A continuous quenching aluminum master alloy casting equipment

Through the combined cooling method of cooling forming wheel, cooling wheel and air knife, the problem of water traces of aluminum intermediate alloy products is solved, efficient water-free contact cooling is achieved, and production efficiency and material performance are improved.

CN116372127BActive Publication Date: 2025-08-01SHANDONG KAIYUAN ELECTRONICS
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Patent Information

Application Number
CN202310480756.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-28
Publication Date
2025-08-01
Estimated Expiration
2043-04-28

AI Technical Summary

Technical Problem

The existing aluminum intermediate alloy cooling casting equipment adopts direct water cooling, resulting in the aluminum intermediate alloy products with water traces and moisture, affecting the product quality and posing safety hazards.

Method used

The cooling forming wheel, cooling wheel and air knife triple cooling source is adopted. Through the cooperation of flexible steel belt and air knife, non-contact cooling is achieved, water is avoided from direct contact with aluminum intermediate alloy, and the cooling process is controlled in combination with a frequency conversion speed control motor.

Benefits of technology

The aluminum intermediate alloy product has been realized without water traces and moisture, which improves production efficiency and fine dispersion distribution of intermetallic compounds, promotes nucleation effect, and improves material performance.

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Abstract

The present invention discloses a continuous quenching casting device for aluminum master alloy, which comprises a chassis and a cooling and forming wheel for cooling the aluminum master alloy liquid. At least one groove distributed along the circumferential direction is formed on the wheel surface of the cooling and forming wheel. A flexible steel belt for extruding the cooling and forming wheel is arranged outside the cooling and forming wheel. A semi-annular space is formed between the flexible steel belt and the groove of the cooling and forming wheel. The device further comprises a cooling wheel for cooling the flexible steel belt. The cooling wheel and the cooling and forming wheel are located on both sides of the flexible steel belt. The section of the flexible steel belt wound outside the cooling wheel and the cooling and forming wheel is in an "S" shape. The device further comprises an air knife for auxiliary cooling of the aluminum master alloy liquid, and the air outlet formed by the blade of the air knife faces the flexible steel belt wound outside the cooling and forming wheel. The present invention has the characteristics of directly quenching the aluminum master alloy without direct contact between the aluminum master alloy and the cooling medium water and continuous production.
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Description

Technical Field

[0001] The present invention relates to the technical field of aluminum master alloy cooling casting, and specifically relates to a continuous chill casting equipment for aluminum master alloy. Background Art

[0002] Aluminum alloy fittings have been widely used in various fields such as automobiles, engines, aerospace, and new energy; with the maturity of technology and the improvement of product performance, the service life of main engines in each field has been significantly extended, which puts higher requirements on the material properties of aluminum alloy components. Adding intermetallic aluminum master alloy to the melting of aluminum alloy can improve the processability and material properties of aluminum alloy. The intermetallic aluminum master alloy promotes nucleation in the liquid state and plays a role in refining the solidification structure. For aluminum master alloy containing intermetallic compounds, the chill condition will make the intermetallic compounds more finely and dispersedly distributed, which will make the nucleation promotion effect of the intermetallic compounds better, the material processability and material use performance better, and at the same time, the production efficiency requirement is high. This requires appropriate equipment to produce aluminum master alloy.

[0003] Existing wheel-belt type aluminum alloy cooling casting and forming equipment generally has a crystallizing wheel, with a steel belt coiled around the outside of the crystallizing wheel, and an aluminum alloy forming groove is formed between the steel belt and the crystallizing wheel. The direct water cooling method is used to cool and form the aluminum liquid. For example, CN215544774U discloses a crystallizing wheel water cooling system for continuous aluminum casting, which is provided with an inner cold water collecting pipe, an outer cold water collecting pipe, and a side cold water collecting pipe; CN202120182U discloses an efficient aluminum continuous casting machine, and the lower part of this aluminum continuous casting machine is immersed in water for cooling and forming. When these aluminum casting cooling and forming equipment water-cool the outer steel belt, they use the methods of directly spraying water or immersing in water. Such cooling does not conform to the chill of aluminum master alloy, and the aluminum master alloy product after cooling and forming will carry water when removed from the crystallizing wheel. After the water evaporates, water marks will be left, affecting the quality of the product. In addition, the water in the micropores of the workpiece will remain in the workpiece. The aluminum master alloy material is added to the molten metal liquid, and the presence of a small amount of water will also instantaneously evaporate and cause an explosion. Therefore, aluminum master alloy is strictly prohibited from containing water. Summary of the Invention

[0004] In order to solve the problem of unreasonable direct water cooling method in the aluminum master alloy cooling casting equipment, the present invention provides a continuous chill casting equipment for aluminum master alloy in which cooling water does not directly contact the aluminum master alloy.

[0005] To solve the above technical problems, the present invention includes a chassis and a cooling and forming wheel for cooling molten aluminum master alloy. At least one groove distributed along the circumferential direction is formed on the wheel surface of the cooling and forming wheel. A flexible steel belt for extruding the cooling and forming wheel is arranged outside the cooling and forming wheel. A semi-circular space is formed between the flexible steel belt and the groove of the cooling and forming wheel. Its structural feature is that: the device further includes a cooling wheel for cooling the flexible steel belt. The cooling wheel and the cooling and forming wheel are located on both sides of the flexible steel belt. The section of the flexible steel belt wound outside the cooling wheel and the cooling and forming wheel is in an "S" shape; the device further includes an air knife for assisting in cooling the molten aluminum master alloy. The air outlet formed by the blade of the air knife faces the flexible steel belt wound outside the cooling and forming wheel.

[0006] After adopting the above structure, the molten aluminum master alloy enters the semi-circular space formed between the flexible steel belt and the groove of the cooling and forming wheel. The cooling and forming wheel directly contacts the molten aluminum master alloy to produce a cooling effect. The cooling wheel contacts the flexible steel belt to directly cool the flexible steel belt. The flexible steel belt then contacts the molten aluminum master alloy to produce a cooling effect. The cooling wheel plays an indirect pre-cooling role. The air blown out by the air knife blows towards the flexible steel belt wound outside the cooling and forming wheel, and the air takes away the heat outside the flexible steel belt, which has an auxiliary cooling effect on the molten aluminum master alloy. The molten aluminum master alloy in the semi-circular space is rapidly cooled and formed under the combined action of the cooling and forming wheel, the cooling wheel and the air knife. During the entire cooling and forming process, the molten aluminum master alloy does not contact water, and the product does not carry water marks and moisture.

[0007] Further, a variable-frequency speed-regulating motor is installed on the chassis. A driving gear is installed at the end of the variable-frequency speed-regulating motor. The cooling and forming wheel is provided with a cooling and forming shaft. A transmission gear is installed at the end of the cooling and forming shaft. The cooling wheel is provided with a cooling shaft. A driven gear is installed at the end of the cooling shaft. The driving gear and the transmission gear are synchronously meshed and rotate in opposite directions. The transmission gear and the driven gear are synchronously meshed and rotate in opposite directions.

[0008] Furthermore, the inner circumferential surface of the cooling and forming wheel, the cooling and forming shaft, and the cooling and forming wheel side plates surround to form a cooling and forming wheel cavity. Axial ends at both ends inside the cooling and forming shaft are respectively provided with cooling and forming shaft water channels for the inlet and outlet of cooling water. The two cooling and forming shaft water channels are not directly connected. The two cooling and forming shaft water channels are connected to the cooling and forming wheel cavity through cooling and forming shaft water holes; the inner circumferential surface of the cooling wheel, the cooling shaft, and the cooling wheel side plates surround to form a cooling wheel cavity. Axial ends at both ends inside the cooling shaft are respectively provided with cooling shaft water channels for the inlet and outlet of cooling water. The two cooling shaft water channels are not directly connected. The two cooling shaft water channels are connected to the cooling wheel cavity through cooling shaft water holes.

[0009] Furthermore, universal sealing joints are arranged outside the cooling and forming shaft water channels and the cooling shaft water channels.

[0010] Furthermore, the equipment also includes a steel belt fixed rotating wheel and a steel belt tensioning wheel, and the flexible steel belt is coiled on the outside of the cooling forming wheel, the cooling wheel, the steel belt tensioning wheel, and the steel belt fixed rotating wheel.

[0011] Furthermore, the base frame is provided with two first side plates and a second side plate which are parallel to each other and vertically installed. The first side plates and the second side plates are provided with two pairs of fixed rotating bearings and two pairs of sliding adjustable rotating bearings. One pair of the fixed rotating bearings is used to install the cooling forming wheel, and the other pair of the fixed rotating bearings is used to install the steel belt fixed rotating wheel. One pair of the sliding adjustable rotating bearings is used to install the cooling wheel, and the other pair of the sliding adjustable rotating bearings is used to install the steel belt tensioning wheel.

[0012] Furthermore, a pair of compression springs are provided on the first side plate and the second side plate to squeeze the sliding adjustment rotating bearing installed with the cooling wheel toward the cooling forming wheel, and a pair of tensioning springs are also provided on the first side plate and the second side plate to pull the sliding adjustment rotating bearing installed with the steel belt tensioning wheel outward.

[0013] Furthermore, the cooling wheel and the cooling forming wheel are extruded through a flexible steel plate; the groove is a trapezoidal groove, and the discharge end of the equipment is provided with a stripping plate for stripping the cooling formed aluminum intermediate alloy, one end of the stripping plate extends into the trapezoidal groove, and the part where the stripping plate contacts the trapezoidal groove forms a cutting edge adapted to the curvature of the trapezoidal groove.

[0014] Furthermore, a feed hopper for aluminum intermediate alloy liquid is provided on the upper part of the equipment, and a discharge port of the feed hopper is located above the semi-annular space.

[0015] Furthermore, a locking support wheel is provided below the base frame.

[0016] The continuous chilling aluminum master alloy casting equipment of the present invention adopts a triple cooling source of a cooling forming wheel, a cooling wheel, and an air knife to chill and form the aluminum master alloy liquid. The cooling medium water does not contact the aluminum master alloy, and the obtained aluminum master alloy product does not have water marks and moisture. The equipment can carry out large-scale continuous production with high production efficiency. Appropriate chilling makes the intermetallic compounds more finely and dispersedly distributed, thereby improving the effect of promoting the nucleation of the intermetallic compound aluminum master alloy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the internal structure of the device of the present invention, which is also Figure 3 AA cross-section of

[0018] Figure 2 It is the right side view of the device;

[0019] Figure 3 for Figure 2Rotational structure diagram of the B-B sectional view

[0020] Figure 4 is Figure 3 Enlarged view at position C in

[0021] Figure 5 Left view of the device

[0022] In the figure: 1 - chassis; 101 - bottom plate; 102 - locking support wheel; 2 - cooling and forming wheel; 201 - cooling and forming shaft; 2011 - cooling and forming shaft water channel; 2012 - cooling and forming shaft water passing hole; 202 - trapezoidal groove; 203 - semi-annular space; 204 - cooling and forming wheel side plate; 205 - cooling and forming wheel cavity; 206 - cooling and forming wheel sealing ring; 3 - cooling wheel; 301 - cooling shaft; 3011 - cooling shaft water channel; 3012 - cooling shaft water passing hole; 302 - cooling wheel side plate; 303 - cooling wheel cavity; 304 - cooling wheel sealing ring; 4 - flexible steel belt; 5 - air knife; 6 - driving gear; 7 - driven gear; 8 - steel belt fixed rotating wheel; 9 - steel belt tensioning wheel; 10 - variable frequency speed regulation motor; 1001 - motor base; 11 - driving gear; 12 - fixed rotating bearing; 13 - sliding and adjusting rotating bearing; 1301 - pressing spring; 1302 - tensioning spring; 14 - unloading plate; 1401 - cutting edge; 15 - U-shaped guide plate; 16 - feeding hopper; 1601 - discharge port; 17 - universal sealing joint; 18 - first side plate; 19 - second side plate; 20 - air pipe joint; 21 - automatic fixed-length pneumatic cutting device; 22 - aluminum master alloy strip material Specific implementation mode

[0023] Refer to Figures 1-5, A continuous chill casting equipment for aluminum master alloy, comprising a chassis 1. The upper surface of the chassis 1 is provided with a bottom plate 101, and a locking support wheel 102 is provided below for facilitating the movement of the equipment and locking the position of the equipment. On the left and right sides of the bottom plate 101, there are respectively fixed first side plates 18 and second side plates 19. The first side plates 18 and the second side plates 19 are vertically installed and parallel to each other. On the first side plates 18 and the second side plates 19, there are two pairs of fixed rotating bearings 12 and two pairs of sliding adjustable rotating bearings 13. The two pairs of fixed rotating bearings 12 are respectively used for installing a cooling and forming wheel 2 and a steel belt fixed rotating wheel 8, and the two pairs of sliding adjustable rotating bearings 13 are respectively used for installing a cooling wheel 3 and a steel belt tensioning wheel 9. The cooling and forming shaft 201 of the cooling and forming wheel 2 is supported on a pair of fixed rotating bearings 12, and the cooling shaft 301 of the cooling wheel 3 is supported on a pair of sliding adjustable rotating bearings 13. On the wheel surface of the cooling and forming wheel 2, there are two trapezoidal grooves 202 distributed along the circumferential direction. A flexible steel belt 4 is tensioned and extruded and coiled around the outside of the cooling and forming wheel 2, the cooling wheel 3, the steel belt tensioning wheel 9, and the steel belt fixed rotating wheel 8. The sections coiled around the outside of the cooling and forming wheel 2 and the cooling wheel 3 are in an "S" shape. The cooling and forming wheel 2 and the cooling wheel 3 are located on both sides of the flexible steel belt 4, and the cooling and forming wheel 2 and the cooling wheel 3 are pressed against each other across the flexible steel belt 4. The flexible steel belt 4 and the trapezoidal groove 202 form a semi-circular space 203, and the aluminum master alloy liquid is cooled and formed in the semi-circular space 203. On the first side plates 18 and the second side plates 19, there is a pair of compression springs 1301 that press the sliding adjustable rotating bearings 13 installed with the cooling wheel 3 towards the cooling and forming wheel 2, making the extrusion between the flexible steel belt 4 and the cooling and forming wheel 2 tighter, having a better cooling effect on the flexible steel belt 4 and the aluminum master alloy liquid, and providing floating protection for the cooling wheel 3 and automatic return in special situations such as startup and shutdown, and large particles in the aluminum master alloy liquid. On the first side plates 18 and the second side plates 19, there is also a pair of tension springs 1302 that pull the sliding adjustable rotating bearings 13 installed with the steel belt tensioning wheel 9 outwards, playing a role in tensioning the flexible steel belt 4. On the right side of the equipment, there is a variable frequency speed regulating motor 10. The variable frequency speed regulating motor 10 is installed on a motor base 1001, and the motor base 1001 is fixed on the chassis 1. At the end of the variable frequency speed regulating motor 10, there is a driving gear 11 installed. At the end of the cooling and forming shaft 201, there is a transmission gear 6 installed. At the end of the cooling shaft 301, there is a driven gear 7 installed. The driving gear 11 and the transmission gear 6 are synchronously meshed and rotate in opposite directions, and the transmission gear 6 and the driven gear 7 are synchronously meshed and rotate in opposite directions.At both axial ends of the inner part of the cooling and forming shaft 201, there are respectively cooling and forming shaft water channels 2011. The two cooling and forming shaft water channels 2011 are not directly connected. One is for cooling water to enter, and the other is for cooling water to discharge. The circumferential inner surface of the cooling and forming wheel 2, the cooling and forming shaft 201, and the cooling and forming wheel side plate 204 surround to form a cooling and forming wheel cavity 205. The cooling and forming wheel side plate 204 is sealed with the circumferential surface and the cooling and forming shaft 201 by a cooling and forming wheel sealing ring 206. The two cooling and forming shaft water channels 2011 are connected to the cooling and forming wheel cavity 205 through cooling and forming shaft water holes 2012. A universal sealing joint 17 is arranged outside the cooling and forming shaft water channel 2011. When the shaft rotates, the universal sealing joint 17 does not rotate and is sealed with the shaft. At both axial ends of the inner part of the cooling shaft 301, there are respectively cooling shaft water channels 3011. The two cooling shaft water channels 3011 are not directly connected. One is for cooling water to enter, and the other is for cooling water to discharge. The circumferential surface of the cooling wheel 3, the cooling shaft 301, and the cooling wheel side plate 302 surround to form a cooling wheel cavity 303. The cooling wheel side plate 302 is sealed with the circumferential surface and the cooling shaft 301 by a cooling wheel sealing ring 304. The two cooling shaft water channels 3011 are connected to the cooling wheel cavity 303 through cooling shaft water holes 3012. A universal sealing joint 17 is arranged outside the cooling shaft water channel 3011. When the shaft rotates, the universal sealing joint 17 does not rotate and is sealed with the shaft. Below the cooling and forming wheel 2 and the cooling wheel 3 and near the cooling and forming wheel 2, there is an air knife 5. The left and right sides of the air knife 5 are respectively fixed to the inner sides of the first side plate 18 and the second side plate 19. An air pipe joint 20 for connecting the air knife 5 to the air source is arranged on the first side plate 18. The air outlet formed by the blade edge of the air knife 5 faces the flexible steel belt 4 coiled outside the cooling and forming wheel 2. The feeding hopper 16 for the aluminum master alloy liquid is installed above the cooling and forming wheel 2 and the cooling wheel 3. The feeding hopper 16 is provided with two flat discharge ports 1601 corresponding to the positions of the trapezoidal grooves 202. The discharge ports 1601 are located above the semi-circular space 203. The aluminum master alloy liquid poured into the feeding hopper 16 enters the inside of the semi-circular space 203 from above through the discharge ports 1601, and after cooling and forming, an aluminum master alloy arc-shaped strip material is formed in the trapezoidal groove 202. Between the first side plate 18 and the second side plate 19, there is a stripping plate 14 for stripping the formed aluminum master alloy strip material 22 from the trapezoidal groove 202. One end of the stripping plate 14 extends into the trapezoidal groove 202. The end of the stripping plate 14 extending into the trapezoidal groove 202 is provided with an arc adapted to the radian of the trapezoidal groove 202. The bottom surface of the stripping plate 14 and the arc form a sharp blade edge 1401 that fits on the surface of the trapezoidal groove 202. Between the first side plate 18 and the second side plate 19 and below the stripping plate 14, there is a U-shaped guide plate 15 for guiding and sending out the stripped aluminum master alloy strip material 22. The aluminum master alloy strip material 22 is cut into a certain length when passing through the automatic fixed-length pneumatic cutting device 21 to obtain the required aluminum master alloy product.

[0024] It should be noted that: ordinary seals can be selected for the cooling forming wheel seal ring 206 and the cooling wheel seal ring 304; the automatic fixed-length pneumatic cutting device 21 belongs to the extended part and will not be elaborated here.

[0025] Working principle: Under the elastic force of the compression spring 1301 and the tension spring 1302, the flexible steel belt 4 is tensioned and wound around the outside of the cooling forming wheel 2, the cooling wheel 3, the steel belt tensioning wheel 9, and the steel belt fixed rotating wheel 8. The semi-circular space 203 formed between the flexible steel belt 4 and the cooling forming wheel 2 is the space for the cooling and forming of the aluminum master alloy liquid. The cooling forming wheel 2, the cooling wheel 3, and the air knife 5 provide a cooling source for the cooling of the aluminum master alloy liquid. The universal seal joint 17 near the second side plate 19 is connected to the cooling water inlet pipe, and the universal seal joint 17 near the first side plate 18 is connected to the cooling water drain pipe, and vice versa; the air pipe joint 20 is connected to the air source pipe. Before casting the aluminum master alloy liquid, cooling water is passed into the cooling forming wheel 2 and the cooling wheel 3, and compressed air is passed into the air knife 5. The variable frequency speed regulating motor 10 is started, and the driving gear 11 drives the transmission gear 6 and the driven gear 7 to rotate. The cooling forming wheel 2, the cooling wheel 3, the steel belt tensioning wheel 9, the steel belt fixed rotating wheel 8, and the flexible steel belt 4 rotate accordingly. The molten aluminum master alloy liquid is poured into the feed hopper 16, flows out from the discharge port 1601 to the trapezoidal groove 202, and then enters the semi-circular space 203. The cooling forming wheel 2 directly contacts and cools the aluminum master alloy liquid. The flexible steel belt 4 is wound around the outside of the cooling wheel 3. After the cooling wheel 3 cools the flexible steel belt 4, the flexible steel belt 4 contacts the aluminum master alloy liquid again, and the cooling wheel 3 plays an indirect pre-cooling role. The compressed air blown out by the air knife 5 blows onto the surface of the flexible steel belt 4, and the air takes away the heat on the flexible steel belt 4, playing an auxiliary cooling role. Under the cooling action of the cooling forming wheel 2, the cooling wheel 3, and the air knife 5, the aluminum master alloy liquid cools and forms in the semi-circular space 203. The obtained aluminum master alloy strip 22 rotates with the cooling forming wheel 2. When the starting end hits the edge 1401 of the unloading plate 14, it is peeled off and changes the movement direction, and is discharged along the U-shaped guide plate 15. When passing through the automatic fixed-length pneumatic cutting device 21, it is cut into sections of a certain length. Parameters such as the feeding rate of the aluminum master alloy liquid, the flow rate of the cooling water, and the rotation speed of the variable frequency speed regulating motor 10 are adjusted by those skilled in the art according to common sense and actual situations. The cooling medium water flows in the closed space inside the cooling forming wheel 2 and the cooling wheel 3 and does not contact other components. During the whole process, the aluminum master alloy liquid does not contact water, and the obtained aluminum master alloy product does not carry water marks and moisture; the aluminum master alloy liquid is rapidly cooled under the triple cooling conditions of the cooling forming wheel 2, the cooling wheel 3, and the air knife 5. By changing the flow rates of the cooling water and the compressed air to adjust the rapid cooling conditions, it is easy to find appropriate rapid cooling conditions, which is beneficial to the promotion of nucleation effect of the intermetallic compound aluminum master alloy; producing aluminum master alloy products with suitable shapes is convenient for subsequent application in the casting and melting of aluminum alloys, improving the processability and material properties of aluminum alloys.

[0026] The present invention adopts water cooling and air cooling methods to rapidly cool and form aluminum master alloy liquid. During the cooling and forming process, the aluminum master alloy liquid does not come into contact with water, and the obtained aluminum master alloy product has no water marks and moisture, featuring high product quality, large-scale continuous production, and high production efficiency.

Claims

1. A continuous chill casting device for aluminum master alloy, comprising a chassis (1) and a cooling and forming wheel (2) for cooling the aluminum master alloy liquid. At least one groove distributed along the circumferential direction is formed on the wheel surface of the cooling and forming wheel (2). A flexible steel belt (4) for extruding the cooling and forming wheel (2) is arranged outside the cooling and forming wheel (2). A semi-circular space (203) is formed between the flexible steel belt (4) and the groove of the cooling and forming wheel (2). It is characterized in that: The device is also provided with a cooling wheel (3) for cooling the flexible steel strip (4). The cooling wheel (3) and the cooling and forming wheel (2) are located on both sides of the flexible steel strip (4). The section of the flexible steel strip (4) coiled outside the cooling wheel (3) and the cooling and forming wheel (2) is in an "S" shape. The device is also provided with an air knife (5) for assisting in cooling the molten aluminum master alloy. The air outlet formed by the blade of the air knife (5) faces the flexible steel strip (4) coiled outside the cooling and forming wheel (2).

2. The continuous quenching aluminum master alloy casting equipment according to claim 1, characterized in that: A variable-frequency speed-regulating motor (10) is installed on the chassis (1). A driving gear (11) is installed at the end of the variable-frequency speed-regulating motor (10). The cooling and forming wheel (2) is provided with a cooling and forming shaft (201). A transmission gear (6) is installed at the end of the cooling and forming shaft (201). The cooling wheel (3) is provided with a cooling shaft (301). A driven gear (7) is installed at the end of the cooling shaft (301). The driving gear (11) and the transmission gear (6) are synchronously meshed and rotate in opposite directions. The transmission gear (6) and the driven gear (7) are synchronously meshed and rotate in opposite directions.

3. The continuous chill casting equipment for aluminum master alloy according to claim 2, characterized in that: The circumferential inner surface of the cooling and forming wheel (2), the cooling and forming shaft (201), and the cooling and forming wheel side plate (204) surround to form a cooling and forming wheel cavity (205). Cooling and forming shaft water channels (2011) for the inlet and outlet of cooling water are respectively arranged at both axial ends inside the cooling and forming shaft (201). The two cooling and forming shaft water channels (2011) are not directly connected. The two cooling and forming shaft water channels (2011) are connected to the cooling and forming wheel cavity (205) through cooling and forming shaft water holes (2012). The circumferential inner surface of the cooling wheel (3), the cooling shaft (301), and the cooling wheel side plate (302) surround to form a cooling wheel cavity (303). Cooling shaft water channels (3011) for the inlet and outlet of cooling water are respectively arranged at both axial ends inside the cooling shaft (301). The two cooling shaft water channels (3011) are not directly connected. The two cooling shaft water channels (3011) are connected to the cooling wheel cavity (303) through cooling shaft water holes (3012).

4. The continuous chill casting equipment for aluminum master alloy according to claim 3, characterized in that: Universal sealing joints (17) are arranged on the outer sides of the cooling and forming shaft water channels (2011) and the cooling shaft water channels (3011).

5. The continuous chill casting equipment for aluminum master alloy according to claim 3, characterized in that: The device also includes a steel strip fixed rotating wheel (8) and a steel strip tensioning wheel (9). The flexible steel strip (4) is coiled outside the cooling and forming wheel (2), the cooling wheel (3), the steel strip tensioning wheel (9), and the steel strip fixed rotating wheel (8).

6. The continuous quenching aluminum master alloy casting equipment according to claim 5, characterized in that: The base frame (1) is provided with two first side plates (18) and a second side plate (19) which are parallel to each other and vertically installed. The first side plate (18) and the second side plate (19) are provided with two pairs of fixed rotating bearings (12) and two pairs of sliding adjustable rotating bearings (13). One pair of the fixed rotating bearings (12) is used to install the cooling forming wheel (2), and the other pair of the fixed rotating bearings (12) is used to install the steel belt fixed rotating wheel (8). One pair of the sliding adjustable rotating bearings (13) is used to install the cooling wheel (3), and the other pair of the sliding adjustable rotating bearings (13) is used to install the steel belt tensioning wheel (9).

7. The continuous chill casting equipment for aluminum master alloy according to claim 6, characterized in that: The first side plate (18) and the second side plate (19) are provided with a pair of compression springs (1301) for pressing the sliding adjustment rotating bearing (13) on which the cooling wheel (3) is installed toward the cooling forming wheel (2), and the first side plate (18) and the second side plate (19) are also provided with a pair of tensioning springs (1302) for pulling the sliding adjustment rotating bearing (13) on which the steel belt tensioning wheel (9) is installed outward.

8. The continuous quenching aluminum master alloy casting equipment according to claim 1, characterized in that: The cooling wheel (3) and the cooling forming wheel (2) are extruded via a flexible steel belt (4); the groove is a trapezoidal groove (202); a stripping plate (14) for stripping the cooled and formed aluminum intermediate alloy is provided at the discharge end of the device; one end of the stripping plate (14) extends into the trapezoidal groove (202); and a portion where the stripping plate (14) contacts the trapezoidal groove (202) forms a cutting edge (1401) adapted to the curvature of the trapezoidal groove (202).

9. The continuous quenching aluminum master alloy casting equipment according to claim 1, characterized in that: A feed hopper (16) for aluminum master alloy liquid is provided at the upper portion of the equipment, and a discharge port (1601) of the feed hopper (16) is located above the semi-annular space (203).

10. The continuous quenching aluminum master alloy casting equipment according to claim 1, characterized in that: A locking support wheel (102) is provided below the base frame (1).

Citation Information

Patent Citations

  • Radiating cold plate of computers

    CN202120182U

  • Crystallization wheel water cooling system for continuous aluminum casting

    CN215544774U

  • Continuous chilling aluminum intermediate alloy casting equipment

    CN219852049U