A chip removal structure of a mechanical screw for a machining machine tool

Abstract

The present invention discloses a chip removal structure for a mechanical screw of a processing machine tool, comprising a machine tool and a chip removal structure arranged in the inner cavity of the machine tool, the chip removal structure comprising a separation box and a lead-out track fixed to the right side of the separation box, the inner cavity of the lead-out track being provided with a screw rotatably connected to the machine tool bed, a partition plate being fixedly connected to one side of the separation box, the inner cavity of the partition plate being rotatably connected to a rotating plate, and the present invention relates to the technical field of chip removal structures. This chip removal structure for a mechanical screw of a processing machine tool can greatly improve the working efficiency of the screw by changing the installation position of the screw, and the strength and precision of the machine tool bed are higher than those of the outer shield, and the installation process is not prone to deformation and wear, which can reduce the failure rate of the machine tool and the qualified rate of product processing, and the cutting fluid is pressurized by gravity, which can effectively clean the debris adhering to the surface of the screw without interfering with the normal discharge process.

Description

Technical Field

[0001] The invention relates to the technical field of chip removal structures, in particular to a chip removal structure of a mechanical screw of a processing machine tool. Background Art

[0002] The machine tool screw is an important component of chip removal in large machine tools. Large machine tools will generate a large amount of iron chips during the processing, and because the machine tool is relatively large, the screw is needed to assist in smoothly discharging the iron chips inside the machine tool. The original screw installation position is that the screw is installed on the outer shield during operation. During the operation of the screw, the screw will exert force on the outer shield sheet metal, causing the screw running track on the outer shield to deform and wear, thereby causing the deformed machine tool iron chips to be unable to be smoothly discharged from the machine tool.

[0003] According to the patent number CN214489836U, a milling and grinding machine with automatic chip removal is described. When in use, the staff holds the handle with both hands. Under the drive of external force, the guide blocks fixed at both ends of the lower side of the collection box slide on the upper side of the guide rail, and cooperate with the collection box to move along the guide rail until the collection box moves to the bottom of one end of the workbench. At this time, the cleaning mechanism cleans the waste chips on the upper side of the workbench into the collection box, but the operation is cumbersome, and the internal iron chips are prone to friction with the machine tool, causing damage. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a chip removal structure for a mechanical screw of a machining center, which solves the above-mentioned problems.

[0005] To achieve the above purpose, the present invention is implemented through the following technical solutions: a mechanical screw chip removal structure for a processing machine tool, comprising a machine tool and a chip removal structure arranged in the inner cavity of the machine tool, the chip removal structure comprising a separation box and a guide rail fixed to the right side of the separation box, the inner cavity of the guide rail is provided with a screw connected to the machine tool bed for rotation, a partition plate is fixedly connected to one side of the separation box, the inner cavity of the partition plate is rotatably connected to a rotating plate, the inner cavity of the rotating plate is provided with a filter mesh, and the inner cavity of the separation box is provided with a filter mesh located at the filter. The liquid collecting tank below the mesh, the inner cavity of the liquid collecting tank is fixedly connected with a water level sensor, an inner groove is provided on one side of the partition plate, and an electromagnetic switch valve connected to the liquid collecting tank is provided on one side of the inner groove, and the electromagnetic switch valve is electrically connected to the water level sensor. When in use, the cutting fluid with debris falls into the rotating plate above the separation box, and after being filtered through the filter mesh, the cutting fluid falls into the liquid collecting tank below. Then, the rotating plate is tilted at this time, and the debris slides into the lead-out track under the action of gravity and is discharged through the screw. Part of the debris is discharged in the The cutting fluid accumulates in the lead-out track and in the sump in the separation box. When it reaches a certain depth, the water level sensor is triggered. The water level sensor sends a signal to the electromagnetic switch valve, and the electromagnetic switch valve opens. The cutting fluid flows out to the lead-out track under the action of gravity, flushing the screw in the lead-out track and cleaning the adhering debris. The cutting fluid is pressurized by gravity, which can effectively clean the debris adhering to the screw surface without interfering with the normal discharge process. By changing the installation position of the screw, the working efficiency of the screw can be greatly improved. The strength and precision of the machine tool bed are higher than those of the outer cover. The installation process is not easy to deform and wear, which can reduce the failure rate of the machine tool and the qualified rate of product processing. The cutting fluid is pressurized by gravity, which can effectively clean the debris adhering to the screw surface without interfering with the normal discharge process. The screw is installed on the bed. The strength of the bed is higher than that of the outer cover. During movement, it can well offset the force of the screw movement, avoid wear of the screw running track, improve the utilization rate of the screw chip removal, and reduce the failure rate of the machine tool.

[0006] As a further solution of the present invention: the middle section of the rotating plate is configured as a downwardly concave arc surface, and the arc surface increases the area of ​​the filter mesh, making it easier to filter the cutting fluid.

[0007] As a further solution of the present invention: an elastic top plate is fixedly connected to the inner cavity of the liquid collecting tank, the top of the elastic top plate abuts against the bottom of the rotating plate, and the bottom of the rotating plate is supported and buffered by the elastic top plate.

[0008] As a further solution of the present invention: a toggle plate is fixedly connected to the right side of the rotating plate, and when the screw rotates, the surface contacts the toggle plate, and the rotation of the screw drives the toggle plate to move, driving the rotating plate to vibrate, shaking off the debris on the surface and sliding it down, and can effectively filter it.

[0009] As a further solution of the present invention: the chip removal structure also includes a support plate fixed on one side of the machine tool, one end of the screw is rotatably connected to one side of the support plate, and a guide groove is provided between the support plate and the guide track. The support plate supports the end of the screw so that the screw can continue to maintain horizontal rotation, the structure is more stable, and the debris is discharged normally through the guide groove without being affected.

[0010] As a further solution of the present invention: a slag discharge pipe connected to the lowest point of the inner cavity of the liquid collecting tank is provided at the bottom of the separation box. The slag discharge pipe is controlled by an electromagnetic valve, and extremely fine debris accumulated in the liquid collecting tank is discharged through the slag discharge pipe to prevent the electromagnetic switch valve from being blocked.

[0011] During use, the cutting fluid with debris falls into the rotating plate above the separation box, and after being filtered through the filter mesh, the cutting fluid falls into the collecting tank below. At this time, the rotating plate is tilted, and the surface of the screw comes into contact with the toggle plate when it rotates. The rotation of the screw drives the toggle plate to move, driving the rotating plate to vibrate, shaking off the debris on the surface and sliding it down, and it can be effectively filtered. The debris slides into the export track under the action of gravity and is discharged through the screw. Part of the debris accumulates in the export track, and the cutting fluid accumulates in the collecting tank in the separation box. When it reaches a certain depth, it triggers the water level sensor, which triggers the electromagnetic switch valve signal. The electromagnetic switch valve opens, and the cutting fluid flows out to the export track under the action of gravity, flushing the screw in the export track to clean the adhered debris. The cutting fluid is pressurized by gravity, which can effectively clean the debris adhered to the screw surface without interfering with the normal discharging process.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention can greatly improve the working efficiency of the screw by changing the installation position of the screw, and the strength and precision of the machine tool bed are higher than those of the outer shield. It is not easy to deform and wear during the installation process, which can reduce the failure rate of the machine tool and the qualified rate of product processing. In addition, the cutting fluid is pressurized by gravity, which can effectively clean the debris adhering to the surface of the screw without interfering with the normal discharging process. The screw is installed on the bed, and the strength of the bed is higher than that of the outer shield. During the movement, it can well offset the force of the screw movement, avoid the wear of the screw running track, improve the utilization rate of the screw chip removal, and reduce the failure rate of the machine tool.

[0014] 2. In the present invention, when the screw rotates, the surface comes into contact with the toggle plate, and the rotation of the screw drives the toggle plate to move, which drives the rotating plate to vibrate, so that the debris on the surface falls off and can be effectively filtered. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 A cross-sectional view of the chip removal structure of the present invention;

[0017] Figure 3 A side view of the structure of the rotating plate of the present invention;

[0018] Figure 4 For the present invention Figure 2 A partial enlarged view of point A in the middle.

[0019] In the figure: 1. Machine tool; 2. Chip removal structure; 21. Separation box; 22. Lead-out track; 23. Liquid collecting tank; 24. Partition plate; 25. Rotating plate; 26. Filter mesh; 27. Toggle plate; 28. Inner groove; 29. ​​Solenoid switch valve; 210. Water level sensor; 211. Elastic top plate; 212. Screw; 213. Arc surface; 214. Lead-out tank; 215. Support plate; 216. Slag discharge pipe. DETAILED DESCRIPTION

[0020] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0021] See also Figure 1-4The present invention provides a technical solution: a mechanical screw chip removal structure for a processing machine tool, comprising a machine tool 1 and a chip removal structure 2 arranged in the inner cavity of the machine tool 1, the chip removal structure 2 comprising a separation box 21 and a guide rail 22 fixed to the right side of the separation box 21, the inner cavity of the guide rail 22 is provided with a screw 212 rotatably connected to the bed of the machine tool 1, a partition plate 24 is fixedly connected to one side of the separation box 21, the inner cavity of the partition plate 24 is rotatably connected to a rotating plate 25, the inner cavity of the rotating plate 25 is provided with a filter mesh 26, the inner cavity of the separation box 21 A liquid collecting tank 23 is provided below the filter mesh 26. The inner cavity of the liquid collecting tank 23 is fixedly connected to a water level sensor 210. An inner groove 28 is provided on one side of the partition plate 24. An electromagnetic switch valve 29 connected to the liquid collecting tank 23 is provided on one side of the inner groove 28. The electromagnetic switch valve 29 is electrically connected to the water level sensor 210. When in use, the cutting fluid with debris falls into the rotating plate 25 above the separation box 21. After being filtered through the filter mesh 26, the cutting fluid falls into the liquid collecting tank 23 below. At this time, the rotating plate 25 is tilted. The chips slide down into the guide track 22 under the action of gravity and are discharged through the screw 212. A part of the chips accumulates in the guide track 22, and the cutting fluid accumulates in the liquid collecting tank 23 in the separation box 21. When the depth reaches a certain level, the water level sensor 210 is triggered. The water level sensor 210 sends a signal to the electromagnetic switch valve 29, and the electromagnetic switch valve 29 opens. The cutting fluid flows out to the guide track 22 under the action of gravity, flushes the screw 212 in the guide track 22, cleans the adhered chips, and uses gravity to clean the cutting fluid. Pressurization can effectively clean the debris adhering to the surface of the screw 212 without interfering with the normal discharging process. By changing the installation position of the screw 212, the working efficiency of the screw 212 can be greatly improved. The strength and precision of the machine tool 1 bed are higher than those of the outer shield. The installation process is not easy to deform and wear, which can reduce the failure rate of the machine tool 1 and the product processing qualification rate. In addition, the cutting fluid is pressurized by gravity, which can effectively clean the debris adhering to the surface of the screw 212 without interfering with the normal discharging process.

[0022] The middle section of the rotating plate 25 is provided with a downwardly concave arc surface 213 . The arc surface 213 increases the area of ​​the filter mesh 26 , making it easier to filter the cutting fluid.

[0023] An elastic top plate 211 is fixedly connected to the inner cavity of the liquid collecting tank 23 . The top of the elastic top plate 211 abuts against the bottom of the rotating plate 25 , and the elastic top plate 211 supports and buffers the bottom of the rotating plate 25 .

[0024] The right side of the rotating plate 25 is fixedly connected to a toggle plate 27. When the screw 212 rotates, the surface contacts the toggle plate 27. The rotation of the screw 212 drives the toggle plate 27 to move, driving the rotating plate 25 to vibrate, shaking off the debris on the surface and sliding it down, and can effectively filter it.

[0025] The chip removal structure 2 also includes a support plate 215 fixed to one side of the machine tool 1. One end of the screw 212 is rotatably connected to one side of the support plate 215. A guide groove 214 is provided between the support plate 215 and the guide rail 22. The support plate 215 supports the end of the screw 212 so that the screw 212 can continue to rotate horizontally, the structure is more stable, and the debris is discharged normally through the guide groove 214 without being affected.

[0026] A slag discharge pipe 216 is provided at the bottom of the separation box 21 and is connected to the lowest point of the inner cavity of the liquid collecting tank 23. The slag discharge pipe 216 is controlled by an electromagnetic valve. The extremely fine debris accumulated in the liquid collecting tank 23 is discharged through the slag discharge pipe 216 to prevent the electromagnetic switch valve 29 from being blocked.

[0027] During use, the cutting fluid with debris falls into the rotating plate 25 above the separation box 21, and after being filtered through the filter mesh 26, the cutting fluid falls into the liquid collecting tank 23 below. At this time, the rotating plate 25 is tilted, and the surface of the screw 212 comes into contact with the toggle plate 27 when the screw 212 rotates. The toggle plate 27 is driven to move by the rotation of the screw 212, which drives the rotating plate 25 to vibrate, shaking off the debris on the surface and sliding it down. It can be effectively filtered, and the debris slides into the guide track 22 under the action of gravity and is discharged through the screw 212. Part of the debris Chips accumulate in the lead-out track 22, and cutting fluid accumulates in the liquid collecting tank 23 in the separation box 21. When it reaches a certain depth, the water level sensor 210 is triggered. The water level sensor 210 sends a signal to the electromagnetic switch valve 29, and the electromagnetic switch valve 29 opens. The cutting fluid flows out to the lead-out track 22 under the action of gravity, flushes the screw 212 in the lead-out track 22, and cleans the adhered chips. The cutting fluid is pressurized by gravity, which can effectively clean the chips adhered to the surface of the screw 212 without interfering with the normal discharge process.

[0028] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above in terms of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, make some changes or modifications to equivalent embodiments using the technical contents disclosed above. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A mechanical screw chip removal structure for a processing machine tool, comprising a machine tool (1) and a chip removal structure (2) arranged in an inner cavity of the machine tool (1), characterized in that: The chip removal structure (2) comprises a separation box (21) and a lead-out track (22) fixed to the right side of the separation box (21); the inner cavity of the lead-out track (22) is provided with a screw (212) rotatably connected to the bed of the machine tool (1); a partition plate (24) is fixedly connected to one side of the separation box (21); the inner cavity of the partition plate (24) is rotatably connected to a rotating plate (25); the inner cavity of the rotating plate (25) is provided with a filter mesh (26); the inner cavity of the separation box (21) is provided with a liquid collecting tank (23) located below the filter mesh (26); the inner cavity of the liquid collecting tank (23) is fixedly connected to a water level sensor (210); an inner groove (28) is provided on one side of the partition plate (24); an electromagnetic switch valve (29) in communication with the liquid collecting tank (23) is provided on one side of the inner groove (28); the electromagnetic switch valve (29) is electrically connected to the water level sensor (210).

2. The chip removal structure of a mechanical screw for a machining center according to claim 1, characterized in that: The middle section of the rotating plate (25) is configured as a downwardly concave arcuate surface (213).

3. The chip removal structure of a mechanical screw for a machining center according to claim 1, characterized in that: An elastic top plate (211) is fixedly connected to the inner cavity of the liquid collecting tank (23), and the top of the elastic top plate (211) abuts against the bottom of the rotating plate (25).

4. The chip removal structure of a mechanical screw for a machining center according to claim 1, characterized in that: The right side of the rotating plate (25) is fixedly connected to a toggle plate (27).

5. The chip removal structure of a mechanical screw for a machining center according to claim 1, characterized in that: The chip removal structure (2) further comprises a support plate (215) fixed to one side of the machine tool (1); one end of the screw rod (212) is rotatably connected to one side of the support plate (215); and a guide groove (214) is provided between the support plate (215) and the guide rail (22).

6. The chip removal structure of a mechanical screw for a machining center according to claim 1, characterized in that: The bottom of the separation box (21) is provided with a slag discharge pipe (216) that is in communication with the lowest point of the inner cavity of the liquid collecting tank (23), and the slag discharge pipe (216) is controlled by a solenoid valve.

Images