U-shaped magnetic assembly tool and assembly method

By designing an assembly fixture for a U-shaped magnetic concentrator structure, and using a dummy structure and supporting assembly to fix five magnets, the problem of low efficiency and performance degradation caused by repulsive force during the assembly of the U-shaped Halbach magnetic concentrator structure was solved, achieving efficient and precise magnet assembly and improved motor performance.

CN116317399BActive Publication Date: 2026-03-27NINGBO INST OF MATERIALS TECH & ENG CHINESE ACAD OF SCI
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-27
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

During the assembly of the U-shaped Halbach magnetizing structure, the different magnetization directions of the five permanent magnets lead to repulsive forces, resulting in low assembly efficiency, high scrap rate, and decreased electromagnetic performance of the motor.

Method used

A U-shaped magnetic focusing structure assembly fixture was designed, including first to fourth assembly mechanisms. These mechanisms, in conjunction with the iron core, form multiple assembly spaces, which fix five magnets respectively. The dummy structure and supporting assembly are used to position and fix the magnets, adapting to the repulsive force between permanent magnets and improving assembly accuracy and efficiency.

Benefits of technology

This improved the assembly efficiency and precision of the U-shaped magnetic concentrator structure, reduced the scrap rate of the magnets, and enhanced the electromagnetic performance and service life of the motor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116317399B_ABST
    Figure CN116317399B_ABST
Patent Text Reader

Abstract

The application discloses an assembly tool and an assembly method of a U-shaped magnetic structure. The assembly tool comprises a first assembly mechanism, a second assembly mechanism, a third assembly mechanism and a fourth assembly mechanism. The first assembly mechanism is used for assembling a first magnetic steel, the second assembly mechanism is used for assembling a third magnetic steel, the third assembly mechanism is used for assembling a second magnetic steel and a fifth ferromagnetic body, and the fourth assembly mechanism is used for assembling a fourth magnetic steel and a sixth magnetic steel. The assembly tool and the assembly method of the U-shaped magnetic structure can improve the assembly efficiency, guarantee the reliability and the rate of assembly, and thus improve the production qualified rate of the linear motor.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to an assembling tool and method for a U-shaped magnetic concentration structure and belongs to the technical field of electromechanical design. BACKGROUND

[0002] In the field of direct-drive linear motion, a primary permanent magnet vernier linear motor integrates the characteristics of a permanent magnet motor and a linear motor, has high thrust and high efficiency, and has the advantages of low cost in the long-stroke field because the permanent magnet and the winding are integrated in the primary. The primary permanent magnet vernier linear motor is currently widely used in the fields of numerical control machine tools, 3C product manufacturing equipment, high-speed logistics systems, liquid crystal panel transportation systems, and cordless elevators.

[0003] With the design and research of the topological structure of the primary permanent magnet vernier linear motor, a U-shaped Halbach magnetic concentration structure appears. The magnetic concentration unit of the U-shaped Halbach magnetic concentration structure is composed of five permanent magnets which form a U shape. The magnetization directions of the five permanent magnets are different, but they are all concentrated at the center point of the U-shaped structure. In the process of linear motor machining and assembly, the assembly of the permanent magnet is extremely important and determines the electromagnetic performance of the motor. Therefore, it is necessary to ensure the assembly precision of the permanent magnet, reduce the surface wear of the permanent magnet, and reduce the generation of waste products. Because the magnetization directions of the five permanent magnets are different, repulsion will be generated between the permanent magnets during assembly, which reduces the production efficiency and is not conducive to widespread application. Therefore, it is particularly important to design a corresponding assembly tool to assist production, improve work efficiency, and ensure motor quality. SUMMARY

[0004] In view of the structure of the U-shaped Halbach magnetic concentration unit, the application provides an assembling tool and method for a U-shaped magnetic concentration structure. The assembly sequence is researched and determined. In view of the problems of reduced assembly efficiency, increased waste rate, and decreased electromagnetic performance of the motor caused by repulsion during assembly of the five magnetic steels, the application can effectively improve the assembly efficiency, ensure the assembly precision, improve the electromagnetic performance of the motor, and improve the safety during the assembly process, so as to overcome the defects in the prior art.

[0005] To achieve the above-mentioned application purposes, the technical scheme adopted by the application comprises:

[0006] The application provides an assembling tool for a U-shaped magnetic concentration structure, which is used for fixing the U-shaped magnetic concentration structure in a mounting groove of an iron core. The assembling tool comprises:

[0007] A first assembly mechanism, the first assembly mechanism has a first window and a first prosthesis structure, when the first assembly mechanism cooperates with the iron core, the first prosthesis structure is arranged in the mounting groove and cooperates with the mounting groove to form a first assembly space and a fourth assembly space, and the first window corresponds to and communicates with the fourth assembly space.

[0008] The second assembly mechanism has a second window and a second prosthetic structure, when the second assembly mechanism is matched with the iron core, the second prosthetic structure is arranged in the mounting groove, and the mounting groove is enclosed to form a third assembly space and a sixth assembly space, the second window corresponds to and communicates with the sixth assembly space;

[0009] The third assembly mechanism has a third window and a third prosthetic structure, when the third assembly mechanism is matched with the iron core, the third prosthetic structure is arranged in the mounting groove, and the mounting groove is enclosed to form a first assembly space, a second assembly space, a third assembly space and a fifth assembly space, the third window corresponds to and communicates with the fifth assembly space;

[0010] The fourth assembly mechanism has a fourth window and a fifth window, the fourth window and the fifth window correspond to and communicate with the fourth assembly space and the sixth assembly space respectively;

[0011] Wherein, the first assembly space, the second assembly space and the third assembly space are sequentially arranged along the second direction and located in the first layer assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space are sequentially arranged along the second direction and located in the second layer assembly space, in the first direction, the first assembly space, the second assembly space and the third assembly space correspond to the fourth assembly space, the fifth assembly space and the sixth assembly space respectively, the first layer assembly space and the second layer assembly space are sequentially arranged along the first direction, the bottom surface of the mounting groove is located in the first layer assembly space, the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel can be arranged in the first assembly space, the second assembly space, the third assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space respectively.

[0012] Another aspect of the present application also provides a U-shaped magnetic structure assembly method, comprising: using the U-shaped magnetic structure assembly tool to correspondingly fix the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel in the first assembly space, the second assembly space, the third assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space of the mounting groove respectively.

[0013] Compared with the prior art, the advantages of the present application include:

[0014] The U-shaped magnetic structure assembly tool and the assembly method provided by the present application can improve the assembly efficiency, ensure the reliability and rate of assembly, and thus improve the production qualification rate of the linear motor.

[0015] The application provides an assembling tool for a U-shaped magnetic structure, which can position assembling positions of multiple magnetic steels, so as to ensure the reliability of the magnetic steel assembling.

[0016] The application provides an assembling method for a U-shaped magnetic structure, which is more suitable for the repulsive force and attractive force generated in the installation process of the U-shaped Halbach magnetic unit array, has higher assembling efficiency and installation precision, each assembling process has a corresponding tool, reduces the waste rate of the magnetic steel, reduces the wear of the surface of the magnetic steel, and thus improves the batch production efficiency of the primary permanent magnet vernier linear motor, and guarantees the electromagnetic performance of the motor and the service life of the motor. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic diagram of a U-shaped magnetic structure;

[0018] Figure 2 is a structural schematic diagram of a U-shaped magnetic structure provided in embodiment 1 of the application in a state of cooperation with an iron core;

[0019] Figure 3 is a structural schematic diagram of a U-shaped magnetic structure provided in embodiment 1 of the application in a state of cooperation with an iron core;

[0020] Figure 4 is a distribution schematic diagram of an internal assembling space of an installation slot of an iron core;

[0021] Figure 5 is a structural schematic diagram of a first assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0022] Figure 6 is a structural schematic diagram of a second assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0023] Figure 7 is a structural schematic diagram of a third assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0024] Figure 8 is a structural schematic diagram of a third assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0025] Figure 9 is a structural schematic diagram of a fourth assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0026] Figure 10 is a structural schematic diagram of a fourth assembling mechanism in a state of cooperation with an iron core in embodiment 1 of the application;

[0027] Figure 11is a flowchart of an assembly method of a U-shaped magnetic structure provided in embodiment 2 of the present application;

[0028] Figure 12 is a force diagram of the third magnetic steel in the assembly process;

[0029] Figure 13 is a force diagram of the second magnetic steel in the assembly process;

[0030] Figure 14 is a force diagram of the fourth magnetic steel and the sixth magnetic steel in the assembly process. DETAILED DESCRIPTION

[0031] In view of the deficiencies in the prior art, the present inventors have long studied and practiced to come up with the technical solution of the present application. The technical solution, its implementation process and principles will be further explained as follows.

[0032] The present application provides, in one aspect, an assembly tool for a U-shaped magnetic structure, for fixing the U-shaped magnetic structure in a mounting groove of an iron core, the U-shaped magnetic structure comprising a first magnetic steel group and a second magnetic steel group arranged in sequence and in contact along a first direction, the first magnetic steel group comprising a first magnetic steel, a second magnetic steel and a third magnetic steel arranged in sequence and in contact along a second direction, the second magnetic steel group comprising a fourth magnetic steel, a fifth ferromagnetic body and a sixth magnetic steel arranged in sequence along the second direction, in the first direction, the fourth magnetic steel is arranged on the first magnetic steel, the fifth ferromagnetic body is arranged on the second magnetic steel, the sixth magnetic steel is arranged on the third magnetic steel, and the magnetization directions of the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel and the sixth magnetic steel are all different;

[0033] The assembly tool comprises:

[0034] A first assembly mechanism, the first assembly mechanism having a first window and a first prosthetic structure, when the first assembly mechanism cooperates with the iron core, the first prosthetic structure is arranged in the mounting groove and forms a first assembly space and a fourth assembly space with the mounting groove, the first window corresponds to and communicates with the fourth assembly space;

[0035] A second assembly mechanism, the second assembly mechanism having a second window and a second prosthetic structure, when the second assembly mechanism cooperates with the iron core, the second prosthetic structure is arranged in the mounting groove and forms a third assembly space and a sixth assembly space with the mounting groove, the second window corresponds to and communicates with the sixth assembly space;

[0036] The third assembly mechanism has a third window and a third prosthetic structure, when the third assembly mechanism matches with the iron core, the third prosthetic structure is arranged in the mounting groove, and the mounting groove is enclosed to form a first assembly space, a second assembly space, a third assembly space and a fifth assembly space, the third window corresponds to and communicates with the fifth assembly space;

[0037] The fourth assembly mechanism has a fourth window and a fifth window, the fourth window and the fifth window correspond to and communicate with the fourth assembly space and the sixth assembly space respectively;

[0038] Wherein, the first assembly space, the second assembly space and the third assembly space are sequentially arranged along the second direction and located in the first layer assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space are sequentially arranged along the second direction and located in the second layer assembly space, in the first direction, the first assembly space, the second assembly space and the third assembly space correspond to the fourth assembly space, the fifth assembly space and the sixth assembly space respectively, the first layer assembly space and the second layer assembly space are sequentially arranged along the first direction, the bottom surface of the mounting groove is located in the first layer assembly space, the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth magnetic steel and the sixth magnetic steel can be arranged in the first assembly space, the second assembly space, the third assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space respectively.

[0039] Further, the contour structure of the first prosthetic structure is at least the same as the contour structure of the second assembly space and the fifth assembly space as a whole.

[0040] Further, the contour structure of the first prosthetic structure is the same as the contour structure of the second assembly space, the third assembly space, the fifth assembly space and the sixth assembly space as a whole.

[0041] Further, the first assembly mechanism further comprises a first support assembly body, the first support assembly body has a first positioning space, the iron core can be detachably fixedly sleeved in the first positioning space, wherein the first prosthetic structure is fixedly arranged on the first support assembly body and located inside the first positioning space, and the first window is arranged on the first support assembly body and communicates with the first positioning space.

[0042] Further, the first support assembly body is a ring structure.

[0043] Further, the first support assembly includes a first positioning component and a first fixing component, the first positioning component and the first fixing component are detachably fixedly connected and enclose the first positioning space, the first window and the first prosthesis structure are arranged on the first positioning component, and the first fixing component is capable of being fixedly connected with the iron core.

[0044] Further, the first window is further provided with a first guide surface arranged obliquely towards the mounting groove.

[0045] Further, the contour structure of the second prosthesis structure is at least the same as the contour structure of the second assembly space and the fifth assembly space as a whole.

[0046] Further, the contour structure of the second prosthesis structure is the same as the contour structure of the second assembly space, the fourth assembly space and the fifth assembly space as a whole.

[0047] Further, the second assembly mechanism further includes a second support assembly, the second support assembly has a second positioning space, the iron core is capable of being detachably fixedly sleeved in the second positioning space, the second prosthesis structure is fixedly arranged on the second support assembly and located on the inner side of the second positioning space, and the second window is arranged on the second support assembly and communicates with the second positioning space.

[0048] Further, the second support assembly is a ring structure.

[0049] Further, the second support assembly includes a second positioning component and a second fixing component, the second positioning component and the second fixing component are detachably fixedly connected and enclose the second positioning space, the second window and the second prosthesis structure are arranged on the second positioning component, and the second fixing component is capable of being fixedly connected with the iron core.

[0050] Further, the second window is further provided with a second guide surface arranged obliquely towards the mounting groove.

[0051] Further, the contour structure of the third prosthesis structure is the same as the contour structure of the fourth assembly space and the sixth assembly space as a whole.

[0052] Further, the third prosthesis structure is arranged on both sides of the third window along a second direction.

[0053] Further, the third assembly mechanism further comprises a third supporting assembly body, the third supporting assembly body has a third positioning space, the iron core can be detachably fixedly sleeved in the third positioning space, wherein the third prosthesis structure is fixedly arranged on the third supporting assembly body and located inside the third positioning space, and the third window is arranged on the third supporting assembly body and communicates with the third positioning space.

[0054] Further, the third supporting assembly body is in a ring shape.

[0055] Further, the third supporting assembly body comprises a third positioning component and a third fixing component, the third positioning component and the third fixing component are detachably fixedly connected and enclose the third positioning space, the third window and the third prosthesis structure are arranged on the third positioning component, and the third fixing component can be fixedly connected with the iron core.

[0056] Further, the third window is further provided with a third guide surface which is arranged to be inclined towards the mounting groove.

[0057] Further, the third assembly mechanism further comprises a first fastening component, the first fastening component is detachably fixedly connected with the third supporting assembly body, the first fastening component further has a first fastening boss, when the first fastening component is combined with the third supporting assembly body and the third supporting assembly body is combined with the iron core, the first fastening boss is arranged in the fifth assembly space in correspondence, and the first fastening boss can abut against the second magnetic steel located in the second assembly space.

[0058] Further, at least part of the first fastening boss located in the fifth assembly space has the same contour structure as the contour structure of the fifth assembly space.

[0059] Further, the fourth assembly mechanism further comprises a fourth supporting assembly body, the fourth supporting assembly body has a fourth positioning space, the iron core can be detachably fixedly sleeved in the fourth positioning space, wherein the fourth window and the fifth window are arranged on the fourth supporting assembly body and communicate with the fourth positioning space.

[0060] Further, the fourth supporting assembly body is in a ring shape.

[0061] Further, the fourth supporting assembly body comprises a fourth positioning component and a fourth fixing component, the fourth positioning component and the fourth fixing component are detachably fixedly connected and enclose the fourth positioning space, the fourth window and the fifth window are arranged on the fourth positioning component, and the fourth fixing component can be fixedly connected with the iron core.

[0062] Further, the fourth window is provided with a fourth guide surface arranged obliquely towards the mounting slot, and the fifth window is provided with a fifth guide surface arranged obliquely towards the mounting slot.

[0063] Further, the fourth assembly mechanism further comprises a second fastening component, which is detachably fixedly connected with the fourth support assembly body, and the second fastening component further comprises a second fastening boss and a third fastening boss, when the second fastening component is combined with the fourth support assembly body and the fourth support assembly body is combined with the iron core, the second fastening boss is arranged in the fourth window correspondingly, the third fastening boss is arranged in the fifth window correspondingly, and the second fastening boss can abut against the fourth magnetic steel in the fourth assembly space and the third fastening boss can abut against the sixth magnetic steel in the sixth assembly space.

[0064] Further, at least one of the first assembly mechanism, the second assembly mechanism, the third assembly mechanism and the fourth assembly mechanism further comprises a limiting structure, which abuts against the iron core at least in the second direction.

[0065] Further, the iron core comprises at least one core tooth group, each core tooth group comprises at least two core teeth, the at least two core teeth are arranged in sequence and at intervals in the second direction, the mounting slot is formed between adjacent two core teeth, and the limiting structure abuts against the core teeth in the second direction.

[0066] Further, when the first assembly mechanism, the second assembly mechanism, the third assembly mechanism or the fourth assembly mechanism is combined with the iron core, at least one core tooth is arranged between the first prosthetic structure, the second prosthetic structure, the third prosthetic structure or the fourth prosthetic structure and the limiting structure and abuts against the limiting structure.

[0067] Further, the iron core comprises a plurality of core tooth groups, and the plurality of core tooth groups are arranged in sequence and at intervals in the second direction.

[0068] Another aspect of the present application further provides an assembly method of the U-shaped magnetic concentrating structure, which comprises the following steps: using the assembly tool of the U-shaped magnetic concentrating structure to respectively and correspondingly fix and assemble a first magnetic steel, a second magnetic steel, a third magnetic steel, a fourth magnetic steel, a fifth ferromagnetic body and a sixth magnetic steel in a first assembly space, a second assembly space, a third assembly space, a fourth assembly space, a fifth assembly space and a sixth assembly space of the mounting slot.

[0069] Further, the assembling method specifically comprises: fixing the first magnetic steel in the first assembling space by the first assembling mechanism, fixing the third magnetic steel in the third assembling space by the second assembling mechanism, fixing the second magnetic steel and the fifth ferromagnetic body in the second assembling space and the fifth assembling space by the third assembling mechanism, and fixing the fourth magnetic steel and the sixth magnetic steel in the fourth assembling space and the sixth assembling space by the fourth assembling mechanism.

[0070] Further, the assembling method specifically comprises:

[0071] 1) fixing the first magnetic steel in the first assembling space by the first assembling mechanism;

[0072] 2) fixing the third magnetic steel in the third assembling space by the second assembling mechanism;

[0073] 3) fixing the second magnetic steel in the second assembling space by the third assembling mechanism;

[0074] 4) fixing the fifth ferromagnetic body in the fifth assembling space by the third assembling mechanism;

[0075] 5) fixing the fourth magnetic steel and the sixth magnetic steel in the fourth assembling space and the sixth assembling space by the fourth assembling mechanism.

[0076] Further, the assembling method specifically comprises: fixing the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel in the mounting groove by bonding.

[0077] The technical solution, implementation process and principles will be further explained in combination with the accompanying drawings and specific implementation cases. Unless specifically stated, the material, size and other parameters of the assembling tool in the embodiment of the present application, the specific way or structure of realizing detachable fixing, etc. can be known by those skilled in the art, which can be adjusted according to the specific actual situation. The technical solutions given in the following embodiments are exemplary.

[0078] Embodiment 1

[0079] The present application discloses an assembling tool of a U-shaped magnetic concentrating structure, which is used for fixing a U-shaped magnetic concentrating structure (or referred to as a U-shaped magnetic concentrating unit, i.e. a primary magnetic steel combination structure in a U-shaped primary permanent magnetic vernier linear motor) in a mounting groove 110 of an iron core (also referred to as a primary iron core) 100.

[0080] Please refer to Figure 1The U-shaped magnetic aggregation structure is a U-shaped Halbach array structure, and the U-shaped magnetic aggregation structure comprises a first magnetic steel group and a second magnetic steel group arranged in sequence along a first direction, and the second magnetic steel group is arranged on the first magnetic steel group, wherein the first magnetic steel group comprises a first magnetic steel 601, a second magnetic steel 602 and a third magnetic steel 603 arranged in sequence along a second direction, and the second magnetic steel group comprises a fourth magnetic steel 604, a fifth ferromagnetic body 605 and a sixth magnetic steel 606 arranged in sequence along the second direction, in the first direction, the fourth magnetic steel 604 is arranged on the first magnetic steel 601, the fifth ferromagnetic body 605 is arranged on the second magnetic steel 602, and the sixth magnetic steel 606 is arranged on the third magnetic steel 603, and any two adjacent ones of the first magnetic steel 601, the second magnetic steel 602, the third magnetic steel 603, the fourth magnetic steel 604, the fifth ferromagnetic body 605 and the sixth magnetic steel 606 are in contact with each other.

[0081] Specifically, the first magnetic steel 601 and the third magnetic steel 603 are magnetic steels with circular arc surfaces, and specifically can be magnetic steels with quarter circular arc surfaces, the second magnetic steel 602, the fourth magnetic steel 604 and the sixth magnetic steel 606 can be cuboid magnetic steels, the fifth ferromagnetic body 605 is also a cuboid structure, the first magnetic steel 601, the second magnetic steel 602, the third magnetic steel 603, the fourth magnetic steel 604 and the sixth magnetic steel 606 are permanent magnets, and the magnetization directions are different.

[0082] Specifically, please refer to Figure 2 and Figure 3 The core 100 comprises a main structure and a plurality of core tooth groups, each core tooth group comprises at least two core teeth 120 arranged in sequence and spaced apart along a second direction, and a mounting groove 110 for assembling the U-shaped magnetic aggregation structure is formed between the adjacent two core teeth 120, it can be understood that the core tooth 120 is integrally arranged on the main structure of the core 100, and is arranged on one side surface of the main structure of the core.

[0083] Specifically, please refer to Figure 4The installation slot 110 includes a first layer assembly space 111 and a second layer assembly space 112 arranged in sequence along a first direction, the first layer assembly space 111 includes a first assembly space 101, a second assembly space 102 and a third assembly space 103 arranged in sequence along a second direction, and the second layer assembly space 112 includes a fourth assembly space 104, a fifth assembly space 105 and a sixth assembly space 106 arranged in sequence along the second direction. In the first direction, the first assembly space 101, the second assembly space 102 and the third assembly space 103 correspond to the fourth assembly space 104, the fifth assembly space 105 and the sixth assembly space 106 respectively. The slot bottom surface of the installation slot 110 is located in the first layer assembly space 111. The first magnetic steel 601, the second magnetic steel 602, the third magnetic steel 603, the fourth magnetic steel 604, the fifth ferromagnetic body 605 and the sixth magnetic steel 606 can be arranged in the first assembly space 101, the second assembly space 102, the third assembly space 103, the fourth assembly space 104, the fifth assembly space 105 and the sixth assembly space 106 respectively.

[0084] It can be understood that the first assembly space 101, the second assembly space 102, the third assembly space 103, the fourth assembly space 104, the fifth assembly space 105 and the sixth assembly space 106 correspond to and match the first magnetic steel 601, the second magnetic steel 602, the third magnetic steel 603, the fourth magnetic steel 604, the fifth ferromagnetic body 605 and the sixth magnetic steel 606 respectively. Specifically, the first assembly space 101, the second assembly space 102, the third assembly space 103, the fourth assembly space 104, the fifth assembly space 105 and the sixth assembly space 106 are all the same in profile structure (including shape) and volume as the first magnetic steel 601, the second magnetic steel 602, the third magnetic steel 603, the fourth magnetic steel 604, the fifth ferromagnetic body 605 and the sixth magnetic steel 606. For example, the side wall of the installation slot 110 corresponding to the first assembly space 101 and the third assembly space 103 is a circular arc surface, specifically a quarter circular arc surface, and the second magnetic steel 602, the fourth magnetic steel 604, the fifth ferromagnetic body 605 and the sixth magnetic steel 606 are all cuboid spaces.

[0085] Specifically, please refer to Figure 2 and Figure 3The assembling tool includes a first assembling mechanism 200, a second assembling mechanism 300, a third assembling mechanism 400 and a fourth assembling mechanism 500, and the first assembling mechanism 200, the second assembling mechanism 300, the third assembling mechanism 400 and the fourth assembling mechanism 500 are all capable of being detachably combined with the core 100, wherein the first assembling mechanism 200 is used for fixing the first magnetic steel 601 in the first assembling space 101, the second assembling mechanism 300 is used for fixing the third magnetic steel 603 in the third assembling space 103, the third assembling mechanism 400 is used for fixing the second magnetic steel 602 in the second assembling space 102 and fixing the fifth ferromagnetic body 605 in the fifth assembling space 105, and the fourth assembling mechanism 500 is used for fixing the fourth magnetic steel 604 and the sixth magnetic steel 606 in the fourth assembling space 104 and the sixth assembling space 106, respectively.

[0086] Specifically, taking one core unit in the core 100 as an example, please refer to Figure 3 、 Figure 5 One Figure 10 , Figures 5-10 is a structural schematic view of the first assembling mechanism 200, the second assembling mechanism 300, the third assembling mechanism 400 and the fourth assembling mechanism 500 in combination with the same core unit, and each core unit includes the first core tooth 121, the second core tooth 122 and the third core tooth 123 which are sequentially and spacedly arranged along the second direction, and the mounting groove 110 is formed between the second core tooth 122 and the first core tooth 121 and the third core tooth 123, and the structures of the two mounting grooves 110 are completely same.

[0087] Specifically, please refer to Figure 5 again, the first assembling mechanism 200 includes the first positioning component 210, the first fixing component 220 and two first prosthesis structures 211, the first positioning component 210 and the first fixing component 220 are detachably fixedly connected and enclose a first positioning space therebetween, and the one core unit can be correspondingly arranged in the first positioning space, and the first fixing component 220 can be fixedly connected with the core in a detachable manner to fix the core in the first positioning space; the first prosthesis structure 211 is fixedly arranged on the first positioning component 210 and located inside the first positioning space, and the two first prosthesis structures 211 correspond to the two mounting grooves 110, respectively, the profile structure of each first prosthesis structure 211 is same as the profile structure of the second assembling space 102, the third assembling space 103, the fifth assembling space 105 and the sixth assembling space 106 as a whole, and two first windows (or referred to as first channels, the same below) 212 are further formed in the first positioning component 210, the first windows 212 are in communication with the first positioning space, and the two first windows 212 correspond to the two mounting grooves 110, respectively.

[0088] Specifically, the first positioning component 210 can be a ring-shaped member, and the first positioning component 210 and the first fixing component 220 are fixedly connected to form a ring-shaped structure. For example, the first fixing component 220 can be fixedly connected to the iron core through a threaded connecting member or the like, and the first fixing component 220 and the first positioning component 210 can also be connected and fixed through a threaded connecting member.

[0089] Specifically, the first positioning component 210 has a first working surface, the first prosthetic structure 211 is arranged on the first working surface, and the first window 212 is in communication with the first working surface. When the iron core unit is fixed in the first positioning space, the end faces of the first core tooth 121, the second core tooth 122, and the third core tooth 123 are flush with and abut the first working surface. The first prosthetic structure 211 is arranged in the mounting groove 110 and occupies or fills the second assembly space 102, the third assembly space 103, the fifth assembly space 105, and the sixth assembly space 106. The first window 212 corresponds to and communicates with the first assembly space 101 and the fourth assembly space 104 along the first direction, and the first magnetic steel 601 can enter the first assembly space 101 from the first window 212. It should be noted that the matching mode of each first prosthetic structure-first window and one mounting groove 110 is the same, and will not be described here.

[0090] Specifically, the first prosthetic structure 211 can be a boss structure arranged on the first positioning component 210, which can be integrally arranged with the first positioning component 210.

[0091] Specifically, in order to better assemble the first magnetic steel 601 into the first assembly space 101, a first guide surface (the first guide surface can be arranged on the inner wall of the first window, and the second guide surface, the third guide surface, and the like can be arranged on the inner wall of the second window, the third window, and the like, which can be referred to the configuration of the first guide surface and the first window) inclined toward the mounting groove 110 is arranged at the first window. The first magnetic steel 601 can slide into the first assembly space along the first guide surface, and the first magnetic steel 601 can be kept in a fixed posture when entering the mounting groove, thereby improving the assembly precision. More specifically, the first guide surface can be a wedge surface, and the inner contour of the first window can be matched with the first magnetic steel 601. The second window and the third magnetic steel are matched, the third window and the second magnetic steel and the fifth ferromagnetic body, the fourth window and the fourth magnetic steel, and the fifth window and the sixth magnetic steel are all matched, so as to improve the assembly precision.

[0092] Specifically, a first limiting structure 213 is also provided on the first working surface of the first positioning component 210. The first limiting structure 213 and the first dummy structure 211 are spaced apart along the second direction. When the first assembly mechanism is combined with the iron core unit, the first limiting structure 213 is located on the side of the third core tooth 123 facing away from an adjacent mounting groove 100. In the second direction, the first limiting structure 213 abuts against the third core tooth 123 to facilitate the positioning and fixing of the assembly fixture, ensuring that there is no relative movement between the first positioning component and the iron core, thereby improving the installation accuracy of the magnet.

[0093] For example, the first limiting structure 213 may be a boss structure provided on the first working surface, and the first limiting structure 213 may be integrally provided with the first positioning component 210.

[0094] It should be noted that the above describes the structure of each first assembly mechanism cooperating with two mounting slots of a core unit. That is, each first assembly structure is provided with two sets of first dummy structures and first windows that cooperate with the two mounting slots. Correspondingly, the second assembly mechanism 300, the third assembly mechanism 400 and the fourth assembly mechanism 500 also cooperate with two mounting slots. Since the dummy structures and windows that cooperate with the two mounting slots are the same, only one set of structures will be described below. Those skilled in the art can understand the structural features and working principle of the other set of structures without any objection.

[0095] For details, please refer to the following document again. Figure 6 The second assembly mechanism 300 includes a second positioning component 310, a second fixing component 320, and a second dummy structure 311. The second positioning component 310 and the second fixing component 320 are detachably fixedly connected. When the two are combined, they enclose a second positioning space between the second positioning component 310 and the second fixing component 320. A core unit can be correspondingly set in the second positioning space, and the second fixing component 320 can be detachably fixedly connected to the core, thereby fixing the core in the second positioning space. The second dummy structure 311 is fixedly set on the second positioning component 310 and located inside the second positioning space. The outline structure of the second dummy structure 311 is the same as the overall outline structure of the second assembly space 102, the fifth assembly space 105, and the sixth assembly space 106. The second positioning component 310 is also provided with a second window (or a second channel, the same below) 312, which is connected to the second positioning space.

[0096] Specifically, the second positioning component 310 can be a ring-shaped component, and the second positioning component 310 and the second fixing component 320 are fixedly connected to form a ring-shaped structure. For example, the second fixing component 320 can be fixedly connected to the iron core through a threaded connector or the like, and the second fixing component 320 and the second positioning component 310 can also be connected and fixed through a threaded connector.

[0097] Specifically, the second positioning component 310 has a second working surface, the second prosthetic structure 311 is arranged on the second working surface, and the second window 312 is in communication with the second working surface. When the iron core unit is fixed in the second positioning space, the end faces of the first core tooth 121, the second core tooth 122, and the third core tooth 123 are flush with and abut the second working surface, the second prosthetic structure 311 is arranged in the mounting groove 110 and occupies or fills the second assembly space 102, the fourth assembly space 104, and the fifth assembly space 105, the second window 312 corresponds to and communicates with the third assembly space 103 and the sixth assembly space 101 along the second direction, and the third magnetic steel 603 can enter the third assembly space 103 from the second window 312.

[0098] Specifically, the second prosthetic structure 311 can be a boss structure arranged on the second positioning component 310, which can be integrally arranged with the second positioning component 310.

[0099] Specifically, in order to better assemble the third magnetic steel 603 into the third assembly space 103, a second guide surface inclined toward the mounting groove 110 is further arranged at the second window 312, and the third magnetic steel 603 can slide into the third assembly space 103 along the second guide surface. More specifically, the second guide surface can be a wedge surface or the like.

[0100] Specifically, please refer to Figure 6 , the second working surface of the second positioning component 310 is further provided with a second limiting structure 313, and the second limiting structure 313 is arranged in the second direction and spaced apart from the second prosthetic structure 311. When the second assembly mechanism 300 is combined with the iron core unit, the second limiting structure 213 is arranged on the side of the first core tooth 121 opposite to the adjacent two mounting grooves 100, and in the second direction, the second limiting structure 313 abuts against the first core tooth 121, so as to facilitate the positioning and fixing of the assembly tooling, and ensure that the second positioning component and the iron core do not move relative to each other, thereby improving the installation accuracy of the magnetic steel.

[0101] For example, the second limiting structure 313 can be a boss structure arranged on the second working surface, and the second limiting structure 313 can be integrally arranged with the second positioning component 310.

[0102] Specifically, please refer to Figure 7 and Figure 8The third assembly mechanism 400 comprises a third positioning component 410, a third fixing component 420 and a third prosthetic structure 411. The third positioning component 410 and the third fixing component 420 are detachably fixedly connected and enclose a third positioning space therebetween. The one core unit can be correspondingly arranged in the third positioning space. The third fixing component 420 is detachably fixedly connected with the core unit to fix the core unit in the third positioning space. The third prosthetic structure 411 is fixedly arranged on the third positioning component 410 and located inside the third positioning space. The contour structure of the third prosthetic structure 411 is the same as the contour structure of the fourth assembly space 104 and the sixth assembly space 106 as a whole. In addition, the third positioning component 410 is further provided with a third window (or a third channel, the same below) 412 which is in communication with the third positioning space.

[0103] Specifically, the third positioning component 410 can be a ring-shaped member. The third positioning component 410 and the third fixing component 420 are fixedly connected to form a ring-shaped structure. For example, the third fixing component 420 can be fixedly connected with the core unit by a threaded connector. The third fixing component 420 can also be fixedly connected with the third positioning component 410 by a threaded connector.

[0104] Specifically, the third positioning component 410 has a third working surface. The third prosthetic structure 411 is arranged on the third working surface. The third window 412 is in communication with the third working surface. When the core unit is fixed in the third positioning space, the end faces of the first core tooth 121, the third core tooth 122 and the third core tooth 123 of the core unit are flush with and abut the third working surface. The third prosthetic structure 411 is arranged in the mounting groove 110 and occupies or fills the fourth assembly space 104 and the sixth assembly space 106. The third window 412 corresponds to and communicates with the second assembly space 102 and the fifth assembly space 105 along the second direction. The second magnetic steel 602 can enter the second assembly space 102 from the third window 412. The fifth ferromagnetic body 605 can enter the fifth assembly space 105 from the third window 412.

[0105] Specifically, the third prosthetic structure 411 can be a boss structure arranged on the third positioning component 410 or can be integrally arranged with the third positioning component 410.

[0106] Specifically, in order to better assemble the third magnetic steel 604 into the third assembly space 104, the third window 412 is further provided with a third guide surface which is inclinedly arranged towards the mounting groove 110. The second magnetic steel 602 can slide into the second assembly space 102 along the third guide surface. The fifth ferromagnetic body 605 can slide into the fifth assembly space 105 along the third guide surface. More specifically, the third guide surface can be a wedge surface.

[0107] Specifically, please refer to Figure 7 and Figure 8 The third assembly mechanism 400 further comprises a first fastening component (may also be referred to as a positioning cover plate, etc.) 430, which is detachably fixedly connected with the third positioning component 410, and the first fastening component 430 further has a first fastening boss 431, which is correspondingly arranged in the fifth assembly space when the first fastening component 430 is combined with the third positioning component 410 and the third positioning component 410 is combined with the iron core 100, and the first fastening boss 431 can abut against the second magnetic steel 602 located in the second assembly space 102. More specifically, at least the part of the first fastening boss 431 located in the fifth assembly space 105 has the same profile structure as the fifth assembly space 105.

[0108] Specifically, please refer to Figure 9 and Figure 10 The fourth assembly mechanism 500 comprises a fourth positioning component 510 and a fourth fixing component 520, which are detachably fixedly connected, and when combined, a fourth positioning space is formed between the fourth positioning component 510 and the fourth fixing component 520, and the iron core unit can be correspondingly arranged in the fourth positioning space, and the fourth fixing component 520 can be fixedly connected with the iron core in a detachable manner to fix the iron core in the fourth positioning space. The fourth positioning component 510 further has a fourth window (or fourth channel, the same below) 512 and a fifth window (or fifth channel, the same below) 514, which are in communication with the fourth positioning space.

[0109] Specifically, the fourth positioning component 510 can be a ring-shaped member, and the fourth positioning component 510 and the fourth fixing component 520 are fixedly connected to form a ring-shaped structure. For example, the fourth fixing component 520 can be fixedly connected with the iron core through a threaded connecting member, and the fourth fixing component 520 and the fourth positioning component 510 can also be connected and fixed through a threaded connecting member.

[0110] Specifically, the fourth positioning component 510 has a fourth working surface, the fourth window 512 and the fifth window 514 are communicated with the fourth working surface, when the core unit is fixed in the fourth positioning space, the end surfaces of the first core tooth 121, the third core tooth 122 and the third core tooth 123 are flush with and abut the fourth working surface, the fourth window 512 and the fifth window 514 correspond to and communicate with the fourth assembly space 104 and the sixth assembly space 106 along the second direction respectively, the fourth magnetic steel 604 can enter the fourth assembly space 104 from the fourth window 512, and the sixth magnetic steel 606 can enter the sixth assembly space 106 from the fifth window 514.

[0111] Specifically, in order to better assemble the fourth magnetic steel 604 into the fourth assembly space 104 and assemble the sixth magnetic steel 606 into the sixth assembly space 106, the fourth guiding surface inclined to the mounting groove 110 is further arranged at the fourth window 512, and the fifth guiding surface inclined to the mounting groove 110 is further arranged at the fifth window 514, the fourth magnetic steel 604 can slide into the fourth assembly space 104 along the fourth guiding surface, and the sixth magnetic steel 606 can slide into the sixth assembly space 106 along the fifth guiding surface, more specifically, the fourth guiding surface and the fifth guiding surface can be wedge surfaces.

[0112] Specifically, the fourth working surface of the fourth positioning component 510 is further provided with two third limiting structures 513, the two third limiting structures 513 are arranged in the second direction, when the fourth assembly mechanism 500 is combined with the core unit, one of the third limiting structures 513 is arranged on the side of the first core tooth 121 away from the two adjacent mounting grooves 100 and abuts the first core tooth 121 along the second direction, and the other third limiting structure 513 is arranged on the side of the third core tooth 123 away from the two adjacent mounting grooves 100 and abuts the third core tooth 123 along the second direction.

[0113] Specifically, the third limiting structure 513 can be a boss structure arranged on the fourth working surface, and the third limiting structure 513 can be integrally arranged with the fourth positioning component 510.

[0114] Specifically, please refer to Figure 9 and Figure 10The fourth assembly mechanism 500 further comprises a second fastening component (which can also be referred to as a positioning cover plate, etc.) 530, which is detachably fixedly connected with the fourth positioning component 510, and the second fastening component 530 further has a second fastening boss 531 and a third fastening boss 532. When the second fastening component 530 is combined with the fourth support assembly body, and the fourth support assembly body is combined with the iron core 100, the second fastening boss 531 is correspondingly arranged in the fourth window 512, and the third fastening boss 532 is correspondingly arranged in the fifth window 514. The second fastening boss 531 can abut against the fourth magnetic steel 604 located in the fourth assembly space 104, and the third fastening boss 532 can abut against the sixth magnetic steel 606 located in the sixth assembly space 106, so as to facilitate the positioning and fixing of the assembly tool, and ensure that the fourth positioning component does not move relative to the iron core, thereby improving the installation precision of the magnetic steel.

[0115] It should be noted that the structures of the first fixing component 220, the second fixing component 320, the third fixing component 420 and the fourth fixing component 520 can be completely the same, and the four can be used instead of each other to reduce the overdesign of the assembly tool and improve the utilization rate.

[0116] Embodiment 2

[0117] An assembly method of a U-shaped magnetic concentration structure, comprising the steps of: fixing a first magnetic steel 601, a second magnetic steel 602, a third magnetic steel 603, a fourth magnetic steel 604, a fifth ferromagnetic body 605 and a sixth magnetic steel 606 in a first assembly space 101, a second assembly space 102, a third assembly space 103, a fourth assembly space 104, a fifth assembly space 105 and a sixth assembly space 106 of an installation groove 110 respectively, so as to form a U-shaped magnetic concentration structure. Figure 1 as shown.

[0118] Specifically, please refer to Figure 11 The assembly method of the U-shaped magnetic concentration structure in the embodiment is implemented by using the assembly tool of the U-shaped magnetic concentration structure in Embodiment 1, and the assembly method of the U-shaped magnetic concentration structure specifically comprises:

[0119] 1) First, fix the first magnetic steel 601 with a circular arc surface in the first assembly space 101 by using the first assembly mechanism 200, and then remove the first assembly mechanism 200.

[0120] Specifically, the first assembling mechanism 200 is first fixed with the core 100, the first false body structure 211 in the first assembling mechanism 200 is arranged in the mounting groove 110 and fills the second assembling space 102, the third assembling space 103, the fifth assembling space 105 and the sixth assembling space 106, the first magnetic steel 601 is introduced into the first assembling space 101 through the first window 212 of the first assembling mechanism 200 and is fixedly combined with the inner wall of the mounting groove 110.

[0121] Specifically, the first magnetic steel 601 can be fixedly combined with the inner wall of the mounting groove 110 in a bonding manner.

[0122] It should be noted that, please refer to Figures 12-14 In order to reduce the repulsive force generated in too many magnetic steels, the first magnetic steel is assembled first, only the attractive force to the core is generated in the assembling process, and no repulsive force is generated, and the assembling is simple.

[0123] 2) The third magnetic steel 603 with a circular arc surface is fixed in the third assembling space 103 by the second assembling mechanism 300, and then the second assembling mechanism 300 is removed.

[0124] Specifically, the second assembling mechanism 300 is first fixed with the core 100, the second false body structure 311 in the second assembling mechanism 300 is arranged in the mounting groove 110 and fills the second assembling space 102, the fourth assembling space 104 and the fifth assembling space 105, the third magnetic steel 603 is introduced into the third assembling space 103 through the second window 312 of the second assembling mechanism 300 and is fixedly combined with the inner wall of the mounting groove 110.

[0125] Specifically, the third magnetic steel 603 can be fixedly combined with the inner wall of the mounting groove 110 in a bonding manner.

[0126] It should be noted that, from Figure 12 It can be seen that, in the assembling process of the third magnetic steel, the first magnetic steel does not generate repulsive force to the third magnetic steel, the third magnetic steel only generates attractive force to the core and does not generate repulsive force, and the assembling is simple.

[0127] 3) The second magnetic steel 602 in a rectangular shape is fixed in the second assembling space 102 by the third assembling mechanism 400.

[0128] Specifically, the third assembly mechanism 400 is first fixed with the core 100, the third prosthetic structure 411 in the third assembly mechanism 400 is arranged in the mounting groove 110 and fills the fourth assembly space 104 and the sixth assembly space 105 (it can be understood that the third prosthetic structure includes two spaced apart boss structures), at the same time, the third prosthetic structure 411 also abuts and presses the first magnetic steel 601 and the third magnetic steel 603 in the first direction, the second magnetic steel 602 is guided into the second assembly space 102 from the third window 412 of the third assembly mechanism 400 and is fixedly combined with the inner wall of the mounting groove 110, and the first fastening part 430 is fixed with the third positioning part 410, and the first fastening boss 431 of the first fastening part 430 passes through the third window 412 and abuts and presses on the second magnetic steel 602.

[0129] Specifically, the second magnetic steel 602 can be fixedly combined with the inner wall of the mounting groove 110 in a bonding manner.

[0130] It should be noted that, in the process of assembling the third magnetic steel, the rectangular second magnetic steel located between the first magnetic steel and the third magnetic steel is assembled for the third time, which can ensure that the horizontal position is consistent when the next layer of magnetic steel is assembled, but the first magnetic steel and the third magnetic steel on both sides will generate repulsive force on it, and the first fastening part is used to fix the first magnetic steel, the second magnetic steel and the third magnetic steel. Figure 13 It can be seen from the simulated force analysis diagram that, in the process of installing the rectangular second magnetic steel in the middle, the force changes from attraction to repulsion from the distal end to the proximal end (close to the bottom of the mounting groove), so in order to prevent the magnetic steel from being repelled by the repulsive force before the bonding material solidifies, the magnetic steel needs to be pre-tightened to ensure that it will not be repelled by the repulsive force during the bonding process, so the first fastening part is used to additionally fix the first magnetic steel, the second magnetic steel and the third magnetic steel, mainly to fix the second magnetic steel, and then the first fastening part 430 is removed after the second magnetic steel is fixed.

[0131] 4) The rectangular fifth ferromagnetic body 605 is fixed in the fifth assembly space 105 by the third assembly mechanism 400, and then the third assembly mechanism 400 is removed.

[0132] Specifically, since the position of the fifth ferromagnetic body 605 in the first direction corresponds to that of the second magnetic steel 602, the same assembly mechanism is directly used for assembly, and the specific process can be: the fifth ferromagnetic body 605 is guided into the fifth assembly space 102 from the third window 412 of the third assembly mechanism 400, since the fifth ferromagnetic body 605 can be attracted by the magnetic steel, the first fastening part 430 is not needed to fix it, and the fifth ferromagnetic body 605 can be directly attracted and fixed on the second magnetic steel 602. For example, the material of the fifth ferromagnetic body can be silicon steel or the like.

[0133] 5) Fourth assembly mechanism 500 fixes rectangular fourth magnetic steel 604 and sixth magnetic steel 606 in fourth assembly space 104 and sixth assembly space 106 respectively.

[0134] Specifically, fourth assembly mechanism 500 is fixed with iron core 100 first, fourth working surface of fourth assembly mechanism 500 is flush with end surface of core tooth of iron core, and the two are adhered, so two third limiting structures 513 are adopted to abut against two core teeth in the second direction, so as to avoid relative movement between fourth assembly mechanism 500 and iron core, thereby ensuring the assembly precision.

[0135] Fourth magnetic steel 604 is introduced into fourth assembly space 104 through fourth window 512 of fourth assembly mechanism 500 and is fixed and combined with the inner wall of mounting groove 110, sixth magnetic steel 606 is introduced into sixth assembly space 106 through fifth window 514 and is fixed and combined with the inner wall of mounting groove 110, second fastening part 530 is fixed with fourth positioning part 510, second fastening boss 531 of second fastening part 530 abuts against fourth magnetic steel 604 in fourth assembly space 104, third fastening boss 532 abuts against sixth magnetic steel 606 in sixth assembly space 106, and fourth assembly mechanism 500 is removed after fourth magnetic steel 604 and sixth magnetic steel 606 are fixed.

[0136] Specifically, fourth magnetic steel 604 and sixth magnetic steel 606 can be fixed and combined with the inner wall of mounting groove 110 by means of adhesion.

[0137] It should be noted that repulsive force is generated on fourth magnetic steel and sixth magnetic steel during assembly of fourth magnetic steel and sixth magnetic steel, and Figure 14 It can be found from the force simulation diagram shown in the figure that during installation of fourth magnetic steel and sixth magnetic steel, the force changes from attraction between magnetic steels to repulsion from the distal end to the proximal end (the proximal end is the end close to the bottom of the mounting groove), so the fourth magnetic steel and the sixth magnetic steel need to be fixed for a short time before the adhesive material solidifies, and the second fastening part 530 can realize the fixation of the fourth magnetic steel and the sixth magnetic steel to avoid relative movement between the magnetic steels.

[0138] Figure 12 、 Figure 13 、 Figure 14 In the X-axis direction, a positive number represents repulsion to the magnetic steel, and a negative number represents attraction to the magnetic steel (i.e. a positive number corresponds to a positive force in the second direction, and a negative number is the opposite); in the Y-axis direction, a positive number represents attraction to the magnetic steel, and a negative number represents repulsion to the magnetic steel (i.e. a positive number corresponds to a negative force in the first direction, and a negative number is the opposite).

[0139] The U-shaped magnetic structure assembling tool and the assembling method can improve the assembling efficiency, ensure the reliability and rate of the assembling, thereby improving the production qualified rate of the linear motor, and the U-shaped magnetic structure assembling tool can position the assembling positions of the plurality of magnetic steels, and can ensure the reliability of the magnetic steel assembling.

[0140] The U-shaped magnetic structure assembling method is more suitable for the repulsive force and attractive force generated in the installation process of the U-shaped Halbach magnetic unit array, has higher assembling efficiency and installation precision, each assembling process has a corresponding tool, reduces the waste rate of the magnetic steel, reduces the wear of the surface of the magnetic steel, thereby improving the batch production efficiency of the primary permanent magnet vernier linear motor, and ensures the electromagnetic performance and service life of the motor.

[0141] It should be understood that the above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An assembly fixture for a U-shaped magnetic focusing structure, used to fix the U-shaped magnetic focusing structure in a mounting groove of an iron core, characterized in that, The assembly tool comprises: a first assembly mechanism having a first window and a first prosthetic structure, when the first assembly mechanism is matched with the iron core, the first prosthetic structure is arranged in the mounting groove and forms a first assembly space and a fourth assembly space with the mounting groove, the first window corresponds to and communicates with the fourth assembly space; a second assembly mechanism having a second window and a second prosthetic structure, when the second assembly mechanism is matched with the iron core, the second prosthetic structure is arranged in the mounting groove and forms a third assembly space and a sixth assembly space with the mounting groove, the second window corresponds to and communicates with the sixth assembly space; a third assembly mechanism having a third window and a third prosthetic structure, when the third assembly mechanism is matched with the iron core, the third prosthetic structure is arranged in the mounting groove and forms a first assembly space, a second assembly space, a third assembly space and a fifth assembly space with the mounting groove, the third window corresponds to and communicates with the fifth assembly space; a fourth assembly mechanism having a fourth window and a fifth window, the fourth window and the fifth window correspond to and communicate with the fourth assembly space and the sixth assembly space respectively; wherein the first assembly space, the second assembly space and the third assembly space are arranged in a second direction in sequence and located in a first layer assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space are arranged in a second direction in sequence and located in a second layer assembly space, in a first direction, the first assembly space, the second assembly space and the third assembly space correspond to the fourth assembly space, the fifth assembly space and the sixth assembly space respectively, the first layer assembly space and the second layer assembly space are arranged in a first direction in sequence, the bottom surface of the mounting groove is located in the first layer assembly space, the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel of the U-shaped magnetic concentration structure can be arranged in the first assembly space, the second assembly space, the third assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space respectively.

2. The assembling tool of the U-shaped magnetic concentrating structure according to claim 1, wherein: The contour structure of the first prosthetic structure is at least the same as the contour structure of the second assembly space and the fifth assembly space as a whole.

3. The assembling tool of the U-shaped magnetic concentrating structure according to claim 2, wherein: The contour structure of the first prosthetic structure is the same as the contour structure of the second assembly space, the third assembly space, the fifth assembly space and the sixth assembly space as a whole.

4. The assembling tool of the U-shaped magnetic concentrating structure according to claim 1 or 2, characterized in that: The first assembly mechanism further comprises a first support assembly body, the first support assembly body has a first positioning space, the iron core can be detachably fixedly sleeved in the first positioning space, wherein the first prosthetic structure is fixedly arranged on the first support assembly body and located inside the first positioning space, and the first window is arranged on the first support assembly body and communicates with the first positioning space.

5. The assembling tool of the U-shaped magnetic concentrating structure according to claim 4, wherein: The first support assembly body is a ring structure.

6. The assembling tool of the U-shaped magnetic concentrating structure according to claim 5, wherein: The first support assembly includes a first positioning component and a first fixing component, which are detachably fixedly connected and enclose the first positioning space, the first window and the first prosthetic structure are arranged on the first positioning component, and the first fixing component is fixedly connected with the iron core.

7. The U-shaped magnetic structure assembling tooling of claim 4, wherein: The first window is further provided with a first guide surface arranged obliquely towards the mounting groove.

8. The assembly tool for U-shaped magnetic concentrating structure according to claim 1, characterized in that: The contour structure of the second prosthetic structure is at least the same as the contour structure of the second assembly space and the fifth assembly space as a whole.

9. The U-shaped magnetic structure assembling tooling of claim 8, wherein: The contour structure of the second prosthetic structure is the same as the contour structure of the second assembly space, the fourth assembly space and the fifth assembly space as a whole.

10. The assembling tool of U-shaped magnetic structure according to claim 1 or 8 or 9, characterized in that: The second assembly mechanism further includes a second support assembly, the second support assembly has a second positioning space, the iron core can be detachably fixedly sleeved in the second positioning space, the second prosthetic structure is fixedly arranged on the second support assembly and located inside the second positioning space, and the second window is arranged on the second support assembly and communicates with the second positioning space.

11. The assembly tool for U-shaped magnetic concentration structure according to claim 10, characterized in that: The second support assembly is a ring structure.

12. The U-shaped magnetic structure assembling tooling of claim 11, wherein: The second support assembly includes a second positioning component and a second fixing component, which are detachably fixedly connected and enclose the second positioning space, the second window and the second prosthetic structure are arranged on the second positioning component, and the second fixing component is fixedly connected with the iron core.

13. The U-shaped magnetic structure assembling tooling of claim 11, wherein: The second window is further provided with a second guide surface arranged obliquely towards the mounting groove.

14. The assembly tool of claim 1, wherein: The contour structure of the third prosthetic structure is the same as the contour structure of the fourth assembly space and the sixth assembly space as a whole.

15. The U-shaped magnetic structure assembling tooling of claim 14, wherein: The third prosthetic structure is arranged on both sides of the third window along a second direction.

16. The assembling tool of U-shaped magnetic structure according to claim 1 or 14 or 15, characterized in that: The third assembly mechanism further includes a third support assembly, the third support assembly has a third positioning space, the iron core can be detachably fixedly sleeved in the third positioning space, the third prosthetic structure is fixedly arranged on the third support assembly and located inside the third positioning space, and the third window is arranged on the third support assembly and communicates with the third positioning space.

17. The U-core assembly jig of claim 16, wherein: The third support assembly is a ring structure.

18. The U-shaped magnetic structure assembly tool of claim 17, wherein: The third support assembly includes a third positioning component and a third fixing component, which are detachably fixedly connected and enclose the third positioning space, the third window and the third prosthetic structure are arranged on the third positioning component, and the third fixing component is fixedly connected with the iron core.

19. The U-core assembly jig of claim 16, wherein: The third window is further provided with a third guide surface arranged obliquely towards the mounting groove.

20. The U-shaped magnetic structure assembly tool of claim 16, wherein: The third assembly mechanism further comprises a first fastening component, which is detachably fixedly connected with the third support assembly body, and the first fastening component further has a first fastening boss, which is correspondingly arranged in the fifth assembly space when the first fastening component is combined with the third support assembly body and the third support assembly body is combined with the iron core, and the first fastening boss can abut against the second magnetic steel arranged in the second assembly space.

21. The U-core assembly jig of claim 20, wherein: At least a part of the first fastening boss arranged in the fifth assembly space has the same profile structure as the fifth assembly space.

22. The assembly fixture for U-shaped magnetic concentration structure according to claim 1, characterized in that: The fourth assembly mechanism further comprises a fourth support assembly body, which has a fourth positioning space, and the iron core can be detachably fixedly sleeved in the fourth positioning space, wherein the fourth window and the fifth window are arranged on the fourth support assembly body and communicate with the fourth positioning space.

23. The U-core assembly fixture of claim 22, wherein: The fourth support assembly body has a ring structure.

24. The assembly tool for U-shaped magnetic concentration structure according to claim 22 or 23, characterized in that: The fourth support assembly body comprises a fourth positioning component and a fourth fixing component, which are detachably fixedly connected and enclose the fourth positioning space, the fourth window and the fifth window are arranged on the fourth positioning component, and the fourth fixing component can be fixedly connected with the iron core.

25. The U-core assembly jig of claim 22 wherein: The fourth window is provided with a fourth guide surface arranged obliquely towards the mounting slot, and the fifth window is provided with a fifth guide surface arranged obliquely towards the mounting slot.

26. The U-core assembly jig of claim 22 wherein: The fourth assembly mechanism further comprises a second fastening component, which is detachably fixedly connected with the fourth support assembly body, and the second fastening component further has a second fastening boss and a third fastening boss, which are correspondingly arranged in the fourth window and the fifth window respectively when the second fastening component is combined with the fourth support assembly body and the fourth support assembly body is combined with the iron core, and the second fastening boss can abut against the fourth magnetic steel arranged in the fourth assembly space, and the third fastening boss can abut against the sixth magnetic steel arranged in the sixth assembly space.

27. The U-core assembly fixture of claim 1, wherein: At least one of the first assembly mechanism, the second assembly mechanism, the third assembly mechanism and the fourth assembly mechanism further comprises a limiting structure, which abuts against the iron core at least in the second direction.

28. The U-core assembly jig of claim 27 wherein: The iron core comprises at least one core tooth group, each core tooth group comprises at least two core teeth arranged in sequence and spaced apart in the second direction, and the mounting slot is formed between the adjacent core teeth, and the limiting structure abuts against the core teeth in the second direction.

29. The U-core assembly jig of claim 28 wherein: When the first assembly mechanism, the second assembly mechanism, the third assembly mechanism or the fourth assembly mechanism is combined with the iron core, at least one core tooth is arranged between the first prosthetic structure, the second prosthetic structure, the third prosthetic structure or the fourth prosthetic structure and the limiting structure and abuts against the limiting structure.

30. The assembly tool for U-shaped magnetic concentration structure according to claim 28 or 29, characterized in that: The iron core comprises a plurality of core tooth groups arranged in sequence and spaced apart in the second direction.

31. A method of assembling a U-shaped magnetic concentrating structure, comprising: Comprise: The first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel are respectively fixed and assembled in the first assembly space, the second assembly space, the third assembly space, the fourth assembly space, the fifth assembly space and the sixth assembly space of the installation groove by using the assembling tool of the U-shaped magnetic structure in any one of claims 1-30.

32. The method of assembling a U-shaped magnetic concentration structure of claim 31, wherein, The assembling method specifically comprises: The first magnetic steel is fixed in the first assembly space by using the first assembly mechanism, the third magnetic steel is fixed in the third assembly space by using the second assembly mechanism, the second magnetic steel and the fifth ferromagnetic body are fixed in the second assembly space and the fifth assembly space by using the third assembly mechanism, and the fourth magnetic steel and the sixth magnetic steel are fixed in the fourth assembly space and the sixth assembly space by using the fourth assembly mechanism.

33. The assembling method of U-shaped magnetic-gathering structure according to claim 31 or 32, characterized in that, The assembling method specifically comprises: 1) The first magnetic steel is fixed in the first assembly space by using the first assembly mechanism; 2) The third magnetic steel is fixed in the third assembly space by using the second assembly mechanism; 3) The second magnetic steel is fixed in the second assembly space by using the third assembly mechanism; 4) The fifth ferromagnetic body is fixed in the fifth assembly space by using the third assembly mechanism; 5) The fourth magnetic steel and the sixth magnetic steel are fixed in the fourth assembly space and the sixth assembly space by using the fourth assembly mechanism.

34. The assembling method of U-shaped magnetic-gathering structure according to claim 31 or 32, wherein, The assembling method specifically comprises: the first magnetic steel, the second magnetic steel, the third magnetic steel, the fourth magnetic steel, the fifth ferromagnetic body and the sixth magnetic steel are fixed in the installation groove by using the bonding mode.

Citation Information

Patent Citations

  • Magnetic steel assembling equipment and magnetic steel assembling method therefor

    CN106374696A

  • Steel magnet assembling machine for stepping motor

    CN204145213U