An assembling device for a new energy electric motorcycle intelligent instrument screen

The assembly equipment, designed in combination, enables efficient and accurate installation and sealing of instrument panels for new energy electric motorcycles, solving the problems of inaccurate installation positions and insufficient sealing, and improving assembly efficiency and safety.

CN116372573BActive Publication Date: 2026-02-10常州浩万新能源科技有限公司
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Patent Information

Application Number
CN202310504337.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-07
Publication Date
2026-02-10
Estimated Expiration
2043-05-07

AI Technical Summary

Technical Problem

The instrument panel of a new energy electric motorcycle is difficult to keep upright during installation, resulting in inaccurate installation position and insufficient sealing, which can easily lead to water leakage, affecting its service life and safety.

Method used

The design incorporates a combination of components such as a central conveyor belt, side conveyor belts, lifting platform, and rotary table to simultaneously pick up, apply adhesive, and install the instrument panel and cover plate. Components such as clamps, pressure rollers, and support springs ensure accurate installation positioning, while the cover plate suction cups and pressure rollers gradually expel adhesive air, improving sealing performance.

Benefits of technology

It improves assembly efficiency, ensures accurate installation, avoids scratches on the motorcycle surface, enhances sealing, prevents water leakage, extends the service life of the instrument panel, and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of equipment for the assembly of new energy electric motorcycle intelligent instrument screen, including center transmission belt, the center transmission belt is detachably connected with multiple motorcycle support capable of preventing, the center transmission belt both sides are each equipped with side transmission belt, the rear end of each side transmission belt is equipped with lifting platform respectively, the lifting platform is equipped with servo-driven rotating disc, three radial extension operating arms are distributed in the rotating disc, and the end of operating arm of both sides is equipped with instrument screen suction cup and cover plate installation component respectively.
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Description

Technical Field

[0001] This invention relates to the field of vehicle assembly technology, specifically to an assembly device for intelligent instrument panel screens in new energy electric motorcycles. Background Technology

[0002] With increasing awareness of environmental protection and energy conservation, new energy electric motorcycles have become an increasingly popular mode of transportation. The instrument panel is a crucial component of these motorcycles, providing information such as speed, battery level, and mileage to help riders understand the vehicle's status and ensure riding safety. However, there are currently some issues with the installation of instrument panels on new energy electric motorcycles in the market. First, because electric motorcycles are difficult to keep upright during installation, the degree of tilt is not easily controlled, leading to inaccurate installation positions. Second, insufficient sealing during installation can cause gaps and air bubbles in the sealant, making it prone to water leakage during rain, which can damage the instrument panel, affecting its lifespan and safety.

[0003] Therefore, it is necessary to provide an assembly device for intelligent instrument panel screens in new energy electric motorcycles to solve the problems mentioned in the background art. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: an assembly device for a smart instrument panel of a new energy electric motorcycle, comprising a central conveyor belt, on which multiple brackets capable of preventing motorcycles are detachably connected, and side conveyor belts are provided on both sides of the central conveyor belt, with a lifting platform at the rear end of each side conveyor belt, and a servo-driven rotating disk provided on the lifting platform, with three radially extending operating arms distributed circumferentially in the rotating disk, and the ends of the operating arms on both sides respectively provided with an instrument panel suction cup and a cover plate mounting assembly.

[0005] Furthermore, as a preferred embodiment, one end of the bracket is rotatably provided with a U-shaped sleeve.

[0006] Furthermore, as a preferred embodiment, each side of the central conveyor belt is provided with an adhesive applicator capable of automatically applying adhesive upwards, and when one of the operating arms rotates to the middle of the central conveyor belt, the other two operating arms are respectively located directly above the corresponding side conveyor belts and adhesive applicators.

[0007] Furthermore, as a preferred embodiment, a clamping plate is hinged to each side of the central conveyor belt at the location of the lifting platform, and a telescopic cylinder is hinged between the upper end of the clamping plate and the side of the central conveyor belt.

[0008] Furthermore, as a preferred embodiment, the side of the clamping plate near the central conveyor belt is provided with multiple vertical pressure rollers, and the two ends of the pressure rollers are respectively connected to the clamping plate through side plates.

[0009] Furthermore, as a preferred embodiment, the two ends of the pressure roller are slidably connected to the side plate, allowing the pressure roller to move closer to or further away from the clamping plate, and a support spring is provided between the two ends of the pressure roller and the side plate, the support spring causing the pressure roller to move away from the clamping plate in its natural state.

[0010] Furthermore, as a preferred embodiment, the cover plate mounting assembly includes a fixed cylinder, a telescopic shaft is movably provided under the fixed cylinder, a connecting plate is fixed at the lower end of the telescopic shaft, a pressing spring is provided between the connecting plate and the fixed cylinder, and a cover plate suction cup is provided under the connecting plate.

[0011] Furthermore, preferably, the upper end of the cover plate suction cup is rotatably connected to the connecting plate.

[0012] Furthermore, as a preferred embodiment, the cover plate suction cup is connected to the connecting plate by a torsion spring, which keeps the cover plate suction cup vertical in its natural state.

[0013] Furthermore, as a preferred embodiment, a connecting rod is fixed to one side of the connecting plate, and a pressure roller is rotatably provided at the end of the connecting rod. The rotating shaft connecting the pressure roller and the connecting rod is a certain distance away from its center. A rotating rod is fixed in the rotating shaft of the pressure roller, and a connecting rod is hinged to the other end of the rotating rod. The other end of the connecting rod is hinged to one side of the fixed cylinder.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] Improve assembly efficiency: By organically combining components such as the central conveyor belt, side conveyor belts, lifting platform, rotary table and operating arm, the simultaneous picking, gluing and installation of instrument panel and cover plate are realized. The operating arms on both sides alternately perform the installation of instrument panel and cover plate, thereby greatly improving assembly efficiency.

[0016] Ensuring accurate installation: The design of components such as clamps, pressure rollers, and support springs ensures the motorcycle is fixed and stable in the lateral position, thereby ensuring the accurate installation position of the instrument panel and cover. The design of the rubber pressure rollers contacting the side of the motorcycle avoids the risk of scratching the motorcycle surface. Furthermore, the pressure rollers can conform to the curved surfaces of the motorcycle side with different degrees of concavity and convexity, further improving the stability of the motorcycle between the clamps.

[0017] Improve the sealing performance of the cover plate: During the pressing process, the upper part of the cover plate is first subjected to the pressure gradually applied by the cover plate suction cup and then by the pressure roller. This causes the cover plate to be gradually pressurized from top to bottom, allowing the air in the colloid between the cover plate and the motorcycle to be gradually discharged downwards, thereby preventing gaps from forming at the connection between the cover plate and the motorcycle that could lead to water leakage. Attached Figure Description

[0018] Figure 1This is a structural schematic diagram of an assembly equipment for an intelligent instrument panel screen in a new energy electric motorcycle.

[0019] Figure 2 This is a structural diagram of the central conveyor belt and the side clamps;

[0020] Figure 3 A schematic diagram of the cover plate mounting assembly when the cover plate is horizontal;

[0021] Figure 4 A schematic diagram of the cover plate mounting assembly when the cover plate is tilted;

[0022] In the diagram: 1. Central conveyor belt; 2. Support frame; 21. Sleeve rod; 3. Side conveyor belt; 4. Lifting platform; 5. Rotary disc; 6. Operating arm; 7. Instrument panel suction cup; 8. Cover plate mounting assembly; 81. Fixed cylinder; 82. Cover plate suction cup; 83. Telescopic shaft; 84. Connecting plate; 85. Pressing spring; 86. Connecting rod; 87. Pressure roller; 88. Rotating rod; 89. Connecting rod; 9. Clamping plate; 91. Telescopic cylinder; 92. Pressure roller; 93. Side plate; 94. Support spring; 10. Glue application device. Detailed Implementation

[0023] Please see Figure 1 In this embodiment of the invention, an assembly device for a smart instrument panel of a new energy electric motorcycle includes a central conveyor belt 1. Multiple supports 2 for securing the motorcycle are detachably connected to the central conveyor belt 1. Side conveyor belts 3 are located on both sides of the central conveyor belt 1. A lifting platform 4 is located at the rear end of each side conveyor belt 3. A servo-driven rotating disk 5 is mounted on the lifting platform 4. Three radially extending operating arms 6 are distributed circumferentially on the rotating disk 5, and instrument panel suction cups 7 and cover plate mounting components 8 are respectively located at the ends of the operating arms 6 on both sides. The instrument panel suction cups 7 and cover plate mounting components 8 are connected to a vacuum pump. The operating arms 6 on both sides can pick up the instrument panel and cover plate mounting components 8 from their respective side conveyor belts 3 and rotate them alternately to the middle of the central conveyor belt 1 to perform the installation operation on the motorcycle on the supports 2.

[0024] In this embodiment, one end of the bracket 2 is rotatably provided with a U-shaped sleeve 21. When the sleeve 21 is rotated to stand upright, it can fit over the wheels of the motorcycle, thereby keeping the motorcycle upright in the central conveyor belt 1.

[0025] In this embodiment, each side of the central conveyor belt 1 is equipped with an adhesive applicator 10 capable of automatically applying adhesive upwards. When one of the operating arms 6 rotates to the middle of the central conveyor belt 1, the other two operating arms 6 are respectively located directly above the corresponding side conveyor belts 3 and adhesive applicators 10. That is, when the lifting platform 4 descends, one operating arm 6 performs the installation work on the motorcycle, while the other two operating arms 6 respectively pick up the instrument panel (or cover plate) and apply adhesive to the bottom of the instrument panel (or cover plate), thereby enabling each operation to be performed simultaneously, improving assembly efficiency. Furthermore, since the operating arms 6 on both sides alternately perform the installation of the instrument panel and the cover plate, the assembly efficiency is further improved.

[0026] Please see Figure 2 In this embodiment, a clamping plate 9 is hinged to each side of the central conveyor belt 1 at the location corresponding to the lifting platform 4. A telescopic cylinder 91 is hinged between the upper end of the clamping plate 9 and the side of the central conveyor belt 1. The two clamping plates 9 can rotate inward simultaneously to clamp the motorcycle at the corresponding position, so that the lateral position of the motorcycle can be fixed and the installation position of the instrument panel and cover plate can be accurately ensured.

[0027] In this embodiment, multiple vertical pressure rollers 92 are provided on the side of the clamping plate 9 near the central conveyor belt 1. The two ends of the pressure rollers 92 are connected to the clamping plate 9 via side plates 93. The pressure rollers 92 are rubber rollers, and contact between the pressure rollers 92 and the side of the motorcycle can prevent scratches on the motorcycle surface.

[0028] In this embodiment, the two ends of the pressure roller 92 are slidably connected to the side plate 93, allowing the pressure roller 92 to move closer to or further away from the clamping plate 9. A support spring 94 is provided between the two ends of the pressure roller 92 and the side plate 93. In its natural state, the support spring 94 keeps the pressure roller 92 away from the clamping plate 9. That is, when the pressure roller 92 presses against the side of the motorcycle, it can conform to the different levels of curvature on the side of the motorcycle, further improving the stability of the motorcycle between the clamping plates 9.

[0029] Please see Figure 3 In this embodiment, the cover plate mounting assembly 8 includes a fixing cylinder 81, a telescopic shaft 83 movably disposed below the fixing cylinder 81, a connecting plate 84 fixed to the lower end of the telescopic shaft 83, a pressing spring 85 disposed between the connecting plate 84 and the fixing cylinder 81, and a cover plate suction cup 82 disposed below the connecting plate 84. The cover plate suction cup 82 can adsorb the cover plate and install it onto the motorcycle, and the pressing spring 85 ensures that the installation force between the cover plate and the motorcycle is moderate, avoiding gaps or glue overflow.

[0030] In this embodiment, the upper end of the cover suction cup 82 is rotatably connected to the connecting plate 84. This allows the cover to be installed on the motorcycle at an angle, so that rainwater dripping onto the cover can be drained in time, preventing water accumulation and leakage that could damage the instrument panel.

[0031] In this embodiment, the cover plate suction cup 82 and the connecting plate 84 are connected by a torsion spring, and the torsion spring keeps the cover plate suction cup 82 vertical in its natural state.

[0032] Please see Figure 4 In this embodiment, a connecting rod 86 is fixed on one side of the connecting plate 84, and a pressure roller 87 is rotatably provided at the end of the connecting rod 86. The rotating shaft connecting the pressure roller 87 and the connecting rod 86 is a certain distance away from its center. A rotating rod 88 is fixed in the rotating shaft of the pressure roller 87, and a connecting rod 89 is hinged to the other end of the rotating rod 88. The other end of the connecting rod 89 is hinged to one side of the fixed cylinder 81. When the pressing spring 85 is in its natural state, the connecting rod 89 pulls the rotating rod 88 to create a certain distance between the pressure roller 87 and the cover plate in its horizontal state when it is attached to the cover plate suction cup 82. That is, when the cover plate suction cup 82 is pushed to compress the pressing spring 85, the connecting plate 84 approaches the fixed cylinder 81, causing the connecting rod 89 to push the rotating rod 88, which in turn causes the pressure roller 87 to rotate to face downwards, thus causing the lower side of the cover plate to tilt downwards. Furthermore, during the pressing process, the upper side of the cover plate is first subjected to the pressure gradually applied by the cover plate suction cup 82 and then by the pressure roller 87, so that the cover plate is gradually subjected to pressure from top to bottom. This allows the air in the colloid between the cover plate and the motorcycle to be gradually discharged downwards, thereby preventing gaps from forming at the connection between the cover plate and the motorcycle that could lead to water leakage.

[0033] In practice, the instrument panel suction cup 7 and the cover plate mounting assembly 8 are closable and connected to the vacuum pump. The motorcycles that need to be installed with the instrument panel and cover plate are placed on the bracket 2 in sequence to keep the motorcycles upright. The operator adds adhesive material to the adhesive application device 10. The instrument panel and cover plate are placed on the side conveyor belts 3 on both sides respectively. The instrument panel suction cup 7 or the cover plate mounting assembly 8 is installed at the end of the corresponding operating arm 6.

[0034] The rotating operating arm 6 aligns the instrument panel suction cup 7 and the cover plate mounting assembly 8 with their corresponding positions on the motorcycle for alternating installation. The lifting platform 4 is controlled to descend to install the instrument panel and cover plate. At the same time, the other two operating arms 6 pick up the instrument panel (or cover plate) and apply glue to the bottom of the instrument panel (or cover plate) respectively, so that each operation is performed simultaneously, improving assembly efficiency.

[0035] When the cover plate suction cup 82 is compressed by the pushing force to press the spring 85, the connecting plate 84 approaches the fixed cylinder 81, causing the connecting rod 89 to push the rotating rod 88, which in turn causes the pressure roller 87 to rotate to face downwards, thereby causing the lower side of the cover plate to tilt downwards. Furthermore, during the pressing process, the upper side of the cover plate is first subjected to the pressure gradually applied by the cover plate suction cup 82 and then by the pressure gradually applied by the pressure roller 87, so that the cover plate is gradually subjected to pressure from the top to the bottom, allowing the air in the colloid between the cover plate and the motorcycle to be gradually discharged downwards.

[0036] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An assembly device for an intelligent instrument panel of a new energy electric motorcycle, comprising a central conveyor belt (1), characterized in that, The central conveyor belt (1) is detachably connected to multiple brackets (2) for placing motorcycles. The central conveyor belt (1) is provided with side conveyor belts (3) on both sides. Each side conveyor belt (3) is provided with a lifting platform (4) at its rear end. The lifting platform (4) is provided with a servo-driven rotating disk (5). The rotating disk (5) has three radially extending operating arms (6) distributed around its circumference. The ends of the operating arms (6) on both sides are provided with an instrument panel suction cup (7) and a cover plate mounting assembly (8). The cover plate mounting assembly (8) includes a fixed cylinder (81), a telescopic shaft (83) is movably provided under the fixed cylinder (81), a connecting plate (84) is fixed at the lower end of the telescopic shaft (83), a pressing spring (85) is provided between the connecting plate (84) and the fixed cylinder (81), and a cover plate suction cup (82) is provided under the connecting plate (84). The upper end of the cover plate suction cup (82) is rotatably connected to the connecting plate (84); The cover plate suction cup (82) and the connecting plate (84) are connected by a torsion spring, which keeps the cover plate suction cup (82) vertical in its natural state. A connecting rod (86) is fixed on one side of the connecting plate (84). A pressure roller (87) is rotatably provided at the end of the connecting rod (86). The rotating shaft connecting the pressure roller (87) and the connecting rod (86) is a certain distance away from its center. A rotating rod (88) is fixed in the rotating shaft of the pressure roller (87). A connecting rod (89) is hinged to the other end of the rotating rod (88). The other end of the connecting rod (89) is hinged to one side of the fixed cylinder (81).

2. The assembly equipment for an intelligent instrument panel of a new energy electric motorcycle according to claim 1, characterized in that, The bracket (2) is rotatably provided with a U-shaped sleeve (21) at one end.

3. The assembly equipment for an intelligent instrument panel of a new energy electric motorcycle according to claim 1, characterized in that, The central conveyor belt (1) is provided with glue applicators (10) on both sides, which can automatically apply glue upwards. When one of the operating arms (6) rotates to the middle of the central conveyor belt (1), the other two operating arms (6) are located directly above the corresponding side conveyor belts (3) and glue applicators (10).

4. The assembly equipment for an intelligent instrument panel of a new energy electric motorcycle according to claim 1, characterized in that, A clamping plate (9) is hinged to each side of the central conveyor belt (1) at the location of the lifting platform (4). A telescopic cylinder (91) is hinged between the upper end of the clamping plate (9) and the side of the central conveyor belt (1).

5. The assembly equipment for an intelligent instrument panel of a new energy electric motorcycle according to claim 4, characterized in that, The clamping plate (9) has multiple vertical pressure rollers (92) on the side near the central conveyor belt (1), and the two ends of the pressure rollers (92) are connected to the clamping plate (9) through side plates (93).

6. The assembly equipment for an intelligent instrument panel of a new energy electric motorcycle according to claim 5, characterized in that, The pressure roller (92) is slidably connected to the side plate (93) at both ends, so that the pressure roller (92) can move closer to or away from the clamping plate (9). A support spring (94) is provided between the pressure roller (92) and the side plate (93) at both ends. The support spring (94) in its natural state causes the pressure roller (92) to move away from the clamping plate (9).

Citation Information

Patent Citations

  • Automobile central control screen laminating production line

    CN114733707A

  • Fixing clamp for irregular sample vibration test

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