A quick replacement and repair device for an electric push rod

Abstract

The application provides a quick replacement device for an electric push rod, which comprises a sleeve, a movable column and a shell. The sleeve is communicated with the shell, the movable column is movably inserted into the sleeve, and the device further comprises a guide slide, a plurality of loading mechanisms, a dismounting assembly, a transmission belt and two driving mechanisms. The guide slide is vertically arranged on the inner wall of one side of the shell, and the two driving mechanisms are symmetrically arranged in the shell. The transmission belt is sleeved on the two driving mechanisms, and the transmission belt is in contact with the movable column. The quick replacement device for the electric push rod is matched with the guide slide, the plurality of loading mechanisms, the dismounting assembly, the transmission belt and the two driving mechanisms. The device can match and align the teeth on the chain belt, and the motor can not be stopped during the dismounting process. The teeth can be dismounted and installed during the operation of the chain belt. The working efficiency is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of linear actuator technology, specifically to an electric linear actuator quick replacement and repair device. Background Technology

[0002] Traditional chain-driven telescopic booms typically use a toothed chain to drive a rack and pinion mechanism for extension and retraction. However, with prolonged use, the teeth on the chain are prone to wear and breakage, eventually preventing the rack and pinion from extending or retracting. Furthermore, maintenance requires stopping the boom's normal operation, causing inconvenience for workers and impacting work efficiency. Summary of the Invention

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides a quick replacement device for electric linear actuators.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the present invention provides the following technical solution: a quick replacement device for an electric push rod, comprising a sleeve, a movable column, and a housing. The sleeve communicates with the housing, and the movable column is movably inserted into the sleeve. The device also includes a guide slide, multiple upper-mounting mechanisms, a disassembly assembly, a transmission belt, and two drive mechanisms. The guide slide is vertically mounted on one inner wall of the housing, and the two drive mechanisms are symmetrically arranged within the housing. The transmission belt is fitted onto the two drive mechanisms and contacts the movable column. The disassembly assembly is mounted on the other inner wall of the housing and is adapted to the upper-mounting mechanism.

[0007] Preferably, the drive mechanism includes a linkage belt, a main pulley, a first connecting cover, and a second connecting cover. The main pulley is pivotally connected inside the housing and contacts the inner side of the transmission belt. The first connecting cover is coaxially connected to the transmission belt, and the second connecting cover is detachably snapped onto the side of the transmission belt away from the first connecting cover.

[0008] Preferably, the device also includes two motors and telescopic rods, with the two motors symmetrically arranged inside the housing. The two telescopic rods are respectively mounted on the output ends of the two motors, and the movable ends of the telescopic rods are connected to the connecting cover.

[0009] Preferably, it also includes a main motor and a support base. Both the support base and the main motor are housed within the housing, with the support base positioned between the two main rotating wheels. The output end of the main motor is connected to a connecting cover, and the movable column has multiple openings.

[0010] Preferably, the device further includes multiple toothed seats, which are detachably snapped onto the transmission belt at equal intervals. Each toothed seat has a slot at its top and a side slot on its side. The side slot communicates with the slot.

[0011] Preferably, the disassembly assembly includes an annular slide and multiple linkage components. The annular slide corresponds to the transmission belt, and the multiple linkage components are slidably engaged on the annular slide. Each linkage component corresponds one-to-one with a multiple gear seats.

[0012] Preferably, the linkage assembly includes a sliding motor, an electromagnet, an auxiliary telescopic rod II, and a locking connector. The sliding motor is slidably fitted onto an annular slide rail, and the auxiliary telescopic rod II is disposed on the output end of the sliding motor. The locking connector is disposed on the movable end of the auxiliary telescopic rod II, and the locking connector is detachably engaged with a side slot, the movable end of the auxiliary telescopic rod II corresponding to the slot. The electromagnet is disposed on the movable end of the auxiliary telescopic rod II.

[0013] Preferably, the upper structure includes a locking slider, a drive motor, a locking connector, and an auxiliary telescopic rod. The locking slider is detachably locked to the linkage belt, and the drive motor is mounted on the locking slider. The auxiliary telescopic rod is mounted on the output end of the drive motor, and the locking connector is mounted on the auxiliary telescopic rod.

[0014] (III) Beneficial Effects

[0015] This invention provides a quick replacement device for electric linear actuators. It has the following advantages:

[0016] 1. This electric push rod quick replacement device utilizes a guide slide, multiple upper-mounting mechanisms, a disassembly assembly, a transmission belt, and two drive mechanisms working together. This allows the device to match and align the teeth on the chain belt, and also enables disassembly and installation of the teeth without stopping the motor during chain operation. This significantly improves work efficiency. Attached Figure Description

[0017] Figure 1 This is a first perspective view of the present invention;

[0018] Figure 2 This is a second perspective view of the present invention;

[0019] Figure 3 This is a third perspective view of the present invention;

[0020] Figure 4 This is the fourth perspective view of the present invention;

[0021] Figure 5 This is the fifth perspective view of the present invention;

[0022] Figure 6 This is the sixth perspective view of the present invention;

[0023] Figure 7 This is the seventh perspective view of the present invention;

[0024] Figure 8 This is the eighth perspective view of the present invention;

[0025] Figure 9 This is the ninth perspective view of the present invention.

[0026] In the diagram: 1. Base, 2. Movable column, 3. Housing, 4. Telescopic rod, 5. Motor, 6. Drive mechanism, 7. Support base, 8. Opening, 9. Linkage belt, 10. Transmission belt, 11. Linkage assembly, 12. Circular slide rail, 13. Disassembly assembly, 14. Connecting cover one, 15. Connecting cover two, 16. Upper assembly mechanism, 17. Snap-fit ​​slider, 18. Guide slide rail, 19. Main motor, 20. Drive motor, 21. Electromagnet, 22. Auxiliary telescopic rod one, 23. Snap-fit ​​connector, 24. Auxiliary telescopic rod two, 25. Sliding motor, 26. Slot, 27. Side slot, 28. Gear seat, 29. Main rotating wheel. Detailed Implementation

[0027] This invention provides a quick replacement device for electric linear actuators, such as... Figure 1-9 As shown, the device includes a sleeve 1, a movable column 2, and a housing 3. The sleeve 1 communicates with the housing 3, and the movable column 2 is movably inserted into the sleeve 1. It also includes a guide slide 18, multiple upper-mounting mechanisms 16, a disassembly assembly 13, a transmission belt 10, and two drive mechanisms 6. The guide slide 18 is vertically arranged on one inner wall of the housing 3, and the two drive mechanisms 6 are symmetrically arranged within the housing 3. The transmission belt 10 is fitted onto the two drive mechanisms 6 and contacts the movable column 2. The disassembly assembly 13 is located on the other inner wall of the housing 3 and is adapted to the upper-mounting mechanism 16.

[0028] The drive mechanism 6 includes a linkage belt 9, a main rotating wheel 29, a first connecting cover 14, and a second connecting cover 15. The main rotating wheel 29 is pivotally connected inside the housing 3 and is in contact with the inner side of the transmission belt 10. The first connecting cover 14 is coaxially connected to the transmission belt 10, and the second connecting cover 15 is detachably snapped onto the side of the transmission belt 10 away from the first connecting cover 14.

[0029] It also includes two motors 5 and telescopic rods 4. The two motors 5 are symmetrically arranged inside the housing 3. The two telescopic rods 4 are respectively located on the output ends of the two motors 5, and the movable ends of the telescopic rods 4 are connected to the connecting cover 15.

[0030] It also includes a main motor 19 and a support base 7. Both the support base 7 and the main motor 19 are housed inside the housing 3, with the support base 7 located between the two main rotating wheels 29. The output end of the main motor 19 is connected to the connecting cover 14, and the movable column 2 has multiple openings 8.

[0031] It also includes multiple toothed seats 28, which are detachably snapped onto the transmission belt 10 at equal intervals. The top of the toothed seat 28 has a slot 26, and the side of the toothed seat 28 has a side slot 27. The side slot 27 communicates with the slot 26.

[0032] The disassembly assembly 13 includes an annular slide 12 and multiple linkage components 11. The annular slide 12 corresponds to the transmission belt 10, and the multiple linkage components 11 are slidably engaged on the annular slide 12. The multiple linkage components 11 correspond one-to-one with multiple gear seats 28.

[0033] The linkage assembly 11 includes a sliding motor 25, an electromagnet 21, an auxiliary telescopic rod 24, and a locking connector 23. The sliding motor 25 is slidably fitted onto the annular slide rail 12, and the auxiliary telescopic rod 24 is located at the output end of the sliding motor 25. The locking connector 23 is located at the movable end of the auxiliary telescopic rod 24 and is detachably engaged with the side slot 27. The movable end of the auxiliary telescopic rod 24 corresponds to the slot 26. The electromagnet 21 is located at the movable end of the auxiliary telescopic rod 24.

[0034] The upper structure 16 includes a snap-fit ​​slider 17, a drive motor 20, a snap-fit ​​connector 23, and an auxiliary telescopic rod 22. The snap-fit ​​slider 17 is detachably snapped into the linkage belt 9, and the drive motor 20 is mounted on the snap-fit ​​slider 17. The auxiliary telescopic rod 22 is mounted on the output end of the drive motor 20, and the snap-fit ​​connector 23 is mounted on the auxiliary telescopic rod 22.

[0035] Working principle: In use, the main motor 19 first works, driving the main rotating wheel 29 to rotate. Then the transmission belt 10 rotates, causing the toothed seat 28 to mesh with the opening 8, thereby allowing the movable column 2 to extend or retract from the sleeve 1.

[0036] When a toothed seat 28 needs to be replaced or repaired, first reduce the speed of the main motor 19. When the damaged toothed seat 28 moves to the higher side, retract the telescopic rod 4 to disengage the connecting cover 15 from the main rotating wheel 29. This way, the connecting cover 15 does not need to rotate with the main rotating wheel 29. Then, insert the upper mechanism 16, which contains the new toothed seat 28, into the guide slide 18. Next, the locking slider 17 on the upper mechanism 16 engages with the linkage belt 9. Then, as the motor 5 rotates, make the moving speed of the upper mechanism 16 match the moving speed of the toothed seat 28. At the same time, the linkage component 11 set on the damaged toothed seat 28 magnetically connects the electromagnet 21 to the auxiliary telescopic rod 22 via the auxiliary telescopic rod 24. Then, retract the auxiliary telescopic rod 24, forcing the toothed seat 28, which was originally on the transmission belt 10, to slide off the transmission belt 10, while simultaneously engaging the new toothed seat 28 with the transmission belt 10. This process is still completed on the part of the transmission belt 10 away from the movable column 2. Simultaneously, rotate the locking connector 23 on the auxiliary telescopic rod 24 to disengage the replaced gear seat 28 from the linkage assembly 11, while the auxiliary telescopic rod 22 repeats the disengagement operation. At this time, by reducing the speed of the motor 5, personnel can successfully remove the replaced upper structure 16 from the housing 3. This effectively facilitates personnel to perform multiple repairs and replacements of the gear seats 28.

[0037] In summary, this electric push rod quick replacement device, through the coordinated operation of the guide slide 18, multiple upper assembly mechanisms 16, disassembly assembly 13, transmission belt 10, and two drive mechanisms 6, enables the device to match and align the teeth on the chain belt. Furthermore, during disassembly, the motor can be removed and installed without stopping the motor, allowing for disassembly and installation of the teeth while the chain belt is running. This significantly improves work efficiency.

Claims

1. A quick replacement device for an electric linear actuator, characterized in that: The utility model provides a kind of detachable and wearable clothing, including sleeve (1), movable column (2) and shell (3), the sleeve (1) is communicated with shell (3), the movable column (2) is movably inserted in sleeve (1), further include guide slide (18), multiple upper dress mechanism (16), dismounting assembly (13), transmission belt (10) and two drive mechanisms (6), the guide slide (18) is vertically arranged in the inner wall of one side of shell (3), two drive mechanisms (6) are symmetrically arranged in shell (3), the transmission belt (10) is sleeved on two drive mechanisms (6), the transmission belt (10) is in contact with movable column (2), the dismounting assembly (13) is arranged on the inner wall of other side of shell (3), and the dismounting assembly (13) is adapted with upper dress mechanism (16); The drive mechanism (6) includes linkage belt (9), main rotating wheel (29), connecting cover one (14) and connecting cover two (15), the main rotating wheel (29) is hinged in the shell (3), the main rotating wheel (29) is in contact with the inner side of transmission belt (10), the connecting cover one (14) is coaxially connected with transmission belt (10), the connecting cover two (15) is detachably connected with the side of transmission belt (10) away from connecting cover one (14); Further including two motors (5) and telescopic rod (4), two motors (5) are symmetrically arranged in shell (3), two telescopic rods (4) are respectively arranged on the output end of two motors (5), and the movable end of telescopic rod (4) is connected with connecting cover two (15); Further including main motor (19) and support seat (7), the support seat (7) and main motor (19) are arranged in shell (3), the support seat (7) is located between two main rotating wheels (29), the output end of main motor (19) is connected with connecting cover one (14), and multiple openings (8) are arranged on movable column (2); Further including multiple toothed seats (28), multiple toothed seats (28) are detachably connected on transmission belt (10) at equal intervals, the top of toothed seat (28) is provided with slot (26), the side of toothed seat (28) is provided with side notch (27), and the side notch (27) is communicated with slot (26); The dismounting assembly (13) includes annular slide (12) and multiple linkage assemblies (11), the annular slide (12) corresponds with transmission belt (10), multiple linkage assemblies (11) are slidingly fitted on annular slide (12), and multiple linkage assemblies (11) correspond one by one with multiple toothed seats (28). The linkage assembly (11) comprises a sliding motor (25), an electromagnet (21), an auxiliary telescopic rod two (24) and a clamping joint (23), the sliding motor (25) is slidingly matched on the annular slide (12), the auxiliary telescopic rod two (24) is arranged on the output end of the sliding motor (25), the clamping joint (23) is arranged on the movable end of the auxiliary telescopic rod two (24), the clamping joint (23) is detachably clamped with the side notch (27), the movable end of the auxiliary telescopic rod two (24) corresponds to the slot (26), and the electromagnet (21) is arranged on the movable end of the auxiliary telescopic rod two (24); The upper wearing mechanism (16) comprises a clamping sliding block (17), a driving motor (20), a clamping joint (23) and an auxiliary telescopic rod one (22), the clamping sliding block (17) is detachably clamped with the linkage belt (9), the driving motor (20) is arranged on the clamping sliding block (17), the auxiliary telescopic rod one (22) is arranged on the output end of the driving motor (20), and the clamping joint (23) is arranged on the auxiliary telescopic rod one (22).

Images