A cycloidal peeling and cutting knitting machine
By designing a cycloid peeling and shearing machine, the cooperation of the rotating mechanism and the shearing mechanism is used to achieve efficient and precise removal of cable braiding, and the problems of low manual operation efficiency and uneven mechanical shear in the prior art are solved.
Patent Information
- Application Number
- CN202310235217.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2043-03-13
AI Technical Summary
During the prior art, the braiding process mostly relies on manual operations, resulting in slow speed and low efficiency, and mechanical shearing can easily cause uneven cuts, affecting cable connection.
A cycloid peeling shear braiding machine is designed, including a displacement mechanism, a rotating mechanism, a shearing mechanism and a positioning mechanism. The rotating mechanism is driven to rotate around the wire to be processed, and a rotating motor and an eccentric wheel are used to drive the cutting knife to perform circumferential fine cutting, and the movement of the shearing mechanism is controlled in combination with the photoelectric switch and the induction sheet.
It realizes neat and complete braiding cuts, improves the efficiency and accuracy of cable processing, avoids the problem of braiding waste splashing everywhere, and facilitates cleaning.
Smart Images

Figure CN116365337B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable processing, in particular to a cycloidal stripping shears and braiding machine. Background Art
[0002] Cables are the wiring components that connect various electrical devices in the circuit. They are composed of core wires, braids, insulation skins, etc. The quality of cables is directly related to whether the entire electrical equipment can work normally and safely. During the cable processing, after the insulation skin is processed, the exposed braids must be cut off. Generally, manual operations are used in the process of cutting the braids. This working method is slow and inefficient, and a large amount of manpower and material resources are wasted. The degree of automation is low, and the processing accuracy is low, which affects the quality of the product. If shearing is performed mechanically, it is easy to cause the incision to be not neat, affecting the connection of the cable. The braid is formed by winding multiple strands of wire. If the incision is not neat, there will be uneven thread ends, which will have an adverse effect on the connection of the cable, and even cause the electrical equipment to have poor contact and cannot be used normally. However, in the prior art, the braid outside the core is often peeled off from both sides and the excess part is cut off, but a smooth and neat incision cannot be achieved. Summary of the invention
[0003] The object of the present invention is to provide a cycloidal stripping shears braiding machine to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0005] A cycloidal stripping shears and weaving machine comprises a displacement mechanism, a rotating mechanism, a shearing mechanism and a positioning mechanism, wherein the displacement mechanism is fixedly connected to a working machine platform, the rotating mechanism is passed through the displacement mechanism, the shearing mechanism is rotationally connected to the rotating mechanism, and the positioning mechanism is fixedly connected to the working machine platform and is placed opposite to the shearing mechanism; the shearing mechanism comprises a mounting seat, a rotating motor, an eccentric wheel, a connecting rod, a first cutter, a second cutter and a wire holder, the mounting seat is transmission-connected to the rotating mechanism, the rotating motor is passed through the mounting seat and fixedly connected to the eccentric wheel, the connecting rod is sleeved outside the eccentric wheel and movably connected to the first cutter, the first cutter is hinged on the mounting seat, the second cutter is fixedly connected to the mounting seat and is tangent to the first cutter, and the wire holder is fixedly connected to the mounting seat.
[0006] In the above technical solution, the displacement mechanism includes a fixed plate, an X-axis linear guide, a Z-axis linear guide and a mounting plate, the fixed plate is fixedly connected to the working machine, the X-axis linear guide is slidably connected to the fixed plate, the Z-axis linear guide and the X-axis linear guide are arranged perpendicular to each other, the mounting plate is slidably connected to the Z-axis linear guide, and the rotating mechanism is passed through the mounting plate.
[0007] In the above technical solution, a number of positioning shafts are further provided on the mounting plate, and an outer cover covering the rotating mechanism and the shearing mechanism is provided on the positioning shafts.
[0008] In the above technical solution, a fixed clamp is provided on the positioning shaft, a blowing pipe is clamped on the fixed clamp, the blowing pipe is arranged in the outer cover and its air outlet is arranged opposite to the shearing mechanism.
[0009] In the above technical solution, the rotating mechanism includes a motor, a pulley, a driven wheel and a driven shaft. The motor is arranged on the displacement mechanism and is in transmission connection with the pulley. The pulley is in transmission connection with the driven wheel through a belt. The driven shaft is arranged in the driven wheel and is fixedly connected with the shearing mechanism.
[0010] In the above technical solution, the rotating mechanism further includes a slip ring, a photoelectric switch and an induction sheet. The slip ring is sleeved on the driven shaft. The photoelectric switch is fixedly connected to the displacement mechanism and is located above the driven shaft. The induction sheet is fixedly connected to the driven shaft and is arranged opposite to the photoelectric switch.
[0011] In the above technical solution, the positioning mechanism includes a positioning plate, a fixture and clamping arms. The positioning plate is vertically arranged on the working machine table. The fixture is fixedly connected to the positioning plate. Two clamping arms are oppositely arranged on the fixture. Clamping teeth and wire passing through holes are arranged on the clamping arms.
[0012] In the above technical solution, a material collecting groove and a waste bottom box are further included. The material collecting groove is fixedly connected to the working machine table and is located below the shearing mechanism. The waste bottom box is buckled at the bottom of the material collecting groove.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] 1. In the present invention, the shearing mechanism is driven by the rotating mechanism provided thereon to rotate around the wire to be processed, and then the rotating motor and the eccentric wheel in the shearing mechanism drive the first cutter and the second cutter to perform circumferential fine cutting around the opened braid, so as to obtain a neat and complete braid cut.
[0015] 2. In the present invention, the photoelectric switch and the induction sheet provided on the rotating mechanism are used to control the reciprocating circumferential movement of the shearing mechanism, and multiple fine shearing actions are performed on the wire to be processed.
[0016] 3. In the present invention, by arranging the material collecting groove and the waste bottom box, the braid waste cut out can be collected, so as to avoid the fine waste flying everywhere and affecting the normal operation of the machine equipment, and it is convenient to clean. Description of the Drawings
[0017] Figure 1 It is the assembly effect diagram of the present invention.
[0018] Figure 2 It is the overall structure schematic diagram of the present invention.
[0019] Figure 3 It is the upper half structure schematic diagram of the present invention.
[0020] Figure 4 It is the internal structure schematic diagram of the shearing mechanism of the present invention.
[0021] Reference numerals:
[0022] 1. Displacement mechanism, 11. Fixed plate, 12. X-axis linear guide, 13. Z-axis linear guide, 14. Mounting plate, 15. Positioning shaft, 16. Outer cover, 17. Fixed clamp, 18. Air blowing pipe;
[0023] 2. Rotating mechanism, 21. Motor, 22. Pulley, 23. Driving wheel, 24. Driven shaft, 25. Slip ring for wire passing, 26. Photoelectric switch, 27. Inductive sheet;
[0024] 3. Shearing mechanism, 31. Mounting seat, 32. Rotating motor, 33. Eccentric wheel, 34. Link rod, 35. First cutter, 36. Second cutter, 37. Wire clamping device;
[0025] 4. Positioning mechanism, 41. Positioning plate, 42. Fixture, 43. Clamping arm, 44. Clamping teeth, 45. Wire passing through hole;
[0026] 51. Aggregate chute, 52. Waste bottom box. Detailed implementation manners
[0027] The present invention will be further described in detail below with reference to the accompanying drawings.
[0028] The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "several" and "multiple" is two or more, unless otherwise specifically defined. In the present application, unless otherwise clearly specified and limited, the terms such as "mounted", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances. In the present application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the horizontal height of the first feature is lower than that of the second feature.
[0029] In this embodiment, as Figures 1-4As shown, a cycloidal stripping shearing and braiding machine implemented by the present invention comprises a displacement mechanism 1, a rotating mechanism 2, a shearing mechanism 3 and a positioning mechanism 4, wherein the displacement mechanism 1 is fixedly connected to a working machine, the rotating mechanism 2 is inserted in the displacement mechanism 1, the shearing mechanism 3 is rotationally connected to the rotating mechanism 2, and the positioning mechanism 4 is fixedly connected to the working machine and is placed opposite to the shearing mechanism 3; the shearing mechanism 3 is driven by the rotating mechanism 2 to perform shearing and braiding operations around a wire to be processed fixed on the positioning mechanism 4, and the displacement mechanism 1 can be adjusted to change the operating positions of the shearing mechanism 3 and the wire to be processed;
[0030] The shearing mechanism 3 includes a mounting seat 31, a rotating motor 32, an eccentric wheel 33, a connecting rod 34, a first cutter 35, a second cutter 36 and a wire clamp 37. The mounting seat 31 is transmission-connected to the rotating mechanism 2. The rotating motor 32 is inserted into the mounting seat 31 and fixedly connected to the eccentric wheel 33. The connecting rod 34 is sleeved outside the eccentric wheel 33 and movably connected to the first cutter 35. The first cutter 35 is hinged on the mounting seat 31. The second cutter 36 is fixedly connected to the The wire holder 37 is fixedly connected to the mounting seat 31 in the mounting seat 31 and tangent to the first cutter 35; the eccentric wheel 33 is driven to rotate by the rotating motor 32, and the linkage rod 34 sleeved on the eccentric wheel 33 can drive the first cutter 35 to reciprocate under its action, so that the second cutter 36 and the first cutter 35 can continuously cut the wire to be cut and woven at the tangent point, and the shearing mechanism 3 can shear around the wire driven by the rotating mechanism 2. The wire holder 37 can perform positioning operation on the wire to be processed to prevent the wire from being displaced during shearing.
[0031] Further, the displacement mechanism 1 includes a fixed plate 11, an X-axis linear guide 12, a Z-axis linear guide 13 and a mounting plate 14, wherein the fixed plate 11 is fixedly connected to the workbench, the X-axis linear guide 12 is slidably connected to the fixed plate 11, the Z-axis linear guide 13 and the X-axis linear guide 12 are arranged perpendicular to each other, the mounting plate 14 is slidably connected to the Z-axis linear guide 13, and the rotating mechanism 2 is penetrated on the mounting plate 14. The X-axis linear guide 12 can slide forward and backward arbitrarily along the X-axis direction on the fixed plate 11, the Z-axis linear guide 13 can drive the mounting plate 14 to slide up and down arbitrarily along the Z-axis direction, and the mounting plate 14 is provided with a limit block that abuts against the Z-axis linear guide 13.
[0032] Further, a plurality of positioning shafts 15 are also provided on the mounting plate 14, and an outer cover 16 covering the rotating mechanism 2 and the shearing mechanism 3 is provided on the positioning shafts 15. The outer cover 16 is wrapped outside the shearing mechanism 3, which can prevent the woven waste from splashing everywhere during the shearing process.
[0033] Further, a fixing clip 17 is provided on the positioning shaft 15, and an air blowing pipe 18 is clamped on the fixing clip 17. The air blowing pipe 18 is arranged in the outer cover 16 and its air outlet is arranged opposite to the shearing mechanism 3. The air blowing pipe 18 can be used to blow air on the wire to be processed to clean the woven waste cut off.
[0034] Further, the rotating mechanism 2 includes a motor 21, a pulley 22, a driven pulley 23 and a driven shaft 24. The motor 21 is arranged on the displacement mechanism 1 and is in transmission connection with the pulley 22. The pulley 22 is in transmission connection with the driven pulley 23 through a belt. The driven shaft 24 is arranged in the driven pulley 23 and is fixedly connected with the shearing mechanism 3. The motor 21 drives the pulley 22 to rotate, and the driven pulley 23 is driven by the belt fastened on the pulley 22 and the driven pulley 23. Finally, the driven shaft 24 drives the shearing mechanism 3 to rotate.
[0035] Further, the rotating mechanism 2 further includes a slip ring 25, a photoelectric switch 26 and an induction piece 27. The slip ring 25 is sleeved on the driven shaft 24. The photoelectric switch 26 is fixedly connected to the displacement mechanism 1 and is located above the driven shaft 24. The induction piece 27 is fixedly connected to the driven shaft 24 and is arranged opposite to the photoelectric switch 26. When the induction piece 27 arranged on the driven shaft 24 passes by the photoelectric switch 26, the photoelectric switch 26 can be triggered to make the motor 21 perform a steering operation, so that the shearing mechanism 3 performs a circumferential shearing operation in a reciprocating cycle.
[0036] Further, the positioning mechanism 4 includes a positioning plate 41, a fixture 42 and clamping arms 43. The positioning plate 41 is vertically arranged on the working machine table. The fixture 42 is fixedly connected to the positioning plate 41. Two clamping arms 43 are oppositely arranged on the fixture 42. Clamping teeth 44 and wire passing through holes 45 are arranged on the clamping arms 43. The fixture 42 controls the clamping arms 43 to perform relative closing and opening operations, which can be used to clamp the wire to be processed with the clamping arms 43. The clamping teeth 44 and the wire passing through holes 45 can clamp the wire more firmly and accurately position it, avoiding unnecessary displacement during the weaving cutting process.
[0037] Further, it further includes an aggregate chute 51 and a waste bottom box 52. The aggregate chute 51 is fixedly connected to the working machine table and is located below the shearing mechanism 3. The waste bottom box 52 is buckled at the bottom of the aggregate chute 51. The woven waste generated during the shearing process falls into the waste bottom box 52 below along the aggregate chute 51. When the waste bottom box 52 is full of waste, the buckle can be directly untied for cleaning.
[0038] The above does not impose any limitation on the technical scope of the present invention. Any modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A cycloid peeling and knitting machine, characterized in that, It includes a displacement mechanism, a rotation mechanism, a shearing mechanism and a positioning mechanism, wherein the displacement mechanism is fixedly connected to the working machine, the rotation mechanism is inserted into the displacement mechanism, the shearing mechanism is rotationally connected to the rotation mechanism, and the positioning mechanism is fixedly connected to the working machine and is placed opposite to the shearing mechanism; The shearing mechanism comprises a mounting seat, a rotating motor, an eccentric wheel, a linkage rod, a first cutter, a second cutter and a wire gripper, wherein the mounting seat is transmission-connected to the rotating mechanism, the rotating motor is inserted into the mounting seat and fixedly connected to the eccentric wheel, the linkage rod is sleeved outside the eccentric wheel and movably connected to the first cutter, the first cutter is hinged on the mounting seat, the second cutter is fixedly connected to the mounting seat and tangent to the first cutter, and the wire gripper is fixedly connected to the mounting seat; The displacement mechanism includes a fixed plate, an X-axis linear guide, a Z-axis linear guide and a mounting plate, wherein the fixed plate is fixedly connected to the working machine, the X-axis linear guide is slidably connected to the fixed plate, the Z-axis linear guide and the X-axis linear guide are arranged perpendicular to each other, the mounting plate is slidably connected to the Z-axis linear guide, and the rotating mechanism is arranged on the mounting plate; The rotating mechanism includes a motor, a pulley, a driven wheel and a driven shaft. The motor is installed on the displacement mechanism and is connected to the pulley. The pulley is connected to the driven wheel through a belt. The driven shaft is installed in the driven wheel and is fixedly connected to the shearing mechanism.
2. The cycloid peeling shearing knitting machine according to claim 1, wherein: The mounting plate is also provided with a plurality of positioning shafts, and the positioning shafts are provided with outer covers covering the rotating mechanism and the shearing mechanism.
3. The cycloid peeling and shearing knitting machine according to claim 2, characterized in that: A fixing clamp is arranged on the positioning shaft, and an air blowing pipe is clamped on the fixing clamp. The air blowing pipe is passed through the outer cover and an air outlet thereof is arranged opposite to the shearing mechanism.
4. A cycloid peeling and shearing knitting machine according to claim 1, characterized in that: The rotating mechanism also includes a wire slip ring, a photoelectric switch, and a sensor sheet. The wire slip ring is sleeved on the driven shaft, the photoelectric switch is fixedly connected to the displacement mechanism and located above the driven shaft, and the sensor sheet is fixedly connected to the driven shaft and arranged opposite to the photoelectric switch.
5. A cycloid peeling and shearing knitting machine according to claim 1, characterized in that: The positioning mechanism includes a positioning plate, a clamp and a clamping arm. The positioning plate is vertically arranged on the working machine. The clamp is fixedly connected to the positioning plate. The clamp is provided with two clamping arms placed opposite to each other. The clamping arms are provided with mutually meshing clamping teeth and wire through holes.
6. The cycloid peeling shear knitting machine according to claim 1, wherein: It also includes a material collecting trough and a waste bottom box. The material collecting trough is fixedly connected to the working machine and is located below the shearing mechanism. The waste bottom box is buckled on the bottom of the material collecting trough.
Citation Information
Patent Citations
Cycloid peeling shear braiding machine
CN219659142U