Textile winding and packaging device
By designing an automated textile winding and packaging device, using a transmission track and roller system to achieve automatic sliding transportation of fabric rolls, and combining the use of drive motors and lifting platforms, the problem of low manual handling efficiency is solved and efficient automated packaging of fabric rolls is achieved.
Patent Information
- Application Number
- CN202211606123.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-12
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-12-12
AI Technical Summary
In the prior art, manual operation is required when transporting the fabric roll from the conveyor belt to the next workstation, resulting in low transportation efficiency.
A textile winding and packaging device is designed. The device uses a transmission track and roller system to automatically slide the winding shaft to the second station, and achieves labor-saving operation through a drive motor and a lifting platform. At the same time, a cutting knife and a tape roll are used to automatically wrap plastic film for packaging.
It realizes the automatic delivery and packaging of fabric rolls, improves work efficiency, reduces manpower consumption and simplifies the operation process.
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Figure CN116331618B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile production, and in particular to a textile winding and packaging device. Background Art
[0002] Textiles are products made by spinning cotton, linen, silk, wool and other fibers into yarn or thread, weaving them into cloth, satin, woolen fabric, etc., or processing and weaving textile fibers. As we all know, the winding device is one of the indispensable production equipment in textile production, and the cloth often needs to be wound up.
[0003] However, after winding, the roll of fabric needs to be transported to the next station, where it is then wrapped with a layer of plastic film to complete the packaging. In related art, after the roll of fabric is wound, it is usually manually placed on a conveyor belt for transport. When the conveyor belt transports the roll of fabric to the next station, it is manually moved from the conveyor belt to the station for packaging.
[0004] However, manually moving the fabric rolls from the conveyor belt to the workstation is laborious and time-consuming, resulting in low efficiency in fabric roll transportation. Summary of the Invention
[0005] In order to improve the work efficiency of fabric roll transportation, the present application provides a textile rolling and packaging device.
[0006] The textile winding and packaging device provided in this application adopts the following technical solution:
[0007] A textile winding and packaging device includes a support frame, a first workstation is provided on the support frame, a winding shaft is detachably connected to the first workstation, a transmission frame is provided on one side of the support frame, a second workstation is provided at an end of the transmission frame away from the first workstation, the transmission frame includes a transmission track for rolling the winding roller, and the transmission track is inclined downward from the first workstation to the second workstation.
[0008] By adopting the above technical solution, the drive motor is activated, which drives the take-up shaft to rotate and reel in the fabric. Once the fabric is reeled in, the take-up shaft is removed from the first station and placed on a transport track. The take-up shaft rolls along the track toward the second station until it reaches the second station. The take-up shaft, now wrapped with the fabric roll, automatically slides along the track to the second station, saving time and effort and improving fabric roll transport efficiency.
[0009] Preferably, the transmission frame includes two baffles, and the transmission frame is located between the two baffles. The sides of the two baffles close to each other are rotatably connected with the first roller and the second roller. The first roller is located on the side of the second roller close to the transmission track. The first roller and the second roller are at the same height, and the transmission track extends to above the first roller.
[0010] By adopting the above technical solution, the reel slides along the transmission track to between the first and second rollers, with each end of the reel overlapping between the corresponding first and second rollers. At this time, the reel is manually rotated to wrap the fabric roll and plastic film around it. During this process, the first and second rollers rotate, facilitating the effortless rotation of the reel.
[0011] Preferably, a side surface of each baffle close to the second roller is rotatably connected to a third roller, the third roller is located on a side of the second roller away from the first roller, and the position of the third roller is higher than that of the second roller.
[0012] By adopting the above technical solution, when the reel slides down along the transmission track under the action of inertia force, the third roller restricts the reel from sliding away from the second station.
[0013] Preferably, a lifting platform for placing the winding shaft to be replaced is provided below the first workstation.
[0014] By adopting the above technical solution, the winding shaft to be replaced is driven up by the lifting platform, so that the winding shaft at the first work station can be replaced with relatively labor-saving convenience.
[0015] Preferably, the transmission frame is connected to a mounting mechanism, and the mounting mechanism includes a mounting shaft connected to a side of one of the baffles facing away from the first roller, and a tape roll is detachably connected to the mounting shaft, and the mounting shaft is located on a side of the second roller away from the first roller, and a rotating shaft is fixedly connected to the axis of the second roller, and the rotating shaft is rotatably connected to the baffle connected to the mounting shaft, and an end of the rotating shaft away from the second roller is located on a side of the baffle close to the tape roll and is fixedly connected to a connecting rod, and cutting knives are respectively installed at both ends of the connecting rod, and the rotating shaft is located between the two cutting knives, and the blades of the two cutting knives are set in opposite directions, and one end of the tape in the tape roll is adhered to the blades of the two cutting knives.
[0016] By adopting the above technical solution, when the reel roller reaches the second station, the reel is rotated to wrap the film around the fabric roll. At this time, the reel drives the second roller to rotate, and the rotation of the second roller drives the connecting rod and cutting blade to rotate. The two cutting blades rotate to pull the tape roll to unwind, and the two cutting blades cut the tape roll to form tape segments. As the fabric roll rotates to be wrapped with film, the two cutting blades are driven to rotate, and the tape segments are manually picked up to stick to the plastic film, facilitating the smooth packaging of the fabric roll with the plastic film.
[0017] Preferably, a telescopic assembly is connected between each cutting knife and one end of the connecting rod, and the telescopic assembly includes a sleeve fixedly connected to each cutting knife, each sleeve is slidably inserted into the corresponding end of the connecting rod, and a locking piece is connected to the sleeve to lock the sleeve and the connecting rod.
[0018] By adopting the above technical solution, the distance between each cutting knife and the connecting rod is adjusted by the telescopic component, thereby adjusting the distance between the two cutting knives, so that the two cutting knives can cut tape segments of different lengths.
[0019] Preferably, a sliding groove is provided on a side of the baffle close to the tape roll, which is arranged in a direction away from the cutting knife. One end of the mounting shaft is slidably plugged into the sliding groove, and a reinforcement is connected to the baffle to lock the mounting shaft and the baffle.
[0020] By adopting the above technical solution, the mounting shaft is slid toward or away from the cutting blade, so that the distance between the tape roll and the cutting blade can be adjusted easily. After the distance between the two cutting blades is adjusted, the cutting blades can still rotate smoothly around the rotating shaft.
[0021] Preferably, a long groove is provided on the upper surface of the baffle near the tape roll, the lower end of the long groove is connected to the sliding groove, and one end of the installation shaft extending into the sliding groove is fixedly connected to a screw rod inserted into the long groove, and the upper end of the screw rod is threadedly connected to a nut tightly against the upper surface of the baffle.
[0022] By adopting the above technical solution, the nut is rotated to disengage the nut from the contact baffle, and then the installation shaft can slide smoothly along the sliding groove, and the connection between the screw and the long rod limits the installation shaft from disengaging from the sliding groove when sliding.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The reel with the fabric roll wrapped around it automatically slides along the transmission track to the second station, which saves time and effort and improves the efficiency of fabric roll transportation;
[0025] 2. Manually take the tape segment to stick the plastic film, so that the plastic film can be used to wrap the fabric roll more smoothly;
[0026] 3. Adjust the distance between the two cutting knives to facilitate cutting between the two cutting knives to form tape segments of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the packaging device according to the first embodiment of the present application.
[0028] Figure 2 This is a structural diagram of the second workstation according to the first embodiment of the present application.
[0029] Figure 3 This is a structural diagram of the second workstation in Example 2 of the present application.
[0030] Figure 4 This is a structural diagram of the installation mechanism according to the second embodiment of the present application.
[0031] Explanation of the accompanying drawings: 1. Support frame; 11. First work station; 12. Safety chuck; 2. Transfer frame; 21. Second work station; 22. Baffle; 221. First roller; 222. Second roller; 223. Third roller; 224. Sliding groove; 225. Long groove; 23. Transfer track; 3. Reel; 4. Driving mechanism; 41. Driving shaft; 42. Support rod; 43. Driving motor; 5. Lifting platform; 6. Tape roll; 7. Mounting mechanism; 71. Mounting shaft; 72. Elastic block; 73. Rotating shaft; 74. Connecting rod; 75. Cutting knife; 8. Telescopic assembly; 81. Sleeve; 82. Bolt; 9. Reinforcement; 91. Screw; 92. Nut. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-Figure 4 This application is described in further detail.
[0033] Example 1
[0034] The embodiment of the present application discloses a textile rolling and packaging device. Figure 1 The textile winding and packaging device includes a support frame 1, with a first station 11 disposed at the upper end of the support frame 1. A transfer frame 2 is connected to one side of the support frame 1, and a second station 21 is disposed at the end of the transfer frame 2 away from the support frame 1. The first station 11 is used to wind the fabric, and the second station 21 is used to package the wound fabric roll.
[0035] Two safety chucks 12 are mounted on the upper end of the support frame 1. A take-up shaft 3 is disposed between the two safety chucks 12. Each end of the take-up shaft 3 is detachably connected to a corresponding safety chuck 12. A drive mechanism 4 is mounted on one side of the support frame 1 to drive the take-up shaft 3. The drive mechanism 4 includes a drive shaft 41 connected to one of the safety chucks 12. A support rod 42 is disposed on one side of the support frame 1. A drive motor 43 is fixedly connected to the support rod 42. One end of the drive shaft 41 is connected to the safety chuck 12 via a universal joint, while the other end passes through the support rod 42 and is connected to the drive motor 43 via a universal joint.
[0036] The drive motor 43 is started, and the output shaft of the drive motor 43 rotates to drive the drive shaft 41 to rotate. The drive shaft 41 rotates through the inner ring of the safety chuck 12 to drive the reel shaft 3 to rotate. The reel shaft 3 rotates to reel the cloth.
[0037] The transfer rack 2 includes two baffles 22, each positioned from the first station 11 toward the second station 21. A transfer track 23 is fixedly connected to the adjacent side surfaces of the two baffles 22. One end of the transfer track 23 is positioned at the first station 11, and the other end is positioned at the second station 21. The transfer track 23 gradually slopes downward from the first station 11 toward the second station 21.
[0038] After the reel 3 at the first station 11 is wound, the safety chuck 12 is manually operated to detach each end of the reel 3 from the safety chuck 12. Each end of the reel 3 is then attached to the upper surface of a corresponding transport track 23. The fabric roll and reel 3 then slide along the transport track 23 to the second station 21. The direction of rotation of the reel 3 as it slides along the transport track 23 is the same as the direction of rotation of the reel 3 during winding. Therefore, the fabric roll on the reel 3 is unlikely to unwind as it moves along the transport track 23.
[0039] Reference Figure 1 and Figure 2 The second workstation 21 is provided with a first roller group, a second roller group, and a third roller group. The first roller group includes a first roller 221 rotatably connected to a side wall of each baffle 22 near the transfer track 23. The second roller group includes a second roller 222 rotatably connected to a side wall of each baffle 22 near the transfer track 23. The third roller group includes a third roller 223 rotatably connected to a side wall of each baffle 22 near the transfer track 23. The first roller 221 is located on the side of the second roller 222 near the first workstation 11, and the third roller 223 is located on the side of the second roller 222 away from the first roller 221.
[0040] The first roller 221 and the second roller 222 are located at the same height, while the third roller 223 is positioned higher than the second roller 222. The reel 3 slides along the transport track 23 between the first and second rollers 221, 222. This facilitates manual rotation of the reel 3 to wrap the plastic film around the fabric roll. The third roller 223 prevents the reel 3 from escaping from the second workstation 21 along the transport track 23 due to its high inertia.
[0041] A lifting platform 5 is fixedly connected to the center of the support frame 1. This platform is located directly below the first workstation 11 and is used to place the reel 3 to be replaced. Once the reel 3 at the first workstation 11 is free from the safety chuck 12, the lifting platform raises the reel 3 to be replaced until it approaches the safety chuck 12. The reel 3 to be replaced is then assembled with the safety chuck 12, and the lifting platform is then controlled to descend. This arrangement saves manpower when replacing the reel 3.
[0042] The implementation principle of a textile winding and packaging device according to an embodiment of the present application is as follows: the drive motor 43 is started, and the drive motor 43 drives the reel 3 between the two safety chucks 12 to rotate. The reel 3 rotates to reel the fabric. After the reel 3 is wound, the drive motor 43 is turned off, the reel 3 is removed from the safety chucks 12, and the reel 3 is placed on the end of the transmission track 23 near the first station 11. At this time, the connecting shaft slides along the transmission track 23 to the second station 21, and each end of the reel 3 is located between the corresponding first roller 221 and the corresponding second roller 222. The reel 3 at the second station 21 is manually rotated to wrap the plastic film around the outside of the fabric roll and package it.
[0043] At the same time, start the lifting platform, so that the lifting platform drives the winding shaft 3 to be replaced to a position close to the safety chuck 12, and then installs the winding shaft 3 to be replaced between the two safety chucks 12, and then continues to wind the fabric at the first work station 11.
[0044] Example 2
[0045] The embodiment of the present application discloses a textile rolling and packaging device. Figure 3 and Figure 4 The difference from the first embodiment is that, since a tape roll 6 is needed in the process of securing the cloth roller with a plastic film, the film is pasted by cutting the tape from the tape roll 6, and a mounting mechanism 7 for mounting the tape roll 6 and cutting the tape is connected to the transmission frame 2.
[0046] The mounting mechanism 7 includes a mounting shaft 71 connected to a side of one of the baffles 22 away from the third roller 223. An elastic block 72 is fixedly connected to the end of the mounting shaft 71 away from the baffle 22. The elastic block 72 is engaged with the inner ring of the tape roll 6 to complete the assembly of the mounting shaft 71 and the tape roll 6.
[0047] A rotating shaft 73 is fixedly connected to the axis of the second roller 222, and the rotating shaft 73 is rotatably connected to the baffle 22. The end of the rotating shaft 73 away from the second roller 222 passes through the baffle 22 and is fixedly connected to a connecting rod 74, which is arranged perpendicular to the rotating shaft 73. A cutting blade 75 is fixedly connected to each end of the connecting rod 74, with the rotating shaft 73 positioned between the two cutting blades 75. The cutting blade 75 away from the tape roll 6 is positioned upward, while the cutting blade 75 closer to the tape roll 6 is positioned downward. One end of the tape in the tape roll 6 extends from the bottom of the tape roll 6 and adheres to the lower ends of the two cutting blades 75.
[0048] When the reel 3, which is attached to the first and second rollers 221 and 222, is manually rotated to wrap the film around the fabric roll, the rotation of the reel 3 drives the first and second rollers 221 and 222. The rotation of the second roller 222 drives the rotating shaft 73, which in turn drives the connecting rod 74. The connecting rod 74 rotates, which in turn drives the cutting blade 75 near the tape roll 6 to cut the tape. A tape segment is formed between the two cutting blades 75. This tape segment can be removed and applied to the plastic film wrapped around the outside of the fabric roll. This facilitates cutting the tape into segments during the rotation of the reel 3, making it easier to apply the film.
[0049] To facilitate adjustment of the size of the tape segments formed by the two cutting blades 75, a telescopic assembly 8 is connected between the connecting rod 74 and each cutting blade 75, allowing for adjustment of the distance between the two cutting blades 75. The telescopic assembly 8 includes a sleeve 81 fixedly connected to each cutting blade 75. Each end of the connecting rod 74 corresponds to a sleeve 81, and each end of the connecting rod 74 is inserted into and slidably engages with the sleeve 81. Each end of the connecting rod 74 is securely connected to the corresponding sleeve 81 via a locking member. The locking member includes a bolt 82 threadedly connected to the outer side of the sleeve 81. One end of the bolt 82 extends through the side wall of the sleeve 81, into the interior of the sleeve 81, and abuts against the side wall of the connecting rod 74.
[0050] To adjust the size of the tape segments formed by the two cutting blades 75, the bolts 82 threaded onto each sleeve 81 are rotated to disengage the bolts 82 from the connecting rod 74. The sleeves 81 are then moved toward or away from each other to perform the cuts. During this process, the sleeves 81 slide relative to the connecting rod 74. When the distance between the two cutting blades 75 reaches the desired position, the bolts 82 are rotated until each bolt 82 abuts against the sidewall of the connecting rod 74.
[0051] In order to facilitate smooth adjustment of the position of the cutting knife 75, the mounting shaft 71 is slidably connected to the baffle 22, and a reinforcement 9 is connected to the mounting shaft 71 to lock the mounting shaft 71 and the baffle 22, so that it is easy to adjust the tape roll 6 to move closer to or away from the cutting knife 75.
[0052] A sliding groove 224 is defined on the side of the baffle 22 proximate the tape roll 6. The sliding groove 224 extends horizontally, away from the cutting blade 75. The end of the mounting shaft 71 proximate the baffle 22 slides into the sliding groove 224. A long slot 225 is defined on the top surface of the baffle 22, the lower end of which intersects the sliding groove 224. The reinforcement 9 includes a screw 91 fixedly connected to the end of the mounting shaft 71 that extends into the sliding groove 224. The screw 91 extends vertically upward and extends from the upper end of the long slot 225 into the baffle 22. A nut 92 is threadedly connected to the upper end of the screw 91, which abuts against the top surface of the baffle 22.
[0053] The nut 92 is rotated to disengage the nut 92 from the baffle 22 , and then the mounting shaft 71 can be moved toward or away from the cutting blade 75 , thereby facilitating adjustment of the position of the tape roll 6 .
[0054] The working principle of the textile roll packaging device of the present embodiment is as follows: During the packaging process of the fabric roll, the reel 3 located between the first roller 221 and the second roller 222 rotates to wrap a film around the outside of the fabric roll. Simultaneously, the rotation of the second roller 222 drives the two cutting blades 75 to rotate. The cutting blades 75 cut between the two cutting blades to form a tape segment. The tape segment is removed and then the plastic film is attached to facilitate the packaging of the fabric roll.
[0055] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A textile winding and packaging device, characterized in that: The invention comprises a support frame (1), wherein a first station (11) is provided on the support frame (1), a winding shaft (3) is detachably connected to the first station (11), a transmission frame (2) is provided on one side of the support frame (1), a second station (21) is provided at one end of the transmission frame (2) away from the first station (11), and the transmission frame (2) comprises a transmission track (23) for rolling the winding roller, and the transmission track (23) is inclined downward from the first station (11) to the second station (21); The transmission frame (2) includes two baffles (22), the transmission frame (2) is located between the two baffles (22), and the sides of the two baffles (22) close to each other are rotatably connected to a first roller (221) and a second roller (222), the first roller (221) is located on a side of the second roller (222) close to the transmission track (23), the first roller (221) and the second roller (222) are located at the same height, and the transmission track (23) extends to above the first roller (221); The transmission frame (2) is connected to a mounting mechanism (7), the mounting mechanism (7) comprising a mounting shaft (71) connected to a side of one of the baffles (22) away from the first roller (221), a tape roll (6) being detachably connected to the mounting shaft (71), the mounting shaft (71) being located on a side of the second roller (222) away from the first roller (221), a rotating shaft (73) being fixedly connected to the axis of the second roller (222), and the rotating shaft (73) being connected to the mounting shaft (71). 1) is rotatably connected to the baffle (22), one end of the rotating shaft (73) away from the second roller (222) is located on a side of the baffle (22) close to the tape roll (6) and is fixedly connected to a connecting rod (74), and cutting knives (75) are respectively installed at both ends of the connecting rod (74), the rotating shaft (73) is located between the two cutting knives (75), and the blades of the two cutting knives (75) are arranged in opposite directions, and one end of the tape in the tape roll (6) is adhered to the blades of the two cutting knives (75); A telescopic assembly (8) is connected between each cutting knife (75) and one end of the connecting rod (74). The telescopic assembly (8) includes a sleeve (81) fixedly connected to each cutting knife (75). Each sleeve (81) is slidably plugged into a corresponding end of the connecting rod (74). A locking member is connected to the sleeve (81) for locking the sleeve (81) and the connecting rod (74).
2. The textile winding and packaging device according to claim 1, characterized in that: A side of each baffle (22) close to the second roller (222) is rotatably connected to a third roller (223), the third roller (223) being located on a side of the second roller (222) away from the first roller (221), and the position of the third roller (223) being higher than that of the second roller (222).
3. A textile winding and packaging device according to any one of claims 1 or 2, characterized in that: A lifting platform (5) for placing the reel (3) to be replaced is provided below the first workstation (11).
4. The textile winding and packaging device according to claim 1, characterized in that: A sliding groove (224) is provided on a side of the baffle (22) close to the tape roll (6) and is arranged in a direction away from the cutting knife (75). One end of the mounting shaft (71) is slidably plugged into the sliding groove (224). A reinforcing member (9) is connected to the baffle (22) to lock the mounting shaft (71) and the baffle (22).
5. The textile winding and packaging device according to claim 4, characterized in that: A long groove (225) is provided on the upper surface of the baffle (22) near the tape roll (6), and the lower end of the long groove (225) is connected to the sliding groove (224). One end of the mounting shaft (71) extending into the sliding groove (224) is fixedly connected to a screw (91) plugged into the long groove (225), and the upper end of the screw (91) is threadedly connected to a nut (92) tightly against the upper surface of the baffle (22).
Citation Information
Patent Citations
Cloth winding device
CN104016166A
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