An LED lamp shaking and vibration test device
By designing a vibration test device for LED lamps including base, drive unit, vibration unit and working unit, multi-dimensional vibration testing is realized, solving the problem of difficult to simulate complex shaking environment in the prior art and evaluating the vibration performance of the lamps.
Patent Information
- Application Number
- CN202310575143.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2043-05-22
AI Technical Summary
In the prior art, the vibration testing device of LED lamps is difficult to realize the simulation of multi-dimensional motion, and it is impossible to effectively evaluate the working ability of the lamps in complex shaking environments.
A vibration test device for shaking the front and rear movement and swaying movement are designed, and the vibration frequency and amplitude are adjusted by combining power source, coupling, transmission cylinder, cone cylinder, bushing and rocking rod.
Multi-dimensional shaking test of LED lamps is realized, which can simulate complex shaking environments, evaluate the shaking performance of the lamps, and meet quality requirements.
Smart Images

Figure CN116412983B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of lighting appliance production, and particularly relates to an LED lamp shaking and vibration testing device. Background Art
[0002] According to product quality requirements, a series of tests need to be carried out on LED lamps after manufacturing, and only after passing the tests can they enter the market for sale. One of the more important test items is the shaking and vibration test. In this test, the LED lamp is placed on a suitable mounting plate and shaken and vibrated at a certain frequency and amplitude to assess the working ability of the lamp under shaking conditions. Summary of the Invention
[0003] The present invention provides an LED lamp shaking and vibration testing device to solve the problems in the above background art.
[0004] The technical problems solved by the present invention are achieved by the following technical solutions:
[0005] An LED lamp shaking and vibration testing device includes a base, a driving part, a shaking and vibration part, and a working part. The base mounts the entire device on the ground or a suitable workbench. The driving part is connected to the shaking and vibration part, and the shaking and vibration part is connected to the working part.
[0006] The base includes a bottom plate, a rear column, and a front column. The rear end of the bottom plate has a rear column, and the top of the rear column has a clamp on which a power source is installed. The front end of the bottom plate has a front column, and the working part is sleeved and installed on the front column to play a guiding role for the working part. The driving part includes a power source, a coupling, a transmission cylinder, a through hole, a screw, and a pin. The output shaft of the power source is connected to the coupling, the coupling is connected to the transmission cylinder, the transmission cylinder is connected to the shaking and vibration part forward, the front end of the transmission cylinder is hollowed out, and the side wall of the transmission cylinder has a through hole penetrating up and down, and the screw is inserted into the through hole.
[0007] The shaking and vibrating part includes a conical cylinder, a bushing, a sliding piece, a transition cylinder, a limit pin and a rocker. The rear end of the conical cylinder is a conical head in a conical shape. The conical head is sleeved in the front-end hollow structure of the transmission cylinder. The end face of the conical head has a cross groove. A pair of sliding pieces are transversely sleeved in the cross groove, and a bushing is longitudinally sleeved in the cross groove. Each of the two lateral sides of the bushing has a sleeve rod, and the sleeve rods are sleeved and installed in the sliding pieces. The inner hole of the bushing has a thread, and the screw rod is screwed with the bushing. Rotating the screw rod can jointly adjust the installation angle of the conical cylinder in the transmission cylinder through the bushing and the sliding pieces. The rear-end side wall of the conical cylinder has a threaded hole, and the rear end face of the conical cylinder is a hollow structure. The transition cylinder is sleeved in the hollow structure at the rear end of the conical cylinder. A rocker is sleeved and installed in the transition cylinder. The upper end of the rocker has a sliding shaft, and the sliding shaft is sleeved in the transition cylinder. The bottom of the rocker has a ball head, and the ball head is hinged to the working part. The working part includes a left hemisphere, a right hemisphere, a connecting rod and a mounting plate. The left hemisphere and the right hemisphere are combined and installed, with the ball head sleeved inside. Each of the two sides of the left hemisphere has an ear piece, and the top of the left hemisphere has a notch, and the notch passes through the rod head of the ball head. The structure of the right hemisphere is the same as that of the left hemisphere. The front end of the right hemisphere is connected to the connecting rod. The connecting rod passes through the top of the front column, and the connecting rod is connected to the mounting plate. An LED lamp is placed on the mounting plate for shaking and vibrating tests.
[0008] Further, the power source can be a suitable power form such as a motor or an internal combustion engine.
[0009] Further, the bottom of the screw rod is limited on the diameter line of the transmission cylinder by a pin.
[0010] Further, the side wall of the transition cylinder has a limit groove, a limit pin is installed in the threaded hole, and the front end of the limit pin is embedded in the limit groove to limit the transition cylinder.
[0011] The beneficial effects of the present invention are:
[0012] The present invention is used for the test operation of LED lamps. It has a combination that can generate forward and backward movements and swinging movements to obtain a shaking and vibrating motion, and perform a shaking and vibrating test on the LED lamps. The shaking and vibrating frequency and amplitude can be adjusted. Description of the Drawings
[0013] Figure 1 is a schematic diagram of the present invention;
[0014] Figure 2 is the front view of the present invention;
[0015] Figure 3 is the exploded view of the present invention;
[0016] In the figure: 10. Base, 11. Bottom plate, 12. Rear column, 13. Front column, 20. Driving part, 21. Power source, 22. Coupling, 23. Transmission cylinder, 24. Through hole, 25. Screw rod, 26. Pin, 30. Vibration part, 31. Cone cylinder, 311. Cone head, 312. Cross groove, 313. Threaded hole, 32. Bushing, 321. Sleeve rod, 33. Slide piece, 34. Transition cylinder, 341. Limit groove, 35. Limit pin, 36. Rocker, 361. Slide shaft, 362. Ball head, 40. Working part, 41. Left hemisphere, 411. Ear piece, 412. Notch, 42. Right hemisphere, 43. Connecting rod, 44. Mounting plate. Embodiment
[0017] For ease of understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.
[0018] See Figures 1-3 The shown LED lamp vibration test device includes a base 10, a driving part 20, a vibration part 30 and a working part 40. The base 10 mounts the entire device on the ground or a suitable workbench. The driving part 20 is connected to the vibration part 30, and the vibration part 30 is connected to the working part 40.
[0019] The base 10 includes a bottom plate 11, a rear column 12 and a front column 13. The rear end of the bottom plate 11 has a rear column 12, and the top of the rear column 12 has a clamp. A power source 21 is mounted on the clamp. The power source 21 can be a suitable power form such as a motor or an internal combustion engine. The front end of the bottom plate 11 has a front column 13, and the working part 40 is sleeved and mounted on the front column 13 to play a guiding role for the working part 40.
[0020] It should be added here that the structure of the clamp can be a form of upper and lower covering installation. The main purpose of the clamp is to stably mount the power source 21 on the rear column 12.
[0021] The driving part 20 includes a power source 21, a coupling 22, a transmission cylinder 23, a through hole 24, a screw rod 25 and a pin 26. The output shaft of the power source 21 is connected to the coupling 22, the coupling 22 is connected to the transmission cylinder 23, the transmission cylinder 23 is connected forward to the vibration part 30. The front end of the transmission cylinder 23 is hollowed out (not visible in the drawing due to the orientation). The side wall of the transmission cylinder 23 has a through hole 24 that penetrates up and down. The screw rod 25 is inserted into the through hole 24, and the bottom of the screw rod 25 is limited on the diameter line of the transmission cylinder 23 by the pin 26.
[0022] The shaking part 30 includes a conical cylinder 31, a bushing 32, sliding plates 33, a transition cylinder 34, a limit pin 35 and a rocker 36. The rear end of the conical cylinder 31 is a conical head 311 in a conical shape. The conical head 311 is sleeved in the front-end hollow structure of the transmission cylinder 23. The end face of the conical head 311 has a cross groove 312. A pair of sliding plates 33 are transversely sleeved in the cross groove 312, and a bushing 32 is longitudinally sleeved in the cross groove 312. Each of the two lateral sides of the bushing 32 has a sleeve rod 321. The sleeve rod 312 is sleeved and installed in the sliding plate 33. The inner hole of the bushing 32 has threads, and the screw rod 25 is screwed with the bushing 32. Rotating the screw rod 25 can jointly adjust the installation angle of the conical cylinder 31 in the transmission cylinder 23 through the bushing 32 and the sliding plates 33. The rear-end side wall of the conical cylinder 31 has a threaded hole 313. The rear end face of the conical cylinder 31 is a hollow structure (invisible in the attached drawing due to the orientation). The transition cylinder 34 is sleeved in the hollow structure at the rear end of the conical cylinder 31. The side wall of the transition cylinder 34 has a limit groove 341. The limit pin 35 is installed in the threaded hole 313, and the front end of the limit pin 35 is embedded in the limit groove 341 to limit the transition cylinder 34. The rocker 36 is sleeved and installed in the transition cylinder 34. The upper end of the rocker 36 has a sliding shaft 361, and the sliding shaft 361 is sleeved in the transition cylinder 34. The bottom of the rocker 36 has a ball head 362, and the ball head 362 is hinged to the working part 40.
[0023] It should be supplemented and explained here that the transverse and longitudinal directions of the cross groove 312 will change with the rotation of the conical cylinder 31. In this embodiment, the direction where the screw rod 25 is located is defined as the longitudinal direction, and the direction perpendicular to it is defined as the transverse direction. Furthermore, the sleeved installation of the rocker 36 in the transition cylinder 34 also needs to be limited, and this limiting structure can adopt a limiting structure similar to the pin 26 at the bottom of the screw rod 25, which is easy to implement for those skilled in the art.
[0024] The working part 40 includes a left hemisphere 41, a right hemisphere 42, a connecting rod 43 and a mounting plate 44. The left hemisphere 41 and the right hemisphere 42 are assembled and installed with each other, and the ball head 362 is sleeved therein. Each of the two sides of the left hemisphere 41 has an ear piece 411. The top of the left hemisphere 41 has a notch 412, and the notch 412 passes through the rod head of the ball head 362. The structure of the right hemisphere 42 is the same as that of the left hemisphere 41. The front end of the right hemisphere 42 is connected to the connecting rod 43. The connecting rod 43 passes through the top of the front column 13, and the connecting rod 43 is connected to the mounting plate 44. An LED lamp is placed on the mounting plate 44 for shaking test.
[0025] It should be noted here that for the convenience of display and description, the right hemisphere 42, the connecting rod 43 and the mounting plate 44 of this embodiment are of an integral structure. In an actual device, in order to achieve assembly, this component needs to be disassembled into multiple parts for separate production and then assembled and fitted, which is easily achievable by those skilled in the art. For the convenience of display and description, the mounting plate 44 of this embodiment is of a flat plate structure. In an actual device, the structure of the mounting plate 44 should be specifically designed according to the structure of the LED lamp. For example, evenly arranged grooves are formed on the mounting plate 44 to place the lamp.
[0026] The working principle of the present invention is as follows: The power source 21 drives the transmission cylinder 23 to rotate through the coupling 22. The transmission cylinder 23 drives the conical cylinder 31 to rotate through the screw 25, the bushing 32 and the sliding piece 33. At this time, it should be noted that when the screw 25, the bushing 32 and the sliding piece 33 are all in the middle position, the rotation of the conical cylinder 31 cannot drive the rocker 36 to rotate. By adjusting the screw 25, the rotation of the screw 25 drives the bushing 32 to move up and down, and at the same time the sliding piece 33 makes an adaptive movement, jointly pushing the conical cylinder 31 to adjust the angle. The transition cylinder 34 and the rocker 36 rotate accordingly, and motion compensation is carried out through the rotation of the ball head 362 and the sliding of the connecting rod 43. After the conical cylinder 31 deflects a certain angle, the rotation of the conical cylinder 31 can drive the rocker 36 to make a swinging motion through the transition cylinder 34. The swinging motion of the rocker 36 is transmitted through the combination of the ball head 362, the left hemisphere 41 and the right hemisphere 42 and under the guiding action of the front column 13. The mounting plate 44 makes a reciprocating motion back and forth along with the connecting rod 43 and swings left and right around the connecting rod 43. The combination of these two motions forms the shaking vibration motion of the mounting plate 44, and the LED lamp placed thereon is subjected to a shaking vibration test. By adjusting the screw 25, the appropriate shaking vibration frequency and amplitude can be obtained.
[0027] The above embodiments mainly illustrate the LED lamp shaking vibration test device of the present invention. Although only a limited number of embodiments and technical features are described, those skilled in the art should understand that the present invention can be implemented in many other forms without departing from its gist and scope. Therefore, the embodiments shown are regarded as illustrative rather than restrictive. Without departing from the spirit and scope of the present invention defined by the appended claims, the present invention may cover various modification and replacement schemes.
Claims
1. An LED lamp shaking and vibration test device, comprising a base (10), a driving part (20), a shaking and vibration part (30) and a working part (40), characterized in that, The base (10) mounts the entire device on the ground or a suitable workbench. The driving part (20) is connected to the shaking part (30), and the shaking part (30) is connected to the working part (40). The base (10) includes a bottom plate (11), a rear column (12), and a front column (13). The rear end of the bottom plate (11) has a rear column (12), and the top of the rear column (12) has a clamp, on which a power source (21) is installed. The front end of the bottom plate (11) has a front column (13), and the working part (40) is sleeved and installed on the front column (13). The driving part (20) includes a power source (21), a coupling (22), a transmission cylinder (23), a through hole (24), a screw (25), and a pin (26). The output shaft of the power source (21) is connected to the coupling (22), the coupling (22) is connected to the transmission cylinder (23), the transmission cylinder (23) is connected forward to the shaking part (30), the front end of the transmission cylinder (23) is hollowed out, and the side wall of the transmission cylinder (23) has a through hole (24) that penetrates up and down. The screw (25) is inserted into the through hole (24). The shaking part (30) includes a tapered cylinder (31), a bushing (32), a sliding piece (33), a transition cylinder (34), a limit pin (35), and a rocker (36). The rear end of the tapered cylinder (31) is a conical head (311) in a conical shape. The conical head (311) is sleeved in the hollowed-out structure at the front end of the transmission cylinder (23). The end face of the conical head (311) has a cross groove (312). A pair of sliding pieces (33) are horizontally sleeved in the cross groove (312), and a bushing (32) is longitudinally sleeved in the cross groove (312). Each of the two lateral sides of the bushing (32) has a sleeve rod (321), and the sleeve rod (312) is sleeved and installed in the sliding piece (33). The inner hole of the bushing (32) has a thread, and the screw (25) is screwed with the bushing (32). The rear side wall of the tapered cylinder (31) has a threaded hole (313), and the rear end face of the tapered cylinder (31) is a hollowed-out structure. The transition cylinder (34) is sleeved in the hollowed-out structure at the rear end of the tapered cylinder (31). The rocker (36) is sleeved and installed in the transition cylinder (34). The upper end of the rocker (36) has a sliding shaft (361), and the sliding shaft (361) is sleeved in the transition cylinder (34). The bottom of the rocker (36) has a ball head (362), and the ball head (362) is hinged to the working part (40). The working part (40) includes a left hemisphere (41), a right hemisphere (42), a connecting rod (43), and a mounting plate (44). The left hemisphere (41) and the right hemisphere (42) are assembled and installed with each other, and the ball head (362) is sleeved therein. Each of the two sides of the left hemisphere (41) has an ear piece (411), and the top of the left hemisphere (41) has a notch (412) that passes through the rod head of the ball head (362). The structure of the right hemisphere (42) is the same as that of the left hemisphere (41). The front end of the right hemisphere (42) is connected to the connecting rod (43). The connecting rod (43) passes through the top of the front column (13), and the connecting rod (43) is connected to the mounting plate (44).
2. The LED lamp shaking and vibration test device according to claim 1, wherein, The power source (21) is a motor or an internal combustion engine.
3. The LED lamp shaking and vibration test device according to claim 1, wherein, The bottom of the screw (25) is limited on the diameter line of the transmission cylinder (23) by a pin (26).
4. The LED lamp shaking and vibration test device according to claim 1, wherein, The side wall of the transition cylinder (34) is provided with a limit groove (341), a limit nail (35) is installed in the threaded hole (313), and the front end of the limit nail (35) is embedded in the limit groove (341) to limit the transition cylinder (34).
Citation Information
Patent Citations
Fuel tank shake and vibration test device
CN110542529A
Automobile lamp test bench and method
CN110940533A