Line scan camera test platform
By designing a line scan camera test platform including components such as a mounting plate, a support column, a slide groove, a slide rail, and a side rotating seat, the problem of inflexible light source installation position and angle adjustment is solved, and the shooting effect is improved.
Patent Information
- Application Number
- CN202310464064.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-26
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-04-26
AI Technical Summary
Existing line scan camera testing platforms cannot flexibly adjust the light source installation position and illumination angle, resulting in shadows or reflections affecting the photography effect.
A line scan camera test platform was designed, which includes components such as a mounting plate, a support column, a slide, a slide rail, a side rotating seat, a side rotating plate, a mounting beam, and a light stick block. Through the combination of the slide, the slide rail, the rotating base, and the side rotating plate, the position of the light source and the camera can be flexibly adjusted to reduce shadows and reflections.
The brightness difference near the lens of the line scan camera is small during movement, which reduces shadows and reflections on the inspection object and improves the shooting effect.
Smart Images

Figure CN116471465B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of line scan cameras, and in particular to a line scan camera testing platform. Background Art
[0002] With the rapid development of industrial technology and artificial intelligence, the demand for line scan cameras is increasing for large-format inspection and high-speed assembly line inspection in industrial production. Line scan cameras are typically used for object inspection. During testing, the object is fixed in a designated position, and the camera is moved closer and closer to capture and scan the object, simulating the relative position changes between the part and the camera on the production line. However, to ensure the camera's image quality, a handheld or fixed light source is often required to avoid shadows or reflections on the object. Conventional testing platforms cannot adjust the light source's mounting position or illumination angle, making them inconvenient to use and easily creating shadows or reflections that affect the image quality. Summary of the Invention
[0003] The purpose of the present invention is to provide a line scan camera testing platform to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: including a mounting plate, a support column, a slide groove, a slide rail, a side rotating seat, a side rotating plate, a mounting beam, a lamp stick block, a lamp stick, an adjustment slide plate, a rotating base, a material clamp, a slider, a slider connecting plate, a locking bolt, a side bracket base, a rotating shaft, a bracket connecting plate, a side bracket, a light source mounting seat, a light source, a camera mounting plate, an adjusting rod base, an adjusting screw, and a camera clamp; support columns are installed at the four corners of the lower surface of the mounting plate, and a slide groove is opened in the center; the slide rail is installed on the upper surface of the mounting plate, and is located at the front and rear sides of the slide groove; the side rotating seat is installed on the edge of the upper surface of the mounting plate, and is located at the front and rear sides of the slide rail; the side rotating plate is installed on the side rotating seat; the two ends of the mounting beam pass through the rotating plate and are fixed with nuts, and a number of clamping holes are opened on all four sides; the lamp stick block is clamped in the clamping hole of the mounting beam; the lamp The rod is clamped on the light stick block; the adjusting slide is installed on the slide slot; the rotating base is installed in the center of the upper surface of the adjusting slide, and a telescopic rod is provided on it; the material clamp is installed on the top of the telescopic rod; the slider is installed on the slide rail; the slider connecting plate is installed on the upper surface of the slider and is fixed with a locking bolt; the side bracket base is installed at both ends of the upper surface of the slider connecting plate; the rotating shaft is installed on the side bracket base and is fixed with a nut; the bracket connecting plate is installed on the rotating shaft; the side bracket is installed at the end of the bracket connecting plate and is fixed with a bolt; the light source mounting seat is equipped with a shaft installed at the end of the side bracket, and light sources are installed on both sides of it; the camera mounting plate is installed in the center of the upper surface of the slider connecting plate; the adjusting rod base is installed on the left and right edges of the camera mounting plate; the adjusting screw is installed on the adjusting rod base, and a camera splint is installed at the end of it.
[0005] As a preferred technical solution of the present invention, the length of the slide groove is the same as that of the slide rail; the adjustment slide plate can slide in the slide groove, a clamping plate is provided on its lower side, and the four corners of the upper surface are fixed with tightening bolts.
[0006] As an optimal technical solution of the present invention, the side rotating seat has a total of four parts, which are symmetrically installed in two groups. There are several slots on the circumference of the base. The rotating shaft is stuck in the slot every time it rotates. The rotation angle of the side rotating seat is 150°.
[0007] As a preferred technical solution of the present invention, the side rotating plate is installed on the rotating shaft of the side rotating seat, and a long installation hole is opened at its upper end; mounting columns are provided at both ends of the mounting beam, which are fitted with nuts and locked after passing through the long holes.
[0008] As a preferred technical solution of the present invention, the cross-section of the mounting beam is rectangular, and a number of card holes are equidistantly provided on each side, and protrusions are provided in the card holes; the bottom of the lamp stick card block is a card block that cooperates with the card holes, and the top is an elastic splint.
[0009] As a preferred technical solution of the present invention, the rotating base can rotate on the adjusting slide, and its top telescopic rod is relatively fixed to the rotating base. When the telescopic rod is fully extended, its upper surface is flush with the camera mounting plate.
[0010] There are four upper adjustment screws in total. The bracket connecting plate is fixed on the rotating shaft, and the rotating shaft can rotate on the side bracket base; the side bracket can rotate on the bracket connecting plate and be locked by screws; the light source mounting seat can rotate along the side bracket and self-lock, and power supply mounting seats are installed on its left and right sides.
[0011] There are four upper adjusting screws and four adjusting rod bases, which are symmetrically installed in groups of two. Each adjusting rod base is equipped with an adjusting screw, and a camera splint is installed at the end of each group of adjusting screws.
[0012] Compared with the prior art, the beneficial effects of the present invention are: the present invention can freely adjust the fixed position of the inspection object as needed, thereby simulating the distance between the inspection object and the line scan camera of various sizes, and at the same time can adjust the angle of the two side rotating plates and the height of the mounting beam according to the position of the object, and fix a light stick of any length at an appropriate position on the mounting beam according to the position relationship, and at the same time adjust the position and height of the light source on both sides of the camera by rotating the bracket connecting plate and the side bracket, so that the brightness difference near the lens of the line scan camera is smaller during movement, reducing the shadow and reflection on the inspection object and improving the shooting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A three-dimensional diagram of the present invention Figure 1 ;
[0014] Figure 2 A three-dimensional diagram of the present invention Figure 2 ;
[0015] Figure 3 This is the main view of the present invention;
[0016] Figure 4 A top view of the present invention;
[0017] Figure 5 It is a left side view of the present invention;
[0018] In the figure: mounting plate 1, support column 2, slide 3, slide rail 4, side rotating seat 5, side rotating plate 6, mounting beam 7, light stick block 8, light stick 9, adjusting slide plate 10, rotating base 11, material clamp 12, slider 13, slider connecting plate 14, locking bolt 15, side bracket base 16, rotating shaft 17, bracket connecting plate 18, side bracket 19, light source mounting seat 20, light source 21, camera mounting plate 22, adjusting rod base 23, adjusting screw 24, camera clamping plate 25. DETAILED DESCRIPTION
[0019] Example 1
[0020] like Figures 1 to 5As shown, the present invention discloses a line scan camera test platform, including a mounting plate 1, a support column 2, a slide 3, a slide rail 4, a side rotating seat 5, a side rotating plate 6, a mounting beam 7, a light stick block 8, a light stick 9, an adjustment slide 10, a rotating base 11, a material clamp 12, a slider 13, a slider connecting plate 14, a locking bolt 15, a side bracket base 16, a rotating shaft 17, a bracket connecting plate 18, a side bracket 19, a light source mounting seat 20, a light source 21, a camera mounting plate 22, an adjustment rod base 23, and an adjustment screw 2 4. Camera clamping plate 25; support columns 2 are installed at the four corners of the lower surface of the mounting plate 1, and a slide groove 3 is opened in the center; the slide rail 4 is installed on the upper surface of the mounting plate 1, located on the front and rear sides of the slide groove 3; the side rotating seat 5 is installed on the edge of the upper surface of the mounting plate 1, located on the front and rear sides of the slide rail 4; the side rotating plate 6 is installed on the side rotating seat 5; the two ends of the mounting beam 7 pass through the rotating plate 6 and are fixed with nuts, and a number of clamping holes are opened on all four sides; the light stick clamping block 8 is clamped into the clamping hole of the mounting beam 7; the light stick 9 is stuck on the light stick block 8; the adjusting slide 10 is installed on the slide slot 3; the rotating base 11 is installed in the center of the upper surface of the adjusting slide 10, and a telescopic rod is provided on it; the material clamp 12 is installed on the top of the telescopic rod; the slider 13 is installed on the slide rail 4; the slider connecting plate 14 is installed on the upper surface of the slider 13 and is fixed with a locking bolt 15; the side bracket base 16 is installed at both ends of the upper surface of the slider connecting plate 14; the rotating shaft 17 is installed on the side bracket base 16 and fixed with a nut; the bracket connecting plate 18 is installed on the rotating shaft 17; the side bracket 19 is installed at the end of the bracket connecting plate 18 and fixed with bolts; the light source mounting seat 20 is equipped with a shaft installed at the end of the side bracket 19, and light sources 21 are installed on both sides of it; the camera mounting plate 22 is installed in the center of the upper surface of the slider connecting plate 14; the adjusting rod base 23 is installed on the left and right edges of the camera mounting plate 22; the adjusting screw 24 is installed on the adjusting rod base 23, and a camera clamp 25 is installed at the end thereof. The length of the chute 3 is the same as that of the rail 4. The adjustment slide 10 can slide within the chute 3, and the rotating base 11 can rotate on the adjustment slide 10. The top telescopic rod is relatively fixed to the rotating base 11. When the telescopic rod is fully extended, its upper surface is flush with the camera mounting plate 22. When the telescopic rod on the rotating base 11 is retracted, it can slide from one side of the slider connecting plate 14 to the other side, allowing for arbitrary adjustment of the relative position of the line scan camera and the object to be inspected. The adjustment slide 10 is fixed by tightening bolts at the four corners, making installation and fixation simpler and more convenient. The rotating base 5 has a total of four parts, which are installed in two groups with left and right symmetry. The base is provided with a number of slots on the circumference of the base. Each rotation of the rotating shaft is locked into the slot. The side rotating base 5 rotates through an angle of 150 degrees. The side rotating plate 6 changes position as the side rotating base rotates. With the vertical direction as the center, it can rotate 75 degrees in each direction. During rotation, it is locked into the slot of the side rotating base 5 for every 5 degrees of rotation.The upper end of the side rotating plate 6 has a long mounting hole, which allows for the adjustment of the mounting position of the mounting beam 7, thereby assisting in changing the distance between the light bar mounted on the mounting beam 7 and the object being inspected. The bracket connecting plate 18 is fixed to the rotating shaft 17, which can rotate on the side bracket base 16. The side bracket 19 can rotate on the bracket connecting plate 18 and is locked with screws. The light source mounting bracket 20 can rotate along the side bracket 19 and self-lock. Power supply mounting brackets are installed on both sides of the bracket, facilitating the adjustment of the relative position of the light source 21 on both sides and the line scan camera, ensuring that the line scan camera is always under stable lighting, avoiding significant changes in the brightness near the line scan camera caused by the light bar 9 passing by, which would affect the image quality.
[0021] The working principle of the present invention is as follows: During use, the initial test position of the line scan camera is determined based on the test object. The relative position of the slide plate 10 and the slide connecting plate 14 is adjusted according to the direction of movement of the line scan camera. The position of the rotating base 11 and the telescopic rod thereon is then adjusted. The test object is clamped with the material clamp 12. The slider 13 is moved to its maximum distance to place the line scan camera on the camera mounting plate 22. The adjusting screw 24 is rotated to clamp the line scan camera through the camera clamp 25 and securely fixed with a nut. The two side rotating plates 6 are then adjusted in sequence, and the fixed height of the mounting beam 7 is adjusted so that the mounting beam 7 is on both sides of the test object. The light bar clamp 8 is then installed in the appropriate clamping hole according to the appearance of the test object, and the light bar 9 is clamped to the light bar clamp 8. Finally, the side bracket 19 and the light source mounting base 20 are adjusted to ensure that the light source 21 installed next to the line scan camera maintains an appropriate distance from the line scan camera to avoid obvious illumination when the line scan camera is close to the test object, which may affect the shooting effect. After installation is completed, the slider 13 can be controlled to move back and forth to take a photo test of the test object.
[0022] The present invention can freely adjust the fixed position of the inspection object as needed, thereby simulating the distance between the inspection object and the line scan camera under various sizes. At the same time, the angles of the two side rotating plates and the height of the mounting beam can be adjusted according to the position of the object, and a light stick of any length can be fixed at an appropriate position on the mounting beam according to the position relationship. At the same time, the position and height of the light source on both sides of the camera are adjusted by rotating the bracket connecting plate and the side bracket, so that the brightness difference near the lens of the line scan camera is smaller during movement, the shadow and reflection on the inspection object are reduced, and the shooting effect is improved.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0024] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.
[0025] Although the specific embodiments of the present invention have been described in detail above, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by ordinary technicians in this field, various changes can be made without departing from the purpose of the present invention. Modifications or deformations that do not involve creative work are still within the scope of protection of the present invention.
Claims
1. Line scan camera test platform, characterized by: The invention comprises a mounting plate (1), a support column (2), a slide groove (3), a slide rail (4), a side rotating seat (5), a side rotating plate (6), a mounting beam (7), a light bar block (8), a light bar (9), an adjusting slide plate (10), a rotating base (11), a material clamp (12), a slider (13), a slider connecting plate (14), a locking bolt (15), a side bracket base (16), a rotating shaft (17), a bracket connecting plate (18), a side bracket (19), a light source mounting seat (20), a light source (21), a camera mounting plate (22), an adjusting rod base (23), an adjusting screw (24 ), camera clamp (25); support columns (2) are installed at the four corners of the lower surface of the mounting plate (1), and a slide groove (3) is opened in the center; the slide rail (4) is installed on the upper surface of the mounting plate (1), and is located on the front and rear sides of the slide groove (3); the side rotating seat (5) is installed on the edge of the upper surface of the mounting plate (1), and is located on the front and rear sides of the slide rail (4); the side rotating plate (6) is installed on the side rotating seat (5); the two ends of the mounting beam (7) pass through the rotating plate (6) and are fixed with nuts, and a plurality of clamping holes are opened on all four sides; the light stick clamping block (8) is clamped into the clamping hole of the mounting beam (7); the light The rod (9) is clamped on the lamp rod block (8); the adjusting slide (10) is installed on the slide groove (3); the rotating base (11) is installed in the center of the upper surface of the adjusting slide (10), and a telescopic rod is provided on it; the material clamp (12) is installed at the top of the telescopic rod; the slider (13) is installed on the slide rail (4); the slider connecting plate (14) is installed on the upper surface of the slider (13) and is fixed with a locking bolt (15); the side bracket base (16) is installed at both ends of the upper surface of the slider connecting plate (14); the rotating shaft (17) is installed on the side bracket base (16) and is fixed with a locking bolt (15). The bracket connecting plate (18) is installed on the rotating shaft (17); the side bracket (19) is installed at the end of the bracket connecting plate (18) and fixed with a bolt; the light source mounting seat (20) is installed at the end of the side bracket (19) with a shaft, and light sources (21) are installed on both sides of the light source mounting seat; the camera mounting plate (22) is installed in the center of the upper surface of the slider connecting plate (14); the adjusting rod base (23) is installed on the left and right edges of the camera mounting plate (22); the adjusting screw (24) is installed on the adjusting rod base (23), and a camera clamping plate (25) is installed at the end of the adjusting screw.
2. The line scan camera testing platform according to claim 1, wherein: The length of the slide groove (3) is the same as that of the slide rail (4); the adjusting slide plate (10) can slide in the slide groove (3), a clamping plate is provided on the lower side, and the four corners of the upper surface are fixed with tightening bolts.
3. The line scan camera testing platform according to claim 1, wherein: The side rotating seat (5) comprises four pieces in total, which are symmetrically installed in two groups. A plurality of slots are provided on the circumference of the base. The rotating shaft is locked in the slots every time it rotates. The rotation angle of the side rotating seat (5) is 150°.
4. The line scan camera testing platform according to claim 3, wherein: The side rotating plate (6) is mounted on the rotating shaft of the side rotating seat (5), and a mounting long hole is opened on the upper end; the mounting beam (7) is provided with mounting columns at both ends, which are fitted with nuts and locked after passing through the long holes.
5. The line scan camera testing platform according to claim 1, wherein: The cross section of the mounting beam (7) is rectangular, and a plurality of clamping holes are evenly spaced on each side, with protrusions provided in the clamping holes; the bottom of the lamp stick clamping block (8) is a clamping block that matches the clamping holes, and the top is an elastic splint.
6. The line scan camera testing platform according to claim 1, wherein: The rotating base (11) can rotate on the adjusting slide plate (10), and the top telescopic rod is fixed relative to the rotating base (11). When the telescopic rod is fully extended, the upper surface of the telescopic rod is flush with the camera mounting plate (22).
7. The line scan camera testing platform according to claim 1, wherein: The bracket connecting plate (18) is fixed on the rotating shaft (17), and the rotating shaft (17) can rotate on the side bracket base (16); the side bracket (19) can rotate on the bracket connecting plate (18) and be locked by screws; the light source mounting seat (20) can rotate along the side bracket (19) and self-lock, and power supply mounting seats are installed on both left and right sides.
8. The line scan camera testing platform according to claim 1, wherein: The adjusting rod base (23) comprises four pieces in total, two pieces in a group are symmetrically installed on the left and right sides, each adjusting rod base (23) is equipped with an adjusting screw (24), and a camera clamping plate (25) is installed at the end of each group of adjusting screws (24).
Citation Information
Patent Citations
Line scanning camera based on multispectral characteristics
CN218240623U
Line scanning vision test platform with strong expansibility
CN218445190U