A production line for luminous curb stones

By designing a luminescent curb production line containing molds and concrete fabric units, the problem that the curb production line in the prior art is difficult to efficiently combine the curb body, lamp tube and fixed sleeve, and efficient and high-quality luminescent curb production is achieved.

CN116442369BActive Publication Date: 2025-07-01ZHEJIANG HENGCHANG TECH CO LTD
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Patent Information

Application Number
CN202310452077.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-21
Publication Date
2025-07-01
Estimated Expiration
2043-04-21

AI Technical Summary

Technical Problem

It is difficult to efficiently combine the curb body, lamp tube and fixed sleeve for existing curb production lines, and it is difficult to achieve efficient processing of luminescent curbs.

Method used

A luminescent curb production line including molding molds, concrete mixers, concrete fabric units, steaming and removing units was designed. Through the design of molding molds and the optimization of concrete fabric units, efficient combination and processing of curb bodies, lamp tubes and fixed sleeves were achieved.

Benefits of technology

It realizes efficient combination and processing of curb body, lamp tube and fixed sleeve, improves production efficiency, and ensures high-quality production of luminescent curbs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a production line for luminous curb stones, which includes a forming mold, a concrete mixer, a concrete placing unit, a steam curing chamber, a mold removing unit, and a grinding machine. The present invention has the following advantages and effects: The first protruding part of the main template of the forming mold, the second protruding part of the side template, and the air inflation assembly respectively correspond to the light-transmitting groove, the installation groove, and the weight-reducing hole of the curb stone body. The combination of the lamp tube and the fixing sleeve of the curb stone can be pre-placed on the first protruding part and fixed at both ends through the limiting parts on the second protruding part; the concrete mixer realizes the processing and mixing of concrete; the concrete placing unit can realize the input of concrete into the forming mold and vibration compaction; the steam curing chamber realizes the steam curing operation; the mold removing unit realizes the removal of the forming mold; the grinding machine realizes the grinding operation; finally, it has the function of realizing the combination of the curb stone body, the lamp tube, and the fixing sleeve for processing luminous curb stones.
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Description

Technical Field

[0001] The present invention relates to the technical field of curbstone processing, and particularly relates to a production line for luminous curbstones. Background Art

[0002] A curbstone is a marker stone set between a road surface and other structures. Curbstones are usually required between the median strip and the road surface of urban roads, and between the sidewalk and the road surface. Some existing curbstones can emit light to identify the position of the curbstone at night, serving the purposes of lighting and enhancing the beauty. For example, the Chinese patent with the authorization announcement number CN218621926U and the authorization announcement date of March 14, 2023, discloses "A Luminous Curbstone", and after the lamp slot is lit, the light can pass through the transparent lamp tube and the light-transmitting slot.

[0003] When producing the above-mentioned curbstone, it is necessary to combine the curbstone body, the lamp tube and the fixing sleeve together, and reserve parts such as the light-transmitting slot, the weight-reducing hole, and the installation slot. At this time, it is necessary to design the forming mold, the concrete cloth part, the demolding part, etc. to meet the production and processing of the luminous curbstone. Summary of the Invention

[0004] The purpose of the present invention is to provide a production line for luminous curbstones, which has the function of realizing the combination of the curbstone body, the lamp tube and the fixing sleeve for processing luminous curbstones.

[0005] The above technical object of the present invention is achieved by the following technical solutions: A production line for luminous curb stones includes a forming mold, a concrete mixer, a concrete distribution unit that conveys concrete into the forming mold and compacts it, a steam curing chamber for steam curing the concrete in the forming mold, a demolding unit for removing the forming mold, and a grinding machine for grinding the curb stone body after demolding. The forming mold includes a main template with a cross-section in a "U" shape, a square frame fixedly arranged on the periphery of the main template, two side templates located on both sides of the main template and detachably arranged with the square frame, and an air inflation assembly. A first protrusion corresponding to the light-transmitting groove of the luminous curb stone is arranged at the bottom of the main template. Second protrusions corresponding to the installation grooves of the luminous curb stone are arranged on both sides of the side templates. A limiting portion embedded in the end of the fixing sleeve of the luminous curb stone is arranged on the second protrusion. The lamp tube of the luminous curb stone is placed on the first protrusion, and two fixing sleeves are installed on the limiting portions of the two side templates. A weight-reducing hole corresponding to the luminous curb stone and a through hole in an "8" shape are arranged on the side template. After the air inflation assembly is inflated, it fills the space corresponding to the through holes of the two side templates and both ends penetrate through the through holes. The concrete distribution unit includes a distribution device that conveys concrete into the forming mold and compacts it, a mold input device that conveys the forming mold to the distribution device, a mold output device that receives the forming mold output from the distribution device, and a first palletizing machine that palletizes the forming mold on the mold output device. The demolding unit includes a second palletizing machine, a conveying device that receives the forming mold from the second palletizing machine, a lifting device that lifts the forming mold to remove the side template and the air inflation assembly, a mold flipping device that flips the forming mold 180 degrees, a vibration demolding device that separates the main template of the forming mold and the curb stone body through vibration, and a lifting device that hoists the forming mold.

[0006] By adopting the above technical solutions, (1) in the forming mold, the first protruding part of the main template of the forming mold, the second protruding part of the side template, and the air inflation assembly respectively correspond to the light-transmitting groove, the installation groove, and the weight-reducing hole of the curbstone body. The combination of the lamp tube and the fixing sleeve of the curbstone can be pre-placed on the first protruding part, and both ends are fixed by the limiting parts on the second protruding part. Finally, after the concrete solidifies and forms, when the forming mold is removed, the curbstone body, the combination of the lamp tube and the fixing sleeve of the luminous curbstone can be obtained; (2) on the concrete batching unit, first, the forming mold is transported to the batching device through the mold input device, then the batching device transports the concrete into the forming mold and compacts it. Then, the mold output device receives the forming mold output from the batching device. Finally, the first palletizer palletizes the forming mold. After palletizing, it can be additionally transported to the steam curing chamber for integral curing by using a mother-daughter vehicle; (3) in the mold removal unit, first, the steam-cured forming mold is transported to the second palletizer by using a mother-daughter vehicle. The second palletizer transports the forming mold to the conveyor device one by one. Then, during the transportation of the forming mold along with the conveyor device, the forming mold is lifted upward by the lifting device, and the side template and the air inflation assembly of the forming mold are manually disassembled. Then, after resetting, the forming mold moves to the mold flipping device, and the forming mold is flipped 180 degrees. Then, when the forming mold moves to the vibrating mold removal device, the main template of the forming mold is separated from the combination of the curbstone body, the lamp tube, and the fixing sleeve by vibration. Finally, the forming mold is lifted away by the lifting device, and the combination of the curbstone body, the lamp tube, and the fixing sleeve is transported to the subsequent grinding machine for grinding.

[0007] The further setting of the present invention is that: the air inflation assembly includes a flexible protective sleeve passing through the through holes of the two side templates at both ends, and two inflatable air bags arranged inside the flexible protective sleeve and having air charging and discharging heads. Both ends of the inflatable air bag pass through both ends of the flexible protective sleeve. The inflatable air bag is cylindrical. After inflation, the inflatable air bag abuts against the inner sides of the flexible protective sleeve and the through hole. After the two inflatable air bags are inflated, the cross-section of the flexible protective sleeve matches the cross-section of the through hole. The surface of the flexible protective sleeve needs to be sprayed with a release agent during use.

[0008] By adopting the above technical solutions, the air inflation assembly includes a flexible protective sleeve and two inflatable air bags. After the two inflatable air bags are inflated, the cross-section of the flexible protective sleeve matches the cross-section of the through hole to realize the weight-reducing hole corresponding to the curbstone body; and the setting of the flexible protective sleeve can protect the inflatable air bag, prevent the concrete from directly contacting the inflatable air bag, and can also support the two inflatable air bags to reduce the deformation degree of the inflatable air bag.

[0009] A further setting of the present invention is: It further includes a connecting bottom frame for embedding multiple molding dies after being arranged, the side formwork does not interfere with the connecting bottom frame during the disassembly process, and when the molding dies are in the concrete placing unit, the steam curing chamber, and the form removal unit, multiple molding dies are in a state of being arranged and installed on the same connecting bottom frame.

[0010] By adopting the above technical solution, the connecting bottom frame is provided for the bottom embedding of multiple molding dies, so that when the molding dies are in the concrete placing unit, the steam curing chamber, and the form removal unit, multiple molding dies are in a state of being arranged and installed on the same connecting bottom frame, thereby improving production efficiency, and the overall shape changes from the long strip shape of a single molding die to a shape close to a square after splicing of multiple molding dies, which is convenient for stacking.

[0011] A further setting of the present invention is: The placing device includes a placing frame, multiple discharging rollers rotatably connected to the placing frame and for placing the connecting bottom frame, a first cylinder arranged on the placing frame, a push plate arranged on the output shaft of the first cylinder and for pushing the connecting bottom frame onto the mold output device, a placing mechanism arranged on the placing frame and for conveying concrete into multiple molding dies on the connecting bottom frame, and a limiting and vibrating mechanism arranged on the placing frame and for limiting the connecting bottom frame and with vibration.

[0012] By adopting the above technical solution, the combination of the connecting bottom frame and multiple molding dies is first transported to multiple discharging rollers through the mold input device, then the connecting bottom frame is limited by the limiting and vibrating mechanism, then the concrete is conveyed into the molding dies through the placing mechanism, then the concrete is vibrated and compacted by the vibration of the limiting and vibrating mechanism, and finally the limiting of the connecting bottom frame by the limiting and vibrating mechanism is released, and the connecting bottom frame and multiple molding dies are pushed onto the mold output device by the first cylinder and the push plate.

[0013] A further setting of the present invention is: The placing mechanism includes a placing hopper slidably arranged on the placing frame and having multiple placing channels at the bottom respectively aligned with multiple molding dies on the connecting bottom frame, a second cylinder arranged between the placing frame and the placing hopper and for driving the placing hopper to slide, a placing shutter slidably arranged on the placing frame and for covering multiple placing channels, a third cylinder arranged between the placing frame and the placing shutter, and a placing partition arranged on the placing frame and above multiple discharging rollers. A plugging groove located at the top of the placing channel is arranged on one side of the placing hopper close to the placing partition. When the second cylinder and the third cylinder drive the placing hopper and the placing shutter to move to the positions corresponding to multiple molding dies at the same time, the placing partition is gradually plugged into the plugging groove and covers the tops of multiple placing channels.

[0014] By adopting the above technical solution, when realizing the conveyance of concrete into multiple forming molds, first, the second cylinder and the third cylinder simultaneously drive the hopper and the cloth extraction plate to move above the multiple forming molds, so that the multiple cloth channels correspond to the multiple forming molds, and during this process, the cloth partition enters the insertion slot to cover the tops of the multiple cloth channels. Then, the third cylinder drives the cloth extraction plate to reset. During this process, the concrete in the cloth channels falls into the forming molds. Then, the third cylinder drives the cloth extraction plate to cover the bottom of the hopper again. Finally, the second cylinder and the third cylinder simultaneously drive the hopper and the cloth extraction plate to reset, thereby realizing the conveyance of the concrete in the multiple cloth channels into the multiple forming molds respectively, and the amount of concrete conveyed into the forming molds can be controlled.

[0015] The further setting of the present invention is that: the limiting and vibrating mechanism includes a first lifting plate which is arranged in a lifting manner on the cloth rack and is located below the multiple discharging rollers, a first vibrating plate arranged above the first lifting plate, a plurality of damping shock absorbers arranged between the first lifting plate and the first vibrating plate, and a driving component arranged between the cloth rack and the first lifting plate and driving the first lifting plate to lift; the upper surface of the first vibrating plate is provided with a placing strip which can be lower than or higher than the discharging rollers during the lifting process of the first lifting plate, and limiting seats for limiting the folded corners of the connecting bottom frame are arranged at both ends of the placing strips on both sides.

[0016] By adopting the above technical solution, when the limiting and vibrating mechanism limits the connecting bottom frame, the driving component drives the first lifting plate to move upward, so that the limiting seats penetrate out of the tops of the discharging rollers, so that the limiting seats of the placing strips on both sides of the first vibrating plate limit the folded corners of the connecting bottom frame; and when the driving component drives the first lifting plate to lift in a small amplitude reciprocating manner, the settings of the first lifting plate, the damping shock absorbers and the first vibrating plate can realize vibrating the concrete in the forming molds while maintaining the limiting effect on the connecting bottom frame.

[0017] The further setting of the present invention is that: the driving component includes two driving shafts which are rotatably connected to the cloth rack and are located below the first lifting plate, mounting seats arranged at both ends of the driving shafts, nylon wheels which are rotatably connected to the mounting seats and abut against the lower surface of the first lifting plate, swing arms arranged in the middle of the driving shafts, a pull rod hinged to the ends of the two swing arms away from the driving shafts, and a fourth cylinder hinged between the cloth rack and one end of the pull rod.

[0018] By adopting the above technical solution, during the reciprocating telescopic movement of the fourth cylinder of the driving assembly, the driving shaft is driven to reciprocate and rotate by a small angle through a pull rod and a swing arm, thereby driving the nylon wheel to reciprocate and rotate to adjust the maximum height of the nylon wheel. Since multiple nylon wheels abut against the lower surface of the first lifting disc, the first lifting disc is driven to reciprocate up and down, so as to vibrate and compact the concrete in the forming die through vibration.

[0019] The further setting of the present invention is that: the mold input device includes an input frame, first guide bars arranged on both sides of the input frame to limit both sides of the connecting bottom frame, a first chain conveying mechanism arranged on the input frame and driving the connecting bottom frame to move, a walking frame slidably arranged on the input frame, a first walking mechanism arranged between the input frame and the walking frame, a pushing plate arranged on the walking frame in a lifting manner, and a fifth cylinder arranged between the walking frame and the pushing plate; the pushing plate pushes the connecting bottom frame on the first chain conveying mechanism onto the cloth feeding device.

[0020] By adopting the above technical solution, first, both sides of the connecting bottom frame are placed on the first chain conveying mechanism. When the connecting bottom frame and multiple forming dies are transported to one end close to the cloth feeding device by the first chain conveying mechanism, then the fifth cylinder drives the pushing plate to move downward and be located on the side of the connecting bottom frame away from the cloth feeding device. Then, the first walking mechanism drives the walking frame to move towards the cloth feeding device, so that the pushing plate pushes the connecting bottom frame and multiple forming dies into the cloth feeding device.

[0021] The further setting of the present invention is that: the mold output device includes an output frame, second guide bars arranged on both sides of the output frame to limit both sides of the connecting bottom frame, a second chain conveying mechanism arranged on the output frame and driving the connecting bottom frame to move, a second lifting disc arranged on the output frame in a lifting manner, a second vibrating disc located above the second lifting disc, a plurality of first compression springs arranged between the second lifting disc and the second vibrating disc, and a sixth cylinder arranged between the output frame and the second lifting disc.

[0022] By adopting the above technical solution, after the connecting bottom frame and multiple forming dies are output from the cloth feeding device, first, the sixth cylinder drives the second lifting disc and the second vibrating disc to move upward and be higher than the second chain conveying mechanism to receive the connecting bottom frame and multiple forming dies. The setting of the first compression spring can perform elastic buffering during the process of receiving the connecting bottom frame and multiple forming dies. Then, through the reciprocating lifting of the sixth cylinder, the setting of the second lifting disc, the second vibrating disc and the first compression spring can further vibrate and compact the concrete in the forming die. Then, the sixth cylinder drives the second lifting disc and the second vibrating disc to move downward and be lower than the second chain conveying mechanism, so that both sides of the connecting bottom frame are placed on the second chain conveying mechanism for transmission.

[0023] A further setting of the present invention is that: the conveying device includes a conveying machine frame, a third chain conveying mechanism arranged on the conveying machine frame and used to drive the connecting bottom frame to move, a first lifting frame arranged on the conveying machine frame in a lifting manner and used to receive the connecting bottom frame, a seventh cylinder arranged between the conveying machine frame and the first lifting frame, two adjusting frames arranged on both sides of the conveying machine frame in a lifting manner and located on both sides of the first lifting frame, a plurality of adjusting wheels rotatably connected to the adjusting frames, and an eighth cylinder arranged between the conveying machine frame and the adjusting frames.

[0024] By adopting the above technical solution, when the second palletizing machine moves the palletized connecting bottom frame and a plurality of forming molds onto the conveying device, first, the seventh cylinder drives the first lifting frame to be higher than the third chain conveying mechanism, so that the second palletizing machine conveys the connecting bottom frame and a plurality of forming molds onto the first lifting frame. Then, two eighth cylinders drive the two adjusting frames to move, and the adjusting wheels push both sides of the connecting frame and a plurality of forming molds to adjust their positions and angles, so that the connecting frame and a plurality of forming molds are located in the middle of the conveying machine frame. Finally, after the eighth cylinder and the seventh cylinder are reset, the connecting frame falls into the third chain conveying mechanism, and the third chain conveying mechanism drives the connecting bottom frame and a plurality of forming molds to move.

[0025] A further setting of the present invention is that: the lifting device includes a first stop post arranged on one side of the conveying machine frame in a lifting manner and used to limit the movement of the connecting bottom frame on the third chain conveying mechanism after rising, a ninth cylinder arranged between the conveying machine frame and the first stop post, a second lifting frame arranged on the conveying machine frame in a lifting manner, and a tenth cylinder arranged between the conveying machine frame and the second lifting frame. When the connecting bottom frame touches the first stop post for limiting, the tenth cylinder drives the second lifting frame to move upward so that the connecting bottom frame is lifted upward.

[0026] By adopting the above technical solution, during the transportation of the connecting bottom frame and a plurality of forming molds along with the third chain conveying mechanism, when the connecting bottom frame touches the first stop post for limiting, the tenth cylinder drives the second lifting frame to move upward so that the connecting bottom frame is lifted upward, thereby manually removing the two side templates and the air inflation assembly of the forming mold. After the removal, the tenth cylinder is reset, and the ninth cylinder drives the first stop post to move downward so that the connecting frame and a plurality of forming molds continue to move along with the third chain conveying mechanism.

[0027] A further setting of the present invention is that: the mold turning device includes a turning bracket, a turning shaft rotatably connected to the turning bracket, a reduction motor arranged between the turning bracket and the turning shaft and used to drive the turning shaft to rotate, and two turning clamping plates arranged at both ends of the turning shaft and having clamping openings for clamping the connecting bottom frame and the forming mold. Driven by the reduction motor, the turning shaft rotates, and the turning clamping plates drive the connecting bottom frame and a plurality of forming molds to turn 180 degrees.

[0028] By adopting the above technical solution, when the connecting bottom frame and multiple forming molds (the disassembled side templates and the air inflation components) continue to move along with the third chain conveying mechanism, the connecting bottom frame and the forming molds are embedded in the bayonets of the two flipping clamping plates, and the reduction motor drives the flipping shaft to rotate, so that the connecting bottom frame and the forming molds are flipped 180 degrees and then fall on the third chain conveying mechanism to continue moving.

[0029] The further setting of the present invention is that: the vibration demolding device includes a second stop post which is arranged on one side of the conveying frame in a lifting manner and restricts the movement of the connecting bottom frame on the third chain conveying mechanism after rising, an eleventh air cylinder arranged between the conveying frame and the second stop post, a third lifting plate which is arranged on the conveying frame in a lifting manner, a third vibrating plate arranged above the third lifting plate, a plurality of second compression springs arranged between the third lifting plate and the third vibrating plate, and a twelfth air cylinder arranged between the conveying frame and the third lifting plate.

[0030] By adopting the above technical solution, after the connecting bottom frame and multiple forming molds touch the second stop post, the twelfth air cylinder drives the third lifting plate and the third vibrating plate to move upward, so that the connecting bottom frame and the forming molds are lifted upward and separated from the third chain conveying mechanism, and then through the small reciprocating telescoping of the twelfth air cylinder, the third lifting plate, the third vibrating plate and a plurality of compression springs can be driven, and the combination of the concrete body, the lamp tube, the fixing sleeve and the forming molds can be separated from the forming molds by vibrating.

[0031] The further setting of the present invention is that: the hoisting device includes a hoisting frame, two sliding frames which are slidably arranged on the hoisting frame, a connecting rod arranged between the two sliding frames, a second traveling mechanism arranged between one of the sliding frames and the hoisting frame, a lifting bracket which is arranged in the middle of the sliding frame and is in an inverted "T" shape, a thirteenth air cylinder arranged between the sliding frame and the two ends of the bottom of the lifting bracket, a rotating shaft rotatably connected to the lower end of the lifting bracket, a rotating assembly arranged between the rotating shaft and the bottom of the lifting bracket and driving the rotating shaft to rotate, a lifting disc arranged at the lower end of the rotating shaft, two first hoisting hook claws which are hinged to both sides of one of the lifting discs and clamp the connecting bottom frame, a fourteenth air cylinder with both ends hinged between the lifting disc and the first hoisting hook claws, two second hoisting hook claws which are hinged to both sides of the other lifting disc and clamp multiple forming molds, and a fifteenth air cylinder with both ends hinged between the lifting disc and the second hoisting hook claws.

[0032] By adopting the above technical solution, after the combination of the concrete body, the lamp tube, the fixing sleeve and the forming die are separated, the second traveling mechanism drives the two sliding frames to move left and right first, so that the sliding frame with the first lifting hook claw moves to directly above the vibration demolding device. The thirteenth cylinder drives the lifting bracket located above the vibration demolding device to move downward, and the fourteenth cylinder drives the two first lifting hook claws to clamp both sides of the connecting bottom frame. Then the thirteenth cylinder drives the lifting bracket to move upward, and the second traveling mechanism drives the sliding frame with the second lifting hook claw to move to directly above the vibration demolding device; then after the thirteenth cylinder drives the lifting bracket to descend, the fourteenth cylinder drives the first lifting hook claw to release the connecting bottom frame for discharging. During this process, the thirteenth cylinder drives the lifting bracket located above the vibration demolding device to move downward, and the fifteenth cylinder drives the two second lifting hook claws to clamp a plurality of forming dies, and then the discharging operation of the forming dies is completed; finally, it is realized that multiple forming dies can be clamped during the discharging process of the connecting bottom frame, and the next set of connecting bottom frames can be clamped during the discharging process of the forming dies, improving the working efficiency; in addition, the setting of the rotating assembly can drive the lifting disc to rotate, so as to realize the stacking in a rotating manner during the two discharging processes before and after discharging.

[0033] The further setting of the present invention is: the rotating assembly includes an adjusting gear arranged on the rotating shaft, a connecting sleeve arranged at the bottom of the lifting bracket and sleeved on the rotating shaft with a notch on the circumferential side for part of the adjusting gear to be exposed, an installation frame arranged on the connecting sleeve, a sixteenth cylinder arranged on the installation frame, an adjusting rack arranged on the output shaft of the sixteenth cylinder and meshing with the adjusting gear, and a limiting post arranged on the installation frame and having a limiting groove for the side of the adjusting rack away from the adjusting gear to be embedded during movement.

[0034] By adopting the above technical solution, during the movement of the sixteenth cylinder driving the adjusting rack, the driving of the adjusting gear meshing therewith to rotate can be realized, so as to drive the rotating shaft to rotate, so as to realize the adjustment of the angle of the clamping disc and realize the operation of rotating the angle and then stacking during the discharging process. Description of the Drawings

[0035] Figure 1 is the structural schematic diagram of the present invention;

[0036] Figure 2 is the structural schematic diagram of the forming die of the present invention;

[0037] Figure 3 is the exploded view of the structure of the forming die of the present invention;

[0038] Figure 4 is the exploded view of the structure of the connecting bottom frame and a plurality of forming dies of the present invention;

[0039] Figure 5 is a schematic structural view of the concrete placing unit of the present invention;

[0040] Figure 6 is a schematic structural view of the placing device of the concrete placing unit of the present invention;

[0041] Figure 7 is a front view of the placing device of the concrete placing unit of the present invention;

[0042] Figure 8 is another schematic structural view of the placing device of the concrete placing unit of the present invention;

[0043] Figure 9 is a schematic structural view of the mold input device of the concrete placing unit of the present invention;

[0044] Figure 10 is a schematic structural view of the mold output device of the concrete placing unit of the present invention;

[0045] Figure 11 is another schematic structural view of the mold output device of the concrete placing unit of the present invention;

[0046] Figure 12 is a schematic structural view of the form removal unit of the present invention;

[0047] Figure 13 is a schematic structural view of the removing and lifting device of the form removal unit of the present invention;

[0048] Figure 14 is a front view of the removing and lifting device of the form removal unit of the present invention;

[0049] Figure 15 is a partial schematic structural view showing the conveying device in the form removal unit of the present invention;

[0050] Figure 16 is a partial schematic structural view showing the lifting device in the form removal unit of the present invention;

[0051] Figure 17 is a partial schematic structural view showing the mold flipping device in the form removal unit of the present invention;

[0052] Figure 18 is a partial schematic structural view showing the vibrating form removal device in the form removal unit of the present invention;

[0053] Figure 19 is a front view of the partial structure showing the vibrating form removal device in the form removal unit of the present invention;

[0054] Figure 20 is a schematic structural view showing the lifting device in the form removal unit of the present invention;

[0055] Figure 21 It is a partial structural schematic diagram of the lifting device of the formwork stripping unit in the present invention;

[0056] Figure 22 It is Figure 21 The partial enlarged view at position A in

[0057] Reference numerals: 1, forming die; 11, main template; 111, first protruding portion; 12, square frame; 13, side template; 131, second protruding portion; 132, limiting portion; 133, through hole; 14, air inflation assembly; 141, flexible protective sleeve; 142, inflatable airbag; 2, concrete mixer; 3, concrete placing unit; 31, placing device; 311, placing frame; 312, discharging roller; 313, first cylinder; 314, pushing plate; 315, placing mechanism; 3151, placing hopper; 31511, placing channel; 31512, inserting groove; 3152, second cylinder; 3153, placing drawplate; 3154, third cylinder; 3155, placing partition; 316, limiting vibration mechanism; 3161, first lifting plate; 3162, first vibrating plate; 31621, placing strip; 31622, limiting seat; 3163, damping shock absorber; 3164, driving assembly; 31641, driving shaft; 31642, mounting seat; 31643, nylon wheel; 31644, swing arm; 31645, pull rod; 31646, fourth cylinder; 32, die input device; 321, input frame; 322, first guiding strip; 323, first chain conveying mechanism; 324, walking frame; 325, first walking mechanism; 326, pushing plate; 327, fifth cylinder; 33, die output device; 331, output frame; 332, second guiding strip; 333, second chain conveying mechanism; 334, second lifting plate; 335, second vibrating plate; 336, first compression spring; 337, sixth cylinder; 34, first palletizer; 4, steam curing chamber; 5, demolding unit; 51, second palletizer; 52, conveying device; 521, conveying frame; 522, third chain conveying mechanism; 523, first lifting frame; 524, seventh cylinder; 525, adjusting frame; 526, adjusting wheel; 527, eighth cylinder; 53, lifting device; 531, first stop post; 532, ninth cylinder; 533, second lifting frame; 534, tenth cylinder; 54, mold flipping device; 541, flipping bracket; 542, flipping shaft; 543, reduction motor; 544, flipping clamping plate; 5441, clamping notch; 55, vibrating demolding device; 551, second stop post; 552, eleventh cylinder; 553, third lifting plate; 554, third vibrating plate; 555, second compression spring; 556, twelfth cylinder; 56, hoisting device; 561, hoisting frame; 562, sliding frame; 563, connecting rod; 564, second walking mechanism; 565, lifting bracket; 566, thirteenth cylinder; 567, rotating shaft; 568, rotating assembly; 5681, adjusting gear; 5682, connecting sleeve; 56821, notch; 5683, mounting frame; 5684, sixteenth cylinder; 5685, adjusting rack; 5686, limiting post; 56861, limiting groove; 569, hoisting plate; 5610, first hoisting hook claw; 5611, fourteenth cylinder; 5612, second hoisting hook claw;5613. The fifteenth cylinder; 6. The grinding machine; 7. The connecting bottom frame. Detailed implementation mode

[0058] The present invention will be further described in detail below with reference to the accompanying drawings.

[0059] Embodiment: A production line for luminous curb stones, as Figure 1 shown, includes a forming mold 1, a concrete mixer 2, a concrete distribution unit 3 for transporting concrete into the forming mold 1 and vibrating it solid, a steam curing chamber 4 for steam curing the concrete in the forming mold 1, a demolding unit 5 for removing the forming mold 1, and a grinding machine 6 for grinding the curb stone body after demolding.

[0060] As shown in Figures 1 to Figure 3 shown, the forming mold 1 includes a main template 11 with a "U"-shaped cross-section, a square frame 12 fixedly arranged on the periphery of the main template 11, two side templates 13 located on both sides of the main template 11 and detachably connected to the square frame 12 by bolts and nuts, and an air inflation assembly 14. A first protrusion 111 corresponding to the light-transmitting groove of the luminous curb stone is arranged at the bottom of the main template 11. Second protrusions 131 corresponding to the installation grooves of the luminous curb stone are arranged on both sides of the side template 13. A limiting portion 132 embedded in the end of the fixing sleeve of the luminous curb stone is arranged on the second protrusion 131. The lamp tube of the luminous curb stone is placed on the first protrusion 111 and two fixing sleeves are installed on the limiting portions 132 of the two side templates 13. A weight-reducing hole corresponding to the luminous curb stone and a through hole 133 in the shape of an "8" are arranged on the side template 13. After the air inflation assembly 14 is inflated, it fills the space corresponding to the through holes 133 of the two side templates 13 and both ends penetrate through the through holes 133.

[0061] As Figure 2 and Figure 3 shown, the air inflation assembly 14 includes a flexible protective sleeve 141 with both ends penetrating through the through holes 133 of the two side templates 13, and two inflatable air bags 142 arranged in the flexible protective sleeve 141 and having air charging and discharging heads. Both ends of the inflatable air bag 142 penetrate through both ends of the flexible protective sleeve 141. The inflatable air bag 142 is cylindrical. After inflation, the inflatable air bag 142 abuts against the inner sides of the flexible protective sleeve 141 and the through holes 133. After the two inflatable air bags 142 are inflated, the cross-section of the flexible protective sleeve 141 matches the cross-section of the through holes 133. A release agent needs to be sprayed on the surface of the flexible protective sleeve 141 during use.

[0062] As Figure 1 and Figure 4As shown, it also includes a connecting bottom frame 7 for embedding after arranging multiple forming molds 1. During the disassembly process, the side template 13 does not interfere with the connecting bottom frame 7. When the forming molds 1 are in the concrete placing unit 3, the steam curing chamber 4, and the mold stripping unit 5, multiple forming molds 1 are arranged and installed on the same connecting bottom frame 7.

[0063] As Figure 1 and Figure 5 shown, the concrete placing unit 3 includes a placing device 31 for conveying concrete into the forming mold 1 and vibrating it, a mold input device 32 for conveying the forming mold 1 to the placing device 31, a mold output device 33 for receiving the forming mold 1 output from the placing device 31, and a first palletizer 34 for palletizing the forming molds 1 on the mold output device 33.

[0064] As Figure 1 , Figures 5 to 8 shown, the placing device 31 includes a placing machine frame 311, multiple discharge rollers 312 rotatably connected to the placing machine frame 311 and for placing the connecting bottom frame 7, a first cylinder 313 arranged on the placing machine frame 311, a push plate 314 arranged on the output shaft of the first cylinder 313 and for pushing the connecting bottom frame 7 onto the mold output device 33, a placing mechanism 315 arranged on the placing machine frame 311 and for conveying concrete into multiple forming molds 1 on the connecting bottom frame 7, and a limit vibration mechanism 316 arranged on the placing machine frame 311 and for limiting the connecting bottom frame 7 and vibrating it.

[0065] As Figure 1 , Figures 5 to 8 shown, the placing mechanism 315 includes a placing hopper 3151 slidably arranged on the placing machine frame 311 and having multiple placing channels 31511 at the bottom respectively aligned with multiple forming molds 1 on the connecting bottom frame 7, a second cylinder 3152 arranged between the placing machine frame 311 and the placing hopper 3151 and for driving the placing hopper 3151 to slide, a placing slide plate 3153 slidably arranged on the placing machine frame 311 and for covering multiple placing channels 31511, a third cylinder 3154 arranged between the placing machine frame 311 and the placing slide plate 3153, and a placing partition plate 3155 arranged on the placing machine frame 311 and above multiple discharge rollers 312. A plug-in slot 31512 is arranged on one side of the placing hopper 3151 close to the placing partition plate 3155 and at the top of the placing channel 31511. When the second cylinder 3152 and the third cylinder 3154 drive the placing hopper 3151 and the placing slide plate 3153 to move to the positions corresponding to multiple forming molds 1, the placing partition plate 3155 is gradually inserted into the plug-in slot 31512 and covers the tops of multiple placing channels 31511.

[0066] As Figure 1 , Figures 5 to 8As shown in the figure, the limit vibration mechanism 316 includes a first lifting plate 3161 that is lifted and lowered on the fabric rack 311 and is located below multiple discharging rollers 312, a first vibration plate 3162 arranged above the first lifting plate 3161, multiple damping shock absorbers 3163 arranged between the first lifting plate 3161 and the first vibration plate 3162, and a driving assembly 3164 arranged between the fabric rack 311 and the first lifting plate 3161 and driving the first lifting plate 3161 to lift and lower. On the upper surface of the first vibration plate 3162, there is a placing strip 31621 that can be lower than or higher than the discharging rollers 312 during the lifting and lowering process of the first lifting plate 3161. At both ends of the placing strips 31621 on both sides, there are limit seats 31622 for limiting the corners of the connecting bottom frame 7. At the same time, the driving assembly 3164 includes two driving shafts 31641 rotatably connected to the fabric rack 311 and located below the first lifting plate 3161, mounting seats 31642 arranged at both ends of the driving shafts 31641, nylon wheels 31643 rotatably connected to the mounting seats 31642 and abutting against the lower surface of the first lifting plate 3161, swing arms 31644 arranged in the middle of the driving shafts 31641, a pull rod 31645 hinged to the ends of the two swing arms 31644 away from the driving shafts 31641, and a fourth cylinder 31646 hinged between the fabric rack 311 and one end of the pull rod 31645.

[0067] As Figure 1 , Figure 5 and Figure 9 shown in the figure, the mold input device 32 includes an input rack 321, first guiding strips 322 arranged on both sides of the input rack 321 to limit both sides of the connecting bottom frame 7, a first chain conveying mechanism 323 arranged on the input rack 321 and driving the connecting bottom frame 7 to move, a walking frame 324 slidably arranged on the input rack 321, a first walking mechanism 325 arranged between the input rack 321 and the walking frame 324, a pushing plate 326 lifted and lowered on the walking frame 324, and a fifth cylinder 327 arranged between the walking frame 324 and the pushing plate 326; the pushing plate 326 pushes the connecting bottom frame 7 on the first chain conveying mechanism 323 onto the fabric device 31. The first walking mechanism 325 adopts a structure of a motor, a rotating shaft, a sprocket, and a straight chain.

[0068] As Figure 1 , Figure 5 , Figure 10 and Figure 11As shown, the mold output device 33 includes an output frame 331, second guide bars 332 arranged on both sides of the output frame 331 to limit both sides of the connecting bottom frame 7, a second chain conveying mechanism 333 arranged on the output frame 331 to drive the connecting bottom frame 7 to move, a second lifting disk 334 arranged on the output frame 331 in a lifting manner, a second vibrating disk 335 located above the second lifting disk 334, a plurality of first compression springs 336 arranged between the second lifting disk 334 and the second vibrating disk 335, and a sixth cylinder 337 arranged between the output frame 331 and the second lifting disk 334.

[0069] As Figure 1 , Figure 3 and Figure 12 shown, the mold stripping unit 5 includes a second palletizer 51, a conveying device 52 for receiving the formed mold 1 from the second palletizer 51, a lifting device 53 arranged to lift the formed mold 1 to strip the side template 13 and the air inflation assembly 14, a mold flipping device 54 for flipping the formed mold 1 by 180 degrees, a vibrating mold stripping device 55 for separating the main template 11 of the formed mold 1 and the curbstone body by vibration, and a lifting device 56 for lifting and transporting the formed mold 1.

[0070] As Figure 1 , Figures 12 to 15 shown, the conveying device 52 includes a conveying frame 521, a third chain conveying mechanism 522 arranged on the conveying frame 521 to drive the connecting bottom frame 7 to move, a first lifting frame 523 arranged on the conveying frame 521 in a lifting manner to receive the connecting bottom frame 7, a seventh cylinder 524 arranged between the conveying frame 521 and the first lifting frame 523, two adjusting frames 525 arranged on both sides of the conveying frame 521 in a lifting manner and located on both sides of the first lifting frame 523, a plurality of adjusting wheels 526 rotatably connected to the adjusting frames 525, and an eighth cylinder 527 arranged between the conveying frame 521 and the adjusting frames 525.

[0071] As Figure 1 , Figures 12 to 14 , Figure 16 shown, the lifting device 53 includes a first stop post 531 arranged on one side of the conveying frame 521 in a lifting manner to limit the movement of the connecting bottom frame 7 on the third chain conveying mechanism 522 after rising, a ninth cylinder 532 arranged between the conveying frame 521 and the first stop post 531, a second lifting frame 533 arranged on the conveying frame 521 in a lifting manner, and a tenth cylinder 534 arranged between the conveying frame 521 and the second lifting frame 533. When the connecting bottom frame 7 touches the first stop post 531 for limiting, the tenth cylinder 534 drives the second lifting frame 533 to move upward so that the connecting bottom frame 7 is lifted upward.

[0072] As Figure 1 ,Figures 12 to 14 , Figure 17 As shown in Figure 17 , the mold turning device 54 includes a turning bracket 541, a turning shaft 542 rotatably connected to the turning bracket 541, a reduction motor 543 disposed between the turning bracket 541 and the turning shaft 542 and driving the turning shaft 542 to rotate, and two turning clamping plates 544 disposed at both ends of the turning shaft 542 and having clamping openings 5441 for clamping the connecting bottom frame 7 and the molding die 1. Driven by the reduction motor 543, the turning shaft 542 rotates, and the turning clamping plates 544 drive the connecting bottom frame 7 and multiple molding dies 1 to turn 180 degrees. A plurality of reinforcing rods (not marked in the figure) are disposed between the two turning clamping plates 544.

[0073] As Figure 1 , Figures 12 to 14 , Figure 18 and Figure 19 As shown in Figure 18 , Figure 19 , the vibration demolding device 55 includes a second stop post 551 which is vertically disposed on one side of the conveyor frame 521 and restricts the movement of the connecting bottom frame 7 on the third chain conveyor mechanism 522 after rising, an eleventh cylinder 552 disposed between the conveyor frame 521 and the second stop post 551, a third lifting plate 553 vertically disposed on the conveyor frame 521, a third vibration plate 554 disposed above the third lifting plate 553, a plurality of second compression springs 555 disposed between the third lifting plate 553 and the third vibration plate 554, and a twelfth cylinder 556 disposed between the conveyor frame 521 and the third lifting plate 553.

[0074] As Figure 1 , Figures 20 to 22As shown, the hoisting device 56 includes a hoisting frame 561, two sliding frames 562 slidably arranged on the hoisting frame 561, a connecting rod 563 arranged between the two sliding frames 562, a second traveling mechanism 564 arranged between one of the sliding frames 562 and the hoisting frame 561, a lifting bracket 565 which is arranged in the middle of the sliding frame 562 and is in an inverted "T" shape, a thirteenth cylinder 566 arranged between the two ends of the bottom of the sliding frame 562 and the lifting bracket 565, a rotating shaft 567 rotatably connected to the lower end of the lifting bracket 565, a rotating assembly 568 arranged between the rotating shaft 567 and the bottom of the lifting bracket 565 and driving the rotating shaft 567 to rotate, a hoisting disc 569 arranged at the lower end of the rotating shaft 567, two first hoisting hook claws 5610 hinged on both sides of one of the hoisting discs 569 and realizing clamping connection with the bottom frame 7, a fourteenth cylinder 5611 with both ends hinged between the hoisting disc 569 and the first hoisting hook claw 5610, two second hoisting hook claws 5612 hinged on both sides of the other hoisting disc 569 and realizing clamping of a plurality of forming molds 1, and a fifteenth cylinder 5613 with both ends hinged between the hoisting disc 569 and the second hoisting hook claw 5612. The rotating assembly 568 includes an adjusting gear 5681 arranged on the rotating shaft 567, a connecting sleeve 5682 arranged at the bottom of the lifting bracket 565 and sleeved on the rotating shaft 567 and having a notch 56821 on the circumferential side for partial exposure of the adjusting gear 5681, a mounting frame 5683 arranged on the connecting sleeve 5682, a sixteenth cylinder 5684 arranged on the mounting frame 5683, an adjusting rack 5685 arranged on the output shaft of the sixteenth cylinder 5684 and meshing with the adjusting gear 5681, and a limiting post 5686 arranged on the mounting frame 5683 and having a limiting groove 56861 for the side of the adjusting rack 5685 away from the adjusting gear 5681 to be embedded during movement. The second traveling mechanism 564 includes a structure of a motor, a rotating shaft, a gear, and a rack.

[0075] Implementation effects: (1) In the molding die 1, the first protrusion 111 of the main template 11 of the molding die 1, the second protrusion 131 of the side template 13, and the air inflation assembly 14 respectively correspond to the light-transmitting groove, the installation groove, and the weight-reducing hole of the curbstone body. The combination of the lamp tube and the fixing sleeve of the curbstone can be pre-placed on the first protrusion 111 and fixed at both ends by the limiting part 132 on the second protrusion 131. Finally, after the concrete solidifies and forms, when the molding die 1 is removed, the combination of the curbstone body, the lamp tube, and the fixing sleeve of the luminous curbstone can be obtained; (2) On the concrete placing unit 3, first, the molding die 1 is transported to the placing device 31 through the die input device 32. Then, the placing device 31 transports the concrete into the molding die 1 and compacts it. Subsequently, the die output device 33 receives the molding die 1 output from the placing device 31. Finally, the first palletizer 34 palletizes the molding die 1, and after palletizing, it can be additionally transported to the steam curing chamber 4 by a mother-daughter vehicle for integral curing; (3) In the demolding unit 5, first, the steam-cured molding die 1 is transported to the second palletizer 51 by a mother-daughter vehicle. The second palletizer 51 transports the molding die 1 to the conveyor device 52 one by one. Then, during the transportation of the molding die 1 along with the conveyor device 52, the molding die 1 is lifted upward by the lifting device 53. The side template 13 and the air inflation assembly 14 of the molding die 1 are manually disassembled. Then, after resetting, the molding die 1 moves to the mold flipping device 54, and the molding die 1 is flipped 180 degrees. Subsequently, when the molding die 1 moves to the vibrating demolding device 55, the main template 11 of the molding die 1 is separated from the combination of the curbstone body, the lamp tube, and the fixing sleeve by vibration. Finally, the molding die 1 is lifted away by the lifting device 56, and the combination of the curbstone body, the lamp tube, and the fixing sleeve is transported to the subsequent grinding machine 6 for grinding.

[0076] Regarding the working principle of the air inflation assembly 14 of the molding die 1: The air inflation assembly 14 includes a flexible protective sleeve 141 and two inflatable air bags 142. After the two inflatable air bags 142 are inflated, the cross-section of the flexible protective sleeve 141 matches the cross-section of the through hole 133 to realize the weight-reducing hole corresponding to the curbstone body; and the setting of the flexible protective sleeve 141 can protect the inflatable air bags 142 to prevent the concrete from directly contacting the inflatable air bags 142, and can also support the two inflatable air bags 142 to reduce the deformation degree of the inflatable air bags 142.

[0077] Regarding the working principle of the concrete placing unit 3, it includes the working principle of the placing device 31, the working principle of the die input device 32, and the working principle of the die output device 33.

[0078] Principle of use of the fabricating device 31: When it is necessary to convey concrete into multiple forming molds 1, first, the second cylinder 3152 and the third cylinder 3154 simultaneously drive the hopper 3151 and the fabricating draw plate 3153 to move directly above the multiple forming molds 1, so that multiple fabricating channels 31511 correspond to the multiple forming molds 1. During this process, the fabricating partition plate 3155 enters the insertion slot 31512 to cover the tops of the multiple fabricating channels 31511. Then, the third cylinder 3154 drives the fabricating draw plate 3153 to reset. During this process, the concrete in the fabricating channels 31511 falls into the forming molds 1. Then, the third cylinder 3154 drives the fabricating draw plate 3153 to cover the bottom of the hopper 3151 again. Finally, the second cylinder 3152 and the third cylinder 3154 simultaneously drive the hopper and the fabricating draw plate 3153 to reset, thereby realizing the conveyance of the concrete in the multiple fabricating channels 31511 to the multiple forming molds 1 respectively, and the amount of concrete conveyed into the forming molds 1 can be controlled. When the limiting and vibrating mechanism 316 limits the connecting bottom frame 7, the driving component 3164 drives the first lifting plate 3161 to move upward, so that the limiting seat 31622 penetrates through the top of the discharging roller 312, so that the limiting seats 31622 of the placing strips 31621 on both sides of the first vibrating plate 3162 limit the corner of the connecting bottom frame 7. And when the driving component 3164 drives the first lifting plate 3161 to lift and lower in a small amplitude reciprocating manner, the settings of the first lifting plate 3161, the damping shock absorber 3163, and the first vibrating plate 3162 can, while maintaining the limiting effect on the connecting bottom frame 7, vibrate the concrete in the forming molds 1 to compact it. During the reciprocating expansion and contraction of the fourth cylinder 31646 of the driving component 3164, the pull rod 31645 and the swing arm 31644 drive the driving shaft 31641 to rotate a small angle reciprocally, thereby driving the nylon wheel 31643 to rotate a small angle reciprocally to adjust the maximum height of the nylon wheel 31643. Since multiple nylon wheels 31643 abut against the lower surface of the first lifting plate 3161, the first lifting plate 3161 is driven to reciprocally lift and lower, so as to vibrate and compact the concrete in the forming molds 1.

[0079] Principle of use of the mold input device 32: First, place both sides of the connecting bottom frame 7 on the first chain conveying mechanism 323. The first chain conveying mechanism 323 drives the connecting bottom frame 7 and the multiple forming molds 1 to be transported to one end close to the fabricating device 31. Then, the fifth cylinder 327 drives the pushing plate 326 to move downward and be located on the side of the connecting bottom frame 7 away from the fabricating device 31. Then, the first traveling mechanism 325 drives the traveling frame 324 to move towards the fabricating device 31, so that the pushing plate 326 pushes the connecting bottom frame 7 and the multiple forming molds 1 into the fabricating device 31.

[0080] Usage principle of the mold output device 33: After the connection bottom frame 7 and multiple forming molds 1 are output from the fabric device 31, the sixth cylinder 337 drives the second lifting plate 334 and the second vibrating plate 335 to move upward until they are higher than the second chain conveying mechanism 333, so as to receive the connection bottom frame 7 and multiple forming molds 1. And the setting of the first compression spring 336 can perform elastic buffering during the process of receiving the connection bottom frame 7 and multiple forming molds 1. Then, through the reciprocating lifting of the sixth cylinder 337, at this time, the setting of the second lifting plate 334, the second vibrating plate 335 and the first compression spring 336 can further compact the concrete in the forming mold 1. Then, the sixth cylinder 337 drives the second lifting plate 334 and the second vibrating plate 335 to move downward until they are lower than the second chain conveying mechanism 333, so that both sides of the connection bottom frame 7 are placed on the second chain conveying mechanism 333 for transmission.

[0081] The usage principle of the demolding unit 5 includes the usage principle of the conveying device 52, the usage principle of the lifting device 53, the usage principle of the mold turning device 54, the usage principle of the vibrating demolding device 55 and the usage principle of the hoisting device 56.

[0082] Usage principle of the conveying device 52: When the second palletizer 51 moves the palletized connection bottom frame 7 and multiple forming molds 1 onto the conveying device 52, the seventh cylinder 524 drives the first lifting frame 523 to be higher than the third chain conveying mechanism 522 first, so that the second palletizer 51 conveys the connection bottom frame 7 and multiple forming molds 1 onto the first lifting frame 523. Then, two eighth cylinders 527 drive two adjusting frames 525 to move, and the adjusting wheels 526 push both sides of the connection frame and multiple forming molds 1 to adjust their positions and angles, so that the connection frame and multiple forming molds 1 are located in the middle of the conveying machine frame 521. Finally, after the eighth cylinder 527 and the seventh cylinder 524 are reset, the connection frame falls into the third chain transmission mechanism, and the third chain conveying mechanism 522 drives the connection bottom frame 7 and multiple forming molds 1 to move.

[0083] Usage principle of the lifting device 53: During the transportation of the connection bottom frame 7 and multiple forming molds 1 along with the third chain conveying mechanism 522, when the connection bottom frame 7 touches the first stop post 531 for limiting, the tenth cylinder 534 drives the second lifting frame 533 to move upward to lift the connection bottom frame 7 upward, so that the two side templates 13 and the air inflation assembly 14 of the forming mold 1 can be manually removed. After the removal, the tenth cylinder 534 is reset, and the ninth cylinder 532 drives the first stop post 531 to move downward, so that the connection frame and multiple forming molds 1 continue to move along with the third chain conveying mechanism 522.

[0084] Usage principle of the mold turning device 54: When the connecting bottom frame 7 and multiple forming molds 1 (the side templates 13 and the air inflation components 14 have been disassembled) continue to move along with the third chain conveying mechanism 522, the connecting bottom frame 7 and the forming molds 1 are embedded in the clamping openings 5441 of the two turning clamping plates 544, and the reduction motor 543 drives the turning shaft 542 to rotate, so that the connecting bottom frame 7 and the forming molds 1 are turned 180 degrees and then fall onto the third chain conveying mechanism 522 to continue moving.

[0085] Usage principle of the vibration demolding device 55: After the connecting bottom frame 7 and multiple forming molds 1 touch the second stop post 551, the twelfth cylinder 556 drives the third lifting plate 553 and the third vibrating plate 554 to move upward, so that the connecting bottom frame 7 and the forming molds 1 are lifted upward and separated from the third chain conveying mechanism 522. Then, through the small reciprocating telescoping of the twelfth cylinder 556, the third lifting plate 553, the third vibrating plate 554 and multiple compression springs can drive, and the combination of the concrete body, the lamp tube and the fixing sleeve is separated from the forming mold 1 by vibration.

[0086] Usage principle of the lifting device 56: After the combination of the concrete body, the lamp tube and the fixing sleeve is separated from the forming mold 1, first, the second traveling mechanism 564 drives the two sliding frames 562 to move left and right, so that the sliding frame 562 with the first lifting hook claw 5610 moves directly above the vibration demolding device 55. The thirteenth cylinder 566 drives the lifting bracket 565 located above the vibration demolding device 55 to move downward, and the fourteenth cylinder 5611 drives the two first lifting hook claws 5610 to clamp both sides of the connecting bottom frame 7. Then, the thirteenth cylinder 566 drives the lifting bracket 565 to move upward, and the second traveling mechanism 564 drives the sliding frame 562 with the second lifting hook claw 5612 to move directly above the vibration demolding device 55; then, after the thirteenth cylinder 566 drives the lifting bracket 565 to descend, the fourteenth cylinder 5611 drives the first lifting hook claw 5610 to release the connecting bottom frame 7 for discharging. During this process, the thirteenth cylinder 566 drives the lifting bracket 565 located above the vibration demolding device 55 to move downward, and the fifteenth cylinder 5613 drives the two second lifting hook claws 5612 to clamp multiple forming molds 1, and then the discharging operation of the forming molds 1 is completed; finally, it is realized that multiple forming molds 1 can be clamped during the discharging process of the connecting bottom frame 7, and the next group of connecting bottom frames 7 can be clamped during the discharging process of the forming molds 1, improving the working efficiency; in addition, due to the setting of the rotating assembly 568, during the movement of the sixteenth cylinder 5684 driving the adjusting rack 5685, the driving gear 5681 meshing with it can be driven to rotate, so as to drive the rotating shaft 567 to rotate, so as to realize the adjustment of the angle of the clamping disc, and realize the operation of rotating the angle and then stacking during the discharging process.

[0087] This specific embodiment is only an interpretation of the present invention and does not limit the present invention. After reading this specification, those skilled in the art may make modifications to this embodiment that do not contribute creatively as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A production line for luminous curb stones, comprising a forming mold (1), a concrete mixer (2), a concrete distribution unit (3) for conveying concrete into the forming mold (1) and vibrating it solid, a steam curing chamber (4) for steam curing the concrete in the forming mold (1), a demolding unit (5) for removing the forming mold (1), and a grinding machine (6) for grinding the curb stone body after demolding. It is characterized in that: The forming mold (1) includes a main template (11) with a "U"-shaped cross-section, a square frame (12) fixedly arranged on the periphery of the main template (11), two side templates (13) located on both sides of the main template (11) and detachably arranged with the square frame (12), and an air inflation assembly (14). A first protrusion (111) corresponding to the light-transmitting groove of the luminous curb stone is arranged at the bottom of the main template (11). Second protrusions (131) corresponding to the installation grooves of the luminous curb stone are arranged on both sides of the side template (13). A limiting portion (132) embedded in the end of the fixing sleeve of the luminous curb stone is arranged on the second protrusion (131). The lamp tube of the luminous curb stone is placed on the first protrusion (111), and two fixing sleeves are installed on the limiting portions (132) of the two side templates (13). A weight-reducing hole corresponding to the luminous curb stone and an "8"-shaped through hole (133) are arranged on the side template (13). After the air inflation assembly (14) is inflated, it fills the space corresponding to the through holes (133) of the two side templates (13) and both ends penetrate through the through holes (133); The concrete distribution unit (3) includes a distribution device (31) for conveying concrete into the forming mold (1) and vibrating it solid, a mold input device (32) for conveying the forming mold (1) to the distribution device (31), a mold output device (33) for receiving the forming mold (1) output from the distribution device (31), and a first palletizer (34) for palletizing the forming mold (1) on the mold output device (33); The demolding unit (5) includes a second palletizer (51), a conveying device (52) for receiving the forming mold (1) from the second palletizer (51), a lifting device (53) for lifting the forming mold (1) to remove the side template (13) and the air inflation assembly (14), a mold flipping device (54) for flipping the forming mold (1) 180 degrees, a vibrating demolding device (55) for separating the main template (11) of the forming mold (1) and the curb stone body by vibration, and a lifting device (56) for lifting and transporting the forming mold (1); The inflatable component (14) comprises a flexible protective cover (141) with two ends passing through the through holes (133) of the two side molds (13), and two inflatable airbags (142) arranged in the flexible protective cover (141) and having inflation and deflation heads. The two ends of the inflatable airbags (142) pass through the two ends of the flexible protective cover (141). The inflatable airbags (142) are cylindrical. After being inflated, the inflatable airbags (142) are pressed tightly against the inner side of the flexible protective cover (141) and the through hole (133). After the two inflatable airbags (142) are inflated, the cross section of the flexible protective cover (141) matches the cross section of the through hole (133). The surface of the flexible protective cover (141) needs to be sprayed with a release agent during use. It also includes a connecting bottom frame (7) into which a plurality of forming dies (1) are arranged and then embedded; the side template (13) does not interfere with the connecting bottom frame (7) during the disassembly process; and when the forming dies (1) are in the concrete placing unit (3), the steaming room (4), and the demoulding unit (5), the plurality of forming dies (1) are arranged and installed on the same connecting bottom frame (7).

2. The production line of a luminous curbstone according to claim 1, characterized in that: The material distribution device (31) comprises a material distribution frame (311), a plurality of discharging rollers (312) rotatably connected to the material distribution frame (311) and on which the connecting base frame (7) rests, a first cylinder (313) arranged on the material distribution frame (311), a push plate (314) arranged on the output shaft of the first cylinder (313) and capable of pushing the connecting base frame (7) to the mold output device (33), a material distribution mechanism (315) arranged on the material distribution frame (311) and capable of conveying concrete to a plurality of molding molds (1) on the connecting base frame (7), and a position limiting vibration mechanism (316) arranged on the material distribution frame (311) and capable of limiting the position of the connecting base frame (7) and vibrating the connecting base frame (7).

3. A production line for luminous curb stones according to claim 2, characterized in that: The fabric mechanism (315) includes a fabric hopper (3151) slidably arranged on the fabric frame (311) and having a plurality of fabric channels (31511) at the bottom respectively aligned with a plurality of forming dies (1) on the connecting bottom frame (7), a second cylinder (3152) arranged between the fabric frame (311) and the fabric hopper (3151) and driving the fabric hopper (3151) to slide, a fabric draw plate (3153) slidably arranged on the fabric frame (311) and covering a plurality of fabric channels (31511), a third cylinder (3154) arranged between the fabric frame (311) and the fabric draw plate (3153), and a fabric partition plate (3155) arranged on the fabric frame (311) and above a plurality of discharge rollers (312). A plug-in groove (31512) located at the top of the fabric channel (31511) is arranged on one side of the fabric hopper (3151) close to the fabric partition plate (3155). When the second cylinder (3152) and the third cylinder (3154) drive the fabric hopper (3151) and the fabric draw plate (3153) to move to the positions corresponding to a plurality of forming dies (1) simultaneously, the fabric partition plate (3155) is gradually inserted into the plug-in groove (31512) and covers the tops of a plurality of fabric channels (31511).

4. A production line for luminous curb stones according to claim 2, characterized in that: The limit vibration mechanism (316) includes a first lifting plate (3161) arranged to be lifted and lowered on the fabric frame (311) and located below a plurality of discharge rollers (312), a first vibration plate (3162) arranged above the first lifting plate (3161), a plurality of damping shock absorbers (3163) arranged between the first lifting plate (3161) and the first vibration plate (3162), and a driving component (3164) arranged between the fabric frame (311) and the first lifting plate (3161) and driving the first lifting plate (3161) to lift and lower; a placing strip (31621) that can be lower than or higher than the discharge rollers (312) during the lifting and lowering of the first lifting plate (3161) is arranged on the upper surface of the first vibration plate (3162), and limit seats (31622) for limiting the folded corners of the connecting bottom frame (7) are arranged at both ends of the placing strips (31621) on both sides.

5. A luminous curbstone production line according to claim 4, characterized in that: The driving component (3164) includes two driving shafts (31641) rotatably connected to the fabric frame (311) and located below the first lifting plate (3161), mounting seats (31642) arranged at both ends of the driving shafts (31641), nylon wheels (31643) rotatably connected to the mounting seats (31642) and abutting against the lower surface of the first lifting plate (3161), swing arms (31644) arranged in the middle of the driving shafts (31641), a pull rod (31645) hinged to the ends of the two swing arms (31644) far from the driving shafts (31641), and a fourth cylinder (31646) hinged between the fabric frame (311) and one end of the pull rod (31645).

6. The production line of a luminous curbstone according to claim 1, characterized in that: The mold input device (32) includes an input frame (321), first guide bars (322) arranged on both sides of the input frame (321) to limit both sides of the connecting bottom frame (7), a first chain conveying mechanism (323) arranged on the input frame (321) and used to drive the connecting bottom frame (7) to move, a walking frame (324) slidably arranged on the input frame (321), a first walking mechanism (325) arranged between the input frame (321) and the walking frame (324), a pushing plate (326) arranged on the walking frame (324) in a lifting manner, and a fifth cylinder (327) arranged between the walking frame (324) and the pushing plate (326); the pushing plate (326) is used to push the connecting bottom frame (7) on the first chain conveying mechanism (323) onto the fabric device (31).

7. A production line for luminous curb stones according to claim 1, characterized in that: The mold output device (33) includes an output frame (331), second guide bars (332) arranged on both sides of the output frame (331) to limit both sides of the connecting bottom frame (7), a second chain conveying mechanism (333) arranged on the output frame (331) and used to drive the connecting bottom frame (7) to move, a second lifting plate (334) arranged on the output frame (331) in a lifting manner, a second vibrating plate (335) located above the second lifting plate (334), a plurality of first compression springs (336) arranged between the second lifting plate (334) and the second vibrating plate (335), and a sixth cylinder (337) arranged between the output frame (331) and the second lifting plate (334).

8. A production line for luminous curb stones according to claim 1, characterized in that: The conveying device (52) includes a conveying frame (521), a third chain conveying mechanism (522) arranged on the conveying frame (521) and used to drive the connecting bottom frame (7) to move, a first lifting frame (523) arranged on the conveying frame (521) in a lifting manner and used to receive the connecting bottom frame (7), a seventh cylinder (524) arranged between the conveying frame (521) and the first lifting frame (523), two adjusting frames (525) arranged on both sides of the conveying frame (521) in a lifting manner and located on both sides of the first lifting frame (523), a plurality of adjusting wheels (526) rotatably connected to the adjusting frames (525), and an eighth cylinder (527) arranged between the conveying frame (521) and the adjusting frames (525).

9. A production line for luminous curb stones according to claim 8, characterized in that: The lifting device (53) includes a first stop post (531) arranged on one side of the conveying frame (521) in a lifting manner and used to limit the movement of the connecting bottom frame (7) on the third chain conveying mechanism (522) after rising, a ninth cylinder (532) arranged between the conveying frame (521) and the first stop post (531), a second lifting frame (533) arranged on the conveying frame (521) in a lifting manner, and a tenth cylinder (534) arranged between the conveying frame (521) and the second lifting frame (533). When the connecting bottom frame (7) touches the first stop post (531) for limiting, the tenth cylinder (534) drives the second lifting frame (533) to move upward so as to lift the connecting bottom frame (7) upward.

10. A production line for luminous curb stones according to claim 8, characterized in that: The mold turning device (54) includes a turning bracket (541), a turning shaft (542) rotatably connected to the turning bracket (541), a reduction motor (543) disposed between the turning bracket (541) and the turning shaft (542) and driving the turning shaft (542) to rotate, and two turning clamping plates (544) disposed at both ends of the turning shaft (542) and having clamping openings (5441) for clamping the connecting bottom frame (7) and the forming mold (1). Driven by the reduction motor (543), the turning shaft (542) rotates, and the turning clamping plates (544) drive the connecting bottom frame (7) and multiple forming molds (1) to turn 180 degrees.

11. A luminous curbstone production line according to claim 8, characterized in that: The vibrating demolding device (55) includes a second stop post (551) which is vertically arranged on one side of the conveying machine frame (521) and restricts the movement of the connecting bottom frame (7) on the third chain conveying mechanism (522) after rising, an eleventh air cylinder (552) disposed between the conveying machine frame (521) and the second stop post (551), a third lifting plate (553) vertically arranged on the conveying machine frame (521), a third vibrating plate (554) disposed above the third lifting plate (553), a plurality of second compression springs (555) disposed between the third lifting plate (553) and the third vibrating plate (554), and a twelfth air cylinder (556) disposed between the conveying machine frame (521) and the third lifting plate (553).

12. A production line for luminous curb stones according to claim 8, characterized in that: The hoisting device (56) includes a hoisting machine frame (561), two sliding frames (562) slidably disposed on the hoisting machine frame (561), a connecting rod (563) disposed between the two sliding frames (562), a second traveling mechanism (564) disposed between one of the sliding frames (562) and the hoisting machine frame (561), a lifting bracket (565) which is vertically arranged in the middle of the sliding frame (562) and is in an inverted "T" shape, a thirteenth air cylinder (566) disposed between the sliding frame (562) and both ends of the bottom of the lifting bracket (565), a rotating shaft (567) rotatably connected to the lower end of the lifting bracket (565), a rotating assembly (568) disposed between the rotating shaft (567) and the bottom of the lifting bracket (565) and driving the rotating shaft (567) to rotate, a hoisting plate (569) disposed at the lower end of the rotating shaft (567), two first hoisting hook claws (5610) hinged to both sides of one of the hoisting plates (569) and clamping the connecting bottom frame (7), a fourteenth air cylinder (5611) with both ends hinged between the hoisting plate (569) and the first hoisting hook claw (5610), two second hoisting hook claws (5612) hinged to both sides of the other hoisting plate (569) and clamping multiple forming molds (1), and a fifteenth air cylinder (5613) with both ends hinged between the hoisting plate (569) and the second hoisting hook claw (5612).

13. A production line for luminous curb stones according to claim 12, characterized in that: The rotating assembly (568) includes an adjusting gear (5681) arranged on a rotating shaft (567), a connecting sleeve (5682) arranged at the bottom of the lifting bracket (565) and sleeved on the rotating shaft (567) with a notch (56821) on the circumferential side for partial exposure of the adjusting gear (5681), a mounting frame (5683) arranged on the connecting sleeve (5682), a sixteenth cylinder (5684) arranged on the mounting frame (5683), an adjusting rack (5685) arranged on the output shaft of the sixteenth cylinder (5684) and meshed with the adjusting gear (5681), and a limiting post (5686) arranged on the mounting frame (5683) and having a limiting groove (56861) for the side of the adjusting rack (5685) away from the adjusting gear (5681) to be embedded during movement.

Citation Information

Patent Citations

  • Curb wet forming production system

    CN113172746A

  • Luminous curb

    CN218621926U