Electric step beam for pipe conveyance

By introducing a geared motor-driven lifting and translation mechanism into the pipe conveying equipment, combined with chain compensation and adjustment components, the problems of chain breakage and transmission instability are solved, achieving stable conveying and convenient maintenance.

CN116409600BActive Publication Date: 2026-01-16杭州春风机械工程股份有限公司
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Patent Information

Application Number
CN202310482690.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-28
Publication Date
2026-01-16
Estimated Expiration
2043-04-28

AI Technical Summary

Technical Problem

In existing technologies, pipe conveying equipment suffers from chain breakage and poor transmission stability, especially when the chain is fixed and the geared motor cannot be adjusted, resulting in unstable power transmission.

Method used

A lifting and translation mechanism is adopted, which is driven by a geared motor. Combined with a chain compensation component and an adjustment component, the chain tension and transmission stability are ensured. The geared motor replaces the hydraulic cylinder to provide power, thus avoiding oil leakage.

Benefits of technology

This achieves stability and smooth transmission during pipe conveying, avoids chain breakage and oil leakage, and improves the operational reliability and maintenance convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of electric step beam for pipe conveying, belong to pipe processing equipment field.The present application includes lifting mechanism, translation mechanism and step beam pedestal, the lifting mechanism is arranged on step beam pedestal, the translation mechanism is arranged on lifting mechanism, its structural characteristics are as follows:the lifting mechanism includes lifting beam and lifting device, the translation mechanism includes translation beam and translation device, the lifting beam is connected with lifting device, and lifting beam and lifting device are all arranged on step beam pedestal, the translation beam is connected with translation device, and translation beam and translation device are all arranged on lifting beam.Lifting beam is lifted on step beam pedestal by lifting device driving, translation beam is translated on lifting beam by translation device driving, to realize the switching between the work station of pipe in sequence.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of electric step beam for pipe conveying, belong to pipe processing equipment field. BACKGROUND

[0002] Ductile cast iron pipe needs to be treated in multiple processes when processing, pipe is moved to corresponding station, and pipe is cooled, weighed, cleaned, inserted and rounded, ring cutting, socket rounding and other processes are handled, in view of this, the pipe step conveying mechanism of hydraulic press is disclosed in the patent literature with application number 201921435455.0, the above prior art is powered by oil cylinder to convey pipe, when using oil cylinder to provide power, oil cylinder sometimes appears oil leakage.

[0003] In view of this, the heavy load electric step beam that can reciprocate pipe feeding is disclosed in the patent literature with application number 201821018014.6, the above prior art is powered by speed reducer motor to complete lifting and horizontal movement, but it has the following problems: (1) motor 3 works, drives chain 7 to move, since chain 7 is fixedly connected with connecting part 10 on main frame 8, chain 7 will drive main frame 8 to move transversely, since roller 9 at the bottom end of main frame 8 is pressed on inclined platform 2, under the action of inclined platform 2, main frame 8 will move upward together with translation frame 11 on it except horizontal displacement, the above prior art lacks chain compensation component, when main frame 8 rises, since the length of chain 7 is fixed, it will cause chain 7 to break; (2) translation motor 12 is connected with driving wheel shaft arranged on translation frame 11 through chain transmission pair, through chain transmission, since translation motor 12 cannot be adjusted, it cannot guarantee that output shaft of translation motor 12 is parallel to driving wheel shaft, which will cause poor transmission stability. SUMMARY

[0004] The present application aims to overcome the above-mentioned deficiencies in the prior art, and provides an electric step beam for pipe conveying with reasonable structure design.

[0005] The technical scheme adopted by the present application to solve the above problems is: the electric step beam for pipe conveying, comprising a lifting mechanism, a translation mechanism and a step beam base, the lifting mechanism is arranged on the step beam base, the translation mechanism is arranged on the lifting mechanism, and the structural characteristics are that: the lifting mechanism comprises a lifting beam and a lifting device, the translation mechanism comprises a translation beam and a translation device, the lifting beam is connected with the lifting device, and the lifting beam and the lifting device are arranged on the step beam base, the translation beam is connected with the translation device, and the translation beam and the translation device are arranged on the lifting beam. The lifting beam is lifted on the step beam base by the lifting device, the translation beam is translated on the lifting beam by the translation device, and the switching between the pipe workstations is realized.

[0006] Further, the lifting device comprises a lifting drive base, a lifting reduction motor, a lifting driving sprocket, a lifting driven sprocket, a lifting chain, a lifting lifting sprocket, a chain tensioning assembly and a chain compensation assembly, the lifting drive base is arranged on the step beam base, the lifting reduction motor, the lifting driven sprocket and the lifting lifting sprocket are arranged on the lifting drive base, the lifting lifting sprocket is used to support the lifting chain, the lifting driving sprocket is arranged on the output shaft of the lifting reduction motor, the lifting driving sprocket and the lifting driven sprocket are driven by the lifting chain, one end of the lifting chain is connected with the chain compensation assembly, the chain compensation assembly and the other end of the lifting chain are connected with a chain tensioning assembly respectively, and the two chain tensioning assemblies are connected with the lifting beam. The lifting driving sprocket is driven to rotate by the lifting reduction motor, the lifting beam is lifted by the lifting chain, and the lifting lifting sprocket can support the lifting chain to avoid sagging.

[0007] Further, the lifting beam comprises a lifting beam main body, a lifting cross beam and a lifting roller, the lifting cross beam and the lifting roller are arranged on the lifting beam main body, two chain tensioning assemblies are connected with the two sides of the lifting cross beam respectively, the lifting roller cooperates with the lifting support plate, and the lifting support plate is arranged on the step beam base in an inclined manner. The chain tensioning assembly can adjust the tension of the chain, the lifting roller moves on the inclined lifting support plate to lift the lifting beam, and the lifting beam is lifted along with the movement of the lifting roller on the inclined lifting support plate.

[0008] Further, the lifting mechanism further comprises a lifting limiting mechanism, the lifting limiting mechanism comprises a lifting limiting support and a lifting limiting pad, the lifting limiting support is arranged on the lifting beam main body, the lifting limiting pad is arranged on the lifting limiting support, and the lifting limiting pad is in contact with the lifting support plate. The lifting chain can be limited by the lifting limiting mechanism to avoid the lifting beam from sliding down, the lifting limiting pad is a rubber block, and the lifting limiting pad and the lifting support plate collide to limit the lifting beam.

[0009] Further, the chain tensioning assembly comprises a tensioning screw, a tensioning sleeve and a tensioning nut, both ends of the tensioning sleeve are respectively provided with a tensioning screw, and the tensioning nut is arranged on the tensioning screw. The tensioning of the lifting chain can be adjusted by screwing the tensioning screw.

[0010] Further, one of the tensioning screws in the first chain tensioning assembly is connected with one side of the lifting beam, and the other tensioning screw in the first chain tensioning assembly is connected with the other end of the lifting chain.

[0011] Further, the chain compensation assembly comprises a compensation sleeve, a compensation end cover, a compensation core rod and a compensation spring, the compensation end cover is arranged at one end of the compensation sleeve, one end of the compensation core rod penetrates the compensation end cover, the other end of the compensation core rod is arranged in the compensation sleeve, the compensation spring is sleeved outside the compensation core rod and located in the compensation sleeve, and both ends of the compensation spring are respectively abutted with the compensation end cover and the other end of the compensation core rod. The chain compensation assembly can compensate the height of the lifting beam, when the lifting beam rises, the compensation core rod can be pulled by the lifting chain, so that the compensation spring is compressed, the height of the lifting beam is compensated by pulling the compensation core rod, and the lifting chain is prevented from being pulled off.

[0012] Further, one of the tensioning screws in the second chain tensioning assembly is connected with the other side of the lifting beam, one end of the lifting chain is connected with one end of the compensation core rod, and the other end of the compensation sleeve is connected with the other tensioning screw in the second chain tensioning assembly.

[0013] Further, the translation device comprises a translation deceleration motor, a translation gear, a translation rack, a translation support and a translation adjusting assembly, the translation gear is arranged on the output shaft of the translation deceleration motor, the translation rack is arranged on the translation beam, and the translation gear is engaged with the translation rack, the translation deceleration motor is arranged on the translation adjusting assembly, the translation adjusting assembly is arranged on the translation support, and the translation support is arranged on the lifting beam. The rotation of the translation gear is driven by the translation deceleration motor, and the translation beam can be driven to move due to the engagement between the translation gear and the translation rack, so that the pipe is conveyed in the horizontal direction, and the translation support can be lifted with the lifting beam.

[0014] Further, the translation beam comprises a translation beam body, a translation track, a translation roller and a translation beam connecting frame, the translation track and the translation beam connecting frame are arranged on the translation beam body, the translation beam connecting frame is provided with the translation rack, the translation track is arranged on the translation roller, and the translation roller is arranged on the lifting beam. The translation beam body is driven to move by the translation beam connecting frame, the translation track and the translation roller are arranged to make the translation beam body move more smoothly, and the translation roller can roll on the lifting beam when the translation beam body moves, so as to reduce the friction.

[0015] Further, the translation adjusting assembly comprises an adjusting base plate, an adjusting fixed seat, an adjusting hinged seat, an adjusting connecting seat, an adjusting screw rod, an adjusting nut and an adjusting butterfly spring, the adjusting hinged seat and the adjusting connecting seat are arranged at two ends of the adjusting base plate respectively, the adjusting fixed seat is arranged on one translation support, the adjusting screw rod is arranged on the other translation support, the adjusting fixed seat is connected with the adjusting hinged seat, the adjusting screw rod is connected with the adjusting connecting seat, two adjusting nuts and the adjusting butterfly spring are arranged on the adjusting screw rod, one adjusting nut is in contact with the translation support, two ends of the adjusting butterfly spring are in contact with the other adjusting nut and the translation support respectively, and the translation reduction motor is arranged on the adjusting base plate. The adjusting base plate can be adjusted by screwing the adjusting nut, and then the translation reduction motor can be adjusted, so that the meshing precision of the translation gear and the translation rack can be ensured, and the translation reduction motor can be adjusted by adjusting the adjusting base plate.

[0016] Further, the translation mechanism further comprises a translation limiting mechanism, the translation limiting mechanism comprises a translation limiting seat and a translation limiting frame, the translation limiting seat is arranged on the translation beam body, the translation limiting seat is matched with the translation limiting frame, the translation limiting frame is provided with a translation limiting wheel, the translation limiting wheel is in contact with the translation limiting seat, and the translation limiting frame is arranged on the stepping beam base. The translation limiting mechanism is used for limiting the translation beam when the equipment fails, so as to avoid that the translation beam rushes out of the lifting beam, and the translation limiting wheel can reduce the contact area between the translation limiting seat and the translation limiting frame when the translation limiting seat falls.

[0017] Further, the translation roller is provided with a groove for limiting the translation track. The groove can be used for limiting the translation track, so as to avoid that the translation track and the translation roller are separated.

[0018] Further, the stepping beam base comprises a base body, a base cross beam and a base adjusting mechanism, the base cross beam and the base adjusting mechanism are arranged on the base body, the base body is provided with a lifting supporting plate and a lifting driving base, the lifting supporting plate is connected with the base adjusting mechanism, and the base cross beam is provided with a translation limiting frame. The position of the lifting supporting plate can be adjusted by the base adjusting mechanism, so as to improve the cooperation precision of the lifting supporting plate and the lifting roller.

[0019] Further, the base adjusting mechanism comprises an adjusting support, an adjusting screw rod and an adjusting nut, the adjusting support is arranged on the base body, the adjusting screw rod is arranged on the adjusting support and connected with the lifting supporting plate, and the adjusting nut is arranged on the adjusting screw rod and in contact with the adjusting support. After loosening the adjusting nut, the position of the lifting supporting plate can be adjusted by pushing and pulling the adjusting screw rod through the long row of holes arranged on the base body, and after adjusting the position of the lifting supporting plate, the adjusting nut is tightened to fix the lifting supporting plate and the base body.

[0020] Compared with the prior art, the electric step beam has the following advantages: the lifting and horizontal moving actions of the electric step beam are both powered by the reduction motor, and the reduction motor can replace the oil cylinder to provide power, so that the oil leakage can be avoided and the maintenance is facilitated.

[0021] The lifting mechanism drives the lifting driving sprocket to rotate through the lifting reduction motor, the lifting driving sprocket and the lifting driven sprocket are driven through the lifting chain, and the length of the lifting chain is compensated through the chain compensation assembly when the lifting beam is lifted along the lifting supporting plate, so as to avoid the rupture of the lifting chain and ensure the stability of the lifting mechanism.

[0022] The horizontal moving mechanism drives the horizontal moving gear to rotate through the horizontal moving reduction motor, and the horizontal moving gear and the horizontal moving rack are engaged to drive the horizontal moving beam body, and the horizontal moving reduction motor can be adjusted through the horizontal moving adjusting assembly to ensure the engagement accuracy of the horizontal moving gear and the horizontal moving rack and improve the stability of the horizontal moving mechanism during operation.

[0023] The base adjusting mechanism can adjust the position of the lifting supporting plate to improve the matching accuracy of the lifting supporting plate and the lifting roller and make the lifting mechanism more stable during lifting. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a front view structural schematic diagram of the electric step beam of the embodiment of the present application.

[0025] Figure 2 is a top view structural schematic diagram of the electric step beam of the embodiment of the present application.

[0026] Figure 3 is a front view structural schematic diagram of the lifting device (lifting beam in the descending state) of the embodiment of the present application.

[0027] Figure 4 is a front view structural schematic diagram of the lifting device (lifting beam in the ascending state) of the embodiment of the present application.

[0028] Figure 5This is a top view of the lifting device according to an embodiment of the present invention.

[0029] Figure 6 This is a cross-sectional structural schematic diagram of the chain compensation component according to an embodiment of the present invention.

[0030] Figure 7 This is a schematic diagram of the main structure of the lifting beam according to an embodiment of the present invention.

[0031] Figure 8 This is a top view of the lifting beam structure according to an embodiment of the present invention.

[0032] Figure 9 This is a schematic diagram of the lifting rollers and lifting platform according to an embodiment of the present invention.

[0033] Figure 10 This is a front view structural schematic diagram of the translation device according to an embodiment of the present invention.

[0034] Figure 11 yes Figure 10 Schematic diagram of section II in the diagram.

[0035] Figure 12 This is a top view of the translation device according to an embodiment of the present invention.

[0036] Figure 13 This is a schematic diagram of the front view of the translation beam according to an embodiment of the present invention.

[0037] Figure 14 This is a top view of the translation beam according to an embodiment of the present invention.

[0038] Figure 15 This is a front view structural schematic diagram of the step beam base according to an embodiment of the present invention.

[0039] Figure 16 This is a top view of the step beam base according to an embodiment of the present invention.

[0040] Figure 17 This is a schematic diagram of the tube-moving trajectory of the electric stepping beam according to an embodiment of the present invention.

[0041] In the diagram: Lifting mechanism A, Translation mechanism B, Stepping beam base C,

[0042] Lifting beam A1, lifting device A2, lifting limit mechanism A3,

[0043] Lifting beam body A11, lifting crossbeam A12, lifting rollers A13, lifting pallet A14

[0044] Lifting drive base A21, lifting reduction motor A22, lifting driving sprocket A23, lifting driven sprocket A24, lifting chain A25, lifting lifting sprocket A26, chain tensioning assembly A27, chain compensation assembly A28,

[0045] Lifting limiting support A31, lifting limiting pad A32,

[0046] Tensioning screw A271, tensioning sleeve A272, tensioning nut A273,

[0047] Compensation sleeve A281, compensation end cover A282, compensation core rod A283, compensation spring A284,

[0048] Translation beam B1, translation device B2, translation limiting mechanism B3,

[0049] Translation beam body B11, translation rail B12, translation roller B13, translation beam connecting frame B14,

[0050] Translation reduction motor B21, translation gear B22, translation rack B23, translation support B24, translation adjustment assembly B25,

[0051] Translation limiting seat B31, translation limiting frame B32, translation limiting wheel B33,

[0052] Adjustment bottom plate B251, adjustment fixed seat B252, adjustment hinged seat B253, adjustment connecting seat B254, adjustment screw B255, adjustment nut B256, adjustment butterfly spring B257,

[0053] Base body C1, base beam C2, base adjusting mechanism C3,

[0054] Adjusting support C31, adjusting screw C32, adjusting nut C33. DETAILED DESCRIPTION

[0055] The present application will be further described below in conjunction with the drawings and by way of examples, the following examples are to explain the present application and the present application is not limited to the following examples.

[0056] Examples

[0057] Reference Figures 1 to 17It is to be understood that the structures, proportions, sizes, etc. shown in the drawings accompanying the present specification are merely intended to assist in the understanding of the present disclosure and are not intended to limit the scope of the present application, and therefore, do not have technical significance. Any modification, change in proportion relationship, or adjustment in size, which does not affect the effects and purposes of the present application, should still fall within the scope of the present disclosure.

[0058] The electric stepping beam for pipe conveying in the embodiment comprises a lifting mechanism A, a translation mechanism B, and a stepping beam base C, the lifting mechanism A is arranged on the stepping beam base C, and the translation mechanism B is arranged on the lifting mechanism A.

[0059] The lifting mechanism A in the embodiment comprises a lifting beam A1, a lifting device A2, and a lifting limiting mechanism A3, the translation mechanism B comprises a translation beam B1, a translation device B2, and a translation limiting mechanism B3, the lifting beam A1 is connected with the lifting device A2, and both the lifting beam A1 and the lifting device A2 are arranged on the stepping beam base C, the translation beam B1 is connected with the translation device B2, and both the translation beam B1 and the translation device B2 are arranged on the lifting beam A1.

[0060] The lifting device A2 in the embodiment comprises a lifting driving base A21, a lifting reduction motor A22, a lifting driving sprocket A23, a lifting driven sprocket A24, a lifting chain A25, a lifting lifting sprocket A26, a chain tensioning assembly A27, and a chain compensation assembly A28, the lifting driving base A21 is arranged on the stepping beam base C, the lifting reduction motor A22, the lifting driven sprocket A24, and the lifting lifting sprocket A26 are arranged on the lifting driving base A21, the lifting lifting sprocket A26 is used for supporting the lifting chain A25, the lifting driving sprocket A23 is arranged on the output shaft of the lifting reduction motor A22, the lifting driving sprocket A23 is driven by the lifting chain A25 and the lifting driven sprocket A24, one end of the lifting chain A25 is connected with the chain compensation assembly A28, the chain compensation assembly A28 and the other end of the lifting chain A25 are respectively connected with one chain tensioning assembly A27, and the two chain tensioning assemblies A27 are connected with the lifting beam A1.

[0061] The lifting beam A1 in the embodiment comprises a lifting beam body A11, a lifting cross beam A12 and lifting rollers A13, the lifting cross beam A12 and the lifting rollers A13 are arranged on the lifting beam body A11, two chain tensioning assemblies A27 are respectively connected with the two sides of the lifting cross beam A12, the lifting rollers A13 cooperate with lifting supporting plates A14, and the lifting supporting plates A14 are arranged on the step beam base C in an inclined manner.

[0062] The lifting limiting mechanism A3 in the embodiment comprises a lifting limiting support A31 and a lifting limiting pad A32, the lifting limiting support A31 is arranged on the lifting beam body A11, and the lifting limiting pad A32 is arranged on the lifting limiting support A31, and the lifting limiting pad A32 is in contact with the lifting supporting plate A14.

[0063] The chain tensioning assembly A27 in the embodiment comprises a tensioning screw A271, a tensioning screw sleeve A272 and a tensioning nut A273, the two ends of the tensioning screw sleeve A272 are respectively provided with one tensioning screw A271, and the tensioning nut A273 is arranged on the tensioning screw A271.

[0064] One of the tensioning screws A271 in the first chain tensioning assembly A27 in the embodiment is connected with one side of the lifting cross beam A12, and the other tensioning screw A271 in the first chain tensioning assembly A27 is connected with the other end of the lifting chain A25.

[0065] The chain compensation assembly A28 in the embodiment comprises a compensation sleeve A281, a compensation end cover A282, a compensation core rod A283 and a compensation spring A284, the compensation end cover A282 is arranged at one end of the compensation sleeve A281, one end of the compensation core rod A283 penetrates through the compensation end cover A282, the other end of the compensation core rod A283 is arranged in the compensation sleeve A281, the compensation spring A284 is sleeved outside the compensation core rod A283 and located in the compensation sleeve A281, and the two ends of the compensation spring A284 are respectively in abutment with the compensation end cover A282 and the other end of the compensation core rod A283.

[0066] One of the tensioning screws A271 in the second chain tensioning assembly A27 in the embodiment is connected with the other side of the lifting cross beam A12, one end of the lifting chain A25 is connected with one end of the compensation core rod A283, and the other end of the compensation sleeve A281 is connected with the other tensioning screw A271 in the second chain tensioning assembly A27.

[0067] The translation device B2 in the embodiment comprises a translation deceleration motor B21, a translation gear B22, a translation rack B23, a translation support B24 and a translation adjusting assembly B25. The translation gear B22 is arranged on an output shaft of the translation deceleration motor B21. The translation rack B23 is arranged on the translation beam B1 and is engaged with the translation gear B22. The translation deceleration motor B21 is arranged on the translation adjusting assembly B25. The translation adjusting assembly B25 is arranged on the translation support B24. The translation support B24 is arranged on the lifting beam A1.

[0068] The translation beam B1 in the embodiment comprises a translation beam main body B11, a translation track B12, a translation roller B13 and a translation beam connecting frame B14. The translation track B12 and the translation beam connecting frame B14 are both arranged on the translation beam main body B11. The translation beam connecting frame B14 is provided with the translation rack B23. The translation track B12 is arranged on the translation roller B13. The translation roller B13 is arranged on the lifting beam A1. The translation roller B13 is provided with a groove for limiting the translation track B12.

[0069] The translation adjusting assembly B25 in the embodiment comprises an adjusting bottom plate B251, an adjusting fixed seat B252, an adjusting hinged seat B253, an adjusting connecting seat B254, an adjusting screw B255, an adjusting nut B256 and an adjusting butterfly spring B257. The adjusting hinged seat B253 and the adjusting connecting seat B254 are respectively arranged at two ends of the adjusting bottom plate B251. The adjusting fixed seat B252 is arranged on one translation support B24. The adjusting screw B255 is arranged on the other translation support B24. The adjusting fixed seat B252 is connected with the adjusting hinged seat B253. The adjusting screw B255 is connected with the adjusting connecting seat B254. The adjusting screw B255 is provided with two adjusting nuts B256 and the adjusting butterfly spring B257. One of the adjusting nuts B256 is in contact with the translation support B24. The adjusting butterfly spring B257 is respectively in contact with the other adjusting nut B256 and the translation support B24. The translation deceleration motor B21 is arranged on the adjusting bottom plate B251.

[0070] The translation limiting mechanism B3 in the embodiment comprises a translation limiting seat B31 and a translation limiting frame B32. The translation limiting seat B31 is arranged on the translation beam main body B11. The translation limiting seat B31 is matched with the translation limiting frame B32. The translation limiting frame B32 is provided with a translation limiting wheel B33. The translation limiting wheel B33 is in contact with the translation limiting seat B31. The translation limiting frame B32 is arranged on the stepping beam base C.

[0071] In this embodiment, the stepping beam base C includes a base body C1, a base beam C2, and a base adjustment mechanism C3. The base beam C2 and the base adjustment mechanism C3 are both mounted on the base body C1. The base body C1 is provided with a lifting plate A14 and a lifting drive base A21. The lifting plate A14 is connected to the base adjustment mechanism C3. The base beam C2 is provided with a translation limit frame B32.

[0072] The base adjustment mechanism C3 in this embodiment includes an adjustment bracket C31, an adjustment screw C32, and an adjustment nut C33. The adjustment bracket C31 is mounted on the base body C1, the adjustment screw C32 is mounted on the adjustment bracket C31 and is connected to the lifting support plate A14, and the adjustment nut C33 is mounted on the adjustment screw C32 and is in contact with the adjustment bracket C31.

[0073] Specifically, the working process of this electric walking beam is as follows: Figure 17 As shown, at point O1, the pipe fitting is placed on the translation beam B1 and the lifting device A2 drives the lifting beam A1 to rise upward along track 1 to point O2. At point O2, the translation beam B1 is driven by the translation device B2 to move to the right along track 2 to point O3 and the pipe fitting is placed on the support roller. At point O3, the lifting beam A1 is driven by the lifting device A2 to descend downward along track 3 to point O4. At point O4, the translation beam B1 is driven by the translation device B2 to move to the left along track 4 to point O1. This process is repeated to switch the pipe fitting between different workstations.

[0074] It should be noted that during the movement of the pipe fitting, since the movement trajectory of the lifting beam A1 is inclined upward along the lifting support plate A14, the horizontal movement distance of the lifting beam A1 can be compensated by the reverse movement of the translation beam B1 after the lifting beam A1 is raised, thus making the movement trajectory of the pipe fitting rectangular.

[0075] When the lifting mechanism A is in operation, the lifting drive sprocket A23 and the lifting driven sprocket A24 are driven by the lifting chain A25. The lifting reduction motor A22 drives the lifting drive sprocket A23 to rotate, pulling the lifting chain A25. The lifting chain A25 pulls the lifting beam A12, which in turn drives the lifting rollers A13 on the lifting beam A12 to rise along the inclined lifting support plate A14, thereby realizing the lifting action of the lifting beam A1.

[0076] The chain compensation assembly A28 can compensate the lifting height of the lifting beam A1 to avoid the breaking of the lifting chain A25 when the lifting beam A1 is lifted. When the chain compensation assembly A28 compensates the lifting height of the lifting beam A1, the compensation core rod A283 is pulled by the lifting chain A25, so that the compensation spring A284 is in a compressed state, the compensation core rod A283 is pulled out of the compensation sleeve A281, and the length of the compensation core rod A283 is pulled out to compensate the lifting height of the lifting beam A1. The tension of the lifting chain A25 can be adjusted by rotating the tensioning screw A271 in the two chain tensioning assemblies A27.

[0077] The empty load section L1 and the load bearing section L2 are arranged on the lifting support plate A14. The angle between the empty load section L1 and the horizontal plane is α1, and the angle between the load bearing section L2 and the horizontal plane is α2, where α1>α2. Since the lifting beam A1 is in an empty load state (i.e., no pipe is supported) when the empty load section L1 is in operation, and the lifting beam A1 is in a load bearing state (i.e., a pipe is supported) when the load bearing section L2 is in operation, α1>α2 is set to ensure that the lifting reduction motor A22 can shorten the lifting time under the same power.

[0078] When the translation mechanism B is working, the translation reduction motor B21 drives the translation gear B22 to rotate. Since the translation gear B22 is engaged with the translation rack B23, which is arranged at the bottom of the translation beam connecting frame B14, the translation beam main body B11 can be moved on the translation roller B13 through the translation beam connecting frame B14.

[0079] The translation adjustment assembly B25 can be used to adjust the translation reduction motor B21 to ensure the engagement accuracy of the translation gear B22 and the translation rack B23. When the translation adjustment assembly B25 is adjusted, the two adjustment nuts B256 are rotated to adjust the adjustment screw B255 to adjust the adjustment bottom plate B251. Since the translation reduction motor B21 is arranged on the adjustment bottom plate B251, the translation reduction motor B21 can be adjusted. The translation limiting mechanism B3 can prevent the translation beam B1 from colliding with the lifting beam A1 when the equipment is out of control. The translation limiting seat B31 can move within the range of the translation limiting frame B32 when the translation beam B1 is working normally.

[0080] The stepping beam base C can support the lifting mechanism A and the translation mechanism B, the position of the lifting support plate A14 is adjusted by the base adjusting mechanism C3 to improve the matching precision of the lifting roller A13 and the lifting support plate A14, the adjusting nut C33 is loosened in advance when the position of the lifting support plate A14 is adjusted, the position of the lifting support plate A14 on the base body C1 can be adjusted due to the long row of holes arranged on the base body C1, and the adjusting nut B256 is tightened after the position of the lifting support plate A14 is fixed, and the lifting support plate A14 is fixed with the base body C1.

[0081] In addition, it should be noted that the specific embodiments described in the specification, the shape of the zero, the components, the name taken, etc. can be different, and the above described in the specification is only an example of the structure of the present application. Any equivalent changes or simple changes made according to the structure, features and principles described in the patent concept of the present application are included in the protection scope of the present application. Those skilled in the art can make various modifications or supplements to the described specific embodiments or use similar ways to replace, as long as it does not deviate from the structure of the present application or exceed the scope defined by the present claims, which shall belong to the protection scope of the present application.

Claims

1. An electric step beam for pipe conveying, comprising a lifting mechanism (A), a translation mechanism (B) and a step beam base (C), the lifting mechanism (A) is arranged on the step beam base (C), the translation mechanism (B) is arranged on the lifting mechanism (A), characterized in that: The lifting mechanism (A) comprises a lifting beam (A1) and a lifting device (A2), the translation mechanism (B) comprises a translation beam (B1) and a translation device (B2), the lifting beam (A1) is connected with the lifting device (A2), and the lifting beam (A1) and the lifting device (A2) are both arranged on the step beam base (C), the translation beam (B1) is connected with the translation device (B2), and the translation beam (B1) and the translation device (B2) are both arranged on the lifting beam (A1); The lifting device (A2) comprises a lifting drive base (A21), a lifting reduction motor (A22), a lifting driving sprocket (A23), a lifting driven sprocket (A24), a lifting chain (A25), a lifting lifting sprocket (A26), a chain tensioning assembly (A27) and a chain compensation assembly (A28), the lifting drive base (A21) is arranged on the step beam base (C), the lifting reduction motor (A22), the lifting driven sprocket (A24) and the lifting lifting sprocket (A26) are all arranged on the lifting drive base (A21), the lifting lifting sprocket (A26) is used for supporting the lifting chain (A25), the lifting driving sprocket (A23) is arranged on the output shaft of the lifting reduction motor (A22), the lifting driving sprocket (A23) is driven by the lifting chain (A25) and the lifting driven sprocket (A24), one end of the lifting chain (A25) is connected with the chain compensation assembly (A28), the chain compensation assembly (A28) and the other end of the lifting chain (A25) are respectively connected with a chain tensioning assembly (A27), and the two chain tensioning assemblies (A27) are connected with the lifting beam (A1); The translation device (B2) comprises a translation reduction motor (B21), a translation gear (B22), a translation rack (B23), a translation support (B24) and a translation adjusting assembly (B25), the translation gear (B22) is arranged on the output shaft of the translation reduction motor (B21), the translation rack (B23) is arranged on the translation beam (B1), and the translation gear (B22) is engaged with the translation rack (B23), the translation reduction motor (B21) is arranged on the translation adjusting assembly (B25), the translation adjusting assembly (B25) is arranged on the translation support (B24), and the translation support (B24) is arranged on the lifting beam (A1); The chain compensation assembly (A28) comprises a compensation sleeve (A281), a compensation end cover (A282), a compensation core rod (A283) and a compensation spring (A284), the compensation end cover (A282) is arranged at one end of the compensation sleeve (A281), one end of the compensation core rod (A283) penetrates the compensation end cover (A282), the other end of the compensation core rod (A283) is arranged in the compensation sleeve (A281), the compensation spring (A284) is sleeved outside the compensation core rod (A283), and the compensation spring (A284) is located in the compensation sleeve (A281), and the two ends of the compensation spring (A284) respectively abut against the compensation end cover (A282) and the other end of the compensation core rod (A283). The translation adjusting assembly (B25) comprises an adjusting bottom plate (B251), an adjusting fixed seat (B252), an adjusting hinged seat (B253), an adjusting connecting seat (B254), an adjusting screw rod (B255), an adjusting nut (B256) and an adjusting butterfly spring (B257), the adjusting hinged seat (B253) and the adjusting connecting seat (B254) are arranged at the two ends of the adjusting bottom plate (B251) respectively, the adjusting fixed seat (B252) is arranged on one translation support (B24), the adjusting screw rod (B255) is arranged on the other translation support (B24), the adjusting fixed seat (B252) is connected with the adjusting hinged seat (B253), the adjusting screw rod (B255) is connected with the adjusting connecting seat (B254), the adjusting screw rod (B255) is provided with two adjusting nuts (B256) and an adjusting butterfly spring (B257), one adjusting nut (B256) is in contact with the translation support (B24), and the two ends of the adjusting butterfly spring (B257) are in contact with the other adjusting nut (B256) and the translation support (B24) respectively, and the translation deceleration motor (B21) is arranged on the adjusting bottom plate (B251).

2. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The lifting beam (A1) comprises a lifting beam main body (A11), a lifting cross beam (A12) and a lifting roller (A13), the lifting cross beam (A12) and the lifting roller (A13) are arranged on the lifting beam main body (A11), two chain tensioning assemblies (A27) are connected with the two sides of the lifting cross beam (A12) respectively, the lifting roller (A13) cooperates with a lifting supporting plate (A14), and the lifting supporting plate (A14) is arranged obliquely on the step beam base (C).

3. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The lifting mechanism (A) further comprises a lifting limiting mechanism (A3), the lifting limiting mechanism (A3) comprises a lifting limiting support (A31) and a lifting limiting cushion block (A32), the lifting limiting support (A31) is arranged on the lifting beam main body (A11), and the lifting limiting cushion block (A32) is arranged on the lifting limiting support (A31).

4. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The chain tensioning assembly (A27) comprises a tensioning screw (A271), a tensioning sleeve (A272) and a tensioning nut (A273), both ends of the tensioning sleeve (A272) are provided with a tensioning screw (A271), the tensioning screw (A271) is provided with a tensioning nut (A273), one of the tensioning screws (A271) in the first chain tensioning assembly (A27) is connected with one side of the lifting beam (A12), and the other tensioning screw (A271) in the first chain tensioning assembly (A27) is connected with the other end of the lifting chain (A25).

5. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The translation beam (B1) comprises a translation beam body (B11), a translation rail (B12), a translation roller (B13) and a translation beam connecting frame (B14), the translation rail (B12) and the translation beam connecting frame (B14) are arranged on the translation beam body (B11), the translation beam connecting frame (B14) is provided with a translation rack (B23), the translation rail (B12) is arranged on the translation roller (B13), and the translation roller (B13) is arranged on the lifting beam (A1).

6. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The translation mechanism (B) further comprises a translation limiting mechanism (B3), the translation limiting mechanism (B3) comprises a translation limiting seat (B31) and a translation limiting frame (B32), the translation limiting seat (B31) is arranged on the translation beam body (B11), the translation limiting seat (B31) is matched with the translation limiting frame (B32), the translation limiting frame (B32) is provided with a translation limiting wheel (B33), the translation limiting wheel (B33) is in contact with the translation limiting seat (B31), and the translation limiting frame (B32) is arranged on the stepping beam base (C).

7. The electrically powered step beam for pipe conveyance according to claim 1, characterized in that: The stepping beam base (C) comprises a base body (C1), a base beam (C2) and a base adjusting mechanism (C3), the base beam (C2) and the base adjusting mechanism (C3) are arranged on the base body (C1), the base body (C1) is provided with a lifting supporting plate (A14) and a lifting drive base (A21), the lifting supporting plate (A14) is connected with the base adjusting mechanism (C3), and the base beam (C2) is provided with the translation limiting frame (B32).

8. The electrically powered step beam for pipe conveyance according to claim 7, characterized in that: The base adjusting mechanism (C3) comprises an adjusting support (C31), an adjusting screw (C32) and an adjusting nut (C33), the adjusting support (C31) is arranged on the base body (C1), the adjusting screw (C32) is arranged on the adjusting support (C31), the adjusting screw (C32) is connected with the lifting supporting plate (A14), the adjusting nut (C33) is arranged on the adjusting screw (C32), and the adjusting nut (C33) is in contact with the adjusting support (C31).

Citation Information

Patent Citations

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