A multi-environment test device for cable performance testing and a method of using the same
By designing a multi-environment experimental device, utilizing a fixed test frame and a detachable unit test cylinder, the problem of cable testing equipment being unable to adjust the environment was solved, enabling flexible multi-environment testing and improving testing accuracy and adaptability.
Patent Information
- Application Number
- CN202310137140.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-02-20
AI Technical Summary
Existing cable testing equipment cannot adjust the experimental environment for cable testing, making it difficult to test cables at different temperatures, resulting in inaccurate test results.
A multi-environment experimental device for cable performance testing was designed. The two ends of the cable are pulled by a symmetrically arranged fixed test frame, and the middle of the cable is located in multiple serially connected unit test cylinders. The unit test cylinders are equipped with heat-conducting fins and circulation conveying pipes to regulate the temperature environment. The length of the test environment can be adjusted by detachably connecting the unit test cylinders.
It enables flexible testing of cables under different temperature conditions, improving the accuracy and adaptability of the test, and is applicable to cables of different lengths.
Smart Images

Figure CN116399682B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of power cable, and particularly relates to a multi-environment experiment device for cable performance test and a use method thereof. BACKGROUND
[0002] Power cables are widely used in power transmission and power supply systems, and the performance indicators of the cables are increasingly required. In the research and production of the cables, performance tests under various environments, such as high temperature, low temperature, humidity, vibration, etc., are needed. Traditional cable performance test equipment has problems such as great test difficulty, long test period, and inaccurate test results.
[0003] A patent with the application number CN202222396720.7 discloses a wire and cable tension test equipment, and belongs to the field of wire and cable tension sampling inspection. The wire and cable tension test equipment comprises a base, further comprises: a support frame fixedly connected to the top of the base, a matching frame connected to the top of the base, a clamping mechanism connected to the side wall of the matching frame, a clamping end of the clamping mechanism matched with a cable, the clamping mechanism comprising a driving assembly and a clamping assembly, and the driving assembly and the clamping assembly are matched; a test assembly arranged on the top of the base, and an output end of the test assembly matched with the clamping mechanism; wherein the clamping assembly comprises a sliding rail and a chuck, the sliding rail is fixedly connected to the top of the matching frame, a sliding block is slidably connected to the sliding rail, and the chuck is connected to the top of the sliding block; the present application can sample and test the cable in the production process, and facilitate the detection of the cable at a specified position.
[0004] However, the test environment of the cable cannot be adjusted, the data of single environment test cannot reflect the actual performance of the cable in complex environment, errors are prone to occur, the hanging ice of the cable corresponding to the weight increment and the specific performance of the material will change under different temperature environments, and the current test equipment is difficult to test the cable under different temperatures. SUMMARY
[0005] Therefore, the present application aims to provide a multi-environment experiment device for cable performance test and a use method thereof, so as to solve the problems that the current cable test equipment cannot adjust the test environment of the cable and is difficult to test the cable under different temperatures.
[0006] In order to achieve the above purpose, the present application provides a multi-environment experiment device for cable performance test, which comprises a bearing guide rail, a fixed test frame symmetrically arranged above the bearing guide rail, and a horizontal guide frame arranged above the fixed test frame, characterized in that it further comprises:
[0007] A pulling translation seat is slidingly arranged in the middle of the horizontal guide frame, and a horizontal hydraulic rod is arranged on the outer side of the pulling translation seat. The horizontal hydraulic rod drives the pulling translation seat to slide along the horizontal guide frame through the extension and retraction. A vertical connecting column is vertically arranged in the middle of the pulling translation seat.
[0008] A vertical clamping seat is symmetrically slidingly arranged in the middle of the vertical connecting column. A hydraulic telescopic rod is arranged in the middle of the vertical clamping seat. The hydraulic telescopic rod drives the vertically clamping seats symmetrically arranged to move up and down synchronously to approach or separate from each other. A translation guide groove is horizontally arranged at the center of the vertical clamping seat. A pressure sensor is arranged on the side of the translation guide groove close to the vertical center line of the bearing guide rail.
[0009] A sliding detection seat is embeddedly and slidingly arranged in the inner side of the translation guide groove. A test clamping seat is arranged in the middle of the sliding detection seat. An arc-shaped clamping groove is arranged in the middle of the test clamping seat. A plurality of fixed clamping teeth are arranged in the middle of the arc-shaped clamping groove. Pressure guide wheels are arranged at the front and rear ends of the arc-shaped clamping groove.
[0010] A plurality of unit detection cylinders are arranged in series between the symmetrically arranged fixed test frames. The unit detection cylinders and the fixed test frames are detachably connected. Temperature sensors are arranged in the unit detection cylinders. A plurality of heat-conducting fins are arranged on the inner wall of the unit detection cylinders. A circulating conveying pipe is arranged in the middle of the heat-conducting fins. A circulating connector is arranged at the outer end of the circulating conveying pipe.
[0011] Further, vertical sliding sleeves are arranged on the left and right sides of the vertical clamping seat. The vertical clamping seat is slidingly connected with the vertical connecting column through the vertical sliding sleeves. A return spring is arranged on the side of the translation guide groove away from the vertical center line of the bearing guide rail. The outer end of the sliding detection seat is connected with the translation guide groove through the return spring. When the horizontal hydraulic rod is extended to push the pulling translation seat to move away from the vertical center line of the bearing guide rail, the sliding detection seat moves relatively to the side close to the vertical center line of the bearing guide rail to press the pressure sensor.
[0012] Further, an annular connecting frame is arranged on the side of the fixed test frame close to the vertical center line of the bearing guide rail. Annular connectors are arranged at the front and rear ends of the unit detection cylinders and on the side of the annular connecting frame close to the unit detection cylinders. The unit detection cylinders and the annular connecting frame are connected with each other through the annular connectors.
[0013] Further, the middle of the annular joint is provided with an annular sealing ring, the end face of the annular joint is circumferentially spaced and provided with a positioning clamping column and a positioning clamping sleeve, the positioning clamping column and the positioning clamping sleeve are correspondingly arranged and cooperatively sized, the positioning clamping column is inserted into the positioning clamping sleeve to positionally connect the annular joints, and the middle of the positioning clamping sleeve is provided with a connecting electromagnet.
[0014] Further, the middle of the annular connecting frame is provided with a tapered closed bag, the center of the tapered closed bag is provided with a give-way communication sleeve, the give-way communication sleeve is connected with the annular connecting frame through the tapered closed bag, the tapered closed bag is made of flexible material, the middle of the give-way communication sleeve is provided with an annular mounting groove, a closing sleeve is detachably mounted in the annular mounting groove, a clamping channel is penetratingly arranged at the center of the closing sleeve, and flexible sealing brushes are circumferentially arranged on the inner wall of the clamping channel.
[0015] Further, the center of the sliding detection seat is provided with an embedded adjustment groove, the inside of the embedded adjustment groove is provided with an adjustment wheel disc, the center of the adjustment wheel disc is provided with a center shaft sleeve, the inside of the center shaft sleeve is nested with a horizontal fixed shaft, the front and rear ends of the horizontal fixed shaft are fixedly connected with the sliding detection seat, the adjustment wheel disc is rotationally connected with the sliding detection seat through the center shaft sleeve and the horizontal fixed shaft, the outside of the adjustment wheel disc is circumferentially provided with a plurality of test clamping seats, and each test clamping seat is respectively provided with an arc-shaped clamping groove and a pressure guide wheel of different sizes.
[0016] Further, the end face of the adjustment wheel disc is circumferentially provided with a plurality of locking insertion holes, the locking insertion holes are one-to-one correspondingly arranged with the plurality of test clamping seats circumferentially arranged on the outside of the adjustment wheel disc, the inside of the embedded adjustment groove is provided with a horizontal locking sleeve, the inside of the horizontal locking sleeve is slidably nested with an elastic locking pin, the rear side of the elastic locking pin is provided with an unlocking electromagnet, the elastic locking pin and the locking insertion hole are correspondingly arranged and cooperatively sized, the outer end of the center shaft sleeve is provided with an adjustment gear disc, the outside of the adjustment gear disc is engaged with an adjustment gear, and the shaft end of the adjustment gear is provided with an adjustment motor.
[0017] Further, the inner side of the unit detection cylinder is provided with an annular spraying frame, the horizontal center line of the annular spraying frame is located on the same straight line with the horizontal center line of the unit detection cylinder, the inner side of the annular spraying frame is surrounded by a spraying pipe, the inner side of the spraying pipe is surrounded by a plurality of test nozzles, the test nozzles are connected with the spraying pipe through adjusting electromagnetic valves, the outer end of the spraying pipe is connected with a flexible conveying pipe, the bottom of the unit detection cylinder is horizontally provided with a flow collecting conveying groove, the middle of the flow collecting conveying groove is provided with an electric heating wire, and the bottom of the flow collecting conveying groove is provided with a drain.
[0018] Further, the left and right sides of the annular spraying frame are symmetrically provided with translation sliding seats, the inner walls of the unit detection cylinder are symmetrically and parallelly provided with translation guide rails, the annular spraying frame is slidably connected with the translation guide rails through the translation sliding seats, the middle of the translation sliding seat is provided with a friction drive wheel, the outer side of the friction drive wheel is matched with the outer side of the translation guide rail, and the middle of the friction drive wheel is provided with a translation motor.
[0019] A use method of a multi-environment experiment device for cable performance test, comprising the following steps:
[0020] First, adjust the device according to the test requirements, install the corresponding number of unit detection cylinders in series between the symmetrical fixed test frames according to the length of the test cable to form a test experiment environment, then adjust the motor to drive the adjustment wheel to rotate through the adjustment gear and the adjustment toothed disc, rotate the test clamping seat of the required size to the uppermost or lowest working position, then embed the elastic locking pin into the locking hole to lock the adjustment wheel, after adjustment, pass the test cable through the fixed test frame on one side, and then pass through all the unit detection cylinders in sequence until the fixed test frame on the other side, then the hydraulic telescopic rod is elongated to drive the vertically arranged upper and lower clamping seats to move synchronously upwards and downwards to approach each other, and then the upper and lower symmetrical test clamping seats approach each other to clamp the test cable therebetween, so that the two ends of the test cable are fixed on the symmetrical fixed test frames, at this time, the heat conducting medium is conveyed through the circulating conveying pipe to adjust the temperature in the unit detection cylinder to provide the required temperature environment for the cable test, then the horizontal hydraulic rod is elongated to drive the pulling translation seat to slide along the horizontal guide frame, and the pulling translation seats in the two fixed test frames are pushed to move away from each other to pull the cable for test, at this time, the sliding detection seat moves relatively to press the pressure sensor, so that the value of the pulling force on the cable can be obtained, and the test of the cable is completed.
[0021] The beneficial effects of the present application: from the above, it can be seen that the multi-environment test device for cable performance test provided by the present application tests the two ends of the cable pulled by the symmetrically arranged fixed test frame, and the middle of the cable is located inside a plurality of series-connected unit detection barrels, heat-conducting fins and circulating conveying pipes are arranged on each unit detection barrel, heat-conducting medium can be conveyed through the circulating conveying pipes to adjust the temperature inside the unit detection barrel, thereby providing different temperature environments for cable testing, and the test environment is composed of a plurality of series-connected unit detection barrels, and the unit detection barrels are detachably connected, the length and size of the entire test environment can be adjusted by installing a corresponding number of unit detection barrels, thereby facilitating the testing of cables of different lengths, and the testing experiment is more convenient and flexible. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only a part of the present application, and other drawings can also be obtained by those skilled in the art without creative effort.
[0023] Figure 1 The partial structure schematic diagram of the embodiment of the present application;
[0024] Figure 2 The front structure schematic diagram of the embodiment of the present application;
[0025] Figure 3 The structure schematic diagram of the fixed test frame of the embodiment of the present application;
[0026] Figure 4 The structure schematic diagram of the pulling translation seat of the embodiment of the present application;
[0027] Figure 5 The structure schematic diagram of the vertical clamping seat of the embodiment of the present application;
[0028] Figure 6 The internal structure schematic diagram of the vertical clamping seat of the embodiment of the present application;
[0029] Figure 7 The structure schematic diagram of the adjusting wheel disc of the embodiment of the present application;
[0030] Figure 8 The structure schematic diagram of the test clamping seat of the embodiment of the present application;
[0031] Figure 9 The structure schematic diagram of the ring-shaped connecting frame of the embodiment of the present application;
[0032] Figure 10 The structure schematic diagram of the unit detection barrel of the embodiment of the present application;
[0033] Figure 11 Structure diagram of the ring-shaped joint of the embodiment of the present application;
[0034] Figure 12 Structure diagram of the ring-shaped spraying frame of the embodiment of the present application.
[0035] In the figure, the marks are: 1, bearing guide rail; 101, fixed test frame; 102, horizontal guide frame; 103, horizontal hydraulic rod; 104, pulling translation seat; 105, vertical connecting column; 2, ring-shaped connecting frame; 201, conical closed bag; 202, let-position communication sleeve; 203, ring-shaped mounting groove; 204, closed sleeve; 205, clamping channel; 206, flexible sealing brush; 3, vertical clamping seat; 301, vertical sliding sleeve; 302, hydraulic telescopic rod; 303, translation guide groove; 304, pressure sensor; 305, reset spring; 4, sliding detection seat; 401, embedded adjustment groove; 402, horizontal fixed shaft; 403, horizontal locking sleeve; 404, elastic locking pin; 405, unlocking electromagnet; 5, adjustment wheel disc; 501, central shaft sleeve; 502, adjustment tooth disc; 503, adjustment gear; 504, adjustment motor; 505, locking jack; 6, test clamping seat; 601, arc-shaped clamping groove; 602, fixed clamping tooth; 603, pressure bearing guide wheel; 7, unit detection cylinder; 701, temperature sensor; 702, heat-conducting fin; 703, circulating conveying pipe; 704, circulating joint; 705, flow-collecting conveying groove; 706, electric heating wire; 707, drainage port; 708, translation guide rail; 8, ring-shaped joint; 801, ring-shaped sealing ring; 802, positioning clamping column; 803, positioning clamping sleeve; 804, connecting electromagnet; 9, ring-shaped spraying frame; 901, spraying pipeline; 902, test nozzle; 903, adjustment electromagnetic valve; 904, flexible conveying pipe; 905, translation sliding seat; 906, friction driving wheel; 907, translation motor. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with specific embodiments.
[0037] It should be noted that the technical terms or scientific terms used in the present application should be understood as the general meaning understood by those skilled in the art to which the present application belongs, unless otherwise defined. The "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connected" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0038] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 A multi-environment test device for cable performance test includes a bearing rail 1, a fixed test frame 101 symmetrically slidingly arranged above the bearing rail 1, a horizontal guide frame 102 arranged above the fixed test frame 101, and further comprising:
[0039] The pulling translation seat 104 is slidingly arranged in the middle of the horizontal guide frame 102, and the horizontal hydraulic rod 103 is connected and arranged outside the pulling translation seat 104. The horizontal hydraulic rod 103 drives the pulling translation seat 104 to slide horizontally along the horizontal guide frame 102 through the extension and retraction. The vertical connecting column 105 is vertically arranged in the middle of the pulling translation seat 104.
[0040] The vertical clamping seat 3 is symmetrically slidingly arranged in the middle of the vertical connecting column 105. The vertical clamping seat 3 is provided with a hydraulic telescopic rod 302 in the middle. The hydraulic telescopic rod 302 drives the vertically arranged vertical clamping seats 3 to move synchronously up and down to approach or separate each other through extension and retraction. The translation guide slot 303 is horizontally arranged at the center of the vertical clamping seat 3. The pressure sensor 304 is arranged on the side of the translation guide slot 303 close to the vertical center line of the bearing rail 1.
[0041] The sliding detection seat 4 is embedded and slidably arranged on the inner side of the translation guide groove 303, the middle of the sliding detection seat 4 is provided with a test clamping seat 6, the middle of the test clamping seat 6 is provided with an arc-shaped clamping groove 601, the middle of the arc-shaped clamping groove 601 is provided with a plurality of fixed clamping teeth 602, and the front and rear ends of the arc-shaped clamping groove 601 are provided with pressure bearing guide wheels 603.
[0042] A plurality of unit detection cylinders 7 are arranged in series between the symmetrically arranged fixed test racks 101, and the unit detection cylinders 7 and the fixed test racks 101 are detachably connected, the inside of the unit detection cylinder 7 is provided with a temperature sensor 701, and the inner wall of the unit detection cylinder 7 is arranged with a plurality of heat-conducting fins 702, the middle of the heat-conducting fin 702 is provided with a circulating conveying pipe 703, and the outer end of the circulating conveying pipe 703 is provided with a circulating joint 704.
[0043] In this embodiment, the device tests the two ends of the cable by the symmetrically arranged fixed test racks 101, and the fixed test racks 101 clamp and fix the cable by the test clamping seat 6 to pull the test, the arc-shaped clamping groove 601 is arranged in the test clamping seat 6 to facilitate the clamping of the circular cable, and a plurality of fixed clamping teeth 602 are arranged in the middle of the arc-shaped clamping groove 601 to improve the fastening degree of the clamped cable, and the pressure bearing guide wheels 603 are arranged at the front and rear ends of the arc-shaped clamping groove 601 to facilitate the guided conveying of the cable, and the cable can provide guiding support to facilitate the gravity pulling test of the cable, and the test clamping seat 6 is arranged on the sliding detection seat 4, the sliding detection seat 4 is arranged in the vertical clamping seat 3, the hydraulic telescopic rod 302 drives the vertically arranged vertical clamping seats 3 to move up and down synchronously to approach or separate from each other through telescopic extension and contraction, thereby driving the sliding detection seat 4 and the test clamping seat 6 to move up and down to clamp and fix or release the cable, and after the test clamping seat 6 in the two fixed test racks 101 clamps and fixes the cable, the horizontal hydraulic rod 103 can be elongated to push the pulling translation seats 104 in the two fixed test racks 101 to translate to move away from each other to pull the cable for test, at this time, the sliding detection seat 4 moves relatively to press the pressure sensor 304, so that the value of the pulling force of the cable can be obtained, and when the cable is tested, the middle part is located in the inside of the plurality of unit detection cylinders 7 arranged in series, the heat-conducting fin 702 and the circulating conveying pipe 703 are arranged on each unit detection cylinder 7, the heat-conducting medium can be conveyed through the circulating conveying pipe 703 to adjust the temperature in the unit detection cylinder 7, thereby providing different temperature environments for the cable test, and the test environment is composed of a plurality of unit detection cylinders 7 arranged in series, and the unit detection cylinders 7 are detachably connected, the length size of the whole test environment can be adjusted by installing corresponding number of unit detection cylinders 7, thereby facilitating the test of cables of different lengths, and the test experiment is more convenient and flexible.
[0044] AsFigure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 As shown, preferably, vertical sliding sleeves 301 are provided on both the left and right sides of the vertical clamping seat 3. The vertical clamping seat 3 is slidably connected to the vertical connecting column 105 through the vertical sliding sleeves 301. A return spring 305 is provided on the side of the translation guide groove 303 away from the vertical center line of the bearing guide rail 1. The outer end of the sliding detection seat 4 is connected to the translation guide groove 303 through the return spring 305. When the horizontal hydraulic rod 103 extends, it pushes and pulls the translation seat 104 to move away from the vertical center line of the bearing guide rail 1. When the sliding detection seat 4 moves relative to the side closer to the vertical center line of the bearing guide rail 1, it squeezes the pressure sensor 3. 04. When the device is tested, the cable is clamped and fixed by the test clamps 6 in the fixed test frames 101 on both sides. Then, the horizontal hydraulic rod 103 extends and pushes the traction translation seats 104 in the fixed test frames 101 on both sides to move away from each other to perform a traction test on the cable. At this time, the sliding detection seat 4 moves relative to the side closer to the vertical center line of the bearing guide rail 1 to squeeze the pressure sensor 304, so as to make it easier to obtain the value of the tension on the cable. When the horizontal hydraulic rod 103 retracts, the reset spring 305 will pull the sliding detection seat 4 to move in the opposite direction to reset and stop squeezing the pressure sensor 304.
[0045] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12As shown, preferably, the fixed test frame 101 is provided with the annular connecting frame 2 near one side of the vertical center line of the bearing rail 1, the front and rear ends of the unit detection cylinder 7 and the side of the annular connecting frame 2 near the unit detection cylinder 7 are provided with the annular joint 8, the unit detection cylinders 7 and the annular connecting frame 2 are connected with each other through the annular joint 8, the middle of the annular joint 8 is provided with the annular sealing ring 801, the end face of the annular joint 8 is circumferentially and interval provided with the positioning clamping column 802 and the positioning clamping sleeve 803, the positioning clamping column 802 and the positioning clamping sleeve 803 are correspondingly arranged and cooperated in size, the annular joints 8 are positioned and connected by embedding the positioning clamping column 802 into the positioning clamping sleeve 803, the middle of the positioning clamping sleeve 803 is provided with the connecting electromagnet 804, the device tests the two ends of the cable through the symmetrically arranged fixed test frame 101, and forms a test environment through the multiple unit detection cylinders 7 connected in series between the symmetrically arranged fixed test frames 101, so that the cable is located in the test environment, the unit detection cylinders 7 and the annular connecting frame 2 are connected with each other through the annular joint 8, the annular joints 8 are positioned and connected by embedding the positioning clamping column 802 into the positioning clamping sleeve 803, the middle of the positioning clamping sleeve 803 is provided with the connecting electromagnet 804, the annular joints 8 are adsorbed and fixedly connected through the electrification of the connecting electromagnet 804, so as to facilitate the connection and separation of the annular joints 8, and further facilitate the loading and unloading connection of the unit detection cylinder 7, the length size of the entire test environment can be adjusted by installing the corresponding number of unit detection cylinders 7, so as to facilitate the test of cables of different lengths, and the test experiment is more convenient and flexible.
[0046] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12As shown, preferably, the middle of the annular connecting frame 2 is provided with a conical closure bag 201, the center of the conical closure bag 201 is provided with a let-in communication sleeve 202, the let-in communication sleeve 202 is connected with the annular connecting frame 2 through the conical closure bag 201, the conical closure bag 201 is of flexible material, the middle of the let-in communication sleeve 202 is provided with an annular mounting groove 203, the inner side of the annular mounting groove 203 is detachably mounted with a closure sleeve 204, the center of the closure sleeve 204 is provided with a clamping channel 205, the inner wall of the clamping channel 205 is densely provided with a flexible sealing brush 206, the fixed test frame 101 of the device is connected with the unit detection cylinder 7 through the annular connecting frame 2, after the unit detection cylinder 7 is connected with the annular connecting frame 2, the closure of the port part is maintained through the conical closure bag 201 arranged in the middle of the annular connecting frame 2, so as to form a closed test environment inside the unit detection cylinder 7, and the stable test environment is convenient to adjust, while the cable passes through the conical closure bag 201 through the let-in communication sleeve 202, the conical closure bag 201 is of flexible material, the let-in communication sleeve 202 can move in the moving range while maintaining the closure, and the let-in communication sleeve 202 is detachably mounted with the closure sleeve 204, the closure sleeve 204 is nested outside the cable to be detected through the clamping channel 205, and is in contact with the cable through the flexible sealing brush 206, so as to maintain the closure of the cable and the clamping channel 205, and the closure sleeve 204 with different diameters of the clamping channel 205 is convenient to replace, so as to adapt to the detection of cables with different sizes, and the use is more flexible and convenient.
[0047] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12As shown, preferably, the center of the sliding detection seat 4 is provided with a fitting adjustment groove 401, the inside of the fitting adjustment groove 401 is provided with an adjustment wheel disc 5, the center of the adjustment wheel disc 5 is provided with a center shaft sleeve 501, the inside of the center shaft sleeve 501 is nested with a horizontal fixed shaft 402, the front and rear ends of the horizontal fixed shaft 402 are fixedly connected with the sliding detection seat 4, the adjustment wheel disc 5 is rotationally connected with the sliding detection seat 4 through the center shaft sleeve 501 and the horizontal fixed shaft 402, the outside of the adjustment wheel disc 5 is circumferentially provided with a plurality of test clamping seats 6, each test clamping seat 6 is respectively provided with an arc-shaped clamping groove 601 and a pressure guide wheel 603 of different sizes, the end face of the adjustment wheel disc 5 is circumferentially provided with a plurality of locking insertion holes 505, the locking insertion holes 505 and the plurality of test clamping seats 6 circumferentially provided on the outside of the adjustment wheel disc 5 are one-to-one corresponding, the inner wall of the fitting adjustment groove 401 is provided with a horizontal locking sleeve 403, the inside of the horizontal locking sleeve 403 is slidingly nested with an elastic locking pin 404, the rear side of the elastic locking pin 404 is provided with an unlocking electromagnet 405, the elastic locking pin 404 and the locking insertion hole 505 are corresponding and cooperatively sized, the outer end of the center shaft sleeve 501 is provided with an adjustment gear disc 502, the outside of the adjustment gear disc 502 is engaged with an adjustment gear 503, the shaft end of the adjustment gear 503 is provided with an adjustment motor 504, the device drives the vertically clamping seats 3 symmetrically arranged above and below to move synchronously upwards and downwards to approach or separate each other through the extension and retraction of the hydraulic telescopic rod 302, and then drives the sliding detection seat 4 and the test clamping seat 6 to move upwards and downwards to clamp and fix or release the cable, the device is provided with a plurality of test clamping seats 6, the plurality of test clamping seats 6 are circumferentially arranged on the outside of the adjustment wheel disc 5 on the sliding detection seat 4, the adjustment motor 504 can drive the adjustment wheel disc 5 to rotate through the adjustment gear 503 and the adjustment gear disc 502, so that the corresponding test clamping seat 6 is rotated to the top side or the bottom side, since each test clamping seat 6 is respectively provided with an arc-shaped clamping groove 601 and a pressure guide wheel 603 of different sizes, it is convenient to adapt to clamp cables of different sizes, and it is more convenient and flexible to use, after the adjustment wheel disc 5 completes the rotation adjustment, the elastic locking pin 404 can be embedded in the corresponding locking insertion hole 505 to lock and fix the adjustment wheel disc 5, so as to avoid the rotation of the adjustment wheel disc 5 during clamping, and improve the overall structural strength and reliability.
[0048] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12As shown, preferably, the inner side of the unit detection cylinder 7 is provided with an annular spraying frame 9, the horizontal center line of the annular spraying frame 9 is located on the same straight line as the horizontal center line of the unit detection cylinder 7, the inner side of the annular spraying frame 9 is provided with a spraying pipeline 901, the inner side of the spraying pipeline 901 is provided with a plurality of test nozzles 902, the test nozzles 902 are connected with the spraying pipeline 901 through an adjusting electromagnetic valve 903, the outer end of the spraying pipeline 901 is connected with a flexible conveying pipe 904, the bottom of the unit detection cylinder 7 is horizontally provided with a flow collecting conveying groove 705, the middle of the flow collecting conveying groove 705 is provided with an electric heating wire 706, the bottom of the flow collecting conveying groove 705 is provided with a drain 707, the left and right sides of the annular spraying frame 9 are symmetrically provided with a translation sliding seat 905, the left and right sides of the inner wall of the unit detection cylinder 7 are symmetrically and parallelly provided with a translation guide rail 708, the annular spraying frame 9 is slidably connected with the translation guide rail 708 through the translation sliding seat 905, the middle of the translation sliding seat 905 is provided with a friction drive wheel 906, the outer side of the friction drive wheel 906 is in close contact with the outer side of the translation guide rail 708, the middle of the friction drive wheel 906 is provided with a translation motor 907, when the device detects the cable, a closed detection environment is formed by a plurality of unit detection cylinders 7 connected in series, each unit detection cylinder 7 is provided with heat-conducting fins 702 and a circulating conveying pipe 703, heat-conducting medium can be conveyed through the circulating conveying pipe 703 to adjust the temperature inside the unit detection cylinder 7, thereby providing different temperature environments for cable testing, at the same time, the inner side of the unit detection cylinder 7 is also provided with an annular spraying frame 9, the spraying pipeline 901 in the annular spraying frame 9 can spray water mist inward through the test nozzles 902 arranged on the inner side thereof to adjust the humidity inside the unit detection cylinder 7, and by adjusting the water pressure pumped into the spraying pipeline 901, the water mist can be directly sprayed onto the detection cable at the center of the unit detection cylinder 7, and the temperature inside the unit detection cylinder 7 is adjusted to simulate that the cable is in an icy weather, so that the cable naturally hangs ice, which is conducive to improving the authenticity of the detection, thereby improving the accuracy of the detection experimental data, at the same time, the annular spraying frame 9 is slidably connected with the translation guide rail 708 in the unit detection cylinder 7 through the translation sliding seat 905, the translation motor 907 can drive the annular spraying frame 9 to translate and adjust the position through the friction drive wheel 906, so as to more flexibly adjust the spraying range and uniformity, and the bottom of the unit detection cylinder 7 is horizontally provided with a flow collecting conveying groove 705 to collect excess spraying water, and the ice melt water can also be discharged after the test is completed, at the same time, the middle of the flow collecting conveying groove 705 is provided with an electric heating wire 706 to heat and maintain the temperature of the flow collecting conveying groove 705, so as to avoid water accumulation caused by icing in the flow collecting conveying groove 705.
[0049] In use, the device is first adjusted according to the testing requirements. The corresponding number of unit test cylinders 7 are connected in series and installed between symmetrical fixed test frames 101 according to the length of the test cable, forming the testing environment. Then, the adjusting motor 504 drives the adjusting wheel 5 to rotate through the adjusting gear 503 and adjusting gear disc 502, rotating the test clamping seat 6 of the required size to the uppermost or lowest working position. Then, the elastic locking pin 404 is inserted into the locking hole 505 to lock the adjusting wheel 5. Next, the closed sleeve 204 with the corresponding size clamping channel 205 is fitted into the clearance connecting sleeve 202 of the conical closed bag 201. After adjustment, the test cable is passed through one side of the fixed test frame 101, through the closed sleeve 204, through the conical closed bag 201, and then through all the unit test cylinders 7 in sequence until it reaches the other side of the fixed test frame 101. Then, the hydraulic telescopic rod 302 extends, causing the vertically symmetrically arranged clamping seats 3 to move synchronously up and down to move closer to each other, thereby bringing the symmetrically arranged test clamping seats 6 closer together to clamp and fix them. The test cable is fixed at both ends on symmetrical fixed test frames 101. A heat-conducting medium is supplied through the circulating delivery pipe 703 to regulate the temperature inside the unit detection cylinder 7, providing the necessary temperature environment for cable testing. Then, the horizontal hydraulic rod 103 extends, causing the pulling translation seat 104 to slide horizontally along the horizontal guide frame 102, pushing the pulling translation seats 104 in the two fixed test frames 101 to move away from each other, thus performing a pulling test on the cable. At this time, the sliding detection seat 4 moves relative to each other to compress pressure. Sensor 304 can determine the tensile force on the cable. During the icing test, the spray pipe 901 in the annular spray frame 9 sprays water mist through the test nozzle 902 on its inner side to adjust the humidity inside the unit detection cylinder 7. By adjusting the water pressure pumped into the spray pipe 901, the water mist is sprayed directly onto the test cable at the center of the unit detection cylinder 7. The temperature inside the unit detection cylinder 7 is also adjusted to simulate the cable being in icy weather, so that ice naturally forms on the outside of the cable, thus completing the cable test.
[0050] A method for using a multi-environment experimental device for cable performance testing includes the following steps: First, adjust the device according to the testing requirements. Then, based on the length of the test cable, connect and assemble a corresponding number of unit test cylinders 7 in series between symmetrical fixed test frames 101 to form the testing environment. Next, adjust the motor 504 to drive the adjusting wheel 5 to rotate via the adjusting gear 503 and adjusting gear disc 502, rotating the test clamp 6 of the required size to the uppermost or lowest working position. Then, the elastic locking pin 404 is inserted into the locking socket 505 to lock the adjusting wheel 5. After adjustment, pass the test cable through one side of the fixed test frame 101 and sequentially through all the unit test cylinders 7 until reaching the other side of the fixed test frame 101. Then, the hydraulic telescopic rod 302 extends. The vertical clamping seats 3, which are symmetrically arranged, move up and down synchronously to move closer to each other, thereby bringing the symmetrical test clamping seats 6 closer together to clamp and fix the test cable between them. The two ends of the test cable are fixed on the symmetrical fixed test frame 101 respectively. At this time, the heat-conducting medium is transported through the circulating conveying pipe 703 to adjust the temperature inside the unit detection cylinder 7 and provide the required temperature environment for cable testing. Then, the horizontal hydraulic rod 103 extends and drives the traction translation seat 104 to slide horizontally along the horizontal guide frame 102, pushing the traction translation seats 104 in the two fixed test frames 101 on both sides to translate and move away from each other to perform a traction test on the cable. At this time, the sliding detection seat 4 moves relative to each other to squeeze the pressure sensor 304, so that the value of the tension on the cable can be obtained, and the cable test is completed.
[0051] The multi-environment experimental device for cable performance testing provided by this invention uses a symmetrically arranged fixed test frame 101 to pull the two ends of the cable for testing. The middle of the cable is located inside multiple series-connected unit test cylinders 7. Each unit test cylinder 7 is equipped with heat-conducting fins 702 and a circulation conveying pipe 703. The heat-conducting medium can be conveyed through the circulation conveying pipe 703 to adjust the temperature inside the unit test cylinder 7, thereby providing different temperature environments for cable testing. The test environment is composed of multiple series-connected unit test cylinders 7, which are detachably connected. The length of the entire test environment can be adjusted by installing the corresponding number of unit test cylinders 7, which facilitates testing cables of different lengths and makes the testing experiment more convenient and flexible.
[0052] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the invention (including the claims) is limited to these examples; within the framework of the invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in the details for the sake of brevity.
[0053] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A multi-environment experimental device for cable performance testing, comprising a load-bearing guide rail (1), a fixed test frame (101) symmetrically slidably disposed above the load-bearing guide rail (1), and a horizontal guide frame (102) disposed above the fixed test frame (101), characterized in that, Also includes: A traction translation seat (104) is slidably disposed in the middle of the horizontal guide frame (102). A horizontal hydraulic rod (103) is connected to the outer side of the traction translation seat (104). The horizontal hydraulic rod (103) drives the traction translation seat (104) to slide horizontally along the horizontal guide frame (102) by extension and retraction. A vertical connecting column (105) is vertically disposed in the middle of the traction translation seat (104). A vertical clamping seat (3) is symmetrically slidably disposed in the middle of the vertical connecting column (105). A hydraulic telescopic rod (302) is disposed in the middle of the vertical clamping seat (3). The hydraulic telescopic rod (302) drives the vertical clamping seats (3) symmetrically disposed in the upper and lower parts to move up and down synchronously to move closer or separate from each other. A translation guide groove (303) is horizontally disposed at the center of the vertical clamping seat (3). A pressure sensor (304) is disposed on the side of the translation guide groove (303) close to the vertical center line of the bearing guide rail (1). A sliding detection seat (4) is fitted and slidably disposed inside the translation guide groove (303). A test clamp seat (6) is disposed in the middle of the sliding detection seat (4). An arc-shaped clamping groove (601) is disposed in the middle of the test clamp seat (6). A plurality of fixed clamping teeth (602) are disposed in the middle of the arc-shaped clamping groove (601). Pressure-bearing guide wheels (603) are disposed at both the front and rear ends of the arc-shaped clamping groove (601). Multiple unit test cylinders (7) are connected in series between symmetrically arranged fixed test frames (101). The unit test cylinders (7) are detachably connected to the fixed test frames (101) and to each other. A temperature sensor (701) is installed inside each unit test cylinder (7). Multiple heat-conducting fins (702) are arranged on the inner wall of each unit test cylinder (7). A circulation conveying pipe (703) is installed in the middle of each heat-conducting fin (702). A circulation connector (704) is installed at the outer end of the circulation conveying pipe (703). The fixed test frame (101) is provided with an annular connecting frame (2) on the side near the vertical center line of the bearing guide rail (1). The front and rear ends of the unit test cylinder (7) and the side of the annular connecting frame (2) near the unit test cylinder (7) are provided with annular joints (8). The unit test cylinders (7) are connected to each other and the unit test cylinders (7) are connected to the annular connecting frame (2) through the annular joints (8).
2. The multi-environment experimental apparatus for cable performance testing according to claim 1, characterized in that, Vertical sleeves (301) are provided on both the left and right sides of the vertical clamping seat (3). The vertical clamping seat (3) is slidably connected to the vertical connecting column (105) through the vertical sleeves (301). A return spring (305) is provided on the side of the translation guide groove (303) away from the vertical center line of the bearing guide rail (1). The outer end of the sliding detection seat (4) is connected to the translation guide groove (303) through the return spring (305). When the horizontal hydraulic rod (103) extends, it pushes the pulling translation seat (104) to move away from the vertical center line of the bearing guide rail (1). When the sliding detection seat (4) moves relative to the side closer to the vertical center line of the bearing guide rail (1) to squeeze the pressure sensor (304).
3. The multi-environment experimental apparatus for cable performance testing according to claim 1, characterized in that, The annular joint (8) has an annular sealing ring (801) in the middle. The end face of the annular joint (8) is circumferentially surrounded by positioning pins (802) and positioning sleeves (803). The positioning pins (802) and positioning sleeves (803) are correspondingly arranged and their sizes are matched. The annular joints (8) are positioned and connected by the positioning pins (802) being inserted into the positioning sleeves (803). A connecting electromagnet (804) is provided in the middle of the positioning sleeves (803).
4. The multi-environment experimental apparatus for cable performance testing according to claim 3, characterized in that, A conical closed bag (201) is provided in the middle of the annular connecting frame (2). A clearance connecting sleeve (202) is provided at the center of the conical closed bag (201). The clearance connecting sleeve (202) is connected to the annular connecting frame (2) through the conical closed bag (201). The conical closed bag (201) is made of flexible material. An annular mounting groove (203) is provided in the middle of the clearance connecting sleeve (202). A detachable closed sleeve (204) is fitted into the inner side of the annular mounting groove (203). A clamping channel (205) is provided through the center of the closed sleeve (204). A flexible sealing brush (206) is densely arranged around the inner wall of the clamping channel (205).
5. The multi-environment experimental apparatus for cable performance testing according to claim 1, characterized in that, The sliding detection seat (4) is provided with a fitting adjustment groove (401) at its center. An adjustment wheel (5) is provided inside the fitting adjustment groove (401). A central bushing (501) is provided at the center of the adjustment wheel (5). A horizontal fixed shaft (402) is nested inside the central bushing (501). The front and rear ends of the horizontal fixed shaft (402) are fixedly connected to the sliding detection seat (4). The adjustment wheel (5) is rotatably connected to the sliding detection seat (4) through the central bushing (501) and the horizontal fixed shaft (402). Multiple test clamps (6) are arranged in a circular pattern around the outer side of the adjustment wheel (5). Each test clamp (6) is provided with an arc-shaped clamping groove (601) of different size and a pressure guide wheel (603).
6. The multi-environment experimental apparatus for cable performance testing according to claim 5, characterized in that, The end face of the adjusting wheel (5) is circumferentially provided with a plurality of locking holes (505). The locking holes (505) are corresponding to a plurality of test clamps (6) arranged around the outer side of the adjusting wheel (5). The inner wall of the fitting adjusting groove (401) is provided with a horizontal locking sleeve (403). An elastic locking pin (404) is nested and slidably provided on the inner side of the horizontal locking sleeve (403). An unlocking electromagnet (405) is provided on the rear side of the elastic locking pin (404). The elastic locking pin (404) and the locking holes (505) are corresponding to each other and their dimensions are matched. The outer end of the central bushing (501) is provided with an adjusting gear (502). An adjusting gear (503) is meshed on the outer side of the adjusting gear (502). An adjusting motor (504) is provided on the shaft end of the adjusting gear (503).
7. The multi-environment experimental apparatus for cable performance testing according to claim 1, characterized in that, The inner side of the unit detection cylinder (7) is provided with annular spray racks (9) at intervals. The horizontal center line of the annular spray racks (9) and the horizontal center line of the unit detection cylinder (7) are on the same straight line. The inner side of the annular spray racks (9) is surrounded by spray pipes (901). The inner side of the spray pipes (901) is surrounded by multiple test nozzles (902). The test nozzles (902) are connected to the spray pipes (901) through adjusting solenoid valves (903). The outer end of the spray pipes (901) is connected to a flexible conveying pipe (904). The bottom of the unit detection cylinder (7) is horizontally provided with a collection and conveying trough (705). The middle of the collection and conveying trough (705) is provided with an electric heating wire (706). The bottom of the collection and conveying trough (705) is provided with a drain outlet (707).
8. The multi-environment experimental apparatus for cable performance testing according to claim 7, characterized in that, The annular spray frame (9) is symmetrically provided with translation slides (905) on the left and right sides. The inner wall of the unit detection cylinder (7) is symmetrically provided with translation guide rails (708) on the left and right sides. The annular spray frame (9) is slidably connected to the translation guide rails (708) through the translation slides (905). A friction drive wheel (906) is provided in the middle of the translation slides (905). The outer wheel surface of the friction drive wheel (906) is in contact with the outer surface of the translation guide rail (708). A translation motor (907) is provided in the middle of the friction drive wheel (906).
9. A method of using the multi-environmental test apparatus for cable performance testing as described in any one of claims 1-8, characterized in that, Includes the following steps: First, adjust the device according to the test requirements. Based on the length of the test cable, connect and install the corresponding number of unit test cylinders (7) in series between the symmetrical fixed test frames (101) to form the test environment. Then, adjust the motor (504) to drive the adjusting wheel (5) to rotate through the adjusting gear (503) and adjusting gear plate (502), and rotate the test clamp seat (6) of the required size to the uppermost or lowermost working position. Then, the elastic locking pin (404) is inserted into the locking hole (505) to lock the adjusting wheel (5). After the adjustment is completed, pass the test cable through the fixed test frame (101) on one side and through all the unit test cylinders (7) in sequence until the fixed test frame (101) on the other side. Then, the hydraulic telescopic rod (302) extends to drive the vertically arranged symmetrically arranged vertical rods. The clamping seats (3) move up and down synchronously to get closer to each other, thereby bringing the symmetrical test clamping seats (6) closer to each other to clamp and fix the test cable between them, so that the two ends of the test cable are fixed on the symmetrical fixed test frame (101). At this time, the heat-conducting medium is transported through the circulating conveying pipe (703) to adjust the temperature inside the unit detection cylinder (7) and provide the required temperature environment for cable testing. Then, the horizontal hydraulic rod (103) extends and drives the traction translation seat (104) to slide horizontally along the horizontal guide frame (102), pushing the traction translation seats (104) in the two fixed test frames (101) to translate and move away from each other to perform traction testing on the cable. At this time, the sliding detection seat (4) moves relative to each other to squeeze the pressure sensor (304) and obtain the value of the tension on the cable, thus completing the cable test.
Citation Information
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