A fish roll processing device
By designing a fish roll processing device including feeding, forming, baking, cooling and unloading components, the problems of discontinuous and low efficiency of fish roll processing in the prior art are solved, and the traditional fish roll production process is continued and automated production is realized, and the production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202310659182.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2043-06-05
AI Technical Summary
The existing fish roll processing device cannot continue the traditional fish roll production process, and it also has a series of automated steps such as raw material forming, high-temperature baking, low-temperature cooling, and unloading and waste storage.
A fish roll processing device is designed, including a rack, feeding assembly, fish roll forming assembly, baking assembly, cooling assembly and discharge assembly. The bamboo stick is loaded through the bamboo stick mount on the roller, the transmission belt is pressed and driven to rotate the bamboo stick. The fish paste is pressed into pieces and wrapped on the bamboo stick to form a fish roll, and then processed through continuous baking, cooling and unloading processes.
It realizes continuous automated production of fish rolls, continues the traditional bamboo stick-wrapped fish paste molding process, improves yield and production efficiency, and can effectively control the forming quality and baking effect of fish rolls.
Smart Images

Figure CN116458612B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing equipment, in particular to a fish roll processing device. Background Art
[0002] Fish rolls, also known as "fish bamboo rolls", are made from fish paste. The formed fish rolls are usually hollow cylindrical. They are loved by consumers because of their excellent taste and appearance, so industrialized and automated production has become a necessity.
[0003] At present, the processing process of fish rolls mostly includes three steps: raw material molding, high-temperature baking and low-temperature cooling. The traditional production method is to first press the fish paste raw material into slices and wrap them on iron skewers, and then transport them to a baking oven for baking, and finally cool and pack them. These steps are usually performed separately, which leads to discontinuous production processes of fish rolls, thereby extending the production cycle and reducing efficiency. An existing fish roll molding machine is similar to a Chinese invention with an authorization publication number of CN206365485U. The fish paste and the fillings are respectively fed into the molding mold 2 through the fish paste feeding hopper 11 and the filling feeding hopper 12 for molding, and then cut into segments by the blade group 32, transferred to the water tank 5 for shaping, and the inclined plate 51 is used to prevent the fish roll from The fish rolls are piled up on the conveyor belt 4, and the shaped fish rolls are then transported by the conveyor belt 4 to the heating device and the cooling device for sequential heating and cooling, and finally collected and stored. However, this device relies too much on the extrusion molding of the mold, and cannot compare with the taste of traditional fish rolls. In addition, the feeding is uneven, which can easily cause a large deviation in the gram weight of the product. The produced fish rolls will also be piled up on the conveyor belt, thereby causing damage to the product. At the same time, it is difficult to control the fire-baked quality of the product during the production process, resulting in defects such as bubbles or scorched surface while the product is not baked, and a high defective rate. In addition, there is a lack of a separation device for the fish roll and the bamboo stick and a front-end receiving device. The processing and molding of the entire fish roll cannot form a complete and coherent production line, and the automation efficiency is too low. Summary of the invention
[0004] To this end, the technical problem to be solved by the present invention is to overcome the problem in the prior art of lacking a processing device that can continue the traditional fish roll production process and simultaneously have a series of automated steps such as raw material forming, high temperature baking, low temperature cooling, and unloading and storage.
[0005] In order to solve the above technical problems, the present invention provides a fish roll processing device, comprising:
[0006] frame;
[0007] A feeding assembly is arranged at one end of the frame. The feeding assembly includes a surimi supply tank and a bamboo stick supply tank. The surimi supply tank is provided with a first supply port, and the bamboo stick supply tank is provided with a second supply port. The first supply port is arranged above the second supply port.
[0008] A fish roll forming assembly is arranged on the frame. The fish roll forming assembly includes a rotating rolling plate, a roller and a transmission belt. One side of the roller is close to the first supply port. The rotating rolling plate is arranged at the first supply port. The transmission belt is arranged circumferentially along the upper half of the roller. The roller is provided with a plurality of bamboo stick buckles circumferentially. The bamboo stick buckles are used to receive the bamboo sticks falling from the second supply port. The transmission belt is used to press and drive the bamboo sticks to rotate self - clockwise in the opposite rotation direction of the roller. The rotating rolling plate is used to press the surimi into slices and wrap them around the bamboo sticks to form fish rolls.
[0009] A baking assembly is provided with an inlet and an outlet. The inlet is close to the other side of the roller. The baking assembly is used to convey and bake the fish rolls.
[0010] A cooling assembly is close to the outlet of the baking assembly. The cooling assembly includes a first gear shaft, a hook - type transmission chain and an inclined side frame. The inclined side frame is arranged on the frame. There are two inclined side frames arranged symmetrically. Both ends of the first gear shaft are rotatably connected to the two inclined side frames respectively. There are a plurality of first gear shafts. The plurality of first gear shafts are connected by the hook - type transmission chain. There are two hook - type transmission chains arranged symmetrically. The hook - type transmission chains are used to receive the fish rolls rolling out from the outlet of the baking assembly. A plurality of air blowers are also arranged on the inclined side frame. The air blowers are used to cool the fish rolls.
[0011] A discharging assembly is arranged at the other end of the frame. The discharging assembly includes a second gear shaft, a plate chain, a linear screw rod module, a clamping jaw and a bamboo stick storage and waste bin. Both ends of the second gear shaft are rotatably connected to the frame. There are a plurality of second gear shafts. The plurality of second gear shafts are connected by the plate chain. There are two plate chains arranged symmetrically. The plate chains are used to receive the fish rolls falling from the cooling assembly. The bamboo stick storage and waste bin is arranged on one side of the plate chain. The linear screw rod module is arranged above the bamboo stick storage and waste bin. The clamping jaw is connected to the linear screw rod module. The clamping jaw cooperates with the plate chain to separate the fish rolls and the bamboo sticks.
[0012] In an embodiment of the present invention, a surimi storage tank is arranged on the frame. The lower half of the roller extends into the surimi storage tank. An electric stirring paddle is arranged at the bottom of the surimi storage tank.
[0013] In an embodiment of the present invention, the first supply port is arranged at the bottom of the surimi supply box, the second supply port is arranged at the bottom of the bamboo stick supply box, a trapezoidal diversion plate is arranged at the first supply port, a groove is arranged in the circumferential direction of the drum, one end of the trapezoidal diversion plate extends towards the groove, a plurality of the bamboo stick clamping openings are symmetrically arranged in two groups on both sides of the groove, and both ends of the bamboo stick are clamped in the bamboo stick clamping openings.
[0014] In an embodiment of the present invention, a first driving source and a winding shaft are further arranged on the frame, the winding shaft is connected to the first driving source, one end of the rotary winding plate is connected to the winding shaft, the other end of the rotary winding plate is close to the trapezoidal diversion plate, and the length of the rotary winding plate is equal to the length of the fish roll.
[0015] In an embodiment of the present invention, the fish roll forming assembly further includes a second driving source, a driving shaft and a driven shaft, the driving shaft is connected to the second driving source, the driven shaft is connected to the driving shaft through the transmission belt, two transmission belts are symmetrically arranged, and the two transmission belts are respectively located directly above the two groups of the bamboo stick clamping openings.
[0016] In an embodiment of the present invention, the baking assembly includes a box body, a heating wire, a spray pipe, a third driving source and a spiral rod, the box body and the third driving source are both arranged on the frame, the spiral rod is connected to the third driving source, two groups of spiral rods are arranged in parallel, the two groups of spiral rods are arranged at the bottom of the box body, the heating wire is arranged between the two groups of spiral rods, and the spray pipe is arranged above the heating wire.
[0017] In an embodiment of the present invention, the cooling assembly further includes a fourth driving source, and the fourth driving source is also arranged on the frame and is connected to one of the first gear shafts.
[0018] In an embodiment of the present invention, the discharging assembly further includes a fifth driving source and a support frame, the fifth driving source is also arranged on the frame and is connected to one of the second gear shafts, an installation plate is arranged on the support frame, the linear screw rod module is arranged on the installation plate, a groove is formed in the middle of the installation plate and slide rails are arranged on both sides in the groove, and the clamping jaws are closely attached to the slide rails.
[0019] In an embodiment of the present invention, buffer rollers are arranged between the installation plate and the bamboo stick storage and waste box, both ends of the buffer rollers are rotatably connected to the support frame, and a plurality of bamboo stick clamping grooves are arranged in the circumferential direction of the buffer rollers.
[0020] In one embodiment of the present invention, the baking assembly further includes a puncturing block, on which a plurality of sharp protrusions are provided. A plurality of the puncturing blocks are arranged in parallel, and the plurality of puncturing blocks are connected to the bottom of the box body through springs.
[0021] The above technical solution of the present invention has the following advantages compared with the prior art:
[0022] For the fish roll processing device of the present invention, the bamboo sticks are received by the bamboo stick buckles on the roller, and while the conveyor belt presses the bamboo sticks, it makes them rotate. Thus, when the bamboo sticks reach the first supply port as the roller rotates, the fish mince pressed into slices can be wrapped around the bamboo sticks to form fish rolls. Immediately afterwards, the fish rolls are sent to the baking assembly for baking, enter the cooling assembly for cooling after baking, and finally the bamboo sticks and the fish rolls are separated by the unloading assembly for subsequent packaging of the fish rolls. The bamboo sticks then fall into the bamboo stick storage and waste bin for recycling. This not only continues the traditional forming process of wrapping fish mince with bamboo sticks to form fish rolls, is easy to control the forming quality of the fish rolls, but also is not easily deformed during the baking process, can effectively ensure the yield rate. The entire device cleverly integrates the processes of raw material forming, high-temperature baking, low-temperature cooling, unloading, storage, and waste on a continuous production line, which can greatly improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to make the content of the present invention easier to be clearly understood, the following further details the present invention according to specific embodiments of the present invention in conjunction with the accompanying drawings, where
[0024] Figure 1 is the overall structural schematic diagram of the fish roll processing device of the present invention;
[0025] Figure 2 is Figure 1 the structural schematic diagram of the feeding assembly and the fish roll forming assembly in the fish roll processing device shown;
[0026] Figure 3 is Figure 1 the partial schematic diagram of the feeding assembly and the fish roll forming assembly in the fish roll processing device shown;
[0027] Figure 4 is Figure 1 the structural schematic diagram of the baking assembly in the fish roll processing device shown;
[0028] Figure 5 is Figure 1 the partial schematic diagram of the baking assembly in the fish roll processing device shown;
[0029] Figure 6 is Figure 1 the structural schematic diagram of the cooling assembly in the fish roll processing device shown;
[0030] Figure 7 As Figure 1 shown in the structural schematic diagram of the discharging assembly in the fish roll processing device;
[0031] Figure 8 As Figure 1 shown in the partial schematic diagram of the discharging assembly in the fish roll processing device.
[0032] Explanation of the reference numerals in the drawings of the specification: 1, frame; 2, feeding assembly; 201, fish paste supply tank; 202, bamboo stick supply tank; 203, first supply port; 204, second supply port; 205, trapezoidal diversion plate; 3, fish roll forming assembly; 301, rotating material rolling plate; 302, roller; 303, transmission belt; 304, driving shaft; 305, driven shaft; 306, bamboo stick bayonet; 307, groove; 308, material rolling shaft; 4, baking assembly; 401, box body; 402, heating wire; 403, spray pipe; 404, screw rod; 405, puncturing block; 5, cooling assembly; 501, first gear shaft; 502, hook-type transmission chain; 503, inclined side frame; 6, discharging assembly; 601, second gear shaft; 602, plate chain; 603, clamping jaw; 604, linear screw module; 605, bamboo stick storage and waste bin; 606, support frame; 607, mounting plate; 608, slide rail; 7, fish paste storage tank; 701, electric stirring paddle; 8, first driving source; 9, second driving source; 10, third driving source; 11, fourth driving source; 12, fifth driving source; 13, buffer roller; 130, bamboo stick card slot; 14, bamboo stick. Specific embodiments
[0033] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and be able to implement it, but the specific embodiments cited are not intended to limit the present invention.
[0034] Referring to Figures 1 to 8 shown, the present invention provides a fish roll processing device, comprising:
[0035] Frame 1;
[0036] Feeding assembly 2, which is arranged at one end of the frame 1. The feeding assembly 2 includes a fish paste supply tank 201 and a bamboo stick supply tank 202. The fish paste supply tank 201 is provided with a first supply port 203, and the bamboo stick supply tank 202 is provided with a second supply port 204. The first supply port 203 is arranged above the second supply port 204;
[0037] The fish roll forming assembly 3 is arranged on the frame 1. The fish roll forming assembly 3 includes a rotating material rolling plate 301, a roller 302 and a transmission belt 303. One side of the roller 302 is close to the first supply port 203. The rotating material rolling plate 301 is arranged at the first supply port 203. The transmission belt 303 is arranged circumferentially along the upper half of the roller 302. The roller 302 is provided with a plurality of bamboo stick buckles 306 along the circumference. The bamboo stick buckles 306 are used to receive the bamboo sticks 14 falling from the second supply port 204. The transmission belt 303 is used to press and drive the bamboo sticks 14 to rotate self - clockwise in the opposite rotation direction of the roller 302. The rotating material rolling plate 301 is used to press the fish paste into sheets and wrap it around the bamboo sticks 14 to form fish rolls;
[0038] The baking assembly 4 is provided with an inlet and an outlet. The inlet is close to the other side of the roller 302. The baking assembly 4 is used to convey and bake the fish rolls;
[0039] The cooling assembly 5 is close to the outlet of the baking assembly 4. The cooling assembly 5 includes a first gear shaft 501, a hook - type transmission chain 502 and an inclined side frame 503. The inclined side frame 503 is arranged on the frame 1. There are two symmetrically arranged inclined side frames 503. The two ends of the first gear shaft 501 are respectively rotatably connected to the two inclined side frames 503. There are a plurality of first gear shafts 501. The plurality of first gear shafts 501 are connected by the hook - type transmission chain 502. There are two symmetrically arranged hook - type transmission chains 502. The hook - type transmission chains 502 are used to receive the fish rolls rolling out from the outlet of the baking assembly 4. A plurality of air blowers are also arranged on the inclined side frame 503. The air blowers are used to cool the fish rolls;
[0040] The unloading assembly 6 is arranged at the other end of the frame 1. The unloading assembly 6 includes a second gear shaft 601, a plate chain 602, a linear screw module 604, a clamping jaw 603 and a bamboo stick storage and waste bin 605. The two ends of the second gear shaft 601 are rotatably connected to the frame 1. There are a plurality of second gear shafts 601. The plurality of second gear shafts 601 are connected by the plate chain 602. There are two symmetrically arranged plate chains 602. The plate chains 602 are used to receive the fish rolls falling from the cooling assembly 5. The bamboo stick storage and waste bin 605 is arranged on one side of the plate chain 602. The linear screw module 604 is arranged above the bamboo stick storage and waste bin 605. The clamping jaw 603 is connected to the linear screw module 604. The clamping jaw 603 cooperates with the plate chain 602 to separate the fish rolls and the bamboo sticks 14.
[0041] This fish roll processing device uses the bamboo stick slots 306 on the roller 302 to hold the bamboo sticks 14. While the conveyor belt 303 presses the bamboo sticks 14, it causes them to rotate on their own. Thus, when the bamboo sticks 14 reach the first supply port 203 as the roller 302 rotates, the fish mince pressed into sheets can wrap around the bamboo sticks 14 to form fish rolls. Immediately afterwards, the fish rolls are sent to the baking assembly 4 for baking. After baking, they enter the cooling assembly 5 to cool down. Finally, the discharging assembly 6 separates the bamboo sticks 14 from the fish rolls for subsequent packaging of the fish rolls. The bamboo sticks 14 then fall into the bamboo stick storage and waste bin 605 for recycling. This not only continues the traditional forming process of wrapping fish mince with bamboo sticks 14 to form fish rolls, making it easy to control the forming quality of the fish rolls, but also makes them less likely to deform during the baking process, effectively ensuring the finished product rate. The entire device ingeniously integrates processes such as raw material forming, high-temperature baking, low-temperature cooling, and discharging and waste storage on a continuous production line, which can greatly improve production efficiency.
[0042] Specifically, the rack 1 can be integral. The feeding component 2, the fish roll forming component 3, the baking component 4, the cooling component 5 and the discharging component 6 are installed on the rack 1 in the order from left to right. The rotating direction of the roller 302 is clockwise, while the self-rotating direction of the bamboo stick 14 is counterclockwise. The rotating coil plate 301 has a certain degree of curvature, which not only has the function of pressing the fish mince discharged from the first supply port 203 into slices, but also can cut it into the length of the fish roll. The position of the second supply port 204 is exactly at the position on the left side of the middle of the roller 302. When the bamboo stick 14 in the bamboo stick supply box 202 falls under its own gravity, the bamboo stick clamping opening 306 close to the second supply port 204 just clamps both ends of the bamboo stick 14. Immediately afterwards, the conveyor belt 303 presses the bamboo stick 14 and drives it to rotate self, until the fish mince pressed into slices completely wraps the first bamboo stick 14, and the second bamboo stick 14 also repeats the action of the first bamboo stick 14. It should be noted that the conveyor belt 303 almost adheres to the upper semi-circumference of the roller 302. When the bamboo stick 14 wrapped with fish mince runs to the position on the right side of the middle of the roller 302, it falls to the baking component 4 and is conveyed by the baking component 4 to the cooling component 5 for cooling during the baking process; the inclined side frame 503 is a trough plate structure, and the open ends of the two inclined side frames 503 face each other. Both ends of the first gear shaft 501 are connected to the two inclined side frames 503 through bearings. Here, two first gear shafts 501 can be provided, respectively located at the head and tail ends of the inclined side frame 503. Driving teeth are also provided at both ends of the first gear shaft 501, and the inner ring of the hook-type transmission chain 502 is clamped with the driving teeth. The whole inclined side frame 503 has a certain drop, which is convenient for receiving the fish rolls that have been baked from the front cooling component 5. The outer rings of the two hook-type transmission chains 502 are used to clamp both ends of the bamboo stick 14 to fix the fish roll. Multiple air blowers can be equidistantly arranged on the inclined side frame 503 to facilitate the cooling of the fish roll;The plate chain 602 is horizontally arranged, and its chain links do not distinguish between inner chain links and outer chain links. Or rather, the inner chain links and outer chain links are welded together by a plate. The front end of the plate chain 602 extends as an inner chain link, and the rear end extends as an outer chain link. The head and tail are connected to form a complete plate chain 602. On the plate chain 602, there are two pairs of opposite semi-circular retaining rings on both the left and right sides. The inner diameter of the retaining rings is slightly larger than the shaft diameter of the bamboo stick 14 wrapped with materials by 1 mm. When the plate chain 602 is connected and moves in the horizontal direction, the two adjacent semi-circular retaining rings can face each other and combine into a whole retaining ring to serve as a baffle to block the fish rolls. When moving on the sprocket, due to the angular difference, the two semi-circular retaining rings cannot be closed. When the bamboo stick 14 falls from the end of the hook-type drive chain 502, it can be stuck between the two semi-circular retaining rings. The plate surface is in a 1 / 4 circular arc shape. After connection, the plate surfaces are spliced to form a semi-circular groove for fixing the position of each fish roll. The overall arrangement form of the linear screw module 604 is perpendicular to the plate chain 602 and is set in the middle position of the plate chain 602. The clamping jaw 603 can cooperate with the plate chain 602 to extract the bamboo stick 14 under the drive of the linear screw module 604. The extracted bamboo stick 14 will naturally fall into the bamboo stick storage and waste bin 605 for subsequent reuse. At the end of the plate chain 602, a finished fish roll receiving box can be placed to store the processed finished fish rolls.
[0043] Moreover, both the bamboo stick supply box 202 and the fish paste supply box 201 are funnel-shaped and are stacked on top of each other. A drive shaft is provided at the center of the drum 302, and a motor for driving the drive shaft to rotate is provided on the frame 1. The frame 1 can also be split, and each component is independently installed on a single frame 1. It should be noted that it is necessary to ensure that each component is arranged in a straight line in sequence.
[0044] Furthermore, a fish paste storage box 7 is provided on the frame 1. The lower half of the drum 302 extends into the fish paste storage box 7, and an electric stirring paddle 701 is provided at the bottom of the fish paste storage box 7.
[0045] Specifically, the fish paste storage box 7 is used to hold the fish paste raw materials transported from other processes. A delivery pipe can be connected between the fish paste storage box 7 and the fish paste supply box 201 to continuously provide raw material output for the first supply port 203. At the same time, the fish paste storage box 7 can also receive the fish paste residues scattered from above the drum 302 to avoid waste of raw materials. A motor for driving the electric stirring paddle 701 is also provided on the frame 1, which can prevent the fish paste from caking and is more conducive to its transportation and pressing into shape.
[0046] Further, the first supply port 203 is arranged at the bottom of the surimi supply box 201, the second supply port 204 is arranged at the bottom of the bamboo stick supply box 202. A trapezoidal guide plate 205 is arranged at the first supply port 203. Grooves 307 are arranged in the circumferential direction of the drum 302. One end of the trapezoidal guide plate 205 extends towards the groove 307. The plurality of bamboo stick clamping openings 306 are divided into two groups and symmetrically arranged on both sides of the groove 307. Both ends of the bamboo stick 14 are clamped in the bamboo stick clamping openings 306.
[0047] Specifically, according to the above description, both the inside of the surimi supply box 201 and the bamboo stick supply box 202 have a certain slope so that the surimi raw material and the bamboo stick 14 can slide down to the supply port by their own gravity. The first supply port 203 is a U-shaped plate directly welded to the bottom of the surimi supply box 201 and facing the outer circle of the drum 302. The trapezoidal guide plate 205 is welded to the end of the U-shaped plate, which can well play a role in guiding the falling of the surimi.
[0048] Further, a first driving source 8 and a winding shaft 308 are also arranged on the frame 1. The winding shaft 308 is connected to the first driving source 8. One end of the rotating winding plate 301 is connected to the winding shaft 308. The other end of the rotating winding plate 301 is close to the trapezoidal guide plate 205. The length of the rotating winding plate 301 is equal to the length of the fish roll.
[0049] Specifically, the rotating winding plate 301 has a certain degree of curvature. It gradually extrudes the surimi at the initial stage of rotation until the end is at the position closest to the trapezoidal guide plate 205, and then cuts off the whole section of the surimi sheet. The length of the rotating winding plate 301 from the start of extruding the surimi to the end is exactly equal to the length of the fish roll, which is convenient for controlling the length of the fish roll and can better control the finished product quality of the fish roll.
[0050] Further, the fish roll forming assembly 3 further includes a second driving source 9, a driving shaft 304 and a driven shaft 305. The driving shaft 304 is connected to the second driving source 9. The driven shaft 305 is connected to the driving shaft 304 through a transmission belt 303. There are two symmetrically arranged transmission belts 303, and the two transmission belts 303 are respectively located directly above the two groups of bamboo stick clamping openings 306.
[0051] Specifically, both ends of the driving shaft 304 and the driven shaft 305 are rotatably connected to the frame 1. Multiple bearing seats can also be directly arranged in the groove 307 of the drum 302. The driving shaft 304 and the driven shaft 305 are passed through the bearing seats. The driving shaft 304 is arranged above the position close to the second supply port 204. There are multiple driven shafts 305 which are evenly distributed in the upper circumferential direction of the drum 302. The driven shaft 305 located on the rightmost side is symmetrically arranged with the driving shaft 304. It can be imagined that rollers are arranged on both sides of the driving shaft 304 and the driven shaft 305, and the transmission belt 303 runs around the rollers. The section of the transmission belt 303 close to the drum 302 should ensure that the bamboo skewers 14 can be pressed tightly in the bamboo skewer bayonet 306.
[0052] Furthermore, the baking assembly 4 includes a box body 401, a heating wire 402, a spray pipe 403, a third driving source 10 and a screw rod 404. The box body 401 and the third driving source 10 are both arranged on the frame 1. The screw rod 404 is connected to the third driving source 10. There are two groups of screw rods 404 arranged in parallel, and the two groups of screw rods 404 are arranged at the bottom of the box body 401. The heating wire 402 is arranged between the two groups of screw rods 404, and the spray pipe 403 is arranged above the heating wire 402.
[0053] Specifically, the box body 401 is fixed on the frame 1. The length direction of the screw rod 404 is from left to right, and one end of it is exactly right below the rightmost driven shaft 305 mentioned above. When the bamboo skewers 14 are separated from the pressing of the transmission belt 303, they just fall onto the screw rod 404. Both ends of the bamboo skewers 14 are in contact with the two groups of screw rods 404 respectively. When the third driving source 10 drives the two groups of screw rods 404 to rotate synchronously, the bamboo skewers 14 are gradually conveyed from the inlet of the baking assembly 4 to the outlet. During this process, the bamboo skewers 14 turn automatically so as to be better baked. The heating wire 402 is directly arranged at the bottom of the box body 401 and is lower than the traveling height of the bamboo skewers 14. In order to control the baking quality of the fish rolls and avoid serious scorching on the surface of the fish rolls, a spray system needs to be connected inside the oven. The spray pipe 403 is arranged above the bamboo skewers 14 and is uniformly supplied with water through the main pipeline outside the oven. There are 6 groups of branch pipelines in the main pipeline, and each branch pipeline is individually controlled by a ball valve. The branch pipeline is connected to the spray pipe 403 through an elbow. Four spray nozzles are arranged on the spray pipe 403 for installing atomizing nozzles.
[0054] Furthermore, the cooling assembly 5 further includes a fourth driving source 11. The fourth driving source 11 is also arranged on the frame 1, and the fourth driving source 11 is connected to one of the first gear shafts 501.
[0055] Specifically, the fourth driving source 11 and the first driving source 8, the second driving source 9, and the third driving source 10 are all electric motors. The first gear shaft 501 connected to the fourth driving source 11 is the driving shaft 304, and the remaining first gear shafts 501 are all driven shafts. It can be imagined that the frequencies of each driving source should be kept consistent to ensure the precise connection of each process.
[0056] Furthermore, the unloading assembly 6 further includes a fifth driving source 12 and a support frame 606. The fifth driving source 12 is also arranged on the frame 1. The fifth driving source 12 is connected to one of the second gear shafts 601. An installation plate 607 is arranged on the support frame 606. The linear screw module 604 is arranged on the installation plate 607. The middle of the installation plate 607 is grooved and slide rails 608 are arranged on both sides of the groove. The clamping jaw 603 is closely attached to the slide rails 608.
[0057] Specifically, the fifth driving source 12 is also an electric motor. Similarly, the frequency at which it drives the plate chain 602 should also be synchronized with the grasping plate chain 602 to ensure the accuracy of the fish cake dropping point. The entire support frame 606 is arranged outside the bamboo stick storage and waste bin 605. The grooved position on the installation plate 607 is aligned with the bamboo stick storage and waste bin 605 below for the recycling of the bamboo sticks 14. The linear screw module 604 is fixedly arranged above the installation plate 607 to drive the clamping jaw 603 to reciprocate along the slide rails 608 to cooperate with the plate chain 602 to continuously separate the fish cakes and the bamboo sticks 14. Moreover, the combination of the clamping jaw 603 and the linear screw module 604 can be replaced with a movable electric gripper as needed, with a simpler structure.
[0058] Furthermore, a buffer roller 13 is arranged between the installation plate 607 and the bamboo stick storage and waste bin 605. Both ends of the buffer roller 13 are rotatably connected to the support frame 606. A plurality of bamboo stick card slots 130 are arranged along the circumference of the buffer roller 13.
[0059] Specifically, the buffer roller 13 is arranged in the middle of the support frame 606 and is aligned with the grooved position of the installation plate 607. The buffer roller 13 is made of a rigid material. The length of the bamboo stick card slots 130 arranged along its circumference is greater than the length of the bamboo sticks 14 and no driving source is provided. The rotational connection between the buffer roller 13 and the support frame 606 should maintain a certain smoothness. The entire buffer roller 13 can reduce the impact of the free fall of the bamboo sticks 14.
[0060] Furthermore, the baking assembly 4 further includes a puncturing block 405. A plurality of sharp protrusions are arranged on the puncturing block 405. A plurality of puncturing blocks 405 are arranged in parallel. The plurality of puncturing blocks 405 are connected to the bottom of the box body 401 through springs.
[0061] Specifically, the piercing block 405 is provided to pierce the inside of the fish roll through small stainless steel nails when the fish roll passes through, preventing bubbles from being generated due to uneven internal heat, which affects the taste of the fish roll. At the same time, a certain amount of piercing is beneficial to the internal heat of the fish roll being synchronized with the outer layer, improving the baking efficiency of the fish roll. The piercing block 405 is connected by 4 springs. When the fish roll passes through, the piercing depth can be dynamically adjusted according to the mass of each fish roll. The other ends of the springs on both sides are respectively connected to the bottom of the box body 401. The height of the piercing block 405 is higher than that of the heating wire 402. A total of 3 groups of piercing blocks 405 are provided on the passing path of the fish roll.
[0062] Obviously, the above embodiments are only examples clearly described and not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
Claims
1. A fish roll processing device, characterized in that, Comprising: Frame; Feeding component, which is arranged at one end of the frame. The feeding component includes a surimi supply box and a bamboo stick supply box. The surimi supply box is provided with a first supply port, and the bamboo stick supply box is provided with a second supply port. The first supply port is arranged above the second supply port; Fish roll forming component, which is arranged on the frame. The fish roll forming component includes a rotating material rolling plate, a roller and a transmission belt. One side of the roller is close to the first supply port. The rotating material rolling plate is arranged at the first supply port. The transmission belt is arranged circumferentially along the upper half of the roller. The roller is provided with a plurality of bamboo stick clamping ports circumferentially. The bamboo stick clamping ports are used to receive the bamboo sticks falling from the second supply port. The transmission belt is used to press and drive the bamboo sticks to rotate self - clockwise in the opposite rotation direction of the roller. The rotating material rolling plate is used to press the surimi into sheets and wrap them around the bamboo sticks to form fish rolls; Baking component, which is provided with an inlet and an outlet. The inlet is close to the other side of the roller. The baking component is used to convey and bake the fish rolls; Cooling component, which is close to the outlet of the baking component. The cooling component includes a first gear shaft, a hook - type transmission chain and an inclined side frame. The inclined side frame is arranged on the frame. There are two symmetrically arranged inclined side frames. Both ends of the first gear shaft are rotatably connected to the two inclined side frames respectively. There are a plurality of first gear shafts. The plurality of first gear shafts are connected by the hook - type transmission chain. There are two symmetrically arranged hook - type transmission chains. The hook - type transmission chain is used to receive the fish rolls rolling out from the outlet of the baking component. A plurality of air blowers are also arranged on the inclined side frame. The air blowers are used to cool the fish rolls; Discharging component, which is arranged at the other end of the frame. The discharging component includes a second gear shaft, a plate chain, a linear screw rod module, a clamping jaw and a bamboo stick storage and waste box. Both ends of the second gear shaft are rotatably connected to the frame. There are a plurality of second gear shafts. The plurality of second gear shafts are connected by the plate chain. There are two symmetrically arranged plate chains. The plate chain is used to receive the fish rolls falling from the cooling component. The bamboo stick storage and waste box is arranged on one side of the plate chain. The linear screw rod module is arranged above the bamboo stick storage and waste box. The clamping jaw is connected to the linear screw rod module. The clamping jaw cooperates with the plate chain to separate the fish rolls and the bamboo sticks; The first supply port is arranged at the bottom of the surimi supply box, and the second supply port is arranged at the bottom of the bamboo stick supply box. The first supply port is provided with a trapezoidal diversion plate. The circumference of the roller is provided with a groove. One end of the trapezoidal diversion plate extends into the groove. The plurality of bamboo stick clamping ports are divided into two groups and symmetrically arranged on both sides of the groove. Both ends of the bamboo stick are clamped in the bamboo stick clamping ports.
2. The fish roll processing device according to claim 1, characterized in that: A surimi storage box is arranged on the frame. The lower half of the roller extends into the surimi storage box. An electric stirring paddle is arranged at the bottom of the surimi storage box.
3. The fish roll processing device according to claim 1, characterized in that: A first driving source and a coiling shaft are further provided on the frame. The coiling shaft is connected to the first driving source. One end of the rotating coiling plate is connected to the coiling shaft, and the other end of the rotating coiling plate is close to the trapezoidal guiding plate. The length of the rotating coiling plate is equal to the length of the fish roll.
4. The fish roll processing device according to claim 3, characterized in that: The fish roll forming assembly further includes a second driving source, a driving shaft and a driven shaft. The driving shaft is connected to the second driving source, and the driven shaft is connected to the driving shaft through the transmission belt. There are two symmetrically arranged transmission belts, and the two transmission belts are respectively located directly above the two groups of bamboo stick buckles.
5. The fish roll processing device according to claim 1, characterized in that: The baking assembly includes a box body, heating wires, a spray pipe, a third driving source and a screw rod. The box body and the third driving source are both arranged on the frame. The screw rod is connected to the third driving source. There are two groups of screw rods arranged in parallel, and the two groups of screw rods are arranged at the bottom of the box body. The heating wires are arranged between the two groups of screw rods, and the spray pipe is arranged above the heating wires.
6. The fish roll processing device according to claim 1, wherein: The cooling assembly further includes a fourth driving source, and the fourth driving source is also arranged on the frame. The fourth driving source is connected to one of the first gear shafts.
7. The fish roll processing device according to claim 1, characterized in that: The discharging assembly further includes a fifth driving source and a support frame. The fifth driving source is also arranged on the frame. The fifth driving source is connected to one of the second gear shafts. An installation plate is arranged on the support frame, and the linear screw rod module is arranged on the installation plate. The middle of the installation plate is grooved, and slide rails are arranged on both sides of the groove. The clamping jaws are closely attached to the slide rails.
8. The fish cake processing device according to claim 7, characterized in that: Buffer rollers are arranged between the installation plate and the bamboo stick storage and waste box. Both ends of the buffer rollers are rotatably connected to the support frame, and a plurality of bamboo stick card slots are arranged along the circumferential direction of the buffer rollers.
9. The fish cake processing device according to claim 5, characterized in that: The baking assembly further includes a puncturing block. A plurality of sharp protrusions are arranged on the puncturing block. A plurality of puncturing blocks are arranged in parallel, and the plurality of puncturing blocks are connected to the bottom of the box body through springs.
Citation Information
Patent Citations
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Stringing device for squids
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High-efficiency fish roll shaping processing device
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The invention discloses automatic processing equipment for a fish-bamboo wheel
CN208891652U