A product repair lifting and rotating device
By designing a product repair lifting and rotating device, the problems of cracking caused by temperature differences in the oven and collision during transportation of insulating components were solved, thus achieving safe and efficient transportation and testing of insulating components.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-20
- Publication Date
- 2026-03-10
AI Technical Summary
The existing oven design results in a large temperature difference in the insulation components during the curing process, which affects the stress release of the product, making it prone to cracking. In addition, the product is prone to collision during transportation, which affects the testing efficiency.
Design a product repair lifting and rotating device, including a transport device and a support plate. The support plate is precisely positioned and rotated by a limit block and a power device to avoid collisions and improve transmission and inspection efficiency.
It effectively reduces collisions of insulating components during transmission, improves the inspection efficiency and safety of insulating components, enhances the position control of the support plate, and improves the detection efficiency.
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Figure CN116395361B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of workpiece inspection, in particular to a product repair jacking and rotating device. BACKGROUND
[0002] In recent years, with the improvement of the electrical performance requirements of the insulating parts used on switch cabinets by the State Grid Corporation, many insulating part manufacturers have added high-voltage nets in order to meet the electrical performance requirements, thereby increasing the wall thickness of the insulating layer at the place where the high-voltage net is placed during design. Although this design change has greatly improved the electrical performance, because the insulating layer is thickened and is located at the intersection of the outlet port and the cylinder wall, the outlet port wall is relatively thin, and the shrinkage ratios of the two are inconsistent, the internal air circulation of the existing conventional oven is not sufficient, resulting in a large temperature difference in the oven. Therefore, the products with thicker wall thickness cannot be completely post-cured within the specified process time in the low-temperature part of the oven, and after the post-curing is completed, the furnace cooling time is very long, the utilization rate of the oven is low, and if the oven door is opened to allow it to cool faster, the products with large wall thickness differences will be affected by the sudden temperature difference and the stress release will be different, which will cause the products to crack due to different stress releases. Therefore, the insulating parts need to be subjected to an appearance repair inspection process to improve the quality of the insulating parts.
[0003] The original process of the insulating part appearance repair inspection process is manually moved from the tray to the appearance inspection station, and then moved to the tray to store the products after the inspection. Due to process optimization, a double-speed chain transmission mode is added, which needs to meet the repair requirements of the products during the transmission process of the double-speed chain and cannot affect the transmission action of the products. SUMMARY
[0004] The present application provides a product repair jacking and rotating device to solve the problems in the prior art.
[0005] To solve the above technical problems, the present application solves them by the following technical solutions
[0006] The present application provides a product repair jacking and rotating device, which comprises a conveying device and a support plate, the conveying device is slidably connected with the support plate, the lower end of the support plate is clamped with a first limiting block, the first limiting block is fixedly connected with the conveying device, the conveying device is provided with a first recess, the first recess is provided with a rotating plate, the lower end surface of the rotating plate is fixedly connected with a rotating disc, the lower end of the rotating disc is provided with a first power device, the lower end of the first power device is fixedly connected with a fixed frame, the lower end edge of the rotating disc is also clamped with a limiting device, and the limiting device is controlled by a button to realize limiting through a second power device.
[0007] Further, the conveying device comprises a support frame, a first rotating shaft, a second rotating shaft and a conveying belt, the support frame is in sliding fit with the first rotating shaft and the second rotating shaft, and the outer wall of the first rotating shaft is in friction fit with the conveying belt; by setting the structure of the conveying device, the support frame is responsible for supporting the structure and is fixedly connected with the installation plane during the conveying process, the first rotating shaft and the second rotating shaft control the movement of the support plate, and the accurate positioning of the support plate is controlled through the control of the conveying belt, so that the whole conveying effect of the conveying device is realized.
[0008] Further, the support frame is provided with a first through hole, the first rotating shaft is in sliding fit in the first through hole, the support frame is provided with a second through hole at the first groove, and the second rotating shaft is in sliding fit in the second through hole; by setting the first through hole, the sliding fit of the first rotating shaft and the support frame is realized, preferably, the first through holes are uniformly distributed, and the adjacent first rotating shafts do not contact each other, by setting the second through hole, when the support plate moves to the rotating plate, the second rotating shaft matched with the second through hole enables the support plate to continue to move forward, and does not hinder the rotating plate from lifting and rotating the support plate, so that the rotating detection effect of the insulating part is realized.
[0009] Further, the outer wall of the conveying belt is provided with a plurality of first limiting blocks, the first limiting blocks are arranged at intervals along the movement direction of the conveying belt, the lower end surface of the support plate is provided with a second groove, and the second groove is in sliding fit with the first limiting blocks; by setting the first limiting blocks and the second groove, when the conveying device moves, the support plate can be accurately moved forward, so that the movement position of the support plate is controllable, that is, the collision of adjacent support plates during the conveying in the conveying device is prevented, thereby improving the production safety of the device.
[0010] Further, the bottom end of the second groove is provided with a second limiting block, and the second limiting block is in interval fit with the adjacent first limiting block; by setting the second limiting block, the cooperation between the support plate and the conveying belt is more stable, so that the support plate can be accurately positioned when being conveyed by the conveying belt, the accurate control of the position of the support plate is effectively improved, and the safety during the conveying of the insulating part is effectively improved.
[0011] Further, the second rotating shaft is connected with the first rotating shaft through a belt, the first rotating shaft is fixedly connected with the power device, the second rotating shaft is slidably connected with a roller at the end of the outer wall of the rotating plate, and the roller is connected with the supporting plate; the connection of the first rotating shaft and the second rotating shaft is arranged, so that the first rotating shaft and the second rotating shaft are synchronously rotated, and then when the conveying belt stops moving, the insulation piece to be detected at the first groove also stops conveying, so that the adjacent insulation pieces on the conveying belt are not collided when the insulation piece is rotated and detected, and the arrangement of the roller makes the operation of the second rotating shaft not affect the lifting and rotation of the supporting plate, and then the rotation detection of the insulation piece is realized.
[0012] Further, the two sides of the supporting plate are provided with third limiting blocks, the supporting frame is provided with third grooves in sliding connection with the third limiting blocks, and the third grooves are communicated with the first grooves; the third limiting blocks and the third grooves are arranged, so that when the supporting plate is conveyed in the conveying device, the third limiting blocks and the third grooves are connected, so that the supporting plate cannot rotate, and then the direction of the supporting plate when conveyed to the rotating plate is consistent, so that the rotating plate is more convenient when limiting the supporting plate, and the lifting and rotating efficiency of the rotating plate on the supporting plate is effectively improved, that is, the detection efficiency of the insulation piece is improved.
[0013] Further, the rotating plate is provided with a fourth groove, a matching block is slidably connected in the fourth groove, and the lower end surface of the matching block is fixedly connected with the fixing frame; the fourth groove is arranged, so that when the supporting plate is conveyed to the rotating plate, the fourth groove is separated from the matching block as the rotating plate is lifted, so that the fourth groove limits the lower end of the supporting plate, and then the supporting plate cannot be displaced due to centrifugal force during the lifting and rotating process, so that after the supporting plate completes the work, the rotating plate is lowered, the matching block is matched with the fourth groove again, the lower end of the supporting plate is released from the limitation, the position of the supporting plate is not changed, and the two sides of the supporting plate are in contact with the rollers, so that the conveying device can quickly enter the next station, and the efficiency of the rotation detection of the insulation piece is effectively improved.
[0014] Further, the lower end surface of the support plate is provided with a support strip which is in sliding fit with the fourth groove, and the lower end surface of the support plate is further provided with a support block which is in friction fit with the upper end surface of the rotating plate, and the height of the support block is less than the height of the support strip; by arranging the support strip, when the support plate enters the area of the rotating plate, with the height of the rotating plate, the fourth groove and the support strip are in mutual fit, thereby limiting the support plate, and by arranging the support block, when the support plate is lifted by the limiting, the support block makes the support plate cooperate with the lifting action of the rotating plate in advance, that is, the lifting time of the support plate is effectively reduced, thereby effectively improving the working efficiency of the lifting of the insulating piece, and by arranging the height of the support strip and the support block, the support block does not hinder the cooperation of the fourth groove and the support strip, and the support block can also strengthen the strength of the support plate and reduce the damage of the support plate during the work.
[0015] Further, the lower end surface of the third limiting block is in contact with the roller, and the length of the roller is less than the distance from the side wall of the rotating plate to the inner wall of the first groove; by arranging the structural features of the roller, when the support plate is transported to the rotating plate, the rotating plate lifts and rotates the support plate, and the structural features of the roller do not hinder the support plate in this process, thereby effectively improving the working efficiency of the inspection of the insulating piece.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] The present application effectively reduces the phenomenon of collision between adjacent insulating pieces during transportation by controlling the precise positioning and transportation of the transportation device, and the lifting and rotating device cooperating with the transportation device is arranged, so that the insulating piece can be transported by the automatic transportation device to realize the carrying effect of the insulating piece, and the lifting and rotating device and the support plate limiting engagement are arranged, so that the position of the support plate is changed less when the support plate is rotated, thereby making the transportation of the support plate by the transportation device more convenient and efficient, and effectively improving the inspection efficiency of the insulating piece. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0020] Figure 2 It is an exploded view of the overall structure of the present application;
[0021] Figure 3This is a schematic diagram of the overall front cross-sectional structure of the present invention;
[0022] Figure 4 This is a schematic diagram of the lifting and rotating device structure of the present invention;
[0023] Figure 5 This is a schematic diagram of the support frame structure of the present invention;
[0024] Figure 6 This is a schematic diagram of the support plate structure of the present invention;
[0025] The labels in the diagram represent: 1. Transport device; 2. Support plate; 3. First limiting block; 4. First groove; 5. Rotating plate; 6. Rotating disk; 7. First power unit; 8. Fixing frame; 9. Limiting device; 10. Support frame; 11. First rotating shaft; 12. Second rotating shaft; 13. Conveyor belt; 14. First through hole; 15. Second through hole; 16. Second groove; 17. Second limiting block; 18. Roller; 19. Third limiting block; 20. Third groove; 21. Second power unit; 22. Fourth groove; 23. Mating block; 24. Support bar; 25. Support block. Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings.
[0027] The following description is intended to disclose the invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the invention.
[0028] Those skilled in the art should understand that, in the disclosure of this invention, the terms "longitudinal," "lateral," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this invention and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this invention.
[0029] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.
[0030] This invention provides a product repair lifting and rotating device, with reference to...Figures 1-6 The system includes a transport device 1 and a support plate 2. Preferably, the support plate 2 is made of wood for easy replacement and maintenance. The transport device 1 is slidably fitted with the support plate 2. A first limiting block 3 is engaged at the lower end of the support plate 2. Preferably, the first limiting block 3 is made of metal, which extends its service life. The first limiting block 3 is fixedly connected to the transport device 1. The transport device 1 has a first groove 4. A rotating plate 5 is provided at the first groove 4. A rotating disk 6 is fixedly connected to the lower end of the rotating plate 5. A first power device 7 is provided at the lower end of the rotating disk 6. Preferably, the rotating disk 6 engages with the first power device 7 via threads. A fixing frame 8 is fixedly connected to the lower end of the first power device 7. Preferably, the fixing frame 8 is fixedly connected to the transport device 1. A limiting device 9 is also engaged at the lower edge of the rotating disk 6. Preferably, the limiting device 9 includes a limiting plate and a limiting hole. The limiting plate is fixedly connected to the rotating disk 6 via threads. The limiting hole cooperates with other power devices to achieve limiting control. The limiting device 9 is controlled by a button to control a second power device 21 to achieve limiting.
[0031] The transport device 1 includes a support frame 10, a first rotating shaft 11, a second rotating shaft 12, and a transport belt 13. The support frame 10 is slidably engaged with the first rotating shaft 11 and the second rotating shaft 12, and the outer wall of the first rotating shaft 11 is in frictional engagement with the transport belt 13. By setting the structure of the transport device 1, the support frame 10 is responsible for supporting the structure and fixing it to the mounting plane during the transport process. The first rotating shaft 11 and the second rotating shaft 12 control the movement of the support plate 2, and the transport belt 13 controls the accurate positioning of the support plate 2, thereby achieving the full-process transport effect of the transport device 1.
[0032] The support frame 10 has a first through hole 14, in which a first rotating shaft 11 is slidably fitted. The support frame 10 also has a second through hole 15 at the first groove 4, in which a second rotating shaft 12 is slidably fitted. By setting the first through hole 14, the sliding fit between the first rotating shaft 11 and the support frame 10 is achieved. Preferably, the first through holes 14 are evenly distributed and the first rotating shafts 11 do not contact each other. By setting the second through hole 15, when the support plate 2 moves to the rotating plate 5, the second rotating shaft 12 fitted by the second through hole 15 allows the support plate 2 to continue moving forward without hindering the rotating plate 5 from raising and rotating the support plate 2, thereby achieving the rotation detection effect of the present invention on the insulating component.
[0033] The outer wall of the conveyor belt 13 is provided with a plurality of first limiting blocks 3, which are spaced apart along the movement direction of the conveyor belt 13. The lower end face of the support plate 2 is provided with a second groove 16, which slides in cooperation with the first limiting blocks 3. By setting the first limiting blocks 3 and the second groove 16, the support plate 2 can be moved forward precisely when the conveyor device 1 moves, thereby making the movement position of the support plate 2 controllable. This prevents adjacent support plates 2 from colliding when being transported in the conveyor device 1, thereby improving the production safety of the device.
[0034] The bottom end of the second groove 16 is provided with a second limiting block 17, which is spaced and cooperates with the adjacent first limiting block 3. By setting the second limiting block 17, the cooperation between the support plate 2 and the conveyor belt 13 is more stable, so that the support plate 2 can be accurately positioned when it is transported by the conveyor belt 13, which effectively improves the accurate control of the position of the support plate 2 and effectively improves the safety of the insulation component during transportation.
[0035] The second rotating shaft 12 is connected to the first rotating shaft 11 via a belt. The first rotating shaft 11 is fixedly connected to the power unit. A roller 18 is slidably fitted on the outer wall of the end of the second rotating shaft 12 near the rotating plate 5. The roller 18 is fitted with the support plate 2. By connecting the first rotating shaft 11 and the second rotating shaft 12, the first rotating shaft 11 and the second rotating shaft 12 can rotate synchronously. This ensures that when the conveyor belt 13 stops moving, the insulating component to be inspected at the first groove 4 will also stop transporting. Even when the insulating component is rotated for inspection, adjacent insulating components on the conveyor belt 13 will not collide. The roller 18 ensures that the operation of the second rotating shaft 12 will not affect the lifting and rotation of the support plate 2, thereby achieving the rotational inspection of the insulating component.
[0036] The support plate 2 has a third limiting block 19 on both sides, and the support frame 10 has a third groove 20 that slides with the third limiting block 19. The third groove 20 is connected to the first groove 4. By setting the third limiting block 19 and the third groove 20, when the support plate 2 is transported in the transport device 1, the cooperation between the third groove 20 and the third limiting block 19 prevents the support plate 2 from rotating. This ensures that the support plate 2 is transported to the rotating plate 5 in the same direction, making it easier for the rotating plate 5 to limit the support plate 2. This effectively improves the lifting and rotation efficiency of the rotating plate 5 on the support plate 2, thereby improving the detection efficiency of the insulating component.
[0037] The rotating plate 5 has a fourth groove 22, and a mating block 23 is slidably fitted inside the fourth groove 22. The lower end face of the mating block 23 is fixedly connected to the fixing frame 8. By setting the fourth groove 22, when the support plate 2 is transported to the rotating plate 5, as the rotating plate 5 is lifted, the fourth groove 22 disengages from the mating block 23, so that the fourth groove 22 limits the lower end of the support plate 2. This prevents the support plate 2 from being displaced due to centrifugal force during the lifting and rotation process. Even after the support plate 2 has completed its work, when the rotating plate 5 descends, the mating block 23 re-fits with the fourth groove 22, and the lower end of the support plate 2 is released from the limit. At this time, the position of the support plate 2 has not changed, and both sides of the support 2 are in contact with the roller 18, so that it can quickly enter the next station through the transport device 1, effectively improving the efficiency of the rotation detection of the insulating parts.
[0038] The lower end face of the support plate 2 is provided with a support strip 24, which slides in conjunction with the fourth groove 22. A support block 25 is also provided on the lower end face of the support plate 2, which frictionally engages with the upper end face of the rotating plate 5. The height of the support block 25 is less than the height of the support strip 24. By providing the support strip 24, when the support plate 2 enters the area of the rotating plate 5, as the rotating plate 5 rises too high, the fourth groove 22 and the support strip 24 engage to limit the movement of the support plate 2. Furthermore, by providing the support block 25, when the support plate 2 is lifted and limited, the lifting action of the support plate 2 and the rotating plate 5 is advanced, effectively reducing the lifting time of the support plate 2 and thus improving the working efficiency of the insulating component's lifting. By setting the heights of the support strip 24 and the support block 25, the support block 25 does not obstruct the engagement of the fourth groove 22 and the support strip 24, and the support block 25 also strengthens the support plate 2, reducing damage during operation.
[0039] The lower end face of the third limiting block 19 contacts the roller 18, and the length of the roller 18 is less than the distance from the side wall of the rotating plate 5 to the inner wall of the first groove 4. By setting the structural features of the roller 18, when the support plate 2 is transported to the rotating plate 5, the rotating plate 5 lifts and rotates the support plate 2. The structural features of the roller 18 ensure that the support plate 2 is not obstructed during this process, thereby effectively improving the work efficiency of the insulation component inspection.
[0040] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments, and any modifications or variations of the embodiments of the present invention may be made without departing from the stated principles.
Claims
1. A product repair jacking rotation device comprising a transport device (1) and a support plate (2), characterized in that, The transportation device (1) is matched with the supporting plate (2), the lower end of the supporting plate (2) is matched with the first limiting block (3), the first limiting block (3) is fixedly connected with the transportation device (1), the transportation device (1) is provided with the first recess (4), the first recess (4) is provided with the rotating plate (5), the lower end surface of the rotating plate (5) is fixedly connected with the rotating disc (6), the lower end of the rotating disc (6) is provided with the first power device (7), the lower end of the first power device (7) is fixedly connected with the fixed frame (8), the lower end edge of the rotating disc (6) is also matched with the limiting device (9), the limiting device (9) is controlled by the button to realize the limiting of the second power device (21); The transportation device (1) comprises a supporting frame (10), a first rotating shaft (11), a second rotating shaft (12) and a transportation belt (13), the supporting frame (10) is matched with the first rotating shaft (11) and the second rotating shaft (12) in sliding mode, and the outer wall of the first rotating shaft (11) is matched with the transportation belt (13) in friction mode; The supporting frame (10) is provided with the first through hole (14), the first rotating shaft (11) is matched with the first through hole (14) in sliding mode, and the supporting frame (10) is provided with the second through hole (15) at the first recess (4), the second rotating shaft (12) is matched with the second through hole (15) in sliding mode; The outer wall of the transportation belt (13) is provided with a plurality of first limiting blocks (3), the first limiting blocks (3) are arranged at intervals along the movement direction of the transportation belt (13), the lower end surface of the supporting plate (2) is provided with the second recess (16), and the second recess (16) is matched with the first limiting block (3) in sliding mode; The bottom end of the second recess (16) is provided with the second limiting block (17), and the second limiting block (17) is matched with the interval between the adjacent first limiting blocks (3); The lower end surface of the supporting plate (2) is provided with the supporting strip (24), the supporting strip (24) is matched with the fourth recess (22) in sliding mode, the lower end surface of the supporting plate (2) is also provided with the supporting block (25), the supporting block (25) is matched with the upper end surface of the rotating plate (5) in friction mode, and the height of the supporting block (25) is less than the height of the supporting strip (24); The two sides of the supporting plate (2) are provided with the third limiting block (19), the supporting frame (10) is provided with the third recess (20) matched with the third limiting block (19) in sliding mode, and the third recess (20) is communicated with the first recess (4); The lower end surface of the third limiting block (19) is in contact with the roller (18), and the length of the roller (18) is less than the distance from the side wall of the rotating plate (5) to the inner wall of the first recess (4).
2. A product patch jacking rotation device according to claim 1, wherein, The second rotating shaft (12) is connected with the first rotating shaft (11) through a belt, the first rotating shaft (11) is fixedly connected with the power device, the end portion outer wall of the second rotating shaft (12) close to the rotating disc (6) is matched with the roller (18) in sliding mode, and the roller (18) is matched with the supporting plate (2).
3. A product patch jacking rotation device according to claim 1, wherein, The rotating plate (5) is provided with a fourth groove (22), and a matching block (23) is slidingly matched in the fourth groove (22), and the lower end surface of the matching block (23) is fixedly connected with the fixed frame (8).
Citation Information
Patent Citations
Lithium battery module automatic assembling and forming equipment
CN113471511A