A patch spring forming and mylar packaging integrated machine

Abstract

The present invention is applicable to the technical field of automated production line equipment, and provides a patch spring forming and mylar packaging integrated machine, which includes a spring rotating and transporting module. Along the rotation direction of its rotating transport disk around the spring rotating and transporting module, a spring feeding module, a mylar punching and fitting module, and a pushing mechanism are sequentially arranged. A packaging carrier tape control module is also arranged below the pushing mechanism. A carrier tape plastic sealing module is also arranged in cooperation with the packaging carrier tape control module. The spring is placed on the spring rotating and transporting module through the spring feeding module. The spring can be first rotated to the mylar punching and fitting module by the rotating transport disk for automatic mylar fitting, and then rotated to the position of the pushing mechanism. It falls through the spring blanking hole onto the carrier tape feeding track of the packaging carrier tape control module, and then the spring is automatically packed and sealed through the cooperation of the packaging carrier tape control module and the carrier tape plastic sealing module. By performing the above steps in a cyclic operation, the full-process automation of taking the spring from the production line, attaching the mylar, and finally packaging can be completed.

Description

Technical Field

[0001] The invention is applicable to the technical field of automated production line equipment and provides a patch spring forming and mylar packaging integrated machine. Background Art

[0002] Mylar is a film made by heating dimethyl terephthalate and ethylene glycol with the assistance of relevant catalysts, undergoing ester exchange and vacuum polycondensation, and biaxial stretching. Mylar can be used as insulation materials for motors, capacitors, coils, and cables. It can also be made into composite insulation materials with highland barley paper. It is now widely used in the electrical insulation industry and is suitable for gaskets, baffles, screens and protection for electronics, household appliances, instruments, displays, motor slots, computers and peripheral equipment. It can replace general tape and is suitable for packaging electronic components when they are packaged on machines. PCB board processing is a common product processing in the electronics manufacturing industry. There is often a process in PCB board processing that requires the installation of patch springs. Generally, the way to install patch springs on PCB boards is mainly to adsorb them with an SMT feeder and then place them on a designated position on the PCB board for installation. When the SMT feeder adsorbs the workpiece, it needs an adsorption surface to adsorb it. However, due to the structure of the patch spring itself, there is no adsorption surface for adsorption. The SMT feeder cannot directly adsorb the patch spring, so it is usually used to attach a Mylar sheet to the upper end of the patch spring for the SMT feeder to adsorb. At present, in the production of this type of patch spring, the spring body is generally produced from the spring forming machine and then transported to the next process for the Mylar attachment operation. After the Mylar is attached, it is transported to the packaging station for the disassembly and packaging of the patch spring. In this way, each process is implemented separately, and the spring needs to be transported many times, which is relatively inefficient. Summary of the invention

[0003] To this end, the present invention provides an integrated machine for patch spring forming, pasting and packaging, which is arranged on one side of the spring machine. The springs produced by the spring machine are transported to the Mylar punching and pasting module and the packaging carrier control module respectively through a rotatable spring rotating transportation module, thereby realizing automatic Mylar pasting and automatic packaging of the springs.

[0004] To achieve the above object, the present invention provides the following technical solution: A patch spring forming and mylar packaging integrated machine, including a device base and an electric control operation module. A spring rotating and transporting module is fixedly arranged on the device base. The aforementioned spring rotating and transporting module includes a transporting module base. The upper end of the transporting module base is fixedly connected with a fixed chassis. The transporting module base is provided with a rotating stepping motor. The rotating shaft of the aforementioned rotating stepping motor is fixedly connected with a rotating transporting disk. The rotating transporting disk is arranged above the fixed chassis. Around the spring rotating and transporting module, a spring feeding module, a mylar punching and fitting module, and a pushing mechanism are sequentially arranged along the rotating direction of the rotating transporting disk. The aforementioned pushing mechanism includes a pushing cylinder. A number of spring placement holes are annularly arranged on the aforementioned rotating transporting disk. A spring blanking hole is arranged on the aforementioned fixed chassis. The aforementioned spring blanking hole is located below the push rod of the pushing cylinder. A packaging carrier tape control module is arranged below the spring blanking hole. The aforementioned spring feeding module includes a feeding block and a feeding pipe. A spring feeding hole is arranged in the feeding block. The spring feeding hole is communicated with the feeding pipe. The aforementioned spring rotating and transporting module, spring feeding module, mylar punching and fitting module, pushing mechanism, and packaging carrier tape control module are all electrically connected to the electric control operation module.

[0005] Further, a spring distributing device is arranged on one side of the feeding block. The spring distributing device includes a distributing cylinder and a distributing pin. The distributing pin is fixedly connected with the moving push rod of the distributing cylinder. A distributing pin hole is arranged on the side wall of the feeding block corresponding to the position of the distributing pin. The distributing pin can be inserted into the spring feeding hole through the distributing pin hole.

[0006] Further, the mylar punching and fitting module includes a mylar punching and pressing block, a punching and pressing block driving cylinder, a mylar strip storage disk, a mylar strip waste recycling disk, and a mylar strip. The aforementioned mylar punching and pressing block is provided with a mylar punching knife, and the mylar punching and pressing block is fixedly connected with the moving push rod of the punching and pressing block driving cylinder. On the one hand, through the punching and pressing block driving cylinder, a mylar sheet with a suitable shape can be cut out on the mylar strip by the mylar punching knife and then continue to be pressed and attached to the spring. The aforementioned mylar strip storage disk is connected with a mylar strip storage disk driving motor. The aforementioned mylar strip waste recycling disk is connected with a mylar strip waste recycling disk driving motor. The aforementioned mylar strip starts from the mylar strip storage disk, passes through the mylar punching and pressing block, and finally winds around the mylar strip waste recycling disk.

[0007] Further, both the mylar strip storage disk driving motor and the mylar strip waste recycling disk driving motor are stepping motors.

[0008] Further, the packaging carrier tape control module includes a carrier tape unwinding track, a carrier tape storage reel, a finished product recycling tray, and a packaging carrier tape. The aforementioned carrier tape unwinding track is arranged below the spring blanking hole. The aforementioned carrier tape storage reel is connected to a carrier tape storage reel driving motor. The aforementioned finished product recycling tray is connected to a finished product recycling tray driving motor. The aforementioned packaging carrier tape starts from the carrier tape storage reel, passes through the carrier tape unwinding track, and finally winds around the finished product recycling tray.

[0009] Further, both the carrier tape storage reel driving motor and the finished product recycling tray driving motor are stepper motors.

[0010] Further, it further includes a carrier tape plastic sealing module. The carrier tape plastic sealing module is electrically connected to the electric control operation module. The carrier tape plastic sealing module includes a plastic sealing mechanism, a plastic sealing downward pressing driving cylinder, a plastic sealing film storage reel, and a carrier tape plastic sealing film. The aforementioned plastic sealing mechanism is fixedly connected to the moving push rod of the plastic sealing downward pressing driving cylinder. The aforementioned plastic sealing film storage reel is connected to a plastic sealing film storage reel driving motor. The aforementioned carrier tape plastic sealing film starts from the plastic sealing film storage reel, passes through the plastic sealing mechanism, and then adheres to the packaging carrier tape. The plastic sealing mechanism belongs to relatively common existing technology and can better realize the function of sealing the packaging carrier tape after being adaptively assembled with other devices in the present invention.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] A patch spring forming and attaching mylar packaging integrated machine in the present invention includes a spring feeding module, a mylar punching and attaching module, a pushing mechanism, a packaging carrier tape control module, and a carrier tape plastic sealing module. These devices can respectively complete several processes such as spring feeding, automatic mylar pressing and attaching, automatic blanking, automatic packaging, and packaging carrier tape plastic sealing. The connection between these steps relies on the spring rotary transportation module. The spring can be automatically transported to the designated process for processing through the rotary transportation disk, realizing the full-process automation of the spring from taking materials on the production line to attaching mylar and finally packaging. This equipment can be directly coordinated with the spring production line, improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of a patch spring forming and attaching mylar packaging integrated machine mentioned in the present invention;

[0014] Figure 2 is Figure 1 a schematic exploded view of the structure of the spring rotary transportation module in;

[0015] Figure 3 is Figure 1 a schematic structural diagram of the cooperation between the spring rotary transportation module, the spring feeding module, and the pushing mechanism in;

[0016] Figure 4 is Figure 1 a schematic structural diagram of the cooperation between the spring rotary transportation module and the mylar punching and laminating module;

[0017] Figure 5 is Figure 1 a schematic structural diagram of the spring rotary transportation module, the packaging carrier tape control module, and the carrier tape plastic sealing module;

[0018] Figure 6 is Figure 5 a schematic structural diagram after removing the finished product recovery tray and the carrier tape storage tray.

[0019] In the figure: 1. Spring rotary transportation module, 101. Transportation module base, 102. Rotary stepping motor, 103. Fixed chassis, 1031. Spring blanking hole, 104. Rotary transportation tray, 1041. Spring placement hole, 2. Spring feeding module, 201. Feeding block, 202. Feeding pipeline, 203. Spring feeding device, 3. Mylar punching and laminating module, 301. Mylar punching and pressing block, 302. Mylar strip storage tray, 303. Mylar strip waste recovery tray, 304. Mylar strip storage tray driving motor, 305. Mylar strip, 306. Punching and pressing block driving cylinder, 4. Pushing mechanism, 401. Pushing cylinder, 5. Packaging carrier tape control module, 501. Carrier tape feeding track, 502. Carrier tape storage tray, 503. Finished product recovery tray, 504. Packaging carrier tape, 6. Carrier tape plastic sealing module, 601. Plastic sealing mechanism, 602. Plastic sealing downward driving cylinder, 603. Plastic sealing film storage tray, 604. Carrier tape plastic sealing film, 7. Electric control operation module. Specific embodiments

[0020] The following describes the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0021] Example, referring to the attached Figure 1 ~attached Figure 6, a patch spring forming and mylar packaging integrated machine provided by the present invention includes an equipment base and an electric control operation module 7. A spring rotating and transporting module 1 is fixedly arranged on the equipment base. The spring rotating and transporting module 1 includes a transporting module base 101. A fixed chassis 103 is fixedly connected to the upper end of the transporting module base 101. A rotating stepping motor 102 is arranged on the transporting module base 101. The rotating shaft of the rotating stepping motor 102 is fixedly connected to a rotating transport disk 104. The rotating transport disk 104 is arranged above the fixed chassis 103. A spring feeding module 2, a mylar punching and laminating module 3, and a pushing mechanism 4 are sequentially arranged around the spring rotating and transporting module 1 along the rotation direction of the rotating transport disk 104. The pushing mechanism 4 includes a pushing cylinder 401. A plurality of spring placement holes 1041 are annularly arranged on the rotating transport disk 104. A spring blanking hole 1031 is arranged on the fixed chassis 103. The spring blanking hole 1031 is located below the push rod of the pushing cylinder 401. A packaging carrier tape control module 5 is arranged below the spring blanking hole 1031. A carrier tape heat-sealing module 6 is arranged on one side of the packaging carrier tape control module 5. The spring feeding module 2 includes a feeding block 201 and a feeding pipe 202. A spring feeding hole is arranged in the feeding block 201. The spring feeding hole is communicated with the feeding pipe 202. A spring distributing device 203 is arranged on one side of the feeding block 201. The spring distributing device 203 includes a distributing cylinder and a distributing pin. The distributing pin is fixedly connected to the moving push rod of the distributing cylinder. A distributing pin hole is arranged on the side wall of the feeding block 201 corresponding to the position of the distributing pin. The distributing pin can be inserted into the spring feeding hole through the distributing pin hole. The mylar punching and laminating module 3 includes a mylar punching and laminating block 301, a punching and laminating block driving cylinder 306, a mylar strip storage disk 302, a mylar strip waste recycling disk 303, and a mylar strip 305. The mylar punching and laminating block 301 is provided with a mylar punching knife, and the mylar punching and laminating block 301 is fixedly connected to the moving push rod of the punching and laminating block driving cylinder 306. On the one hand, through the punching and laminating block driving cylinder 306, a mylar sheet with a suitable shape can be cut out on the mylar strip 305 by the mylar punching knife and then continue to be pressed and laminated on the spring. The mylar strip storage disk 302 is connected to a mylar strip storage disk driving motor 304. The mylar strip waste recycling disk 303 is connected to a mylar strip waste recycling disk driving motor. The mylar strip 305 starts from the mylar strip storage disk 302, passes through the mylar punching and laminating block 301, and finally winds around the mylar strip waste recycling disk 303;The packaging carrier tape control module 5 includes a carrier tape unwinding track 501, a carrier tape storage reel 502, a finished product recovery tray 503, and a packaging carrier tape 504. The aforementioned carrier tape unwinding track 501 is arranged below the spring blanking hole 1031. The aforementioned carrier tape storage reel 502 is connected with a carrier tape storage reel drive motor. The aforementioned finished product recovery tray 503 is connected with a finished product recovery tray drive motor. The aforementioned packaging carrier tape 504 starts from the carrier tape storage reel 502, passes through the carrier tape unwinding track 501, and finally winds around the inside of the finished product recovery tray 503. The carrier tape sealing module 6 includes a sealing mechanism 601, a sealing downward pressing drive cylinder 602, a sealing film storage reel 603, and a carrier tape sealing film 604. The aforementioned sealing mechanism 601 is fixedly connected with the moving push rod of the sealing downward pressing drive cylinder 602. The aforementioned sealing film storage reel 603 is connected with a sealing film storage reel drive motor. The aforementioned carrier tape sealing film 604 starts from the sealing film storage reel 603, passes through the sealing mechanism 601, and then adheres to the packaging carrier tape 504. The sealing mechanism 601 belongs to a relatively common prior art, and can better realize the function of sealing the packaging carrier tape 504 after being adaptively assembled with other devices in the present invention. The aforementioned spring rotary transportation module 1, spring feeding module 2, Mylar punching and laminating module 3, pushing mechanism 4, carrier tape sealing module 6, and packaging carrier tape control module 5 are all electrically connected to the electric control operation module 7.;

[0022] Among them, the aforementioned Mylar strip storage reel drive motor 304, Mylar strip waste recovery tray 303 drive motor, carrier tape storage reel drive motor, and finished product recovery tray drive motor are all stepper motors.

[0023] The working principle of this embodiment is as follows:

[0024] First, when the device is in the initial position, one of the empty spring placement holes 1041 on the rotating transport plate 104 is aligned with the spring feeding hole of the spring feeding module 2. The springs produced on the spring production line enter the feeding block 201 through the feeding pipe 202. Then, the spring in the feeding block 201 falls through the spring feeding hole to the lower spring placement hole 1041. Then, the rotating transport plate 104 rotates to transport the spring to the position below the mylar punching and laminating block 301 of the mylar punching and laminating module 3 for the mylar laminating process. After completion, the rotating transport plate 104 continues to rotate to transport the spring to the position of the spring discharging hole 1031 on the fixed chassis 103. With the assistance of the pushing mechanism 4, the spring falls from the spring discharging hole 1031 into the packaging carrier tape 504 on the carrier tape feeding track 501. The packaging carrier tape 504 is transported by the carrier tape feeding track 501 through the sealing mechanism 601 of the carrier tape sealing module 6. The sealing mechanism 601 can seal the opening part of the packaging carrier tape 504 with the spring installed. Finally, the sealed packaging carrier tape 504 is wound around the finished product recovery tray 503 for collection. By circulating the above steps, the full-process automation of taking the spring from the production line, laminating the mylar, and finally packaging can be completed.

[0025] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the protection scope of the present invention. The orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.

[0026] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above-described technical solutions or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention falls within the scope of protection required by the present invention.

Claims

1. A patch spring forming and mylar packaging integrated machine, comprising a device base and an electric control operation module, characterized in that, A spring rotary transportation module is fixedly arranged on the aforementioned equipment base. The aforementioned spring rotary transportation module includes a transportation module base. A fixed chassis is fixedly connected to the upper end of the transportation module base. A rotary stepper motor is arranged on the transportation module base. The rotary shaft of the aforementioned rotary stepper motor is fixedly connected to a rotary transportation disk. The rotary transportation disk is arranged above the fixed chassis. A spring feeding module, a mylar punching and laminating module, and a pushing mechanism are successively arranged around the spring rotary transportation module along the rotation direction of the rotary transportation disk. The aforementioned pushing mechanism includes a pushing cylinder. A plurality of spring placement holes are annularly arranged on the aforementioned rotary transportation disk. A spring blanking hole is arranged on the aforementioned fixed chassis. The aforementioned spring blanking hole is located below the push rod of the pushing cylinder. A packaging carrier tape control module is arranged below the spring blanking hole. The aforementioned spring feeding module includes a feeding block and a feeding pipeline. A spring feeding hole is arranged in the feeding block. The spring feeding hole is communicated with the feeding pipeline. The aforementioned spring rotary transportation module, spring feeding module, mylar punching and laminating module, pushing mechanism, and packaging carrier tape control module are all electrically connected to the electric control operation module. A spring distributing device is arranged on one side of the feeding block. The spring distributing device includes a distributing cylinder and a distributing pin. The distributing pin is fixedly connected to the moving push rod of the distributing cylinder. A distributing pin hole is arranged on the side wall of the feeding block corresponding to the position of the distributing pin. The aforementioned mylar punching and laminating module includes a mylar punching and pressing block, a punching and pressing block driving cylinder, a mylar strip storage disk, a mylar strip waste recycling disk, and a mylar strip. The aforementioned mylar punching and pressing block is provided with a mylar punching knife, and the mylar punching and pressing block is fixedly connected to the moving push rod of the punching and pressing block driving cylinder. The aforementioned mylar strip storage disk is connected with a mylar strip storage disk driving motor. The aforementioned mylar strip waste recycling disk is connected with a mylar strip waste recycling disk driving motor. The aforementioned mylar strip starts from the mylar strip storage disk, passes through the mylar punching and pressing block, and finally winds around in the mylar strip waste recycling disk.

2. The integrated machine for forming and packaging patch springs and attaching mylar according to claim 1, wherein Both the mylar strip storage disk driving motor and the mylar strip waste recycling disk driving motor are stepper motors.

3. A patch spring forming and mylar packaging integrated machine according to claim 1, characterized in that, The aforementioned packaging carrier tape control module includes a carrier tape feeding track, a carrier tape storage disk, a finished product recycling disk, and a packaging carrier tape. The aforementioned carrier tape feeding track is arranged below the spring blanking hole. The aforementioned carrier tape storage disk is connected with a carrier tape storage disk driving motor. The aforementioned finished product recycling disk is connected with a finished product recycling disk driving motor. The aforementioned packaging carrier tape starts from the carrier tape storage disk, passes through the carrier tape feeding track, and finally winds around in the finished product recycling disk.

4. A patch spring forming and mylar packaging integrated machine according to claim 3, characterized in that, Both the carrier tape storage disk driving motor and the finished product recycling disk driving motor are stepper motors.

5. A patch spring forming and mylar packaging integrated machine according to claim 1, characterized in that, It further includes a carrier tape plastic sealing module. The carrier tape plastic sealing module is electrically connected to the electric control operation module. The aforementioned carrier tape plastic sealing module includes a plastic sealing mechanism, a plastic sealing downward driving cylinder, a plastic sealing film storage disk, and a carrier tape plastic sealing film. The aforementioned plastic sealing mechanism is fixedly connected to the moving push rod of the plastic sealing downward driving cylinder. The aforementioned plastic sealing film storage disk is connected with a plastic sealing film storage disk driving motor. The aforementioned carrier tape plastic sealing film starts from the plastic sealing film storage disk, passes through the plastic sealing mechanism, and adheres to the packaging carrier tape.

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