A ridging device and rotary tillage ridger
The dual-shaft transmission mechanism and protection component design solves the problem of easy jamming of the rotary tiller's transmission mechanism, achieves protection of the transmission components and improves work efficiency, reduces maintenance costs and extends service life.
Patent Information
- Application Number
- CN202310522787.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-10
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2043-05-10
AI Technical Summary
The transmission mechanism of the existing rotary tillage and ridging machine is easily stuck by foreign objects, resulting in serious wear of the transmission mechanism, high maintenance costs, low work efficiency, and a complicated maintenance process, which affects the progress of agricultural operations.
It adopts a dual-axis transmission mechanism, and the transmission component is divided into two active shafts. The ridge-side ridge-forming components and the ridge-top ridge-forming components are connected by a fixed plate. It adopts flexible synchronous friction transmission, and the protection component design can avoid single-axis jamming. The ditching components are replaceable.
Effectively protect transmission components, reduce maintenance costs, increase work efficiency, extend service life, improve economy, and simplify the maintenance process.
Smart Images

Figure CN116438953B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of agricultural equipment, and particularly relates to a ridging device and rotary tillage ridging machine. TECHNICAL BACKGROUND
[0002] The rotary tillage ridging machine is a working machine driven by the power output shaft of a tractor. It uses the rotary motion of the blades on the rotary tillage machine shaft and the compound motion of the machine advancing to perform rotary tillage and ridging operations on uncultivated land and plowed fields. The working environment in the field is harsh, and the transmission mechanism is easy to get stuck. The ordinary ridging device adopts single shaft transmission. Since the ridging shaping roller is a high-speed rotating work component, once the transmission mechanism is stuck, the torque borne by the transmission mechanism will increase sharply, which not only causes unnecessary wear of the transmission mechanism, greatly reduces the service life of the transmission mechanism, and even causes damage to the transmission mechanism. Replacing the transmission mechanism requires disassembling the transmission box, which is very time-consuming and easy to delay agricultural harvesting, and will greatly increase the maintenance cost. Moreover, when the transmission system is temporarily stuck, the ridging device will vibrate violently, affecting the working stability of the ridging device. In summary, how to solve the problem of the increase of maintenance cost caused by the delay of ridging operation and the complex maintenance caused by the foreign matter entering the transmission chain leading to the chain sticking and shaft breaking has become a problem to be solved by the technical personnel in the field.
[0003] For example, a new ridging machine with publication number CN202223083771.0, comprising a main frame, a first transfer case is connected to the upper end of the rear side of the main frame through bolts, a first universal transmission shaft is connected to the front end of the output shaft of the first transfer case, a second transfer case is connected to the left end of the first universal transmission shaft, a shaping roller is installed at the rear end of the main frame, the shaping roller is rotatably connected to the main frame, a third transfer case is connected to the left end of the shaping roller, a second universal transmission shaft is installed between the third transfer case and the second transfer case, a plurality of shaping wheels are installed on the shaping roller, and the soil is collected by the soil collecting disc once, and then collected by the ridging shovel twice. Although the existing technology has a ridging operation, the height and width of the ridge can meet the use requirements, but when the transmission mechanism is stuck, the single shaft transmission adopted by the existing technology will cause the shaft to be twisted and broken by the instantaneous high load, which not only increases the cost of part maintenance, but also reduces the working efficiency of the rotary tillage ridging. SUMMARY
[0004] In view of the above problems, it is necessary to provide a ridging device and rotary tillage ridging machine, which can avoid the transmission shaft from being twisted and broken to reduce the maintenance cost and increase the working efficiency of the rotary tillage ridging.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0006] A ridging device, comprising:
[0007] mounting frame;
[0008] ridging mechanism, horizontally arranged on the mounting frame, the ridging mechanism being rotatable about a central axis;
[0009] double-shaft transmission mechanism, capable of driving the ridging mechanism to rotate;
[0010] the double-shaft transmission mechanism is arranged on the mounting frame on both sides, and comprises a driving assembly and a driving shaft arranged multiple times with the driving assembly, the driving assembly comprises two symmetrically arranged output shafts, the output ends of the output shafts are in transmission connection with the driving shaft, the output shafts drive the driving shaft to rotate, and the two ends of the ridging mechanism are in transmission connection with the driving shaft, so that the driving shaft drives the ridging mechanism to rotate.
[0011] Preferably, the ridging mechanism comprises ridge top ridging components and two groups of ridge side ridging assemblies arranged on both sides of the ridge top ridging components, the ridge side ridging assemblies are spindle-shaped, the ridge top ridging components are cylindrical, each group of the ridge side ridging assemblies comprises ridge side ridging component A and ridge side ridging component B, the ridge side ridging components A and B are cone-shaped, the ridge side ridging component A is arranged on the inner side of the mounting frame, the ridge side ridging component B is arranged on the outer side of the mounting frame, a rotary connecting piece is arranged between the two ridge side ridging components, and the ridge top ridging component is arranged between the two ridge side ridging components A.
[0012] Preferably, the ridging mechanism further comprises a ditching component, the ditching component is provided with a ditching structure at the lower end, the ditching component is arranged between the ridge side ridging component A and the ridge side ridging component B, and is connected to the lower side of the mounting frame through a buckle type fastening part.
[0013] Preferably, the rear side of the mounting frame is provided with a soil retaining structure, and the soil retaining structure extends to the edge of the ridge side ridging component.
[0014] Preferably, a protection assembly is arranged between the ridge top ridging component A and the ridge side ridging component, and the protection assembly comprises a fixed disc A, a guide rail disc, a fixed disc B and a fixed shaft, the fixed disc A, the guide rail disc and the fixed disc B are sequentially arranged on the fixed shaft, and the three discs are independently rotatable about an axis, the fixed disc A is fixed to the ridge side ridging component A, and the fixed disc B is fixed to the two sides of the ridge top ridging component.
[0015] Preferably, the contact surfaces of the guide rail disc and the fixed disc A and the contact surfaces of the guide rail disc and the fixed disc B are rough surfaces, and the guide rail disc and the fixed disc A and the guide rail disc and the fixed disc B can be flexibly and synchronously frictionally driven in the absence of faults.
[0016] Preferably, the protection assembly further comprises an anchor-shaped connecting rod, the fixed disc A has a plurality of sliding grooves, the guide rail disc has a plurality of guide sliding grooves, the anchor-shaped connecting rod has a sliding block at the end, the guide rail disc has a plurality of guide sliding grooves, the sliding block can be clamped into the sliding groove and slide along the sliding groove, and the end of the anchor-shaped connecting rod can be clamped into the guide sliding groove and slide.
[0017] Preferably, the sliding groove is arc-shaped, the sliding groove has a starting end and a terminal end, the distance between the starting end and the center of the fixed disc A is greater than the distance between the terminal end and the center, and the guide sliding groove is linear.
[0018] Preferably, the anchor-shaped connecting rod is provided with an anchor head, and the ridge top ridging component is provided with a clamping groove at both ends, and the anchor head can be clamped into the clamping groove when the anchor-shaped connecting rod is stretched out.
[0019] A rotary tillage ridging machine comprises:
[0020] The rotary tillage device, the traction device and the ridging device fixed at the rear side of the rotary tillage machine are characterized in that the ridging device is the ridging device described in any one of the preceding items.
[0021] Compared with the prior art, the rotary tillage ridging machine has at least the following advantages:
[0022] The double-shaft transmission mechanism adopts two driving shafts to simultaneously perform transmission, when one side transmission assembly is stuck, at most the transmission assembly on the side is damaged, therefore, when one side transmission assembly is stuck, the structure of the double-shaft transmission can avoid the problem that once the single-shaft transmission is stuck, the entire transmission assembly is damaged, and the double-shaft transmission plays a significant protection role on the transmission assembly, and the use of shorter shafts increases transmission efficiency, and thinner shafts can be used, obviously, thinner shafts are more economical and practical, and therefore, the design further increases economy.
[0023] Further, the ridging mechanism is divided into ridge side ridging components and ridge top ridging components, and the two are connected by two fixed discs, when one side transmission assembly is stuck, the two fixed discs start to rotate relatively due to the increase of the torsion force, and the transmission assembly on the other side can continue to drive the ridge side ridging components and the ridge top ridging components on the side to work normally, thereby protecting the ridging device and increasing the service life of the ridging device, greatly reducing the maintenance cost of maintenance or replacement of parts, and increasing the working efficiency of the rotary tillage ridging machine.
[0024] The replaceable ditching component can be replaced when the ditching component is damaged, thereby saving cost. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 Front view of the rotary tillage ridging machine of the embodiment
[0026] Figure 2 Figure 2 is a schematic diagram of the reverse side of the shaft of the rotary tiller ridger of the embodiment
[0027] Figure 3 Figure 4 is a partial sectional view of the installation of the protection assembly of the embodiment
[0028] Figure 4 Figure 5 is a sectional view of the structure of the protection device of the embodiment
[0029] Figure 5 Figure 6 is a schematic diagram of the expansion and contraction of the anchor-shaped connecting rod on the guide rail disc of the embodiment
[0030] Figure 6 Figure 7 is a schematic diagram of the fixed disc A of the embodiment
[0031] In the figure: traction device 1, rotary tiller device 2, ridger device 3, mounting frame 301, ridger mechanism 303, double-shaft transmission mechanism 302, driving assembly 3021, driving shaft 3025, chain wheel A 3022, chain wheel B 3023, chain wheel C 3025, chain wheel D 3026, bearing seat 3024, protective shell 3027, ridge side ridging component A 3032, ridge side ridging component B 3033, ridge top ridging component 3031, fixed disc A 3034, fixed disc B 3035, guide rail disc 3036, fixed shaft 3037, anchor-shaped connecting rod 3038, furrowing component 3011. Embodiment
[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described below are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0033] Please refer to Figure 1 and Figure 2The ridging device 3 installed at the rear side of the rotary tillage device 2 comprises a mounting frame 301, a double-shaft transmission mechanism 302 and a ridging mechanism 303, the ridging mechanism 303 is horizontally arranged on the mounting frame 301, the ridging mechanism 303 can rotate around a central shaft, the double-shaft transmission mechanism can drive the ridging mechanism to rotate, the mounting frame 301 has two, the mounting frame 301 is provided with a first mounting hole and a second mounting hole, the double-shaft transmission mechanism 302 is symmetrically arranged on the two mounting frames 301, the double-shaft transmission mechanism 302 comprises a driving assembly 3021 and a driving shaft 3025 symmetrically arranged with the driving assembly 3021, the driving assembly 3021 comprises two symmetrically arranged output shafts, the output shafts are provided with sprocket wheels A 3022 at the ends, the driving shaft 3025 A end is installed in the first mounting hole through a bearing, is horizontally arranged, the driving shaft 3025 B end is installed in a bearing seat 3024, so that the driving shaft 3025 can rotate around the central axis, the driving shaft 3025 A end is connected with a sprocket wheel B 3023, the sprocket wheel A 3022 and the sprocket wheel B 3023 are connected through a chain, the driving shaft 3025 B end is provided with a sprocket wheel C 3025, the ridging mechanism 303 is fixed with a rotating connecting piece, the rotating connecting piece is installed in the second mounting hole, the rotating connecting piece is provided with a sprocket wheel D 3026, the sprocket wheel C 3025 and the sprocket wheel D 3026, the rotating connecting piece and the driving shaft establish transmission connection, when the ridging device 3 works, the output shaft of the driving assembly 3021 drives the sprocket wheel A 3022 to rotate, the sprocket wheel A 3022 drives the sprocket wheel B 3023 to rotate through the chain, the sprocket wheel B 3023 is fixed on the driving shaft 3025, the sprocket wheel B 3023 drives the driving shaft 3025 to rotate, the driving shaft 3025 drives the sprocket wheel C 3025 at the other end to rotate, the sprocket wheel C 3025 drives the rotating connecting piece to rotate through the chain, the rotating connecting piece drives the ridging device to rotate, the embodiment adopts two driving shafts 3025 to simultaneously drive, when one side of the transmission assembly is stuck, for example, the sundries in the field enter one side of the transmission assembly, at most, one side of the transmission assembly is damaged, the other side of the transmission assembly can continue to drive the ridging device to work normally, so when one side of the transmission assembly is stuck, the structure of the double-shaft transmission can avoid the problem that once stuck, the single-shaft transmission will damage the whole transmission assembly, which plays a significant protection role for the transmission assembly, and the shorter shaft increases the transmission efficiency, so that a thinner shaft can be used, obviously, the thinner shaft is more economical and practical, so the design further increases the economy.
[0034] Referring to Figure 3The ridging mechanism 303 comprises a ridge top ridging component 3031 and two groups of ridge side ridging assemblies installed on both sides thereof, the ridge side ridging assemblies are spindle-shaped, the ridge top ridging component 3031 is cylindrical, each pair of the ridge side ridging components comprises a ridge side ridging component A 3032 and a ridge side ridging component B 3033, the ridge side ridging components A and B are spindle-shaped, the ridge side ridging component A 3032 is fixed on the inner side of the mounting frame, the ridge side ridging component B 3033 is fixed on the outer side of the mounting frame, the two ridge side ridging components are connected through a rotating connecting piece, when the ridging device 3 moves forward in the field, the spindle-shaped ridge side ridging assemblies and the cylindrical ridge top ridging component 3031 are driven to rotate forward by the double-shaft transmission mechanism 302 in the process of advancing, and the broken soil turned over by the front rotary tillage device 2 can be squeezed into a suitable trapezoidal ridge.
[0035] Further, the mounting frame 301 is installed with a ditching component 3011, the lower end of the ditching component 3011 has a shovel-shaped ditching structure, the ditching component is arranged between the ridge side ridging component A 3032 and the ridge side ridging component B 3033, and is connected below the mounting frame 301 through a buckle type fastening part, in the process of advancing operation of the ridging device 3, there is a gap between the ridge side ridging component A 3032 and the ridge side ridging component B 3033 that cannot be squeezed, while the ditching component 3011 moves forward together during operation, the shovel-shaped ditching structure shovels the broken soil at the gap, and when the shovel-shaped ditching structure is damaged, it can be conveniently disassembled and replaced.
[0036] Further, the mounting frame 301 is installed with a ditching component 3011, the lower end of the ditching component 3011 has a shovel-shaped ditching structure, the ditching component is arranged between the ridge side ridging component A 3032 and the ridge side ridging component B 3033, and is connected below the mounting frame 301 through a buckle type fastening part, in the process of advancing operation of the ridging device 3, there is a gap between the ridge side ridging component A 3032 and the ridge side ridging component B 3033 that cannot be squeezed, while the ditching component 3011 moves forward together during operation, the shovel-shaped ditching structure shovels the broken soil at the gap, and when the shovel-shaped ditching structure is damaged, it can be conveniently disassembled and replaced.
[0037] Further, the mounting frame 301 is installed with a ditching component 3011, the lower end of the ditching component 3011 has a shovel-shaped ditching structure, the ditching component is arranged between the ridge side ridging component A 3032 and the ridge side ridging component B 3033, and is connected below the mounting frame 301 through a buckle type fastening part, in the process of advancing operation of the ridging device 3, there is a gap between the ridge side ridging component A 3032 and the ridge side ridging component B 3033 that cannot be squeezed, while the ditching component 3011 moves forward together during operation, the shovel-shaped ditching structure shovels the broken soil at the gap, and when the shovel-shaped ditching structure is damaged, it can be conveniently disassembled and replaced.
[0038] Referring to Figure 4 , Figure 4As shown is one embodiment of the protection assembly, the ridge top lifting ridge component 3031 is installed between the ridge side lifting ridge component, the protection assembly further comprises: fixed disc A 3034, guide rail disc 3036, fixed disc B 3035, fixed shaft 3037, fixed shaft 3037 is sequentially installed fixed disc A 3034, guide rail disc 3036, fixed disc B 3035, three discs can be independently rotated The fixed disc A 3034 is fixed on the ridge side lifting ridge component A 3032, the fixed disc B 3035 is fixed on both sides of the ridge top lifting ridge component 3031, when the ridge lifting device 3 works, the ridge side lifting ridge component A 3032 drives the ridge top lifting ridge component 3031 to move forward through the protection assembly.
[0039] Further, the contact surface of the guide rail disc 3036 and the fixed disc A 3034, the contact surface of the guide rail disc 3036 and the fixed disc B 3035 are all rough surfaces, the guide rail disc 3036 and the fixed disc A 3034, the guide rail disc 3036 and the fixed disc B 3035 can be flexibly synchronized friction transmission between each other during normal operation, when the ridge lifting device 3 works normally, the ridge side lifting ridge component A 3032 is directly driven to rotate, the fixed disc A 3034 rotates with the ridge side lifting ridge component A 3032, through synchronous friction transmission, the guide rail disc 3036 and the fixed disc B 3035 are synchronously rotated with the fixed disc A 3034, the fixed disc A 3034 drives the top lifting ridge component 3031 to rotate, the maximum friction force that can be borne by the friction transmission between each two discs is called friction failure load, when the friction failure load is reached, the friction transmission between the two discs fails, starts to slip and rotates relatively, the friction failure load between the guide rail disc 3036 and the fixed disc A 3034 is less than that between the guide rail disc 3036 and the fixed disc B 3035, when the ridge structure 303 is clamped on one side, the friction transmission between the guide rail disc 3036 and the fixed disc A 3034 fails first and rotates relatively.
[0040] Please refer to Figure 5 and Figure 6The fixed disc A3034 is provided with a plurality of sliding grooves, the guide rail disc 3036 is provided with a plurality of guide sliding grooves, the anchor-shaped connecting rod 3038 is provided with a sliding block at the end, the sliding block can be clamped into the sliding groove and slide along the sliding groove, the anchor-shaped connecting rod 3038 can be clamped into the guide sliding groove and slide, the sliding groove is arc-shaped, the sliding groove has a starting end and a terminal end, the distance between the starting end and the center of the fixed disc A3034 is greater than the distance between the terminal end and the center, the guide sliding groove is linear, when the fixed disc A3034 and the guide rail disc 3036 rotate relatively, the anchor-shaped connecting rod 3038 can realize circumferential expansion under the extrusion force of the two sliding grooves, when the ridge structure 303 is clamped on one side, the friction transmission between the guide rail disc 3036 and the fixed disc A3034 fails to rotate relatively, and the anchor-shaped connecting rod 3038 can be contracted under the extrusion force of the two sliding grooves.
[0041] Further, the anchor-shaped connecting rod 3038 is provided with an anchor head at the top end, the ridge top ridging component 3031 is provided with a clamping groove at both ends, the anchor head is clamped into the clamping groove in the initial state, when the ridge structure 303 is clamped on one side, the friction sliding fails, the friction transmission between the fixed disc A3034 and the guide rail disc 3036 fails, the fixed disc A3034 and the guide rail disc 3036 rotate relatively, the anchor head of the anchor-shaped connecting rod 3038 is separated from the clamping groove, and the load transmission between the ridge top ridging component 3031 and the fault side ridge side ridging component A3032 is less than the friction failure load, so that the purpose of protecting the ridging mechanism 303 is achieved by limiting the friction failure load.
[0042] A rotary tillage ridger, comprising a traction device 1, a rotary tillage device 2 and a ridging device 3, characterized in that the ridging device 1 is the ridging device 1 in any one of the above, and the rotary tillage ridger has the functions of the ridging device 1 in any one of the above.
[0043] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the implementation modes are not required or can not be exhausted. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A ridging device, characterized in that: include: Mounting rack; A ridging mechanism is horizontally arranged on the mounting frame, and the ridging mechanism can rotate around a central axis; Double-axis transmission mechanism can drive the ridging mechanism to rotate; The dual-shaft transmission mechanism is arranged on the mounting frames on both sides, and the dual-shaft transmission mechanism includes a driving assembly and a driving shaft symmetrically arranged with the driving assembly. The driving assembly includes two symmetrically arranged output shafts, the output ends of the output shafts are connected to the driving shafts, and the output shafts drive the driving shafts to rotate. The two ends of the ridging mechanism are respectively connected to the driving shafts, and the driving shafts drive the ridging device to rotate. The ridging mechanism includes a ridge top ridging component and two groups of ridge side ridging components installed on both sides of the ridge top ridging component, the ridge side ridging components are spindle-shaped, the ridge top ridging component is cylindrical, each group of the ridge side ridging components includes a ridge side ridging component A and a ridge side ridging component B, the ridge side ridging components A and B are cone-shaped, the ridge side ridging component A is arranged on the inner side of the mounting frame, and the ridge side ridging component B is arranged on the outer side of the mounting frame, a rotating connector is connected between the two ridge side ridging components, and the ridge top ridging component is installed between the two ridge side ridging components A; A protection assembly is installed between the ridge top ridging component and the ridge side ridging component A, and the protection assembly further comprises: a fixed disc A, a guide rail disc, a fixed disc B and a fixed shaft, on which the fixed disc A, the guide rail disc and the fixed disc B are sequentially installed, and the three discs can rotate independently around the axis, the fixed disc A is fixed on the ridge side ridging component A, and the fixed disc B is fixed on both sides of the ridge top ridging component; The fixed plate A has a plurality of slide grooves, the guide rail plate has a plurality of guide slide grooves, the protection assembly further includes an anchor-shaped connecting rod, the end of the anchor-shaped connecting rod has a slider, the slider is engaged with the slide groove and can slide along the slide groove, and the end of the anchor-shaped connecting rod is engaged with the guide slide groove and can slide; The chute is arc-shaped and has a starting end and an ending end. The distance between the starting end and the center of the fixed plate A is greater than the distance between the ending end and the center of the circle. The guide chute is linear. When the fixed plate A and the guide plate rotate relative to each other, the anchor-shaped connecting rod can be circumferentially extended and retracted. The anchor-shaped connecting rod is provided with an anchor head, and the two ends of the ridge-forming component are provided with a slot, and the anchor head can be inserted into the slot when the anchor-shaped connecting rod is extended; The contact surface between the guide rail disc and the fixed disc A, and the contact surface between the guide rail disc and the fixed disc B are both rough surfaces, and the guide rail disc and the fixed disc A, and the guide rail disc and the fixed disc B can be flexibly and synchronously frictionally driven when there is no fault; When the ridging device is working, the ridge side ridging component A drives the ridge top ridging component to move forward together through the protective assembly; when one side of the ridging structure is stuck, the friction transmission between the guide plate and the fixed plate A fails first and relative rotation occurs.
2. The ridging device according to claim 1, characterized in that The ridge-forming mechanism also includes a ditching component, the lower end of which has a ditching structure. The ditching component is arranged between the ridge-side ridge-forming component A and the ridge-side ridge-forming component B, and is connected to the bottom of the mounting frame through snap-on fastening parts.
3. The ridging device according to claim 1, characterized in that The ridge-forming mechanism further comprises a soil retaining structure, which is arranged at the rear side of the mounting frame and extends to the edge of the ridge-forming component on the ridge side.
4. A double-sided transmission rotary tillage ridger, characterized by: include: A rotary tillage device, a traction device and a ridging device fixed to the rear side of the rotary tiller, characterized in that the ridging device is specifically the ridging device according to any one of claims 1 to 3.
Citation Information
Patent Citations
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