Tackling device for stents
The use of automated equipment to achieve efficient riveting of brackets solves the problems of poor angle consistency and unstable quality in existing technologies, thereby improving product consistency and reducing costs.
Patent Information
- Application Number
- CN202111621541.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-23
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2041-12-23
AI Technical Summary
The existing bracket twisting and riveting process has problems such as poor consistency of twisting angle, easy scratching of appearance, easy breakage or failure to tighten, resulting in unstable product quality.
An automated device comprising a control system, a feeding mechanism, a positioning mechanism, and a riveting mechanism is adopted. Automated feeding and positioning are achieved through inclined chutes and sensing devices, and efficient riveting is performed using a rotating mechanism and a propulsion mechanism to ensure consistent angles and a fixed effect.
It achieves efficient and stable bracket twisting and riveting, improves product consistency and quality, reduces costs and simplifies the operation process.
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Figure CN116329459B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of low-voltage electrical apparatus, in particular to a torsional riveting device for a bracket. BACKGROUND
[0002] In the electrical industry, operating mechanisms exist in load switches of high-voltage, medium-voltage and low-voltage circuit breakers, especially for high-power circuit breakers. The operating mechanisms need brackets, which are important components for fixation and support, and are main components of power equipment control systems. The brackets have various styles, and need to withstand forces in multiple directions and great impact forces and tensile forces during the closing and opening operations of the operating mechanisms. Therefore, the quality of the brackets directly affects the service life of the entire product.
[0003] The existing brackets are generally made by traditional manual torsional riveting process, in which a one-slot iron block is used to clamp a rivet 2, and then the rivet 2 is rotated along the axis to twist and press the large flat surface of the bracket. However, this method has poor consistency of the twisting angle, is difficult to control the angle, and is prone to scratch the appearance, and even cause the bracket to break or the flat surface to be not pressed tightly at the torsional riveting position.
[0004] There is no existing torsional riveting device for such brackets. In order to solve the above problems, the present application provides a torsional riveting device for a bracket, which has the ability to produce torsional riveting formed brackets with high efficiency, high quality and high safety. SUMMARY
[0005] The purpose of the present application is to overcome the defects of the prior art and provide a torsional riveting device for a bracket with high efficiency, high quality and high safety.
[0006] To achieve the above purpose, the present application adopts the following technical solutions:
[0007] A torsional riveting device for a bracket includes a control system, a feeding mechanism, a positioning mechanism and a torsional riveting mechanism. The feeding mechanism is provided with an inclined chute, and an upper feeding position A, a torsional riveting position C and a discharging position are sequentially arranged on the chute. The control system includes a sensing device for detecting whether there is a product bracket behind the torsional riveting position C. When the sensing device detects that there is a product bracket behind the torsional riveting position C, the control system controls the feeding mechanism, the positioning mechanism and the torsional riveting mechanism to act so that the positioning mechanism can fix the product bracket at the torsional riveting position C when the product bracket passes through the torsional riveting position C, and the torsional riveting device can perform torsional riveting on the product bracket fixed at the torsional riveting position C.
[0008] Preferably, the feeding mechanism further comprises a pushing mechanism, when the positioning mechanism fixes the product support at the twist riveting position C, the product support at the twist riveting position C blocks the product support behind, after the pushing mechanism pushes the product support at the twist riveting position C to complete the twist riveting, the pushing mechanism pushes the product support behind to the twist riveting position C.
[0009] Preferably, the feeding mechanism, the positioning mechanism and the twist riveting mechanism are respectively arranged on the inclined base mechanism, the positioning mechanism is arranged above the chute, the twist riveting mechanism is arranged on the side of the chute, and the positioning mechanism and the twist riveting mechanism respectively have the same inclination angle as the chute.
[0010] Preferably, the base mechanism comprises a base plate, one end of the base plate is connected with the base through an adjusting mechanism, the other end of the base plate away from the adjusting mechanism is rotationally connected with the base, and the adjusting mechanism can drive the base plate to rotate.
[0011] Preferably, the twist riveting mechanism comprises a rotating mechanism and a pushing mechanism, the rotating mechanism is connected with a twist member, the twist member is provided with a bayonet, the pushing mechanism pushes the twist member to cover the rivet of the product support, and the rotating mechanism rotates the twist member to make the rivet twist and deform.
[0012] Preferably, the rotating mechanism comprises a gear coaxially arranged outside the twist member, and a rack connected with the first horizontal moving cylinder, the rack is engaged with one side of the gear, and when the first horizontal moving cylinder drives the rack to move along the length direction, the gear drives the twist member to rotate.
[0013] Preferably, the control system further comprises a positioning plate connected with the pushing mechanism, the positioning plate is provided with an avoiding hole for avoiding the twist member, and the pushing mechanism can push the positioning plate to be pressed against the side of the product support, and the twist member passes through the avoiding hole to cover the rivet of the product support.
[0014] Preferably, the rotating mechanism is arranged on a twist riveting frame, the pushing mechanism comprises a second horizontal moving cylinder, the twist riveting frame is connected with the second horizontal moving cylinder through a rotating twist riveting push rod, and the twist riveting frame is provided with a twist riveting adjusting screw.
[0015] Preferably, the control system comprises a plurality of electromagnetic valves and a plurality of magnetic switches connected with a PLC controller respectively, the plurality of electromagnetic valves are respectively used for controlling the feeding mechanism, the positioning mechanism and the twist riveting mechanism, the plurality of electromagnetic valves and the plurality of magnetic switches are one-to-one corresponding, and the PLC controller can open the electromagnetic valve and close the electromagnetic valve when the magnetic switch corresponding to the electromagnetic valve acts.
[0016] Preferably, the control system comprises an electric control box, and a PLC controller, a leakage protector, a switching power supply, a three-in-one piece, an air pipe, a hand slide valve, a busbar, a silencer and an electromagnetic valve mounted on the electric control box respectively.
[0017] The twist riveting equipment of the support of the present application can directly transport the product support by gravity through the obliquely arranged chute, and the sensing device is both the start button and the stop button, has the characteristics of high automation efficiency, does not need other monitoring equipment to monitor whether the product support is blocked, has the characteristics of few parts, and through the twist riveting mechanism, the product support fixed in the twist riveting position is twisted and riveted, so that the product consistency is high, and has the characteristics of high efficiency and high quality.
[0018] In addition, the twist riveting mechanism has simple structure, does not need complex rotating power mechanism to realize twist riveting control, has low cost and high reliability. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is the twist riveting front of the support for circuit breaker of the present application;
[0020] Figure 2 is the twist riveting rear of the support for circuit breaker of the present application;
[0021] Figure 3 is the structural schematic diagram of the twist riveting equipment of the present application;
[0022] Figure 4 is the structural schematic diagram of the feeding mechanism of the present application;
[0023] Figure 5 is another direction of the present application Figure 4 ;
[0024] Figure 6 is the structural schematic diagram of the positioning mechanism of the present application;
[0025] Figure 7 is the structural schematic diagram of the twist riveting mechanism of the present application;
[0026] Figure 8 is another angle of the present application Figure 7 ;
[0027] Figure 9 is the structural schematic diagram of the gear of the present application;
[0028] Figure 10 is the A-A sectional view of the present application Figure 9 ;
[0029] Figure 11 is the cooperation schematic diagram of the gear and the twist piece of the present application;
[0030] Figure 12 is the B-B sectional view of the present application Figure 11 ;
[0031] Figure 13 is the structural schematic diagram of the positioning plate of the present application;
[0032] Figure 14 is a structural schematic diagram of the base mechanism of the present invention;
[0033] Figure 15 is a structural schematic diagram of the control system of the present invention;
[0034] Figure 16 is a schematic diagram of the working steps of the control system of the present invention. DETAILED DESCRIPTION
[0035] The following embodiments are further illustrated with reference to the accompanying drawings, which further illustrate the specific embodiments of the support twist riveting device of the present invention. The support twist riveting device of the present invention is not limited to the description of the following embodiments. Figures 1 to 16 As shown in the drawings, the support for riveting of the present invention is formed by punching and bending a whole plate, and the rivet 2 is rotated 0°-90° along the axis of the rivet 2 in the circumferential direction, and the rivet 2 is twisted and deformed to the position, thereby pressing the large planar surface of the support sheet, and playing the role of pressing and fixing the sheet-shaped opening and closing support, so as to become a frame-type solid finished product support.
[0036] Figures 1-2 Specifically, the support includes two side plates arranged oppositely, and a connecting plate arranged between the two side plates, one end of the connecting plate is connected with one of the side plates, the other end of the connecting plate is provided with a rivet 2, and the other side plate is provided with a rivet hole matched with the rivet 2, the rivet 2 extends to the outside of the side plate through the rivet hole to the state, and then the part of the rivet 2 located outside the side plate is twisted and deformed to the state, so that the rivet 2 can be limited by the outside of the side plate after being twisted and deformed. Figure 1 Figure 2 As shown in the drawings, the support twist riveting device for the circuit breaker of the present invention includes a control system 500, a feeding mechanism 100, a positioning mechanism 200, and a twist riveting mechanism 300, the feeding mechanism 100 is provided with an inclined chute 211, and the chute 211 is sequentially provided with a feeding position A, a twist riveting position C, and a discharging position, the control system 500 includes a sensing device for detecting whether there is a product support 1 behind the twist riveting position C, when the sensing device detects that there is a product support 1 behind the twist riveting position C, the control system controls the feeding mechanism 100, the positioning mechanism 200, and the twist riveting mechanism 300 to act so that the positioning mechanism 200 can fix the product support 1 at the twist riveting position C when the product support 1 passes through the twist riveting position C, and the twist riveting device can twist and rivet the product support 1 fixed at the twist riveting position C.
[0037] Figure 1 Figure 2
[0038] As shown in the drawings, the support twist riveting device for the circuit breaker of the present invention includes a control system 500, a feeding mechanism 100, a positioning mechanism 200, and a twist riveting mechanism 300, the feeding mechanism 100 is provided with an inclined chute 211, and the chute 211 is sequentially provided with a feeding position A, a twist riveting position C, and a discharging position, the control system 500 includes a sensing device for detecting whether there is a product support 1 behind the twist riveting position C, when the sensing device detects that there is a product support 1 behind the twist riveting position C, the control system controls the feeding mechanism 100, the positioning mechanism 200, and the twist riveting mechanism 300 to act so that the positioning mechanism 200 can fix the product support 1 at the twist riveting position C when the product support 1 passes through the twist riveting position C, and the twist riveting device can twist and rivet the product support 1 fixed at the twist riveting position C. Figure 3
[0039] The twist riveting equipment of the support of the present application can directly transport the product support 1 by gravity through the obliquely arranged chute 211, the sensing device is both the start button and the stop button, has the characteristics of high automation efficiency, does not need other monitoring equipment to monitor whether the product support 1 is blocked, has the characteristics of few parts, and the twist riveting mechanism moves the product support fixed at the twist riveting position to perform twist riveting, so that the product consistency is high, and has the characteristics of high efficiency and high quality.
[0040] As shown in Figure 3 , the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300 are arranged on the inclined base mechanism 400, the chute 211 is sequentially provided with a feeding position A, a twist riveting position C and a discharging position from high to low, the product support 1 placed at the feeding position A can slide along the chute 211 to the discharging position, the positioning mechanism 200 is arranged above the chute 211, the twist riveting mechanism 300 is arranged on the side of the chute 211, and the positioning mechanism 200 and the twist riveting mechanism 300 have the same inclination angle with the chute 211.
[0041] Specifically, the base mechanism 400 includes a base plate 410, one end of the base plate 410 is connected with the base through an adjusting mechanism, the other end of the base plate 410 away from the adjusting mechanism is rotationally connected with the base, the adjusting mechanism can drive the base plate 410 to rotate to an inclined position, so that the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300 are arranged obliquely, and in particular, the inclination angle of the chute 211 can be freely adjusted.
[0042] As shown in Figures 3-5 , the feeding mechanism 100 further includes a pushing mechanism arranged on one side of the chute 211, when the positioning mechanism 200 fixes the product support 1 at the twist riveting position C, the product support 1 at the twist riveting position C will block the next product support 1 located at the standby position B behind, after the product support 1 at the twist riveting position C completes twist riveting, the pushing mechanism pushes the product support 1 at the standby position B behind to the twist riveting position C, and at the same time, the product support 1 at the twist riveting position C which has completed twist riveting is pushed to the discharging position.
[0043] The pushing mechanism of the present embodiment only needs to move between the twist riveting position C and the standby position B adjacent to the rear of the twist riveting position C, and does not need to move between the feeding position A and the twist riveting position C, effectively shortening the movement distance, greatly improving the action frequency, and thus improving the twist riveting efficiency. Of course, the pushing mechanism can not be provided, and the product support 1 which has completed twist riveting can slide to the discharging position on the chute 211 by gravity. In addition, an additional positioning mechanism can be additionally provided on the standby position B adjacent to the rear of the twist riveting position C to fix the product support 1 on the standby position B, which all belong to the protection scope of the present application.
[0044] Further, the feeding position A is provided with a feeding mechanism (not shown in the figure), which comprises a mechanical hand capable of automatically placing the product support 1 to the feeding position A of the chute 211. Of course, the product support 1 can also be placed to the feeding position A of the chute 211 by hand, which all belongs to the protection scope of the present application.
[0045] Further, the pushing mechanism comprises a feeding movement mechanism and a feeding air claw 127 provided on the feeding movement mechanism, the feeding air claw 127 is provided with a pair of feeding clamps 128, the feeding movement mechanism can drive the feeding air claw 127 to move between the twisting and riveting position C and the standby position B behind the twisting and riveting position C, and drive the feeding air claw 127 to move close to and away from the product support 1 on the chute 211, the feeding air claw 127 can drive the feeding clamps 128 to clamp and release the product support 1.
[0046] For example, when the feeding air claw 127 is located outside the chute 211 and the two feeding clamps 128 are released, the feeding movement mechanism drives the feeding air claw 127 to move to the standby position B, and then drives the feeding air claw 127 to move to the chute 211, the feeding air claw 127 drives the two feeding clamps 128 to clamp the product support 1 in the standby position B, until the twisting and riveting in the twisting and riveting position C is completed, the feeding movement mechanism drives the feeding air claw 127 to move to the twisting and riveting position C, and the product support 1 in the twisting and riveting position C is removed, and the two feeding clamps 128 are released again, ready for the next twisting and riveting.
[0047] Specifically, the feeding mechanism 100 comprises a feeding support plate 110, a feeding horizontal air cylinder 111, a feeding horizontal link block 112, a feeding horizontal sliding plate 120, a feeding horizontal linear rail 121, a feeding vertical linear rail 122, a feeding vertical air cylinder seat 123, a feeding vertical air cylinder 124, a feeding vertical link block 125, a feeding vertical sliding plate 126, a feeding air claw 127, and a feeding clamp 128. The feeding support plate 110 is used to bear the feeding horizontal air cylinder 111 and the feeding horizontal linear rail 121, the feeding horizontal air cylinder 111 and the feeding vertical air cylinder 124 constitute the feeding movement mechanism, the feeding horizontal air cylinder 111 is used to drive the feeding clamp 128 to move horizontally and reset. The feeding vertical air cylinder 124 is used to drive the feeding clamp 128 to lift or drop vertically.
[0048] It can be understood that the feeding mechanism 100 can be provided with a plurality of the pushing mechanism at other positions of the chute 211, which can accelerate the moving speed of the product support 1, for example, the pushing mechanism is arranged at the feeding position A, which pushes the product support 1 at the feeding position A to move to the standby position B, or the pushing mechanism is arranged at the discharging position, which exits the support at the discharging position from the chute 211 to realize the discharging. Of course, the sensing device can also use other principle sensors, and the sensing device can also be arranged on other mechanisms, such as the base mechanism 400, which all belong to the protection scope of the present application. In addition, a manual mode such as a button or a touch can also be used instead of the sensing device, which all belong to the protection scope of the present application.
[0049] The sensing device of the embodiment is a start button and a stop button, has the characteristics of high automation efficiency, and does not need other monitoring equipment to monitor whether the product support 1 is stuck, has the characteristics of few parts. Of course, a manual mode such as a button or a touch can also be used instead of the sensing device, which all belong to the protection scope of the present application.
[0050] As shown in Figure 3 , 6 , the positioning mechanism 200 includes a positioning cylinder 215 and a positioning block 216 arranged above the chute 211, the positioning cylinder 215 can drive the positioning block 216 to press the product support 1 tightly on the chute 211 from above, and the positioning block 216 can press the product support 1 at the standby position B to realize the positioning and shaping effect, and can expose the product support 1 in the horizontal direction, so that the twist riveting mechanism 300 can twist and rivet the product support 1 from the side. Of course, the positioning mechanism 200 can also use the feeding claw 127 of the material moving structure, which can clamp the product support 1 at the twist riveting position C through the feeding clamp 128, or can fix the product support 1 at the twist riveting position C by inserting the pin into the hole of the product support 1, which all belong to the protection scope of the present application.
[0051] Further, the positioning mechanism 200 includes a positioning support plate 210, a positioning cross plate 212, a photoelectric seat 213, a photoelectric sensor 214, a positioning cylinder 215 and a positioning block 216, the positioning support plate 210 plays a role in fixing and supporting the chute 211 and the positioning cross plate 212, the positioning cross plate 212 plays a role in bearing the photoelectric seat 213, the photoelectric sensor 214, the positioning cylinder 215 and the positioning block 216, the product support 1 slides in the chute 211, the photoelectric sensor 214 is used to sense whether the product support 1 reaches the standby position B of the chute 211, and sends an instruction to the main controller when reaching the specified position of the chute 211, so that the main controller drives the positioning cylinder 215 to drive the positioning block 216 to act.
[0052] As shown in Figures 7-8As shown, the twist riveting mechanism 300 includes a rotating mechanism and a pushing mechanism, the rotating mechanism is connected with the twist member 326, the twist member 326 is provided with a bayonet, the pushing mechanism pushes the twist member 326 to cover the rivet 2 of the product support 1 with the bayonet, the rotating mechanism rotates the twist member 326 to make the rivet 2 twist and deform to realize twist riveting.
[0053] As shown in Figures 7-12 As shown, the rotating mechanism includes a gear 323 coaxially arranged outside the twist member 326, and a rack 322 connected with the first horizontal moving cylinder 312, the rack 322 is engaged with one side of the gear 323, when the first horizontal moving cylinder 312 drives the rack 322 to move along the length direction, the gear 323 drives the twist member 326 to rotate. The advantage of the rotating mechanism of the embodiment is simple structure and low cost by the cooperation of the gear 323 and the rack 322, and the first horizontal moving cylinder 312 can be arranged on one side perpendicular to the axis of the gear 323, without being arranged on the axis of the gear 323, thereby leaving space for arranging the pushing mechanism. It can be understood that the engagement of gears and gears, or the direct driving of the twist member 326 by rotating cylinders or motors, etc. also belong to the protection scope of the present application. However, the complexity of transmission control of the rotating power mechanism such as servo motor will be greatly increased, not only the cost is increased but also the difficulty to ensure product consistency is increased.
[0054] Further, the gear 323 is provided with an oil injection hole for injecting lubricating oil, the oil injection hole is connected with the shaft pin hole, the lubricating oil is injected in the oil injection hole, which can reduce the friction coefficient of the twist riveting frame 320, the positioning plate 321, the rack 322 and the gear 323.
[0055] As shown in Figures 7-8 , 13, further comprising a positioning plate 321 connected with the pushing mechanism, the positioning plate 321 is provided with an avoiding hole and a positioning pin 324, the avoiding hole is used for avoiding the twist member 326, the pushing mechanism can push the positioning plate 321 to press tightly on the side surface of the product support 1, and make the positioning pin 324 insert into the product support 1 to limit the product support 1, so that the product support 1 can be more reliably fixed in the sliding groove 211, then the twist member 326 passes through the avoiding hole to cover the rivet 2 of the product support 1, and the positioning by the positioning plate 321 and the positioning pin 324 can ensure the effect of twist riveting. It can be understood that the positioning plate 321 and the positioning pin 324 can also not be arranged, which all belong to the protection scope of the present application.
[0056] Specifically, the twist riveting mechanism 300 comprises a bottom plate track 310, a twist riveting bottom plate 311, a first horizontal moving cylinder 312, a twist riveting frame 320, a positioning plate 321, a rack 322, a gear 323, a positioning pin 324, a twist riveting support column 325, a twist riveting clamp 326, a twist riveting adjusting seat 330, an adjusting fastening nut 332, and a foot pad 341.
[0057] The rotation mechanism and the positioning plate 321 are arranged on the twist riveting frame 320 respectively, the pushing mechanism comprises a second horizontal moving cylinder 340, the twist riveting frame 320 is connected with the second horizontal moving cylinder 340 through a twist riveting push rod 313, the twist riveting frame 320 is provided with a twist riveting adjusting screw 331, the second horizontal moving cylinder 340 drives the twist riveting mechanism 300 to press the product support 1 along the direction of the bottom plate track 310, the first horizontal moving cylinder 312 drives the rack 322 to rotate the gear 323 and the twist riveting clamp 326 in a circumferential direction, so as to achieve the effect of twist riveting, the twist riveting adjusting screw 331 is matched with the twist riveting adjusting seat 330 through threads, the adjusting fastening nut 332 is used for locking the twist riveting adjusting screw 331, the twist riveting adjusting screw 331 is adjusted by rotating to limit the position, and the gear 323 is adjusted to rotate in a circumferential direction, so as to adjust the angle of the twist riveting clamp 326, and the twist riveting clamp 326 can be adjusted in a range of 0 to 90 degrees.
[0058] Preferably, the gear 323 is provided with an oil injection hole connected with the shaft pin hole, the oil injection hole is injected with lubricating oil, and the friction coefficient of the twist riveting frame 320, the positioning plate 321, the rack 322 and the gear 323 is reduced.
[0059] Preferably, the second horizontal moving cylinder 340 is fastened with the twist riveting frame 320 through a fixing nut, the thickness of the product support 1 after being riveted and closed can be adjusted by adjusting the fixing nut fastening the second horizontal moving cylinder 340 and the twist riveting frame 320.
[0060] As shown in the figure, Figures 7-8 The fixing nut comprises a first fixing nut 11, a second fixing nut 12 and a third fixing nut 13, the first fixing nut 11 is matched with the twist riveting push rod 313, the twist riveting push rod 313 is a screw rod structure, the twist riveting push rod 313 is rotated to limit the position, the second fixing nut 12 and the third fixing nut 13 are matched with the screw rod structure respectively, the length of the screw rod is adjusted by rotating the screw rod, and then the adjustment is realized. Figure 14As shown, the adjusting mechanism of the base mechanism 400 includes a hinge twist head 413 connected with the base and the bottom plate 410 respectively, the hinge twist head 413 is connected with the bottom plate 410 through adjusting hinges 411 and 412, the hinge twist head 413 is connected with the base through an adjusting bolt 414, the hinge twist head 413 is a twist lock head and a support foot for adjusting the angle of the base, which has the characteristics of simple structure, less parts and small size.
[0061] Specifically, the base mechanism 400 includes a bottom plate 410, adjusting hinges 411 and 412, a hinge twist head 413, an adjusting bolt 414, a bolt limiting piece 415, a pull rod seat 416, a pull rod 417 and a fixed hinge 418, the bottom plate 410 serves as a carrier for the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300, the pull rod seat 416 and the pull rod 417 constitute the base, the bottom plate 410 is rotationally connected with the pull rod 417 through the fixed hinge 418, the rotation of the adjusting bolt 414 serves to adjust the inclination angle of the bottom plate 410, so that the product support 1 can perform gravity acceleration self-sliding in the chute 211. Figure 4 ) The pull rod seat 416, the pull rod 417 and the fixed hinge 418 serve to keep the balance of the base mechanism 400.
[0062] As shown in the figure, Figures 15-16 The control system 500 includes a PLC controller 520 and an inductive device, a plurality of electromagnetic valves 535 and a plurality of magnetic switches connected with the PLC controller 520 respectively, the plurality of electromagnetic valves 535 are used to control the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300 respectively, and the plurality of electromagnetic valves 535 and the plurality of magnetic switches correspond one-to-one, the inductive device drives the PLC controller 520 to start working when the feeding is in place, the PLC controller 520 opens the plurality of electromagnetic valves 535 in turn when working, so that the plurality of electromagnetic valves 535 drive the corresponding feeding mechanism 100, positioning mechanism 200 and twist riveting mechanism 300 to act in turn, the magnetic switches corresponding to the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300 are triggered to act when the feeding mechanism 100, the positioning mechanism 200 and the twist riveting mechanism 300 act in place, the PLC controller 520 closes the electromagnetic valves 535 corresponding to the magnetic switches according to the action state of the magnetic switches, so that the corresponding feeding mechanism 100, positioning mechanism 200 and twist riveting mechanism 300 are reset.
[0063] The control system 500 of the embodiment needs to be closed by manpower for the leakage protector 521 when the power is turned on, and the remaining time is automatically started and stopped by the inductive device.
[0064] Specifically, the control system 500 comprises an electric control box 510, and a PLC controller 520, a leakage protector 521, a switching power supply 522, a three-way piece 530, an air pipe 531, a hand slide valve 532, a busbar 533, a muffler 534 and an electromagnetic valve 535 which are respectively installed on the electric control box 510, and further comprises a plurality of magnetic switches, i.e. a first magnetic switch 51 ( Figure 5 ) arranged on the feeding mechanism 100, a second magnetic switch 52 arranged on the positioning mechanism 200 ( Figure 6 ) and a third magnetic switch 53 arranged on the twist and riveting mechanism 300 ( Figure 8 ). The plurality of magnetic switches 50 respectively collect the cylinder position signals and return them to the PLC controller 520. The electric control box 510 serves to bear and protect all components of the control system 500. The PLC controller 520 serves to control the electromagnetic valve 535 to be always open or closed. The three-way piece 530 serves to filter air and separate water, add lubricating oil and adjust air pressure for the whole air system. The hand slide valve 532 serves to always open or close the air path and release air for all cylinders.
[0065] It can be understood that the control system 500 can also be arranged on the base mechanism 400 to realize the integration of other mechanisms. The electric control box 510 can be an integrated cabinet. The PLC controller 520 can be a single-chip microcomputer or a relay circuit. The three-way piece 530 can be a pressure regulating valve or a two-way piece. The hand slide valve 532 can be a common air path switch. The magnetic switch 50 can be a time relay in the PLC program. In addition, the cylinders in the feeding mechanism 100, the positioning mechanism 200 and the twist and riveting mechanism 300 can be replaced by electric cylinders or other driving modes with driving force. All linear rails can be replaced by sliding grooves, which all belong to the protection scope of the present application.
[0066] The above is a further detailed description of the present application in combination with specific preferred embodiments, which cannot be deemed as limiting the specific implementation of the present application to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, some simple deductions or replacements can be made without departing from the concept of the present application, which should all be deemed as belonging to the protection scope of the present application.
Claims
1. A twist-riveting apparatus for a stent, characterized by: The system includes a control system (500), a feeding mechanism (100), a positioning mechanism (200), and a riveting mechanism (300). The feeding mechanism (100) is provided with an inclined chute (211), on which a feeding position A, a riveting position C, and a discharging position are sequentially provided. The control system (500) includes a sensing device for detecting whether there is a product support (1) behind the riveting position C. When the sensing device detects that there is a product support (1) behind the riveting position C, the control system controls the feeding mechanism (100) and the positioning mechanism (200). The riveting mechanism (300) operates so that the positioning mechanism (200) can fix the product bracket (1) at the riveting position C when the product bracket (1) passes through the riveting position C, and make the riveting device rivet the product bracket (1) fixed at the riveting position C. The riveting mechanism (300) includes a rotating mechanism and a pushing mechanism. The rotating mechanism is connected to the torsion member (326). The pushing mechanism pushes the torsion member (326) to engage with the rivet (2) of the product bracket (1). The rotating mechanism rotates the torsion member (326) to twist and deform the rivet (2) to achieve riveting.
2. The stent twist riveting apparatus of claim 1, wherein: The feeding mechanism (100) also includes a pushing mechanism. When the positioning mechanism (200) fixes the product bracket (1) at the riveting position C, the product bracket (1) at the riveting position C will block the product bracket (1) behind it. After the product bracket (1) at the riveting position C of the pushing mechanism completes the riveting, the pushing mechanism pushes the product bracket (1) behind it to the riveting position C.
3. The stent twist riveting apparatus of claim 1, wherein: The feeding mechanism (100), positioning mechanism (200) and riveting mechanism (300) are respectively mounted on the inclined base mechanism (400). The positioning mechanism (200) is mounted above the slide groove (211), and the riveting mechanism (300) is mounted on the side of the slide groove (211). The positioning mechanism (200) and the riveting mechanism (300) are respectively inclined at the same angle as the slide groove (211).
4. The stent twist riveting apparatus of claim 3, wherein: The base mechanism (400) includes a base plate (410), one end of which is connected to the base via an adjustment mechanism, and the other end of which is rotatably connected to the base away from the adjustment mechanism. The adjustment mechanism can drive the base plate (410) to rotate.
5. The stent twist-riveting apparatus of claim 1, wherein: The torsion member (326) is provided with a bayonet, and the propulsion mechanism pushes the torsion member (326) to put the bayonet on the rivet (2) of the product bracket (1).
6. The stent twist riveting apparatus of claim 5, wherein: The rotating mechanism includes a gear (323) coaxially disposed on the outside of the torsion member (326) and a rack (322) connected to the first transverse cylinder (312). The rack (322) meshes with one side of the gear (323). When the first transverse cylinder (312) drives the rack (322) to move along the length direction, the gear (323) drives the torsion member (326) to rotate.
7. The stent twist-riveting apparatus of claim 5, wherein: The positioning plate (321) is connected with the pushing mechanism, and the positioning plate (321) is provided with a avoiding hole for avoiding the torsion member (326), the pushing mechanism can push the positioning plate (321) to press against the side of the product support (1), and the torsion member (326) is sleeved on the rivet (2) of the product support (1) through the avoiding hole.
8. The stent twist-riveting apparatus of claim 5, wherein: The rotating mechanism is arranged on the torsion riveting frame (320), the pushing mechanism comprises a second horizontal moving cylinder (340), the torsion riveting frame (320) is connected with the second horizontal moving cylinder (340) through a rotating torsion riveting push rod (313), and the torsion riveting frame (320) is provided with a torsion riveting adjusting screw (331).
9. The stent twist-riveting apparatus of claim 1, wherein: The control system (500) comprises a plurality of electromagnetic valves (535) and a plurality of magnetic switches connected with a PLC controller (520) respectively, the plurality of electromagnetic valves (535) are used for controlling the feeding mechanism (100), the positioning mechanism (200) and the torsion riveting mechanism (300) respectively, the plurality of electromagnetic valves (535) and the plurality of magnetic switches are one-to-one corresponding, and the PLC controller (520) can open the electromagnetic valves (535) and close the electromagnetic valves (535) when the corresponding magnetic switches of the electromagnetic valves (535) act.
10. The stent twist-riveting apparatus of claim 1, wherein: The control system (500) comprises an electric control box (510), and a PLC controller (520), a leakage protector (521), a switching power supply (522), a three-way joint (530), an air pipe (531), a hand slide valve (532), a busbar (533), a silencer (534) and an electromagnetic valve (535) are installed on the electric control box (510) respectively.
Citation Information
Patent Citations
Twist riveting equipment for bracket
CN217831737U