A chemical liquid ton barrel cleaning system
By introducing installation platforms, transmission tracks, identification devices and combined cleaning mechanisms into the ton barrel cleaning system, automatic adaptation and cleaning of ton barrels is realized, solving the problems of low efficiency and poor safety of existing devices, adapting to the cleaning needs of different chemical liquids, and improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202310342029.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-03-31
AI Technical Summary
The existing ton-barrel cleaning devices have low adaptation and installation efficiency, poor safety, low cleaning efficiency, and are difficult to adapt to the cleaning needs of different chemical liquids.
A chemical liquid tons of barrel cleaning system was designed, using installation platform, transmission track, identification device, position sensor and a combined cleaning mechanism. The tons of barrel information is automatically identified through the controller, and the cleaning position and type are adjusted to realize multi-angle cleaning and drying.
It improves the cleaning efficiency and safety of ton barrels, adapts to the cleaning needs of different chemical liquids, reduces the burden of manual operation, and expands the scope of application of the device.
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Figure CN116441268B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a chemical liquid ton barrel cleaning system, belonging to the technical field of cleaning devices. Background Art
[0002] A ton barrel refers to an IBC intermediate bulk container, which is an essential tool for modern warehousing and transporting liquid products. The ton barrel is composed of an inner container and a metal frame. The inner container is blow-molded from high molecular weight high-density polyethylene, having the advantages of high strength, corrosion resistance, and good hygiene. Using ton barrels to load liquid chemicals can greatly reduce production, storage, transportation, and operation costs, saving a large amount of manpower and material resources.
[0003] During the use of ton barrels, substances such as acids, alkalis, and oils need to be loaded and transported. And after the transportation and unloading are completed, in order to avoid introducing new impurity ions into the filled chemicals, the ton barrels need to be cleaned and dried before filling. In the existing ton barrel cleaning solutions, the ton barrels are usually cleaned by setting up a flipping component and a liquid pumping pump.
[0004] In this way, during the cleaning process, in order to better adapt to the flipping mechanism and the liquid pumping pump, the position of the ton barrel needs to be manually adjusted. Since the ton barrel is relatively heavy, manual handling and adjustment are not only time-consuming and laborious, but also pose a certain danger. At the same time, since the residual chemical liquids in different ton barrels after loading may be different, different cleaning liquids need to be prepared during cleaning to achieve the best cleaning effect. However, currently, there is usually only one set of cleaning devices. When cleaning ton barrels filled with different chemical liquids, the cleaning equipment needs to be switched, greatly reducing the cleaning efficiency of the ton barrels.
[0005] A liquid chemical ton barrel cleaning device disclosed in the Chinese utility model patent with the publication number CN216655682U includes a cleaning rack, a liquid outlet pipe, a liquid storage tank, a ring-shaped rack, and a liquid suction ball. A ring-shaped rack is installed inside the cleaning rack, a liquid storage barrel is provided inside the ring-shaped rack, a driving shaft is installed on the outer wall of the ring-shaped rack and is fixedly connected to the ring-shaped rack, and the driving shaft is movably connected to the cleaning rack. A driving wheel is installed on the side of the driving shaft away from the ring-shaped rack, an auxiliary wheel is installed on the outer wall of the cleaning rack below the driving wheel, a belt is provided on the surface of the auxiliary wheel, and one end of the belt extends to the surface of the driving wheel. A driving frame is provided on the outer wall of the belt, and the outer wall of the driving frame is fixedly connected to the belt.
[0006] The above reference example automatically flips and cleans the ton barrel through mechanical transmission. However, during use, the ton barrel needs to be fixed on the ring-shaped rack, and the ring-shaped rack and the ton barrel need to be adjusted and adapted to achieve stable fixation. The ton barrel is relatively heavy, and manual adjustment poses a safety hazard and low efficiency. Therefore, improvement is urgently needed. Summary of the Invention
[0007] In order to overcome the disadvantages of existing ton barrels, such as low adaptation and installation efficiency, poor safety, and low cleaning efficiency during cleaning, the present invention designs a chemical liquid ton barrel cleaning system, which can automatically adaptively clean the ton barrels, improve the cleaning efficiency, and has good safety.
[0008] To achieve the above object, the present invention adopts the following technical solutions:
[0009] A chemical liquid ton barrel cleaning system includes an installation platform and a controller. A transmission track is arranged inside the installation platform, and a limiting slot having the same movement track as the transmission track is opened on the upper surface of the installation platform. Along the direction of the limiting slot, a plurality of combined cleaning mechanisms for cleaning the ton barrel body are arranged at the top of the installation platform, and each combined cleaning mechanism is externally connected to a plurality of cleaning liquid supply systems. A sliding rod is installed in the transmission track and is driven by a driving device to move along the transmission track. The top of the sliding rod extends out of the limiting slot and is rotatably connected to a cleaning platform. A position sensor for identifying the placement position of the ton barrel body is arranged on the surface of the cleaning platform. A turning mechanism for rotating the cleaning platform is also installed on the sliding rod. At one end of the limiting slot, an identification device fixed to the top of the installation platform and used to obtain the data information on the side nameplate of the ton barrel body is arranged. The identification device, the combined cleaning mechanism, the position sensor, and the driving device are all electrically connected to the controller, and the controller is used to control the driving device and the combined cleaning mechanism to clean the ton barrel body according to the data information obtained by the identification device and the position sensor.
[0010] Furthermore, the combined cleaning mechanism includes an adjusting mechanism, an L-shaped fixing frame, and a cleaning mechanism externally connected to a cleaning liquid supply system. The L-shaped fixing frame is arranged upside down and includes a horizontally arranged part and a vertically arranged part which are integrally formed. The vertically arranged part is fixedly connected to the adjusting mechanism, and the horizontally arranged part faces the side of the limiting slot. The cleaning mechanism is installed at the bottom end of the horizontally arranged part. The adjusting mechanism is fixedly installed on the installation platform and is used to adjust the position of the L-shaped fixing frame according to the control instruction of the controller.
[0011] Further, the adjusting mechanism includes an installation box and an adjusting component arranged inside the installation box. The adjusting component includes an installation frame fixed inside the installation box. A second worm gear is rotatably installed at the top end of the installation frame. A second worm is installed on the side of the installation frame and is in transmission connection with the second worm gear. A second motor for driving the second worm to rotate is also installed on the side of the installation frame. An internal gear ring is integrally arranged inside the second worm gear. The internal gear ring meshes with an internal gear. A connecting shaft is rotatably sleeved inside the internal gear. The bottom end of the connecting shaft extends out of the internal gear and is rotatably connected to a first swing rod. The other end of the first swing rod is in transmission connection with a third motor fixed on the installation frame. The top end of the connecting shaft extends out of the internal gear and is rotatably connected to a second swing rod. The other end of the second swing rod is rotatably connected to a guiding block. A guiding rod is slidably installed at the top end of the installation frame. A guiding groove is arranged along the length direction on the guiding rod. The guiding block is slidably clamped in the guiding groove. The vertical part of the L-shaped fixing frame is fixedly connected to the guiding block.
[0012] Further, a pair of guiding sliding frames fixed to the top end of the installation frame are symmetrically arranged on both sides of the second worm gear. Sliders are slidably installed on both of the pair of guiding sliding frames. The guiding rod is fixedly arranged between the two sliders.
[0013] Further, a half-turn of worm teeth meshing with the second worm is arranged on the outer circle of the second worm gear.
[0014] Further, the cleaning mechanism includes a cleaning component and a transition frame fixed to the bottom end of the horizontal part of the L-shaped fixing frame. The cleaning component includes a spraying component for cleaning the inside of the ton barrel body and a sleeve frame component for cleaning the outer wall of the ton barrel body. The spraying component includes a telescopic member and a cleaning pipe fixed to the free end of the telescopic member. The telescopic member is electrically connected to the controller. The cleaning pipe extends downward after passing through the transition frame movably. The sleeve frame component includes a cleaning ring and a winding and unwinding component arranged inside the transition frame and in transmission connection with the cleaning ring. The cleaning pipe passes through the center position of the cleaning ring when extending.
[0015] Further, the winding and unwinding component includes a first motor and two transmission rods. The two transmission rods are arranged in parallel and are both rotatably fixed inside the transition frame. One end of each of the two transmission rods is integrally extended and fixed with a transmission shaft. A conveyor belt is in transmission connection between the two transmission shafts. At least two pulling ropes are wound around both of the transmission rods. The free end of each pulling rope passes through the transition frame movably and is fixedly connected to the cleaning ring. The first motor is in transmission connection with one of the transmission rods, and the first motor is also electrically connected to the controller.
[0016] Further, the cleaning ring includes a plurality of annular bodies with gradually decreasing circumferences. The annular bodies are sequentially sleeved from the outside to the inside at intervals. A plurality of nozzles are uniformly arranged along the circumferential direction on the inner side wall of each annular body.
[0017] Furthermore, a drying ring is fixedly connected to the bottom end of the cleaning ring. A plurality of air jet nozzles are evenly arranged along the circumferential direction of the inner ring of the drying ring, and the drying ring is externally connected to a hot air supply system.
[0018] Furthermore, the turning mechanism includes a first worm gear, a first worm, a driving motor, and a mounting bracket. The mounting bracket is fixed to one side of the sliding rod. The first worm is rotatably installed on the mounting bracket. The first worm gear is fixedly sleeved outside the cleaning platform and is in transmission connection with the first worm. The driving motor is installed on the mounting bracket and is electrically connected to the driving motor.
[0019] Compared with the prior art, the present invention has the following characteristics and beneficial effects:
[0020] 1. By setting the recognition device and the position sensor, the present invention can record the placement position of the ton barrel, and then facilitate the controller to adjust according to the placement position of the ton barrel, so as to cooperate with the subsequent combined cleaning mechanism for cleaning, greatly improving the cleaning efficiency of the ton barrel.
[0021] 2. By setting a plurality of combined cleaning mechanisms, the present invention can conveniently transport the ton barrel to different combined cleaning mechanisms for cleaning according to the information on the nameplate of the ton barrel. While improving the cleaning efficiency of the ton barrel, it can perform targeted cleaning according to different chemical liquids loaded in the ton barrel, ensuring the cleaning effect.
[0022] 3. By setting the adjustment mechanism, the position of the L-shaped fixing frame can be adjusted according to the instructions of the controller, and it can be adjusted at multiple angles, and then the cleaning mechanism is aligned with the ton barrel. Through the setting of the adjustment mechanism, it can be adapted to ton barrels at different positions, ensuring that the cleaning mechanism can penetrate into the ton barrel or be sleeved outside the ton barrel to achieve cleaning.
[0023] 4. By setting the sleeve frame assembly, the present invention can clean the outside of the ton barrel. And through the setting of a plurality of cleaning rings and the drying ring, it can not only be adapted to ton barrels of various different sizes, but also effectively clean and dry the outside of the ton barrel, ensuring the subsequent convenient use of the ton barrel and greatly improving the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the overall structural schematic diagram of the present invention;
[0025] Figure 2 is the top view of the present invention;
[0026] Figure 3 is the side view of the present invention;
[0027] Figure 4 is Figure 1 the partial enlarged schematic diagram of part A of
[0028] Figure 5 It is a schematic internal structure diagram of the adjustment mechanism of the present invention;
[0029] Figure 6 It is a schematic structural diagram of the adjustment component of the present invention from the first perspective;
[0030] Figure 7 It is a schematic structural diagram of the adjustment component of the present invention from the second perspective;
[0031] It is a partial cross-sectional view of the adjustment component of the present invention from the third perspective;
[0032] Figure 8 It is a schematic structural diagram of the second worm gear of the present invention;
[0033] Figure 9 It is a schematic cooperation diagram of the cleaning mechanism and the L-shaped fixing frame in the first embodiment of the present invention;
[0034] Figure 10 It is a top view structural diagram inside the transition frame of the present invention;
[0035] Figure 11 It is a schematic cooperation diagram of the cleaning mechanism and the L-shaped fixing frame in the second embodiment of the present invention;
[0036] Figure 12 It is a schematic installation diagram of the cleaning ring and the transition frame in the second embodiment of the present invention;
[0037] Figure 13 It is a connection block diagram of the controller of the present invention.
[0038] Among them, the reference numerals are: 1, installation platform; 101, limit slot; 102, transmission track; 103, branch track; 2, identification device; 3, cleaning platform; 4, turning mechanism; 401, first worm gear; 402, first worm; 403, drive motor; 404, mounting bracket;
[0039] 5, combined cleaning mechanism; 501, L-shaped fixing frame; 502, transition frame; 503, first motor; 504, transmission rod; 505, fixing block; 506, pull rope; 507, conveyor belt; 508, conveyor shaft; 6, telescopic member; 601, cleaning pipe;
[0040] 7, adjustment mechanism; 701, mounting frame; 702, second worm gear; 7021, internal gear ring; 703, guiding slide; 704, guiding rod; 705, guiding block; 706, mounting block; 707, second motor; 708, second worm; 709, third motor; 710, cross plate; 711, first swing rod; 712, internal gear; 713, second swing rod; 714, positioning block; 715, slider;
[0041] 8. Slide bar; 9. Controller; 10. Driving device; 11. Cleaning ring; 12. Sprayer head; 13. Installation box; 131. Movable opening; 132. Vent hole;
[0042] 14. Cleaning mechanism; 15. Drying ring. Detailed implementation mode
[0043] The present invention will be described in more detail below in conjunction with embodiments.
[0044] Embodiment 1
[0045] Please refer to Figure 14 and Figures 1 to 4 , a chemical liquid ton barrel cleaning system, including an installation platform 1 and a controller 9. A transmission track 102 is arranged inside the installation platform 1, and a limit slot 101 with the same movement track as the transmission track 102 is opened on the upper surface of the installation platform 1. Six combined cleaning mechanisms 5 for cleaning the ton barrel body are arranged along the direction of the limit slot 101 at the top of the installation platform 1, and each combined cleaning mechanism 5 is externally connected to a plurality of cleaning liquid supply systems one by one;
[0046] Among them, different cleaning liquid supply systems provide different types of cleaning liquids, which are adapted to the cleaning of ton barrel bodies loaded with different chemical liquids;
[0047] More specifically, the transmission track 102 includes a main track arranged along the length direction of the installation platform 1 and a plurality of branch tracks 103 communicated with the main track. In this embodiment, six branch tracks 103 are arranged, which are evenly distributed on both sides of the main track. The track of the limit slot 101 is the same as that of the transmission track 102, and each branch track 103 corresponds to each combined cleaning mechanism 5. By setting the branch tracks 103, each combined cleaning mechanism 5 is distributed at various positions on the surface of the installation platform 1, avoiding interference between the combined cleaning mechanisms 5, and at the same time facilitating classification to determine the loading type of the ton barrel body;
[0048] A slide bar 8 is installed and driven in the transmission track 102. The slide bar 8 is driven by a driving device 10 to move along the transmission track 102. After the top end of the slide bar 8 extends out of the limit slot 101, it is rotatably connected to a cleaning platform 3. A position sensor for identifying the placement position of the ton barrel body is arranged on the surface of the cleaning platform 3. A turning mechanism 4 for rotating the cleaning platform 3 is also installed on the slide bar 8;
[0049] In this embodiment, the cleaning platform 3 is of a disc structure, and the center point of the cleaning platform 3 is the center of the circle. The disc structure is arranged to facilitate the position sensor to more quickly identify the placement position of the ton barrel. The position sensor identifies the placement position of the ton barrel body for subsequent cleaning;
[0050] More specifically, a transmission mechanism (not shown) is provided in the transmission track 102, and the slide rod 8 is connected to the transmission mechanism. The transmission mechanism is used to drive the slide rod 8 to move along the transmission track 102. At the same time, the slide rod 8 is further ensured to operate stably under the action of the limiting slot 101.
[0051] One end of the limiting slot 101 is provided with an identification device 2 fixed to the top of the mounting platform 1 and used to obtain the data information on the nameplate on the side of the ton barrel body. The identification device 2, the combined cleaning mechanism 5, the position sensor and the driving device 10 are all electrically connected to the controller 9. The controller 9 is used to control the driving device 10 and the combined cleaning mechanism 5 to clean the ton barrel body according to the data information obtained by the identification device 2 and the position sensor;
[0052] Among them, the dial mechanism 4 is used to drive the cleaning platform 3 to rotate under the action of the controller 9, thereby facilitating the identification device 2 to identify the nameplate on the ton barrel body;
[0053] In this embodiment, two identification devices 2 are provided, and are symmetrically arranged on both sides of the entrance end of the limiting slot 101, which is convenient for identifying the nameplate on the ton barrel body. The setting of two identification devices 2 can reduce the rotation amount of the cleaning platform 3 and improve the identification efficiency.
[0054] From the above description, it can be seen that the beneficial effect of the present invention is that: by setting the controller 9 to obtain the data information obtained by the identification device 2 and the position sensor, the required cleaning liquid and the position of the ton barrel body to be cleaned can be determined through the nameplate information of the ton barrel body and the position information of the ton barrel body, and then, in conjunction with the transportation of the transmission track 102, the ton barrel body can be transported to the combined cleaning mechanism 5 of the corresponding cleaning liquid to achieve optimal cleaning with the cleaning liquid. At the same time, the combined cleaning mechanism 5 can adjust the cleaning position according to the control instructions of the controller 9, and then adapt to the ton barrel body placed on the cleaning platform 3 for cleaning, thereby realizing dual adaptation of the cleaning liquid and the cleaning position, greatly improving the cleaning efficiency of the ton barrel body, and only need to place the ton barrel body at any position on the cleaning platform 3, and determine the cleaning plan through automatic identification, with good safety and good cleaning effect.
[0055] Furthermore, the combined cleaning mechanism 5 includes an adjustment mechanism 7, an L-shaped fixing frame 501, and a cleaning mechanism 14 of an external cleaning liquid supply system. The L-shaped fixing frame 501 is arranged inverted. The L-shaped fixing frame 501 includes an integrally arranged horizontal portion and a vertical portion. The vertical portion is fixedly connected to the adjustment mechanism 7, and the horizontal portion is arranged toward the side of the limiting slot 101. The cleaning mechanism 14 is installed at the bottom end of the horizontal portion. The adjustment mechanism 7 is fixedly installed on the mounting platform 1 and is used to adjust the position of the L-shaped fixing frame 501 according to the control command of the controller 9.
[0056] Specifically, the cleaning mechanism 14 is fixed on the surface of the cleaning platform 3 and receives the control instruction of the controller 9 to adjust the position of the L-shaped fixing frame 501.
[0057] As can be seen from the above description, the L-shaped fixing frame 501 is used to fixedly install the cleaning mechanism 14, and the adjusting mechanism 7 is used to adjust the position of the L-shaped fixing frame 501. Furthermore, the adjusting mechanism 7 is activated by the control instruction of the controller 9. Under the action of the control instruction, the adjusting mechanism 7 adjusts the position of the L-shaped fixing frame 501, so that the cleaning mechanism 14 fixed on the L-shaped fixing frame 501 can accurately clean the ton barrel body placed on the cleaning platform 3, thus realizing automatic control, with good cleaning effect and high cleaning efficiency. There is no need for manual adjustment of the ton barrel position to adapt to the cleaning mechanism 14, which greatly reduces the manual burden and ensures safety.
[0058] Furthermore, the turning mechanism 4 includes a first worm gear 401, a first worm 402, a driving motor 403 and a mounting bracket 404. The mounting bracket 404 is fixed on one side of the sliding rod 8. The first worm 402 is rotatably installed on the mounting bracket 404. The first worm gear 401 is fixedly sleeved outside the cleaning platform 3 and is in transmission connection with the first worm 402. The driving motor 403 is installed on the mounting bracket 404 and is electrically connected to the driving motor 403.
[0059] Specifically, the driving motor 403 is electrically connected to the controller 9, and starts or stops according to the control instruction of the controller 9 to complete the adjustment of the cleaning platform 3.
[0060] As can be seen from the above description, when the controller 9 cannot receive the nameplate information of the ton barrel body recognized by the recognition device 2, the controller 9 sends a control instruction to the driving motor 403. The driving motor 403 drives the first worm 402 to rotate. When the first worm 402 rotates, under the meshing action of the first worm gear 401, it drives the cleaning platform 3 to rotate until the side of the ton barrel body with the nameplate faces the recognition device 2. At this time, the recognition process of the recognition device 2 is completed, and at the same time, the position of the ton barrel body is adjusted to a position that is more convenient for cleaning relative to the cleaning mechanism 14.
[0061] Embodiment 2
[0062] A chemical liquid ton barrel cleaning system further defines the overall mechanical connection relationship of the adjusting mechanism 7 on the basis of the above Embodiment 1 as follows:
[0063] Please refer to Figure 14 , the adjusting mechanism 7 includes an installation box 13 and an adjusting component arranged in the installation box 13;
[0064] Among them, the installation box 13 plays a role in fixed installation, and the installation box 13 is fixed on the surface of the installation platform 1;
[0065] The adjustment assembly includes a mounting frame 701 fixed in the mounting box 13. A second worm gear 702 is rotatably mounted on the top of the mounting frame 701. A second worm 708 is mounted on the side of the mounting frame 701 and is transmission-connected to the second worm gear 702. A second motor 707 is also mounted on the side of the mounting frame 701 for driving the second worm 708 to rotate.
[0066] The second motor 707 is electrically connected to the controller 9 and is started or stopped according to the control instructions of the controller 9;
[0067] Specifically, a pair of mounting blocks 706 are fixed at intervals on the side of the mounting frame 701, the second worm 708 is rotatably installed between the two mounting blocks 706, and the second motor 707 is also installed on one of the mounting blocks 706. One end of the second worm 708 rotates through the mounting block 706 and is then transmission-connected to the second motor 707.
[0068] The inner ring of the second worm gear 702 is integrally provided with an inner gear ring 7021, which meshes with an inner gear 712. The inner ring of the inner gear 712 is rotatably sleeved with a connecting shaft. The bottom end of the connecting shaft extends out of the inner gear 712 and is rotatably connected to the first swinging rod 711. The other end of the first swinging rod 711 is drivingly connected to the third motor 709 fixed to the mounting frame 701.
[0069] Specifically, a horizontal plate 710 is fixed inside the mounting frame 701, a positioning block 714 is fixed in the middle of the horizontal plate 710, the third motor 709 is mounted on the bottom end of the positioning block 714, and the first swing arm 711 is mounted on the top end of the positioning block 714;
[0070] Specifically, a movable opening 131 is provided at the top of the installation frame 701, and the vertical part of the L-shaped fixing frame 501 passes through the movable opening 131 and can move within the movable opening 131 for easy adjustment. A plurality of air holes 132 are provided at the bottom of the installation frame 701 for easy drainage of moisture entering the installation box 13 from the movable opening 131.
[0071] The third motor 709 is electrically connected to the controller 9 and is started or stopped according to the control instructions of the controller 9. The third motor 709 is used to drive the first swinging rod 711 to swing, and the swing of the first swinging rod 711 drives the internal gear 712 to roll in the inner gear ring 7021;
[0072] The top end of the connecting shaft extends out of the internal gear 712 and is rotatably connected to the second swing rod 713. The other end of the second swing rod 713 is rotatably connected to the guide block 705 through a pin shaft. The top of the mounting frame 701 is slidably installed with a guide rod 704. A guide groove is provided on the guide rod 704 along the length direction. The guide block 705 is slidably clamped in the guide groove. The vertical part of the L-shaped fixing frame 501 is fixedly connected to the guide block 705.
[0073] As can be seen from the above description, when the position of the L-shaped fixing frame 501 needs to be adjusted, the third motor 709 is first started. The third motor 709 is used to drive the first swing rod 711 to swing, and the swing of the first swing rod 711 drives the internal gear 712 to roll inside the internal gear ring 7021. During the meshing and rolling of the internal gear ring 7021, it can drive the second swing rod 713 to swing while rotating, and then drive the guiding block 705 to slide in the guiding groove through the second swing rod 713. Thus, the movement of the guiding block 705 drives the change of the position of the L-shaped fixing frame 501. With the setting of the cleaning mechanism 14, it can effectively align the position of the ton barrel body for cleaning, and the whole process is controlled by the controller 9. By adjusting the output power of the third motor 709, fine control adjustment can be achieved, fully adapting to the placement position of the ton barrel body;
[0074] Particularly, when the deviation position of the ton barrel body cannot reach the optimal cleaning position of the cleaning mechanism 14 only through the adjustment of the third motor 709, the second motor 707 is synchronously started. The second motor 707 drives the second worm 708 to rotate, and the rotation of the second worm 708 drives the second worm gear 702 to rotate. By the rotation of the second worm gear 702, the movement stroke of the guiding block 705 can be adjusted, thereby increasing the adjustment range of the L-shaped fixing frame 501 and further adapting to the placement position of the ton barrel body.
[0075] Furthermore, a pair of guiding slide frames 703 fixed to the top of the installation frame 701 are symmetrically arranged on both sides of the second worm gear 702. A slider 715 is slidably installed on each of the pair of guiding slide frames 703, and a guiding rod 704 is fixedly arranged between the two sliders 715.
[0076] As can be seen from the above description, the slider 715 is set to limit the guiding rod 704, and when the second motor 707 is started, the guiding rod 704 can slide along the guiding slide frame 703 under the limiting action of the slider 715, thereby increasing the adjustment range of the L-shaped fixing frame 501.
[0077] Please refer to Figures 5 to 9 , there is a half-turn of worm teeth on the outer ring of the second worm gear 702 that meshes with the second worm 708.
[0078] As can be seen from the above description, through the setting of the half-turn worm tooth structure, it is convenient to determine the meshing position of the second worm 708 and the second worm gear 702, and thus it is convenient for the controller 9 to adjust and control the second motor 707.
[0079] Embodiment 3
[0080] A chemical liquid ton barrel cleaning system further limits the overall mechanical connection relationship of the cleaning mechanism 14 on the basis of the above Embodiment 1 or Embodiment 2 as follows:
[0081] Please refer to Figure 9 Figures 10 to 13 Figure 9 Figures 10 to 13 , the cleaning mechanism 14 includes a cleaning component and a transition frame 502 fixed to the bottom end of the horizontal part of the L-shaped fixing frame 501. The cleaning component includes a spray cleaning component for cleaning the inside of the ton barrel body and a sleeve frame component for cleaning the outer wall of the ton barrel body;
[0082] The spray cleaning component includes a telescopic member 6 and a cleaning pipe 601 fixed to the free end of the telescopic member 6. The telescopic member 6 is electrically connected to the controller 9. The cleaning pipe 601 movably passes through the transition frame 502 and extends downward. The sleeve frame component includes a cleaning ring 11 and a winding and unwinding component arranged in the transition frame 502 and drivingly connected to the cleaning ring 11. When the cleaning pipe 601 extends, it passes through the central position of the cleaning ring 11;
[0083] Specifically, under the control of the controller 9, the telescopic member 6 drives the cleaning pipe 601 to move up and down to complete the cleaning of the inside of the ton barrel body. And the cleaning pipe 601 is externally connected to a cleaning liquid supply system, which is an external system and is used to provide high-pressure cleaning liquid to the cleaning pipe 601 to ensure the cleaning effect after the cleaning pipe 601 extends into the ton barrel body;
[0084] The cleaning ring 11 is driven to move up and down by the winding and unwinding component, and the cleaning ring 11 is sleeved outside the ton barrel body to realize the spray cleaning of the ton barrel body; at the same time, in order to better adapt to the shape of the ton barrel body, the cleaning ring 11 is a rectangular ring.
[0085] As can be seen from the above description, through the settings of the spray cleaning component and the sleeve frame component, the internal and external cooperative cleaning of the ton barrel body is realized, which further ensures the cleaning effect of the ton barrel body. And the spray cleaning component and the sleeve frame component can also operate independently and cooperate with each other to complete the cleaning of the ton barrel body.
[0086] Further, the winding and unwinding component includes a first motor 503 and two transmission rods 504. The two transmission rods 504 are arranged in parallel and are both rotatably fixed inside the transition frame 502. And one end of each of the two transmission rods 504 is integrally extended and fixed with a transmission shaft 508. A conveyor belt 507 is drivingly connected between the two transmission shafts 508. Four pull ropes 506 are wound around each of the two transmission rods 504. The free end of each pull rope 506 movably passes through the transition frame 502 and is fixed to the cleaning ring 11. The first motor 503 is drivingly connected to one of the transmission rods 504, and the first motor 503 is also electrically connected to the controller 9;
[0087] Specifically, both ends of the two transmission rods 504 are rotatably sleeved with fixing blocks 505, and the fixing blocks 505 are fixed inside the transition frame 502. Through the setting of the fixing blocks 505, the transmission rods 504 are rotatably fixed inside the transition frame 502;
[0088] Specifically, the four drawstrings 506 are sequentially fixed at the four corners of the cleaning ring 11.
[0089] As can be seen from the above description, when it is necessary to lower the cleaning ring 11, the controller 9 controls the first motor 503 to start. The first motor 503 drives a transmission rod 504 to rotate. The rotation of the transmission rod 504 drives the transmission shaft 508 connected to the transmission rod 504 to rotate. Then, the conveyor belt 507 between the two transmission shafts 508 drives another transmission rod 504 to rotate, which can drive the drawstrings 506 wound around the two transmission rods 504 to extend. The cleaning ring 11 descends under the action of gravity, and then the outer side of the ton barrel body is cleaned. When retracting the cleaning ring 11, just start the first motor 503 to rotate in the reverse direction;
[0090] Particularly, when the ton barrel body is placed on the cleaning platform 3, the position of the cleaning platform 3 is adjusted under the adjustment of the controller 9, so that the ton barrel body can be directly opposite to the recognition device 2. Then, when the ton barrel body is transported to the lower end of the cleaning ring 11, the difference in the position between the cleaning ring 11 and the ton barrel body is only whether the projection on the cleaning platform 3 is adapted, that is, whether the projection of the cleaning ring 11 on the cleaning platform 3 fits into the projection of the ton barrel body. At the same time, the controller 9 obtains the position information of the ton barrel body on the cleaning platform 3 when the ton barrel body is placed on the cleaning platform 3. Thus, in cooperation with the adjustment mechanism 7, the position of the L-shaped fixing frame 501 can be adjusted to a position adapted to the ton barrel body before the ton barrel body reaches the lower part of the cleaning ring 11, so as to realize automatic adaptation and cleaning, greatly improving the cleaning efficiency and ensuring safety.
[0091] Furthermore, the cleaning ring 11 includes a plurality of annular bodies with sequentially decreasing circumferences. The annular bodies are sequentially sleeved at intervals from the outside to the inside, and a plurality of nozzles 12 are uniformly arranged along the circumferential direction on the inner side walls of the annular bodies;
[0092] Specifically, in order to ensure the lifting of each cleaning ring 11, a plurality of winding and unwinding components can be arranged in the transition frame 502, and each annular body is externally connected to a cleaning liquid supply system.
[0093] As can be seen from the above description, through the setting of a plurality of annular bodies, different annular bodies can be used according to the sizes of different ton barrel bodies, improving the applicability. At the same time, selecting an annular body with a more suitable size for the ton barrel body can effectively improve the cleaning effect.
[0094] Furthermore, a drying ring 15 is fixedly connected to the bottom end of the cleaning ring 11. A plurality of air jet nozzles are uniformly arranged along the circumferential direction on the inner ring of the drying ring 15, and the drying ring 15 is externally connected to a hot air supply system.
[0095] As can be seen from the above description, through the setting of the drying ring 15, the ton barrel body after cleaning can be dried, which is convenient for quickly putting it into use.
[0096] Working principle of the present invention: The working process of the present invention includes the following steps:
[0097] S1: The staff places the ton barrel body on the cleaning platform 3. The recognition device 2 automatically takes a photo of the ton barrel body and uploads it to the controller 9. At the same time, the position sensor uploads the position information of the ton barrel body on the cleaning platform to the controller 9;
[0098] S2: The controller 9 determines whether the nameplate on the ton barrel body is facing the camera of the recognition device 2 according to the photo;
[0099] S21: If so, the controller 9 obtains the data information on the nameplate and determines the type of chemical liquid loaded in the ton barrel body, and then controls the driving device 10 to drive the sliding rod 8 to move to the corresponding combined cleaning mechanism 5 according to the type of chemical liquid;
[0100] S22: If not, the controller 9 controls the turning mechanism 4 to drive the cleaning platform 3 to rotate until the nameplate of the ton barrel body is facing the camera of the recognition device 2, and then repeats step S21;
[0101] S3: After the ton barrel body reaches the corresponding combined cleaning mechanism 5, the controller 3 locates the placement position of the ton barrel body according to the position information obtained in step S1 and controls the adjusting mechanism 7 to adjust the position of the L-shaped fixing frame 501 so that the cleaning mechanism 14 is aligned with the ton barrel body;
[0102] S4: After the cleaning mechanism 14 is aligned with the ton barrel body, the controller 9 controls the spray washing component and the sleeve frame component to move downward to clean the ton barrel body;
[0103] S5: After the ton barrel is cleaned, the controller 9 controls the driving device 10 to drive the sliding rod 8 to move to the end of the limit slot 101, and then the staff unloads the ton barrel.
[0104] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inside", "outside", "above", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0105] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the term "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention can be understood according to specific circumstances.
[0106] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
Claims
1. A chemical liquid ton barrel cleaning system, characterized in that: The invention comprises an installation platform (1) and a controller (9), wherein a transmission track (102) is provided inside the installation platform (1), and a limit slot (101) having the same motion track as the transmission track (102) is provided on the upper surface of the installation platform (1), and a plurality of combined cleaning mechanisms (5) for cleaning the ton barrel body are provided at the top end of the installation platform (1) along the setting direction of the limit slot (101), and each combined cleaning mechanism (5) is connected to a plurality of cleaning liquid supply systems in a one-to-one correspondence; a sliding rod (8) is installed in the transmission track (102), and the sliding rod (8) is driven by a driving device (10) to move along the transmission track (102), and the top end of the sliding rod (8) extends out of the limit slot (101) and then rotates to connect the ton barrel body. A cleaning platform (3) is connected, and a position sensor for identifying the placement position of the ton barrel body is provided on the surface of the cleaning platform (3), and a turning mechanism (4) for rotating the cleaning platform (3) is also installed on the slide bar (8); one end of the limiting slot (101) is provided with an identification device (2) fixed to the top of the installation platform (1) and used to obtain data information on the nameplate on the side of the ton barrel body, and the identification device (2), the combined cleaning mechanism (5), the position sensor and the driving device (10) are all electrically connected to the controller (9), and the controller (9) is used to control the driving device (10) and the combined cleaning mechanism (5) to clean the ton barrel body according to the data information obtained by the identification device (2) and the position sensor; The combined cleaning mechanism (5) comprises an adjusting mechanism (7), an L-shaped fixing frame (501), and a cleaning mechanism (14) of an external cleaning liquid supply system, wherein the L-shaped fixing frame (501) is arranged in an inverted manner, and the L-shaped fixing frame (501) comprises a horizontal portion and a vertical portion which are arranged integrally, the vertical portion being fixedly connected to the adjusting mechanism (7), and the horizontal portion being arranged toward a side of the limiting slot (101), the cleaning mechanism (14) being installed at the bottom end of the horizontal portion, and the adjusting mechanism (7) being fixedly installed on the mounting platform (1) and being used for adjusting the position of the L-shaped fixing frame (501) according to a control instruction of a controller (9); The cleaning mechanism (14) includes a cleaning component and a transition frame (502) fixed at the bottom end of the horizontal part of the L-shaped fixing frame (501), the cleaning component includes a spray cleaning component for cleaning the interior of the ton barrel body and a sleeve frame component for cleaning the outer wall of the ton barrel body, the spray cleaning component includes a telescopic member (6) and a cleaning pipe (601) fixed at the free end of the telescopic member (6), the telescopic member (6) is electrically connected to the controller (9), the cleaning pipe (601) is movable through the transition frame (502) and then extends downward, the sleeve frame component includes a cleaning ring (11) and a retractable component arranged in the transition frame (502) and connected to the cleaning ring (11), and the cleaning pipe (601) passes through the center position of the cleaning ring (11) when extended.
2. The chemical liquid ton barrel cleaning system according to claim 1, wherein: The adjusting mechanism (7) includes an installation box (13) and an adjusting assembly arranged in the installation box (13), the adjusting assembly includes an installation frame (701) fixed in the installation box (13), a second worm gear (702) is rotatably installed on the top of the installation frame (701), a second worm (708) connected to the second worm gear (702) is installed on the side of the installation frame (701), and a second motor (707) for driving the second worm gear (708) to rotate is also installed on the side of the installation frame (701), the inner ring of the second worm gear (702) is integrally provided with an inner gear ring (7021), the inner gear ring (7021) is meshed with an inner gear (712), and the inner ring of the inner gear (712) is rotatably sleeved. A connecting shaft is provided, wherein the bottom end of the connecting shaft extends out of the internal gear (712) and is rotatably connected to a first swinging rod (711), the other end of the first swinging rod (711) is transmission-connected to a third motor (709) fixed on the mounting frame (701), the top end of the connecting shaft extends out of the internal gear (712) and is rotatably connected to a second swinging rod (713), the other end of the second swinging rod (713) is rotatably connected to a guide block (705), a guide rod (704) is slidably installed on the top end of the mounting frame (701), a guide groove is provided on the guide rod (704) along the length direction, the guide block (705) is slidably clamped in the guide groove, and the vertical portion of the L-shaped fixing frame (501) is fixedly connected to the guide block (705).
3. The chemical liquid ton barrel cleaning system according to claim 2, characterized in that: A pair of guide slides (703) fixed to the top of the mounting frame (701) are symmetrically arranged on both sides of the second worm gear (702), and a slider (715) is slidably mounted on each of the pair of guide slides (703), and the guide rod (704) is fixedly arranged between the two sliders (715).
4. A chemical liquid ton barrel cleaning system according to claim 3, characterized in that: The outer ring of the second worm wheel (702) is provided with a half-turn of worm teeth that mesh with the second worm (708).
5. The chemical liquid ton barrel cleaning system according to claim 1, characterized in that: The retractable assembly includes a first motor (503) and two transmission rods (504), the two transmission rods (504) are arranged parallel to each other and are both rotatably fixed inside the transition frame (502), and a transmission shaft (508) is integrally extended and fixed at one end of each transmission rod (504), a conveyor belt (507) is connected in transmission between the two transmission shafts (508), at least two pull ropes (506) are wound around the two transmission rods (504), and the free end of each pull rope (506) is movably passed through the transition frame (502) and fixedly connected to the cleaning ring (11), the first motor (503) is in transmission connection with one of the transmission rods (504), and the first motor (503) is also electrically connected to the controller (9).
6. The chemical liquid ton barrel cleaning system according to claim 5, characterized in that: The cleaning ring (11) comprises a plurality of annular bodies with successively decreasing circumferences, wherein the annular bodies are sequentially spaced from the outside to the inside, and a plurality of nozzles (12) are uniformly arranged on the inner side wall of each annular body along the circumference.
7. A chemical liquid ton barrel cleaning system according to claim 6, characterized in that: The bottom end of the cleaning ring (11) is fixedly connected to a drying ring (15), and a plurality of nozzles are evenly arranged on the inner ring of the drying ring (15) along the circumference. The drying ring (15) is externally connected to a hot air supply system.
8. A chemical liquid ton barrel cleaning system according to claim 1, characterized in that: The turning mechanism (4) includes a first worm gear (401), a first worm (402), a driving motor (403) and a mounting bracket (404). The mounting bracket (404) is fixed to one side of the sliding rod (8). The first worm (402) is rotatably mounted on the mounting bracket (404). The first worm gear (401) is fixedly sleeved outside the cleaning platform (3) and is in transmission connection with the first worm (402). The driving motor (403) is mounted on the mounting bracket (404) and is electrically connected to the driving motor (403).
Citation Information
Patent Citations
Liquid chemical ton barrel cleaning device
CN216655682U
Cleaning device for chemical equipment
CN209792202U
Treatment system for kegs
WO2023031164A1