A steel roof structure sliding support system and construction method

Through the combination of adjustable support plate, angle adjustment and guide mechanism, the stability and stress deficiency between the tire frame formwork and the arch beam are solved, and the stable support and efficient construction of the arch beam are achieved.

CN116446685BActive Publication Date: 2025-07-25CHINA ALUMINUM INT TIANJIN CONSTR
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Patent Information

Application Number
CN202310446849.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-24
Publication Date
2025-07-25
Estimated Expiration
2043-04-24

AI Technical Summary

Technical Problem

In the prior art, only linear contact occurs between the tire frame formwork and the arch beam, and the distance adjustment mechanism is lacking, resulting in insufficient support stability and stress tolerance strength, affecting construction efficiency and progress.

Method used

The adjustable support plate mechanism, angle adjustment mechanism, guide mechanism and elastic limit structure are adopted. Through the combination of the sliding support base and guide slide rail, the "point + surface" support of the arch beam is achieved. The adjustment screw and support rod ensure vertical stress, the guide roller structure ensures docking stability, and shock absorption is achieved through the elastic limit structure.

Benefits of technology

It improves the stability and construction efficiency of the support system, ensures stable support of the arch beams, avoids the problems of repeated disassembly and unstable docking, and improves the construction progress and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a sliding support system and construction method for a steel roof structure, including a support platform, a support structure, an adjustable support plate mechanism, an angle adjustment mechanism, a jacking mechanism, a sliding support base, two falsework form support mechanisms, and two guiding slide rails; the sliding support base is slidably connected to the two guiding slide rails, the jacking mechanism is connected to the sliding support base, one end of the support structure is detachably connected to the upper end surface of the sliding support base, and the other end of the support structure is detachably connected to the support platform. The sliding support system and construction method for a steel roof structure of the present invention solve the problems that only line contact is carried out between the falsework form structure and the arch beam in the related art, and the falsework form and falsework column in the related art do not have the function of adjusting the support angle according to the position or arch shape of the arch beam, thereby resulting in poor support stability and stress-bearing strength of the falsework form for the arch beam.
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Description

Technical Field

[0001] The invention belongs to the field of steel structure buildings, and particularly relates to a sliding support system for a steel roof structure and a construction method thereof. Background Art

[0002] A steel structure roof system building is a roof system that uses steel structures as main components and is built on the top of a building. Its main characteristics are light weight, high strength, corrosion resistance, good durability, and convenient construction. Steel structure roof system buildings can be applied to various types of buildings, such as factories, shopping malls, stadiums, exhibition centers, etc. Their use can greatly shorten the construction period, reduce the construction cost, and improve the safety and reliability of the building. In addition, steel structure roof system buildings can also achieve more unique building forms through design and structural innovations, bringing more changes and aesthetic feelings to the urban building landscape.

[0003] The roof structure of a stadium is an important architectural form that reflects large-span steel structures. To ensure that the strength, deformation, and stability of the structure and components during the hoisting process meet the requirements of relevant specifications, necessary temporary supports are set according to the characteristics of the roof steel structure and the force analysis and calculation, so that the structure during the installation process can independently form a spatially stable structure system and meet the strength and stability under the temporary supports. The temporary support system in the related technology uses a sliding falsework and falsework formwork. The sliding falsework is pushed by a jacking mechanism to move the sliding falsework to the corresponding position, and the arch beam of the steel roof is assembled through the falsework formwork to complete the operation of the temporary support. Since the steel structure roof applied to buildings such as stadiums has the characteristics of large coverage area, large installation span, special-shaped components, heavy components, and a large number of components, for a steel roof structure with a span exceeding 100m, the falsework formwork needs to bear the gravity load generated by the arch beam and the horizontal thrust generated by the arch beam during the support process of the steel roof structure. Since the falsework formwork structure in the related technology only makes line contact with the arch beam, and the falsework formwork and falsework columns in the related technology do not have the function of adjusting the support angle according to the position or arch shape of the arch beam, the support stability of the falsework formwork for the arch beam and the stress-bearing strength are relatively poor; the falsework formwork in the related technology limits the edge position of the arch beam through 2 baffles to prevent the separation and cooperation between the arch beam and the falsework formwork, but there is no distance adjustment mechanism between the baffle and the falsework formwork, and the falsework formwork can adapt to the arch beam structure with a width smaller than the falsework formwork, resulting in the need for repeated disassembly during the support process of the falsework formwork for various arch beams, thereby affecting the construction efficiency and construction progress. Summary of the Invention

[0004] In view of this, the present invention aims to solve at least one of the related technical problems to some extent.

[0005] To achieve the above object, the technical solution of the present invention is realized as follows:

[0006] A steel roof structure sliding support system, comprising a support platform, a support structure, an adjustable support plate mechanism, an angle adjustment mechanism, a jacking mechanism, a sliding support base, two bracket formwork support mechanisms and two guiding slide rails;

[0007] The sliding support base is slidably connected to the two guiding slide rails. One end of the output end of the jacking mechanism is connected to the fixed end, and the other end of the jacking mechanism is connected to the sliding support base. One end of the support structure is detachably connected to the upper end surface of the sliding support base, and the other end of the support structure is detachably connected to the support platform;

[0008] The adjustable support plate mechanism and the two bracket formwork support mechanisms are both arranged on the upper end surface of the support platform, and the adjustable support plate mechanism is arranged between the two bracket formwork support mechanisms;

[0009] The adjustable support plate mechanism includes an arch beam support plate, a rotating rod, a rotating sleeve, two first fixed bases and four auxiliary support structures. The rotating sleeve is fixedly connected to the arch beam support plate. The rotating sleeve is rotatably arranged on the rotating rod. The two first fixed bases are arranged on the upper end surface of the support platform. The two first fixed bases are symmetrically arranged at the ends of the rotating rod. Two of the auxiliary support structures are correspondingly arranged on each of the first fixed bases. The two auxiliary support structures are arranged on different sides of the rotating rod. The angle adjustment mechanism is used to adjust the angle of the arch beam support plate;

[0010] The bracket formwork support mechanism includes a second fixed base, a bracket formwork, a distance adjustment mechanism, two limit baffle structures and two first inclined support plates. The second fixed base is arranged on the upper end surface of the support platform. The bracket formwork is arranged on the top of the second fixed base. The two limit baffle structures are both arranged outside the bracket formwork. The limit baffle structures are connected to the second fixed base through the distance adjustment mechanism. The two first inclined support plates are symmetrically arranged on both sides of the second fixed base. The two first inclined support plates are arranged on different sides of the rotating rod. The top of the bracket formwork can cooperate with the arch beam, and the limit baffle structures can limit the outside of the arch beam.

[0011] Furthermore, the angle adjustment mechanism includes two adjusting screws and two support rods. There is a groove on the upper end surface of the support platform. The two adjusting screws are arranged in parallel in the groove. The screwing parts of the adjusting screws are arranged outside the support platform. The two support rods are cross-arranged. One end of the support rod is connected to the arch beam support plate through a hinge seat, and the other end of the support rod is connected to the adjusting screw through a threaded sleeve.

[0012] Further, the distance adjustment mechanism includes two distance adjustment bolts, the two distance adjustment bolts penetrate through the bottom of the limit baffle structure, and the threaded portions of the distance adjustment bolts are connected to the second fixed base.

[0013] Further, the auxiliary support structure includes an L-shaped fixed seat, a second inclined support plate and at least two first rib plates. One end of the L-shaped fixed seat is detachably connected to the first fixed base, and the other end of the L-shaped fixed seat is detachably connected to the support platform. The second inclined support plate is arranged outside the L-shaped fixed seat, and at least two first rib plates are arranged between the L-shaped fixed seat and the second inclined support plate.

[0014] Further, it further includes a guiding mechanism including two guiding roller structures and two roller chute structures that can cooperate with the guiding roller structures. The two guiding roller structures and the two roller chute structures are symmetrically arranged on the lower end surface of the support platform. The top of the guiding roller structure is slidably connected to the support platform, and one roller chute structure is correspondingly arranged behind each guiding roller structure.

[0015] Further, the guiding roller structure includes a roller bracket and two rows of guiding rollers. The two rows of guiding rollers are symmetrically arranged in the through groove of the roller bracket. The top of the roller bracket is slidably connected to the T-shaped chute preset on the lower end surface of the support platform through a T-shaped slide rail. When the roller bracket completely moves out of the roller chute structure, the roller bracket realizes the limit fixation between the support platform and the roller bracket through a positioning pin.

[0016] Further, the sliding support base includes a first sliding base, a second sliding base and two elastic limit structures. Two rows of first sliding rollers that can cooperate with the guiding slide rail are symmetrically arranged on the lower end surface of the first sliding base. Two rows of second sliding rollers that can cooperate with the guiding slide rail are symmetrically arranged on the upper end surface of the second sliding base. The two elastic limit structures are used to connect and fix the first sliding base and the second sliding base. The two elastic limit structures are symmetrically arranged between the two guiding slide rails. The first sliding base is connected to the output end of the pushing mechanism;

[0017] The elastic limit structure includes a guiding support rod, a return spring and a locking nut. The top of the guiding support rod is fixedly connected to the lower end surface of the first sliding base. The guiding support rod penetrates through the second sliding base. The locking nut is arranged at the bottom of the guiding support rod. The return spring is sleeved outside the guiding support rod. One end of the return spring abuts against the lower end surface of the second sliding base, and the other end of the return spring abuts against the locking nut.

[0018] Furthermore, first mounting plates for connecting the tops of the support structures are provided at both the left and right ends of the support platform, and second mounting plates for connecting the bottoms of the support structures are provided at both the left and right ends of the first sliding base. Two long circular holes are provided on each of the first mounting plate and the second mounting plate.

[0019] A construction method for the sliding support of a steel roof structure. When using the above-mentioned steel roof structure sliding support system, it includes the following steps:

[0020] Step 1: According to the characteristics of the arch beam at the end of the steel structure that needs to be supported and the force analysis, calculate the height of the support structure that needs to be set, as well as the positions where the adjustable support plate mechanism and the two falsework form support mechanisms cooperate with the arch beam.

[0021] Step 2: Adjust the angle of the arch beam support plate through the angle adjustment mechanism according to the position of the support surface at the end of the arch beam that the steel structure needs to support.

[0022] Step 3: Assemble the support structure according to the calculation result of the height of the support structure. After assembly, the bottom of the support structure is connected to the sliding support base through a plurality of bolts, and the top of the support structure is connected to the support platform through a plurality of bolts.

[0023] Step 4: Connect and fix the sliding support base to the two guiding slide rails, and connect the output end of the jacking mechanism to the sliding support base of the slider.

[0024] Step 5: The output end of the jacking mechanism pushes the sliding support base, and then pushes the adjustable support plate mechanism and the two falsework form support mechanisms, and pushes the adjustable support plate mechanism and the two falsework form support mechanisms to the assembly positions with the arch beam.

[0025] Step 6: Adjust the angle of the arch beam support plate through the angle adjustment mechanism so that the arch beam support plate can be completely attached to the arch beam, and adjust until the two support rods of the angle adjustment mechanism are perpendicular to the arch beam support plate to ensure that the falsework forms of the two falsework form support mechanisms are assembled with the arch beam.

[0026] Step 7: Lock the distance adjustment mechanisms of the two limit baffle structures to achieve clamping and fixing of the outside of the arch beam.

[0027] Furthermore, the support structure is a standard section or a support falsework.

[0028] Compared with the prior art, the steel roof structure sliding support system and construction method of the present invention have the following advantages:

[0029] A steel roof structure sliding support system and construction method according to the present invention realizes the support of an arch beam through the arch beam support of an adjustable support plate mechanism and two falsework templates, and further realizes a "point + surface" support mode for the arch beam, effectively avoiding the instability of the support system when supporting the arch beam; through two adjusting screws and two support rods of an angle adjusting mechanism, multi-angle adjustment of the support plate of the arch beam is realized, so that the support rod always maintains a perpendicular state to the stress surface of the support plate, thereby improving the stability of the support and effectively dispersing the oblique stress of the support plate; through the guide roller structure and roller chute structure of a guiding mechanism, when two support platforms are docked, the stability and accuracy of the docking can be ensured, and when the docking is not carried out, the roller chute structure can play a role in accommodating the guide roller structure; through two elastic limiting structures symmetrically arranged between two guide rails, a limiting effect can be achieved between the first sliding base and the second sliding base, and the elastic limiting structure can play a shock-absorbing role, avoiding the problem that the sliding support base loses its sliding function on the guide rail when foreign objects or damage occur between the sliding roller and the guide rail, thereby affecting the construction progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The drawings forming a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments and descriptions thereof of the present invention are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0031] Figure 1 It is a schematic diagram of a falsework template and falsework column structure in the related art;

[0032] Figure 2 It is a schematic diagram of the elastic limiting structure according to an embodiment of the present invention;

[0033] Figure 3 It is a steel roof structure sliding support system according to an embodiment of the present invention;

[0034] Figure 4 It is a schematic diagram of a falsework template support mechanism structure according to an embodiment of the present invention;

[0035] Figure 5 It is a schematic diagram of an adjustable support plate mechanism structure according to an embodiment of the present invention;

[0036] Figure 6 It is another angle structure schematic diagram of the adjustable support plate mechanism according to an embodiment of the present invention;

[0037] Figure 7 It is a schematic diagram of the setting position structure of two support rods according to an embodiment of the present invention;

[0038] Figure 8Schematic structural diagram of the guiding mechanism according to an embodiment of the present invention;

[0039] Figure 9 Front view of a sliding support system for a steel roof structure according to an embodiment of the present invention;

[0040] Figure 10 Top view of a sliding support system for a steel roof structure according to an embodiment of the present invention;

[0041] Figure 11 Side view of a sliding support system for a steel roof structure according to an embodiment of the present invention.

[0042] Explanation of reference numerals:

[0043] 10. Arch beam; 11. Existing baffle; 12. Existing falsework formwork; 13. Falsework column; 14. Steel platform; 15. Standard section; 16. Transition section; 101. Support platform; 201. Second fixed base; 202. Limit baffle structure; 2021. Second rib plate; 203. Falsework formwork; 204. Spacing adjustment mechanism; 205. First diagonal support plate; 301. Arch beam support plate; 302. Rotating rod; 303. First fixed base; 304. Second diagonal support plate; 305. Support rod; 3051. Hinge seat; 306. Adjusting screw; 3061. Threaded sleeve; 401. Roller support; 402. Guide roller; 403. Roller chute structure; 501. First sliding base; 502. Second sliding base; 601. Guide rail; 701. Guide strut; 702. Return spring; 703. Locking nut. Detailed implementation manners

[0044] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other.

[0045] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more than two.

[0046] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0047] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0048] A steel roof structure sliding support system, as Figure 2-3 shown, includes a support platform 101, a support structure, an adjustable support plate mechanism, an angle adjustment mechanism, a jacking mechanism, a sliding support base, two falsework form support mechanisms, and two guiding slide rails 601;

[0049] The sliding support base is slidably connected to the two guiding slide rails 601. One end of the output end of the jacking mechanism is connected to the fixed end, and the other end of the jacking mechanism is connected to the sliding support base. One end of the support structure is detachably connected to the upper end surface of the sliding support base, and the other end of the support structure is detachably connected to the support platform 101. In this embodiment, the support structure is a standard section, and the jacking mechanism is a jacking cylinder, which is not shown in the drawings;

[0050] The adjustable support plate mechanism and the two falsework form support mechanisms are both arranged on the upper end surface of the support platform 101, and the adjustable support plate mechanism is arranged between the two falsework form support mechanisms. In this embodiment, first mounting plates for connecting the tops of the support structures are provided at both the left and right ends of the support platform 101, and second mounting plates for connecting the bottoms of the support structures are provided at both the left and right ends of the first sliding base 501. Two oblong holes are provided on both the first mounting plate and the second mounting plate.

[0051] The adjustable support plate mechanism includes an arch beam support plate 301, a rotating rod 302, a rotating sleeve, two first fixed bases 303 and four auxiliary support structures. The rotating sleeve is integrally connected to the arch beam support plate 301. The rotating sleeve is rotatably arranged on the rotating rod 302. The two first fixed bases 303 are connected to the upper end surface of the support platform 101 by rivets. The two first fixed bases 303 are symmetrically arranged at the ends of the rotating rod 302. Two auxiliary support structures are correspondingly arranged on each first fixed base 303. The two auxiliary support structures are arranged on the opposite sides of the rotating rod 302. The angle adjustment mechanism is used to adjust the angle of the arch beam support plate 301. The arch beam is supported by the arch beam support of the adjustable support plate mechanism and the two jig templates 203, so as to realize the support of the arch beam 10 in the way of "point + surface", effectively avoiding the unstable situation when the support system supports the arch beam 10. In this embodiment, the auxiliary support structure includes an L-shaped fixed seat, a second inclined support plate 304 and two first rib plates. One end of the L-shaped fixed seat is connected to the first fixed base 303 by bolts, and the other end of the L-shaped fixed seat is connected to the support platform 101 by bolts. The second inclined support plate 304 is welded to the outside of the L-shaped fixed seat. The two first rib plates are arranged between the L-shaped fixed seat and the second inclined support plate 304. The two first rib plates are used to improve the stress-bearing strength of the auxiliary support structure in the inclined direction.

[0052] As Figure 4 shown, the jig template support mechanism includes a second fixed base 201, a jig template 203, a distance adjustment mechanism 204, two limit baffle structures 202 and two first inclined support plates 205. The second fixed base 201 is welded to the upper end surface of the support platform 101. The jig template 203 is arranged on the top of the second fixed base 201. The two limit baffle structures 202 are both arranged outside the jig template 203. The limit baffle structures 202 are connected to the second fixed base 201 through the distance adjustment mechanism 204. The two first inclined support plates 205 are symmetrically arranged on both sides of the second fixed base 201. The two first inclined support plates 205 are arranged on the opposite sides of the rotating rod 302. The top of the jig template 203 can cooperate with the arch beam 10, and the limit baffle structures 202 can limit the outside of the arch beam 10. By adjusting the distance between the limit baffle structures 202 and the second fixed base 201 through the distance adjustment mechanism, the support system can be adapted to a variety of arch beams. In this embodiment, the distance adjustment mechanism 204 includes two distance adjustment bolts. The two distance adjustment bolts penetrate through the bottom of the limit baffle structure 202, and the threaded parts of the distance adjustment bolts are connected to the second fixed base 201. In this embodiment, as Figure 4As shown, the limit baffle structure 202 includes a triangular limit plate frame, a connecting plate, and five second rib plates 2021. Three second rib plates 2021 are arranged and welded inside the triangular limit plate frame. Two second rib plates 2021 are symmetrically welded diagonally at the bottom inside the triangular limit plate frame. The connecting plate is welded to the bottom outside of the triangular limit plate frame. Two adjusting bolts penetrate through the connecting plate. A rubber pad is arranged at the position where the triangular limit plate frame contacts the arch beam, which plays a role in anti-slip and shock absorption for the arch beam through the rubber pad.

[0053] As Figure 5-7 shown, the angle adjusting mechanism includes two adjusting screws 306 and two support rods 305. There are grooves on the upper end surface of the support platform 101. The two adjusting screws 306 are arranged side by side in the grooves. The adjusting screws 306 are rotatably connected to the support platform 101 through two bearings. The screwing parts of the adjusting screws 306 are arranged outside the support platform 101; As Figure 7 shown, the two support rods 305 are arranged crosswise. One end of the support rod 305 is connected to the arch beam support plate 301 through a hinge seat 3051, and the other end of the support rod 305 is connected to the adjusting screw 306 through a threaded sleeve 3061. Through the two adjusting screws 306 and the two support rods 305 of the angle adjusting mechanism, multi-angle adjustment of the arch beam support plate 301 is realized, so that the support rod 305 always maintains a vertical state with the stress surface of the support plate, thereby improving the support stability and effectively dispersing the diagonal stress of the support plate. The crosswise arrangement of the two support rods 305 can improve the support stability.

[0054] As Figure 8 shown, this embodiment further includes a guiding mechanism including two guiding roller structures and two roller chute structures 403 that can cooperate with the guiding roller structures. The cross-section of the support platform 101 is C-shaped. The two guiding roller structures and the two roller chute structures 403 are symmetrically arranged on the lower end surface inside the support platform 101. The top of the guiding roller structure is slidably connected to the support platform 101. A roller chute structure 403 is correspondingly arranged behind each guiding roller structure. Through the guiding roller 402 structure and the roller chute structure 403 of the guiding mechanism, when the two support platforms 101 are docked, the stability and accuracy of the docking can be ensured, and when the docking is not carried out, the roller chute structure 403 can play a role in accommodating the guiding roller 402 structure.

[0055] The guiding roller structure includes a roller bracket 401 and two rows of guiding rollers 402. The two rows of guiding rollers 402 are symmetrically arranged in the through groove of the roller bracket 401. The top of the roller bracket 401 is slidably connected to a T-shaped chute preset on the lower end face of the support platform 101 through a T-shaped slide rail. When the roller bracket 401 is completely removed from the roller chute structure 403, the roller bracket 401 realizes the limit fixation between the support platform 101 and the roller bracket 401 through a positioning pin; inside each guiding roller 402 in the through groove, a roller pressing mechanism is correspondingly arranged. The roller pressing mechanism includes an arc plate that can cooperate with the guiding roller 402 and a pre-tightening spring. One end of the pre-tightening spring abuts against the outer end face of the arc plate, and the other end is connected to the roller bracket 401. Through the roller pressing mechanism, the guiding roller 402 is always kept in a pressed state, effectively preventing wear at the axis position of the guiding roller 402, resulting in the inability of the guiding roller 402 to closely fit the inner wall of the roller chute structure 403, and further leading to the problem of reduced guiding accuracy.

[0056] The sliding support base includes a first sliding base 501, a second sliding base 502 and two elastic limiting structures. Two rows of first sliding rollers that can cooperate with the guiding slide rail 601 are symmetrically arranged on the lower end face of the first sliding base 501. Two rows of second sliding rollers that can cooperate with the guiding slide rail 601 are symmetrically arranged on the upper end face of the second sliding base 502. The two elastic limiting structures are used to realize the connection and fixation between the first sliding base 501 and the second sliding base 502. The two elastic limiting structures are symmetrically arranged between the two guiding slide rails 601. The first sliding base 501 is connected to the output end of the pushing mechanism. By symmetrically arranging the two elastic limiting structures between the two guiding slide rails 601, it can play a limiting role between the first sliding base 501 and the second sliding base 502, and the elastic limiting structure can play a shock-absorbing role to avoid the problem that when foreign objects or damage occur between the sliding rollers and the guiding slide rail 601, the sliding support base loses its function of sliding on the guiding slide rail 601, thereby affecting the construction progress; in this embodiment, the elastic limiting structure includes a guiding support rod 701, a return spring 702 and a locking nut 703. The top of the guiding support rod 701 is fixedly connected to the lower end face of the first sliding base 501. The guiding support rod 701 penetrates through the second sliding base 502. The locking nut 703 is arranged at the bottom of the guiding support rod 701. The return spring 702 is sleeved outside the guiding support rod 701. One end of the return spring 702 is on the lower end face of the second sliding base 502, and the other end of the return spring 702 abuts against the locking nut 703.

[0057] The working mode of this example

[0058] A construction method for the sliding support of a steel roof structure. When using the above-mentioned steel roof structure sliding support system, it includes the following steps:

[0059] Step 1: To ensure that the strength, deformation, and stability of the structure and components during hoisting meet the requirements of relevant specifications, necessary temporary supports are set according to the characteristics of the roof steel structure and force analysis and calculation, so that the structure during installation can independently form a spatially stable structural system and meet the strength and stability under the temporary supports. The BIM technology is used to pre-analyze the hoisting conditions of the steel roof, and the hoisting simulation analysis of the construction process is carried out according to the aforementioned sectional division. To ensure the safety, stability, and reliability of the whole process structure, before the construction process of the steel roof, the finite element software MIDAS / Gen is used to conduct overall modeling and simulation analysis and verification of the whole construction process. After the results meet the design and specification requirements, according to the characteristics of the arch beam 10 at the supported end of the steel structure and the requirements of force analysis and calculation, the height of the support structure, the adjustable support plate mechanism, and the positions of the 2 formwork support mechanisms cooperating with the arch beam 10 are set.

[0060] Step 2: Adjust the angle of the arch beam support plate 301 through the angle adjustment mechanism according to the position of the support surface at the end of the arch beam 10 to be supported by the steel structure.

[0061] Step 3: Assemble the support structure according to the calculation results of the support structure height. After assembly, the bottom of the support structure is connected to the sliding support base through multiple bolts, and the top of the support structure is connected to the support platform 101 through multiple bolts.

[0062] Step 4: Connect and fix the sliding support base to the 2 guiding rails 601, and connect the output end of the jacking mechanism to the sliding support base of the slider.

[0063] Step 5: The output end of the jacking mechanism pushes the sliding support base, and then pushes the adjustable support plate mechanism and the 2 formwork support mechanisms, and pushes the adjustable support plate mechanism and the 2 formwork support mechanisms to the assembly position with the arch beam 10.

[0064] Step 6: Connect the guide rail mechanisms of the 2 support platforms 101 to each other.

[0065] Step 7: Adjust the angle of the arch beam support plate 301 through the angle adjustment mechanism so that the arch beam support plate 301 can be completely attached to the arch beam 10, and adjust until the 2 support rods 305 of the angle adjustment mechanism are perpendicular to the arch beam support plate 301 to ensure the completion of the assembly of the formwork 203 of the 2 formwork support mechanisms with the arch beam 10.

[0066] Step 8: Lock the distance adjustment mechanism 204 of the 2 limit baffle structures 202 to realize the clamping and fixing of the outside of the arch beam 10.

[0067] Step 9: Assemble or weld the arch beam 10 on the 2 support platforms 101.

[0068] Step 10:

[0069] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A sliding support system for a steel roof structure, characterized in that: It includes a support platform (101), a support structure, an adjustable support plate mechanism, an angle adjustment mechanism, a pushing mechanism, a sliding support base, two jig template support mechanisms and two guiding slide rails (601); The sliding support base is slidably connected to the two guiding slide rails (601). One end of the output end of the pushing mechanism is connected to the fixed end, and the other end of the pushing mechanism is connected to the sliding support base. One end of the support structure is detachably connected to the upper end surface of the sliding support base, and the other end of the support structure is detachably connected to the support platform (101); The adjustable support plate mechanism and the two jig template support mechanisms are both arranged on the upper end surface of the support platform (101), and the adjustable support plate mechanism is arranged between the two jig template support mechanisms; The adjustable support plate mechanism includes an arch beam support plate (301), a rotating rod (302), a rotating sleeve, two first fixed bases (303) and four auxiliary support structures. The rotating sleeve is fixedly connected to the arch beam support plate (301), the rotating sleeve is rotatably arranged on the rotating rod (302), the two first fixed bases (303) are arranged on the upper end surface of the support platform (101), the two first fixed bases (303) are symmetrically arranged at the ends of the rotating rod (302), two of the auxiliary support structures are correspondingly arranged on each of the first fixed bases (303), the two auxiliary support structures are arranged on different sides of the rotating rod (302), and the angle adjustment mechanism is used to adjust the angle of the arch beam support plate (301); The jig template support mechanism includes a second fixed base (201), a jig template (203), a distance adjustment mechanism (204), two limit baffle structures (202) and two first inclined support plates (205). The second fixed base (201) is arranged on the upper end surface of the support platform (101), the jig template (203) is arranged on the top of the second fixed base (201), the two limit baffle structures (202) are both arranged outside the jig template (203), the limit baffle structures (202) are connected to the second fixed base (201) through the distance adjustment mechanism (204), the two first inclined support plates (205) are symmetrically arranged on both sides of the second fixed base (201), the two first inclined support plates (205) are arranged on different sides of the rotating rod (302), the top of the jig template (203) can cooperate with the arch beam (10), and the limit baffle structure (202) can limit the outside of the arch beam (10); It further includes a guiding mechanism, which includes two guiding roller structures and two roller chute structures (403) that can cooperate with the guiding roller structures. The two guiding roller structures and the two roller chute structures (403) are both symmetrically arranged on the lower end surface of the support platform (101). The top of the guiding roller structure is slidably connected to the support platform (101), and one roller chute structure (403) is correspondingly arranged behind each of the guiding roller structures; The guiding roller structure includes a roller bracket (401) and two rows of guiding rollers (402). The two rows of guiding rollers (402) are symmetrically arranged in the through groove of the roller bracket (401). The top of the roller bracket (401) is slidably connected to the T-shaped chute preset on the lower end surface of the support platform (101) through a T-shaped slide rail. After the roller bracket (401) completely moves out of the roller chute structure (403), the roller bracket (401) realizes the limit fixation between the support platform (101) and the roller bracket (401) through a positioning pin.

2. The slip support system for a steel roof structure according to claim 1, wherein: The angle adjustment mechanism includes two adjustment screws (306) and two support rods (305). A groove is provided on the upper end surface of the support platform (101). The two adjustment screws (306) are arranged side by side in the groove. The screwing part of the adjustment screw (306) is arranged outside the support platform (101). The two support rods (305) are arranged crosswise. One end of the support rod (305) is connected to the arch beam support plate (301) through a hinge seat (3051), and the other end of the support rod (305) is connected to the adjustment screw (306) through a threaded sleeve (3061).

3. A slip support system for a steel roof structure according to claim 1, characterized in that: The distance adjustment mechanism (204) includes two distance adjustment bolts. The two distance adjustment bolts penetrate through the bottom of the limit baffle structure (202), and the threaded part of the distance adjustment bolt is connected to the second fixed base (201).

4. A steel roof structure sliding support system according to claim 1, characterized in that: The auxiliary support structure includes an L-shaped fixed seat, a second inclined support plate (304), and at least two first rib plates. One end of the L-shaped fixed seat is detachably connected to the first fixed base (303), and the other end of the L-shaped fixed seat is detachably connected to the support platform (101). The second inclined support plate (304) is arranged outside the L-shaped fixed seat, and at least two first rib plates are arranged between the L-shaped fixed seat and the second inclined support plate (304).

5. A slip support system for a steel roof structure according to claim 1, characterized in that: The sliding support base includes a first sliding base (501), a second sliding base (502), and two elastic limit structures. Two rows of first sliding rollers capable of cooperating with the guiding slide rail (601) are symmetrically arranged on the lower end surface of the first sliding base (501). Two rows of second sliding rollers capable of cooperating with the guiding slide rail (601) are symmetrically arranged on the upper end surface of the second sliding base (502). The two elastic limit structures are used to realize the connection and fixation between the first sliding base (501) and the second sliding base (502). The two elastic limit structures are symmetrically arranged between the two guiding slide rails (601). The first sliding base (501) is connected to the output end of the pushing mechanism; The elastic limit structure includes a guiding support rod (701), a return spring (702) and a locking nut (703). The top of the guiding support rod (701) is fixedly connected to the lower end surface of the first sliding base (501). The guiding support rod (701) penetrates through the second sliding base (502). The locking nut (703) is arranged at the bottom of the guiding support rod (701). The return spring (702) is sleeved outside the guiding support rod (701). One end of the return spring (702) abuts against the lower end surface of the second sliding base (502), and the other end of the return spring (702) abuts against the locking nut (703).

6. The slip support system for a steel roof structure according to claim 5, wherein: First mounting plates for connecting the top of the support structure are provided at both the left and right ends of the support platform (101). Second mounting plates for connecting the bottom of the support structure are provided at both the left and right ends of the first sliding base (501). Two long circular holes are provided on both the first mounting plate and the second mounting plate.

7. A construction method for the sliding support of a steel roof structure, characterized in that: When using the steel roof structure sliding support system according to any one of claims 1-6, the following steps are included: Step 1: According to the characteristics of the arch beam (10) at the end to be supported by the steel structure and the force analysis, calculate the height of the support structure to be set, as well as the positions where the adjustable support plate mechanism and the two falsework form support mechanisms cooperate with the arch beam (10). Step 2: Adjust the angle of the arch beam support plate (301) through the angle adjustment mechanism according to the position of the support surface at the end of the arch beam (10) to be supported by the steel structure. Step 3: Assemble the support structure according to the calculation result of the height of the support structure. After assembly, the bottom of the support structure is connected to the sliding support base through a plurality of bolts, and the top of the support structure is connected to the support platform (101) through a plurality of bolts. Step 4: Connect and fix the sliding support base to the two guiding slide rails (601), and connect the output end of the jacking mechanism to the slider sliding support base. Step 5: The output end of the jacking mechanism pushes the sliding support base, and further pushes the adjustable support plate mechanism and the two falsework form support mechanisms, and pushes the adjustable support plate mechanism and the two falsework form support mechanisms to the assembly position with the arch beam (10). Step 6: Adjust the angle of the arch beam support plate (301) through the angle adjustment mechanism, so that the arch beam support plate (301) can be completely attached to the arch beam (10), and adjust the two support rods (305) of the angle adjustment mechanism to be perpendicular to the arch beam support plate (301) to ensure that the falsework forms (203) of the two falsework form support mechanisms are assembled with the arch beam (10). Step 7: Lock the distance adjustment mechanism (204) of the two limit baffle structures (202) to realize the clamping and fixing of the outside of the arch beam (10).

8. A construction method for the sliding support of a steel roof structure according to claim 7, characterized in that: The support structure is a standard section or a support falsework.

Citation Information

Patent Citations

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    CN110080540A

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