Brushless slicing stator automatic winding machine
By designing a limiting and fixing mechanism and a gripping and rotating mechanism, the automated limiting, gripping and rotating of the segmented stator are realized, which solves the problem of discontinuous winding process in the existing technology and improves winding efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG XINREN ELECTROMECHANICAL TECH CO LTD
- Filing Date
- 2023-03-01
- Publication Date
- 2026-05-05
AI Technical Summary
In existing technologies, the segmented stator winding process suffers from discontinuous operation, resulting in low efficiency and an inability to achieve automated limiting, gripping, and rotation.
The design includes a brushless segmented stator automatic winding machine, comprising a limiting and fixing mechanism, a gripping and rotating mechanism, and a winding mechanism. Through the combination of limiting and driving components, the machine achieves accurate positioning and automated winding of the stator.
It improves the automation level of segmented stator winding, ensures continuous operation, and significantly improves work efficiency.
Smart Images

Figure CN116317402B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a mechanical device, specifically a winding device for a segmented stator of a brushless motor. Background Technology
[0002] The segmented stator is a component of a brushless motor. Each brushless motor consists of multiple segmented stators assembled in a circle. These segmented stators require a winding process, which involves positioning, gripping, and winding. Therefore, corresponding equipment is needed to perform these actions. A search reveals that these processes are currently designed independently. For example, Chinese patent application number 2021103028761 discloses a segmented stator assembly device and stator assembly machine, which only discloses the positioning mechanism. Currently, some mechanisms can only grip the segmented stators and cannot rotate them, resulting in discontinuous operation and requiring improvement in efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide a brushless segmented stator automatic winding machine, and the technical problem to be solved is: how to automate the entire process of segmented stator automatic limiting, gripping, rotation and winding.
[0004] A brushless slab stator automatic winding machine includes a limiting and fixing mechanism, a gripping and rotating mechanism, and a winding mechanism. The limiting and fixing mechanism includes a first driving member, a limiting member, a first wire clamp, a second wire clamp, and a second driving member. The limiting member has a telescopic end, a first limiting end, and a second limiting end. The first and second limiting ends are respectively located above and below the telescopic end. The second driving member has multiple components symmetrically arranged on both sides of the first wire clamp. The longitudinal push rod of the second driving member is configured with the second wire clamp, and the first wire clamp is arranged directly below the second wire clamp. The gripping and rotating mechanism includes a reciprocating drive assembly and a gripping rotation assembly. The reciprocating drive assembly includes mutually... The system includes a cooperating motor and a second drive belt; the second drive belt has two symmetrically arranged components, each configured with the motor; the gripping and rotating assembly includes a first linkage plate, a first cylinder, a second cylinder, a third cylinder, a rotation drive group, and a gripping rod; the first linkage plate and the second drive belt are reciprocatingly driven together, the first cylinder is fixed to the first linkage plate, the first cylinder and the second cylinder are longitudinally driven together, the push rod of the second cylinder is laterally driven together with the third cylinder, the third cylinder is equipped with a rotation drive group, and the gripping rod is rotatably driven together with the rotation drive group; the winding mechanism includes a winding machine, which is arranged on one side of the limiting and fixing end.
[0005] The first driving component consists of at least two horizontally parallel and oriented first cylinders; the first limiting end is plate-shaped, and the second limiting end is cylindrical, having at least two cylinders that are horizontally aligned; the second limiting end is located below the first limiting end.
[0006] The second clamp is in the shape of a long rod with a mounting hole, in which the push rod of the second driving component is fixed.
[0007] The second driving component consists of at least two symmetrically arranged second cylinders, with the push rods of the second cylinders arranged longitudinally.
[0008] The reciprocating drive assembly further includes a first drive belt, at least two drive wheels, and a drive shaft; the motor cooperates with a drive wheel via the first drive belt, the drive wheel is mounted on the drive shaft, and each end of the drive shaft has a drive wheel, and the second drive belt is equipped with a drive wheel.
[0009] The number of drive wheels is three and they are arranged longitudinally; the drive shaft is equipped with at least one bearing seat, and the second drive belt is equipped with multiple rollers and a first fixed plate; two rollers are arranged at both ends of the first fixed plate, and the other roller is arranged below the two rollers.
[0010] The first fixed plate has a T-shaped structure, with two rollers arranged at the two ends of the top of the T-shape. A second fixed plate is disposed on the first linkage plate. One side of the second fixed plate has a first sliding assembly, and the other side has a second sliding assembly. Each sliding assembly includes a linear guide and a slide block. One side of the second fixed plate engages with the first fixed plate through the slide block and linear guide of the first sliding assembly. The other side of the second fixed plate engages with a second linkage plate through the slide block and linear guide of the second sliding assembly. The second linkage plate has two ends that engage with the first cylinder and the second cylinder, respectively.
[0011] The second linkage plate is equipped with a third sliding assembly, which has a slide block and a linear guide. The slide block cooperates with the second linkage plate, and the linear guide cooperates with the third cylinder. The rotation drive assembly includes a rack and a ring sleeve. The rack is fixedly mounted on the push rod of the third cylinder, and the outer side of the ring sleeve has annularly arranged teeth that mesh with the rack. The gripping rod is sleeved on the ring sleeve. The first linkage plate is designed with a first groove and a second groove. The first groove is fixedly mounted with a second drive belt, and the second groove is movably mounted with a linear guide. The second linkage plate has a longitudinal part and a transverse part. The longitudinal part is fixedly mounted with the linear guide, and the transverse part is fixedly mounted with the slide block. The second cylinder is arranged above the transverse part.
[0012] Below the third cylinder are a first mounting frame and a second mounting frame; the third cylinder is mounted on the first mounting frame, and the push rod of the second cylinder is laterally driven by the first mounting frame. The rack mentioned above is arranged inside the first mounting frame; the two ends of one side of the second mounting frame have shaft holes that are axially connected to the two ends of the gripping rod, and the other side is fixedly assembled with the linear guide.
[0013] Each of the second drive belts is equipped with two sets of aligned gripping and rotating components, and the gripping and rotating components between the two second drive belts are arranged symmetrically to form four sets of gripping and rotating components.
[0014] The beneficial effects of this invention are as follows: By designing a first limiting end and a second limiting end, where the first limiting end limits and fixes one side of the stator 7, and the second limiting end limits and fixes the stator mounting frame, the stator and mounting frame can be accurately positioned on the clamping mechanism, thus facilitating subsequent winding processes. The symmetrical design of the gripping and rotating components enables lateral gripping and longitudinal rotation via a lifting mechanism, linking gripping and rotation on a single device. With four sets of gripping and rotating components, two sets operate while the other two prepare, significantly improving work efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the winding machine;
[0016] Figure 2 This is a top view of a winding machine;
[0017] Figure 3 This is a schematic diagram of an automatic feeding mechanism;
[0018] Figure 4 yes Figure 3 A schematic diagram of the automatic feeding mechanism from another angle;
[0019] Figure 5 This is a schematic diagram of the limiting and fixing mechanism;
[0020] Figure 6 This is a schematic diagram of the limiting and fixing mechanism from another angle;
[0021] Figure 7 This is a schematic diagram of the winding mechanism;
[0022] Figure 8 This is a schematic diagram of the winding mechanism from another angle;
[0023] Figure 9 This is a schematic diagram of the gripping and rotating mechanism;
[0024] Figure 10 yes Figure 9 A schematic diagram of the mechanism from another angle;
[0025] Figure 11 yes Figure 10 A schematic diagram of the middle part;
[0026] Figure 12 yes Figure 11 A schematic diagram of the component from another angle;
[0027] In the picture
[0028] 1. First driving component;
[0029] 2. Limiting component; 21. Telescopic end; 22. First limiting end; 23. Second limiting end;
[0030] 3. First wire clamp;
[0031] 4. Second wire clamp; 41. Mounting hole;
[0032] 5. Second driving component;
[0033] 6. Fixed frame; 61. Fixed slot; 62. Positioning hole;
[0034] 7. Stator;
[0035] 81. Motor; 82. First drive belt; 83. Drive wheel; 84. Drive shaft; 85. Second drive belt; 86. Roller; 87. First fixing plate; 88. Hanger; 89. Bearing housing;
[0036] 91. First linkage plate; 911. First slot; 912. Second slot; 92. First cylinder; 93. Second cylinder; 94. Third cylinder; 95. Rotation drive assembly; 951. Rack; 952. Ring sleeve; 96. Gripping rod; 97. Second fixing plate; 98. Second linkage plate; 981. Longitudinal part; 982. Lateral part; 991. First mounting frame; 992. Second mounting frame;
[0037] 101. First sliding combination; 102. Second sliding combination; 103. Third sliding combination; 104. Linear guide; 105. Slide block;
[0038] 111. Conveyor belt, 112. Conveyor trolley, 113. Positioning rail. Implementation
[0039] Please refer to Figures 1 to 12 The automatic brushless stator winding machine designed in this case mainly includes a limiting and fixing mechanism, a gripping and rotating mechanism, and a winding mechanism. The limiting and fixing mechanism is used to limit and fix the stator to facilitate the subsequent winding process. The gripping and rotating mechanism is used to fix the stator on the frame in the limited position. The winding mechanism is used to perform the winding work on the stator.
[0040] The limiting and fixing mechanism in this embodiment includes a first driving member 1, a limiting member 2, a first wire clamp 3, a second wire clamp 4, and a second driving member 5. The first driving member 1 can be used to push the limiting member 2 to perform a lateral reciprocating telescopic movement, thereby fixing the fixed frame 6 and the stator 77 at two positions. The first wire clamp 3 and the second wire clamp 4 can be used to clamp the copper wire extending after the winding mechanism cuts the wire after winding, facilitating subsequent winding operations. The second driving member 5 can be used to push the second wire clamp 4 to move up and down.
[0041] The first driving component 1 in this case uses a conventional reciprocating cylinder structure, namely the first cylinder. Two first cylinders are designed and arranged in a horizontally parallel manner. The two first cylinders are aligned in the same direction, that is, the push rods 6 on them push in the same direction, so that the horizontal driving limit component 2 can perform reciprocating motion.
[0042] The limiting component 2 in this case has a telescopic end 21, a first limiting end 22, and a second limiting end 23. The telescopic end 21 is used to drive the first limiting end 22 and the second limiting end 23 to perform reciprocating motion. In this way, the first limiting end 22 positions and fixes the top position of the stator 7, and the second limiting end 23 fixes and positions the frame 6, thus fixing the stator 7 to the frame 6. The first connecting end 21 in this case adopts an inverted L-shaped design, which can cooperate well with the transverse push rod 6 of the first cylinder. The first limiting end 22 in this case adopts a transverse plate-like design. The second limiting end 23, as shown in the figure, adopts a cylindrical design and is arranged below the first limiting end 22. It uses a through-hole 3 to facilitate assembly with the positioning hole 62 in the middle position of the frame 6. The second limiting end 23 adopts a horizontal alignment and multiple designs to ensure accurate positioning and assembly with the frame 6. With the above configuration, the first limiting end 22 and the second limiting end 23 can respectively position and fix the stator 7 and the frame 6.
[0043] The first clamp 3 in this case is also a block-shaped, long rod-like structure, with perforations designed on it to pass through the second connecting end 22 and the second limiting end 23 respectively. As shown in the figure, the perforation at the top is square, and the perforation at the bottom is circular.
[0044] The second wire clamp 4 in this design adopts a long rod shape and is positioned directly above the first wire clamp 3. It also has a mounting hole 51 at the assembly point with the second driving member 5, allowing it to be fixed to the push rod 6 of the second driving member 5. This second wire clamp 4 can be used to move downwards under the drive of the second driving member 5, clamping the copper wire from the winding mechanism with the first wire clamp 3 to prevent it from coming loose.
[0045] The second driving component 5 in this case adopts a cylinder structure, namely the structure of a second cylinder. The second driving component 5 is designed as two and symmetrically arranged on opposite sides of the first wire clamp 3. In addition, the push rod 6 of the second driving component 5 is a longitudinal push rod 6 that extends upward and reciprocates. In this way, when assembled with the second wire clamp 4, it drives the second wire clamp 4 to perform a lifting and reciprocating motion.
[0046] The frame 6 in this case adopts a strip design, and the side wall has multiple slots 91 structures that can hold stators 7. Multiple stators 7 can be easily fixed in the slots 91, thus waiting for the winding action of the winding mechanism.
[0047] The mobile gripper mechanism of this embodiment is designed with a reciprocating drive component and a gripping rotation component. The reciprocating drive component drives the gripping rotation component to move laterally in a reciprocating motion, thereby enabling the gripping rotation component to perform reciprocating actions of gripping and releasing materials. The gripping rotation component can grip and rotate the fixed frame 6 on which the stator is placed.
[0048] The reciprocating drive assembly in this embodiment includes a motor 81, a first drive belt 82, a drive wheel 83, a drive shaft 84, and a second drive belt 85. The specific number of these components can be determined according to different assembly methods in actual situations. The motor 81 is a servo motor, which drives the drive shaft 84 to rotate via the first drive belt 82 and a drive wheel 83. The drive wheel 83 is fitted onto the drive shaft 84, and drives the drive shaft 84 to rotate when the motor 81 is working. A drive wheel 83 is fitted onto the head of each end of the drive shaft 84, thus cooperating with a second drive belt 85 to achieve synchronous driving of the gripping and rotating assembly in two symmetrical directions. As shown in the figure, the two drive wheels 83 are close to each other, and their assembly relationship with other components is in the prior art. As shown in the figure, each second drive belt 85 is arranged in a figure-7 shape to form a back-and-forth conveying cycle. To facilitate the rotation of the second drive belt 85, each second drive belt 85 has three rollers 86. The first two rollers 86 are arranged to the left and right, and the third roller 86 is arranged in the middle of the first two rollers 86, slightly lower and close to one of the rollers 86. To install and fix the rollers 86, a first fixing plate 87 structure is provided at the corresponding position, thus keeping the two rollers 86 arranged in front and behind the first fixing plate 87. The first fixing plate 87 can be T-shaped, so that the two rollers 86 can be installed at the two ends of the top of the T-shape. To fix the third roller 86 in the lower middle position, a hanger 88 can be installed at the corresponding position. To maintain rotational support for the drive shaft 84, corresponding bearing seats 89 can be rotatably installed on the drive shaft 84, such as one bearing seat 89 at both the front and rear positions.
[0049] In this embodiment, each gripping and rotating assembly is designed with a first linkage plate 91, a first cylinder 92, a second cylinder 93, a third cylinder 94, a rotation drive group 95, and a gripping rod 96; the specific number of the above components can be selected according to the actual situation. The first linkage plate 91 cooperates with the second drive belt 85 to drive the cylinders and other components. The first cylinder 92 drives the other components to rise and fall, and then move to the lateral position of the fixed frame 6 to facilitate gripping by other components. The second cylinder 93 grips the fixed frame 6 laterally. The third cylinder 94 works with the rotation drive group 95 to rotate the gripping rod 96.
[0050] The first linkage plate 91 in this design adopts a plate-like design, with a structure that can cooperate with the second drive belt 85 to achieve lateral drive of the second drive belt 85, as shown in the first groove 911 and the second groove 912 structure. The first groove 911 and the second drive belt 85 form a fixed relationship, ensuring that the first linkage plate 91 can move synchronously when the second drive belt 85 moves. The second groove 912 cooperates with the linear guide 104 to facilitate the raising and lowering of the linear guide 104 under the action of the first cylinder 92. The first cylinder 92 and the second fixed plate 97, as shown in the figure, are respectively installed on the first linkage plate 91. The first linkage plate 91 is horizontally placed, and the second fixed plate 97 is vertically placed, forming a mutually fixed assembly relationship. This facilitates corresponding action cooperation with the horizontal linear guide 104 and the vertical slide 105. The second fixed plate 97 is also plate-shaped. On one side facing the first fixed plate 87, there is a first sliding assembly 101, and on the opposite side facing the cylinder, there is a second sliding assembly 102. Each sliding assembly consists of a linear guide 104 and a slide block 105 working together. The linear guide 104 and slide block 105 are conventional combinations of existing sliders and guide rails, and their motion relationship is also conventional. With this configuration, one side of the second fixed plate 97 is sequentially assembled with the first fixed plate 87 via the slide block 105 and linear guide 104 of the first sliding assembly 101 to form a lateral sliding assembly. Correspondingly, the other side of the second fixed plate 97 can be sequentially assembled with a second linkage plate 98 via the slide block 105 and linear guide 104 of the second sliding assembly 102 as shown in the figure. This second linkage plate 98, under the action of the first cylinder 92, drives other components to achieve lifting and lowering, such as the second cylinder 93 mounted on the second linkage plate 98. Specific movements require reference to the overall gripping and rotation process. The diagram shows two sets of gripping and rotating assemblies sharing a single connector. In practical applications, it's also possible to design one set of gripping and rotating assemblies with a separate connector for each set, which can be adjusted according to the actual situation. As shown in the diagram, since two sets of gripping and rotating assemblies are configured on each of the left or right second drive belts 85, four sets of symmetrically arranged gripping and rotating mechanisms are configured on the symmetrically arranged second drive belts 85. This design allows two sets of laterally symmetrical gripping and rotating mechanisms to form an active working relationship, while the other two sets of laterally symmetrical gripping and rotating mechanisms form a waiting working relationship, thus greatly improving work efficiency.
[0051] The second linkage plate 98 in the figure adopts an L-shaped curved plate structure design, which facilitates installation with the first cylinder 92 and the second cylinder 93. The second linkage plate 98 is designed with a longitudinal section 981 and a transverse section 982. The longitudinal section 981 engages with a linear guide 104 as shown in the figure, while the transverse section 982 engages with a slide block 105, allowing the second linkage plate 98 to move longitudinally along the linear guide 104. The second cylinder 93 is fixed above the transverse section 982. When the second cylinder 93 pushes laterally, the third cylinder 94, connected to the linear guide 104, slides laterally to achieve the gripping action. As shown in the figure, a third sliding assembly 103 can also be configured on the second linkage plate 98. This assembly also uses a combination of linear guide 104 and slide block 105. In this way, the slide block 105 can be fixedly engaged with the second linkage plate 98, and the linear guide 104 is fixedly assembled with the third cylinder 94. When the third cylinder 94 is laterally driven by the second cylinder 93, the third cylinder 94 can move laterally. The third cylinder 94 in this case is equipped with a first mounting frame 991 and a second mounting frame 992; the first mounting frame 991 fixes the third cylinder 94, and the second mounting frame 992 fixes the gripping rod 96. As shown in the figure, the push rod of the second cylinder 93 is fixedly installed on the first mounting frame 991, and the first mounting frame 991 has space inside to place the rack 951 component of the rotation drive assembly 95. The second mounting bracket 992 has shaft hole structures at opposite ends on one side, allowing the two ends of the gripping rod 96 to be pivotally connected within these shaft hole structures to complete the rotation action. The other side of the second hanging member 88 is equipped with a fixed linear guide 104, which is simultaneously assembled with the sliding block 105 on the second linkage plate 98, thereby enabling the third cylinder 94 to slide laterally. In addition to the rack 951, the aforementioned rotation drive assembly 95 also features a ring sleeve 952. The outer surface of the ring sleeve 952 has serrations and is fitted onto the gripping rod 96. Thus, when the rack 951 is assembled with the push rod of the third cylinder 94, the meshing of the teeth of the rack 951 and the ring sleeve 952, along with the gripping rod 96 being fitted onto the ring sleeve 952, allows the gripping rod 96 to rotate when the ring sleeve 952 is rotated.
[0052] The fixed frame 6 in the figure is designed with gripping grooves, i.e., positioning holes 62 and fixed slots 61. The positioning holes 62 facilitate the placement of segmented stators, i.e., the corresponding positioning, while the fixed slots 61 are distributed on the left and right sides of the entire fixed frame 6, which facilitates the insertion of the gripping rod 96 to achieve gripping and rotation.
[0053] The gripping and rotating process in this case is as follows: The fixed frame 6 is positioned and fixed on the conveyor. The motor 81 drives the second drive belt 85 to move the first cylinder 92 to the position above the fixed frame 6. The first cylinder 92 causes the second linkage plate 98 to move downward until the gripping rod 96 of the third cylinder 94 is aligned with the fixed frame 6 and stops. The second cylinder 93 is also waiting to act. The second cylinder 93, which is symmetrical about the left and right sides of the fixed frame 6, starts to work, and the gripping rod 96 is inserted into the positioning hole 62. Then the first cylinder 92 drives the second linkage plate 98 to move upward. The third cylinder 94 can drive the gripping rod 96 to rotate through the rack 951 and the ring sleeve 952, so that the fixed groove 112 of the fixed frame 6 is rotated and faces the winding machine, and the winding process begins.
[0054] The winding mechanism in this embodiment can refer to existing mechanisms or the structure shown in the figure.
[0055] This embodiment also includes an automatic feeding mechanism, which consists of a conveyor belt 111, a conveyor trolley 112, and a positioning rail 113. The conveyor trolley 112 has a corresponding pin structure, so that the frame 6 can be placed on the conveyor trolley 112 to achieve automatic feeding. The specific feeding drive uses a servo motor, which is equipped with a corresponding support structure. The positioning rail 113 provides corresponding positioning and limit for the conveyor trolley 112.
[0056] It should be understood that the specific embodiments described above are merely illustrative of this application and are not intended to limit this application. All other embodiments obtained by those skilled in the art based on the embodiments provided in this application without inventive effort are within the scope of protection of this application. Furthermore, it is understood that although the efforts made in this development process may be complex and lengthy, for those skilled in the art related to the content disclosed in this application, some design, manufacturing, or production modifications based on the technical content disclosed in this application are merely conventional technical means and should not be construed as insufficient disclosure of the content of this application.
[0057] In this application, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application may be combined with other embodiments without conflict.
[0058] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains, and their specific meaning in the technical solution may be understood according to the specific circumstances. Terms such as "upper" and "inner" used in this application indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the technical solution and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the technical solution. Terms such as "connection" used in this application are not limited to physical or mechanical connections, or may include electrical, communication, etc., connections, whether direct or indirect assembly relationships. Terms such as "fixed" and "fitting" used in this application should be interpreted broadly; for example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections or indirect connections through an intermediate medium; they may refer to the internal communication of two elements or the interaction relationship between two elements. Terms such as "first" and "second" used in this application are merely to distinguish similar objects and do not represent a specific ordering of objects.
Claims
1. A brushless segmented stator automatic winding machine, characterized in that: The device includes a limiting and fixing mechanism, a gripping and rotating mechanism, and a winding mechanism. The limiting and fixing mechanism includes a first driving member (1), a limiting member (2), a first wire clamp (3), a second wire clamp (4), and a second driving member (5). The limiting member (2) has a telescopic end (21), a first limiting end (22), and a second limiting end (23). The first limiting end (22) and the second limiting end (23) are respectively located above and below the telescopic end (21). The second driving member (5) has multiple members symmetrically arranged on both sides of the first wire clamp (3). The longitudinal push rod of the second driving member (5) is configured with the second wire clamp (4). The first wire clamp (3) is arranged directly below the second wire clamp (4). The gripping and rotating mechanism includes a reciprocating drive assembly and a gripping and rotating assembly. The reciprocating drive assembly includes a motor (81) and a second drive belt (85) that cooperate with each other. The second drive belt (85) has two symmetrically arranged components, both of which are configured with the motor (81); the gripping rotation assembly includes a first linkage plate (91), a first cylinder (92), a second cylinder (93), a third cylinder (94), a rotation drive group (95), and a gripping rod (96); the first linkage plate (91) and the second drive belt (85) are reciprocally driven together, the first cylinder (92) is fixed on the first linkage plate (91), the first cylinder (92) and the second cylinder (93) are longitudinally driven together, the push rod of the second cylinder (93) and the third cylinder (94) are laterally driven together, the third cylinder (94) is equipped with a rotation drive group (95), and the gripping rod (96) and the rotation drive group (95) are rotated together; the winding mechanism has a winding machine, which is arranged on one side of the limiting and fixing end.
2. The automatic brushless segmented stator winding machine according to claim 1, characterized in that: The first driving member (1) is at least two horizontally parallel and aligned first cylinders (92); the first limiting end (22) is plate-shaped, and the second limiting end (23) is cylindrical, having at least two that are horizontally aligned; the second limiting end (23) is located below the first limiting end (22).
3. The automatic brushless segmented stator winding machine according to claim 2, characterized in that: The second wire clamp (4) is in the shape of a long rod, and has a mounting hole (41) on it. The push rod of the second driving member (5) is fixed in the mounting hole (41).
4. The automatic brushless segmented stator winding machine according to claim 3, characterized in that: The second drive member (5) consists of at least two symmetrically arranged second cylinders (93), the push rods of which are arranged longitudinally.
5. The automatic brushless segmented stator winding machine according to claim 4, characterized in that: The reciprocating drive assembly further includes a first drive belt (82), at least two drive wheels (83), and a drive shaft (84); the motor (81) cooperates with a drive wheel (83) through the first drive belt (82), the drive wheel (83) is mounted on the drive shaft (84), and each end of the drive shaft (84) has a drive wheel (83), and the second drive belt (85) is equipped with a drive wheel (83).
6. The automatic brushless segmented stator winding machine according to claim 5, characterized in that: The number of drive wheels (83) is three and arranged longitudinally; at least one bearing seat (89) is provided on the drive shaft (84), and multiple rollers (86) and a first fixing plate (87) are provided on the second drive belt (85); two rollers (86) are arranged at both ends of the first fixing plate (87), and the other roller (86) is arranged below the two rollers (86).
7. The automatic brushless segmented stator winding machine according to claim 6, characterized in that: The first fixed plate (87) is T-shaped, with two rollers (86) arranged at the two ends of the top of the T-shape. The first linkage plate (91) is equipped with a second fixed plate (97). One side of the second fixed plate (97) has a first sliding assembly (101), and the other side has a second sliding assembly (102). Each sliding assembly includes a linear guide (104) and a slide (105). One side of the second fixed plate (97) is connected to the first fixed plate (87) in sequence through the slide (105) and linear guide (104) of the first sliding assembly (101). The other side of the second fixed plate (97) is connected to a second linkage plate (98) in sequence through the slide (105) and linear guide (104) of the second sliding assembly (102). The second linkage plate (98) has two ends that are connected to the first cylinder (92) and the second cylinder (93) respectively.
8. The automatic brushless segmented stator winding machine according to claim 7, characterized in that: A third sliding assembly (103) is configured on the second linkage plate (98), which has a slide block (105) and a linear guide (104); the slide block (105) cooperates with the second linkage plate (98), and the linear guide (104) cooperates with the third cylinder (94); the rotation drive assembly (95) includes a rack (951) and a ring sleeve (952); the rack (951) is fixedly configured on the push rod of the third cylinder (94), and the outer side of the ring sleeve (952) has annularly arranged teeth that mesh with the rack (951), and the gripping rod (96). The outer sleeve is on the ring (952); the first linkage plate (91) is designed with a first matching groove (911) and a second matching groove (912), the first matching groove (911) is fixedly configured with a second drive belt (85), and the second matching groove (982) is movably configured with a linear guide (104); the second linkage plate (98) has a longitudinal part (981) and a transverse part (982), the longitudinal part (981) is fixedly engaged with the linear guide (104), and the transverse part (982) is fixedly engaged with the slide (105); the second cylinder (93) is arranged above the transverse part (982).
9. The automatic brushless segmented stator winding machine according to claim 8, characterized in that: Below the third cylinder (94) are arranged a first mounting frame (991) and a second mounting frame (992); the third cylinder (94) is mounted on the first mounting frame (991), the push rod of the second cylinder (93) is laterally driven to the first mounting frame (991), and the rack (951) is arranged inside the first mounting frame (991); the two ends of one side of the second mounting frame (992) have shaft holes that are shaft connected to the two ends of the gripping rod (96), and the other side is fixedly assembled with the linear guide (104).
10. The automatic brushless segmented stator winding machine according to claim 9, characterized in that: Each of the second drive belts (85) is equipped with two sets of aligned gripping and rotating components, and the gripping and rotating components between the two second drive belts (85) are arranged symmetrically to form four sets of gripping and rotating components.
Citation Information
Patent Citations
Material feeding system and method of motor rotor automatic wire winding machine
CN109110471A
Coil winding machine and coil mounting machine connected to the same
JP2007242672A