamping jaw jacking motor 26 is connected with a jacking gear 27, the adjusting clamp base 17 is fixed with a jacking rack 28, the jacking rack 28 is in meshing transmission with the jacking gear 27, the clamping jaw base 16 is fixed with a jacking slide rail 29, the adjusting clamp base 17 slides on the jacking slide rail 29, on the first branch line transverse module 11, the clamping jaw jacking motor 26 provides power, the height position of the adjusting clamp base 17 is controlled through the jacking gear 27 and the jacking rack 28 to clamp the copper wire.

[0038] The side surface base plate 30 is arranged below the side surface branch line group 2, the side surface base plate 30 is fixed with a side surface slide rail 31 and a side surface pushing cylinder 32, the driving end of the side surface pushing cylinder 32 is connected with the side surface branch line base 9, the lower end of the side surface branch line base 9 is fixed with a side surface sliding block, the side surface sliding block slides on the side surface slide rail 31, when the branch line is carried out, according to the length of the copper wire, the distance between the side surface branch line base 9 and the wire package is controlled through the side surface pushing cylinder 32, the accurate grabbing of each copper wire is realized.

[0039] It should be stated that the above specific embodiments only serve as the preferred embodiments of the present application and the applied technical principles, within the technical range disclosed by the present application, any changes or replacements easily thought by the person skilled in the art should be covered in the protection range of the present application.

Claims

1. A mechanism for splitting a wire package on both sides, characterized by, The intermediate wire package shaping group and the side wire distribution group, The intermediate wire package shaping group comprises an intermediate wire package moving module, an intermediate jacking motor and a side edge liftable base, the intermediate jacking motor is installed on the intermediate wire package moving module, the side edge liftable base is fixed on the driving end of the intermediate jacking motor, the top of the side edge liftable base is provided with a wire package placing position, both ends of the wire package placing position are provided with elastic sheet inserting plates, the lower end of the elastic sheet inserting plate is connected with two inserting plate springs, the rear end of the intermediate wire package shaping group is provided with a wire brushing group, the wire brushing group comprises a wire brushing seat, a wire brushing jacking cylinder and a wire brushing support, the wire brushing jacking cylinder is fixed on the wire brushing seat, the driving end of the wire brushing jacking cylinder is vertically upward and connected with the wire brushing support; The side wire distribution group comprises a laterally movable side wire distribution base, a wire distribution detection seat, two groups of first wire distribution lateral modules which can move laterally and longitudinally and a group of second wire distribution lateral modules which can move laterally, the wire distribution detection seat is fixed on the side wire distribution base, a wire distribution detection cylinder is installed on the wire distribution detection seat, the wire distribution detection cylinder is vertically upward and connected with an optical fiber clamp seat, a detection optical fiber is installed on the optical fiber clamp seat, a clamp jaw base is connected with the driving end of the first wire distribution lateral module, an adjusting clamp seat is movably arranged on the clamp jaw base in the vertical direction, a first clamp cylinder is installed on the adjusting clamp seat, a first movable clamp is connected with the driving end of the first clamp cylinder, a fixed clamp seat is connected with the driving end of the second wire distribution lateral module, a second clamp cylinder is installed on the fixed clamp seat, a second movable clamp is connected with the driving end of the second clamp cylinder, an electromagnet ring is connected with the lower end of the side edge liftable base, an electromagnet seat is installed on the driving end of the intermediate wire package moving module, the intermediate jacking motor is fixed on the electromagnet seat, an electromagnet sleeve is connected between the electromagnet seat and the electromagnet ring, the driving end of the intermediate jacking motor passes through the electromagnet sleeve and is connected with the electromagnet ring.

2. A mechanism for splitting a wire package on both sides according to claim 1, characterized in that, One side of the optical fiber clamp seat is provided with an optical fiber seat cylinder, the driving end of the optical fiber seat cylinder is connected with an optical fiber movable clamp, the other side of the optical fiber clamp seat is fixed with an optical fiber fixed clamp.

3. A mechanism for splitting a wire package on both sides according to claim 1, characterized in that, A clamp jaw jacking motor is fixed on the clamp jaw base, a jacking gear is connected with the driving end of the clamp jaw jacking motor, a jacking rack is fixed on the adjusting clamp seat, the jacking rack is in meshing transmission with the jacking gear, a jacking slide rail is fixed on the clamp jaw base, the adjusting clamp seat slides on the jacking slide rail.

4. A mechanism for splitting a wire package on both sides according to claim 1, characterized in that, A side base plate is arranged below the side wire distribution group, a side slide rail and a side pushing cylinder are fixed on the side base plate, the driving end of the side pushing cylinder is connected with the side wire distribution base, a side sliding block is fixed on the lower end of the side wire distribution base, the side sliding block slides on the side slide rail.

5. A mechanism for splitting a wire package on both sides according to claim 1, characterized in that, A wire brushing fixed clamp and a wire brushing clamp cylinder are fixed on the end of the wire brushing support, a wire brushing movable clamp is connected with the driving end of the wire brushing clamp cylinder, a brush is connected between the wire brushing fixed clamp and the wire brushing movable clamp.

Images