A deep treatment device for leachate from a waste incineration plant with zero concentrate
By using a drive motor to power the stirring rod and the striking assembly, the problem of filter clogging in leachate treatment at waste incineration plants was solved, achieving efficient filtration and cleaning, and improving treatment efficiency.
Patent Information
- Application Number
- CN202310698176.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-13
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2043-06-13
AI Technical Summary
In the existing leachate treatment process of waste incineration plants, the filter holes of the filter cylinder are easily clogged by incompletely burned waste and soil, reducing the filtration effect. Furthermore, the inner wall of the filter cylinder is prone to adhesion of incompletely burned waste and soil, making it difficult to clean.
A drive motor is used to move the stirring rod and the striking component. The rotation of the stirring rod and the striking of the striking component prevent the filter holes from clogging and remove the adhering material. The entire processing is controlled by an intelligent controller.
It improves the filtration efficiency of the filter cartridge, prevents filter pores from clogging, simplifies cleaning, and increases processing efficiency.
Smart Images

Figure CN116495941B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of leachate treatment in waste incineration plants, specifically relating to a deep treatment device for leachate from waste incineration plants with zero concentrate. Background Technology
[0002] Currently, leachate from domestic municipal solid waste incineration plants is mostly treated using a process of: pretreatment → advanced treatment → nanofiltration → reverse osmosis. The permeate is reused within the plant. The nanofiltration and reverse osmosis concentrates are mixed and then enter a concentrate reduction system for further concentration and volume reduction. The compliant permeate is then mixed with the reverse osmosis permeate and reused. The concentrate is used for fly ash pulping or re-injection into the incinerator.
[0003] Existing pretreatment methods for treating leachate from waste incineration plants require stirring, filtering, and heating to produce a preliminary concentrate. However, the leachate often contains unburned waste and sludge. During stirring, the filter pores of the filter cylinder can easily become clogged with these substances, reducing the filtration efficiency. Furthermore, unburned waste and sludge can adhere to the inner wall of the filter cylinder, making cleaning difficult for workers. Summary of the Invention
[0004] The purpose of this invention is to provide a deep treatment device for leachate from a waste incineration plant with zero concentrate, in order to solve the problems mentioned in the background art, such as the filter holes of the filter cylinder being easily clogged by incompletely burned waste and mud, reducing the filtration effect of the filter cylinder, and the incompletely burned waste and mud adhering to the inner wall of the filter cylinder, which is not conducive to the cleaning work of the staff.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a zero-concentration leachate deep treatment device for waste incineration plants, comprising a pretreatment mechanism, a deep treatment mechanism, and an intelligent controller. The pretreatment mechanism is used for the initial treatment of the leachate. The pretreatment mechanism includes a drive motor, a feed inlet pipe, a sealing top plate, a pretreatment tank, a filter cotton sleeve, a filter cylinder, and a stirring and striking mechanism. The sealing top plate is installed on the top of the pretreatment tank, and the filter cylinder is installed on the lower surface of the sealing top plate. The filter cotton sleeve is fitted onto the outer wall of the filter cylinder, and the outer wall of the filter cotton sleeve contacts the inner wall of the pretreatment tank. A stirring and striking mechanism is installed in the middle of the sealing top plate, and the stirring and striking mechanism is located inside the filter cotton sleeve. A through-hole mounting seat is fixedly connected to the middle of the upper surface of the sealing top plate, and the stirring mechanism... The top of the striking mechanism extends into the interior of the through-hole mounting base after penetrating the sealed top plate. A drive motor is mounted on the upper surface of the through-hole mounting base, and a square column is fixedly connected to the lower center of the drive motor. The drive motor drives the stirring and striking mechanism through the square column to complete the stirring work. A liquid input pipe is connected to the left side of the upper surface of the sealed top plate near the through-hole mounting base, and a dosing pipe is connected to the right side of the upper surface of the sealed top plate near the through-hole mounting base. The deep treatment mechanism is fixed to the lower end of the pretreatment mechanism and is connected to the discharge pipe through the first solenoid valve, so that the leachate initially treated by the pretreatment mechanism flows into the deep treatment mechanism to complete the deep treatment work. The intelligent controller is installed on the right outer wall of the pretreatment tank. The intelligent controller is used to control the operation of the pretreatment mechanism and the deep treatment mechanism.
[0006] Preferably, the stirring and striking mechanism includes a connecting cylinder, a driving assembly, a stirring assembly, a striking assembly, and a heating column. The heating column is installed at the bottom of the filter cylinder. A stirring assembly for stirring is rotatably connected to the upper outer wall of the heating column. Striking assemblies for striking the inner wall of the filter cylinder are installed on both sides of the top of the stirring assembly, and the two striking assemblies are opposite to each other. A connecting cylinder is fixedly connected to the middle of the upper end of the stirring assembly. A square groove matching a square column is opened in the middle of the upper end of the connecting cylinder, and the square column extends into the interior of the square groove. A driving assembly is installed on the lower outer wall of the connecting cylinder, and the driving assembly drives the stirring assembly and the striking assembly to complete the stirring and striking operations, respectively.
[0007] Preferably, the stirring assembly includes a support plate and stirring rods, with longitudinal stirring rods rotatably connected to both sides of the support plate, and the top of the stirring rods extending through the support plate.
[0008] Preferably, the striking assembly includes a fixed frame, an anti-detachment plate, a striking post, a sliding rod, a spring, an incomplete gear, and serrated grooves. The incomplete gear is sleeved on the upper outer wall of the stirring rod and is located on the upper side of the support plate. The fixed frame is welded to the upper surface of the support plate, and the incomplete gear is located at the inner center of the support plate. The sliding rod is slidably connected to the fixed frame, and both ends of the sliding rod extend through and out of both ends of the fixed frame. Multiple serrated grooves are formed on the side of the sliding rod near the incomplete gear, and the multiple serrated grooves mesh with multiple serrations on the incomplete gear. An anti-detachment plate is fixedly connected to the outer wall of the sliding rod near the filter cylinder. A spring is sleeved on the outer wall of the sliding rod near the filter cylinder, and both ends of the spring are fixedly connected to the fixed frame and the anti-detachment plate, respectively. A striking post is fixedly connected to the end of the sliding rod near the filter cylinder.
[0009] Preferably, the drive assembly includes a U-shaped fixing cover, a first bevel gear, a transmission belt, a double-groove pulley, a sleeve, a second bevel gear, a third bevel gear, and a single-groove pulley. Two single-groove pulleys are sleeved on the upper sides of the two stirring rods. The sleeve is rotatably sleeved on the lower outer wall of the connecting cylinder. The upper end of the sleeve is fixedly connected to the second bevel gear, which is rotatably sleeved on the lower outer wall of the connecting cylinder. The lower end of the sleeve is fixedly connected to the double-groove pulley, which is rotatably sleeved on the lower outer wall of the connecting cylinder. The upper and lower inner walls of the double-groove pulley... A transmission belt is fitted on the inner wall of both single-groove pulleys, and the double-groove pulley drives the two single-groove pulleys to rotate through the two transmission belts. A U-shaped fixing cover is rotatably connected to the outer wall of the middle part of the sleeve column and the outer wall of the upper side of the connecting cylinder, and the U-shaped fixing cover is fixedly connected to the lower surface of the sealing top plate. The third bevel gear is sleeved on the outer wall of the lower side of the connecting cylinder, and the third bevel gear is located inside the U-shaped fixing cover. A first bevel gear is rotatably connected to one inner wall of the U-shaped fixing cover, and the first bevel gear meshes with the second bevel gear and the third bevel gear respectively.
[0010] Preferably, the deep treatment mechanism includes a treatment chamber, a sealing cover, a dosing pipe, a first partition, and a third partition. The treatment chamber is welded to the lower end of the pretreatment chamber. The first partition and the third partition are welded sequentially from left to right inside the treatment chamber, dividing the internal space of the treatment chamber into a reaction space, a treatment space, and a sedimentation space. A spray dosing assembly is installed in the reaction space, and two electrolysis blocks are installed at the bottom of the reaction space. A first protective cover is provided inside the treatment space, and both ends of the first protective cover are respectively connected to the first partition. The plate and the third partition are fixedly connected, and the processing space is divided into a gas processing space and an anaerobic processing space by the first protective cover. The gas processing space is equipped with an air purifier and an exhaust fan. The input end of the air purifier is connected to the output end of the exhaust fan. The input end of the exhaust fan is connected to a multi-port gas delivery pipe, which, after passing through the processing chamber, connects to the pretreatment chamber and the reaction space respectively. The output end of the air purifier is connected to a connecting gas pipe, the other end of which extends through the processing chamber. A second solenoid valve is installed at the other end of the connecting gas pipe. A gas discharge pipe is installed at the output end of the second solenoid valve. A second partition is installed on the left side of the anaerobic treatment space. A first water pump is installed inside the second partition. The input end of the first water pump is connected to a first filter connection pipe, and the other end of the first filter connection pipe extends into the reaction space after passing through the first partition. The output end of the first water pump is connected to a second filter connection pipe, and the other end of the second filter connection pipe extends into the anaerobic treatment space after passing through the second partition. A second protective cover is installed at the top left side of the sedimentation space, and a second water pump is installed inside the second protective cover. The second water pump has a third filter connection pipe connected to both its input and output ends. The third filter connection pipe at the input end extends into the anaerobic treatment space after passing through the third partition and the first protective cover, while the third filter connection pipe at the output end extends into the sedimentation space after passing through the second protective cover. A stepped graphene filter plate is provided at the bottom right side of the sedimentation space. A sealing cover is installed on the upper right side of the treatment box, and the sealing cover is located at the top of the sedimentation space. A dosing pipe is connected to the lower right side of the treatment box, and the dosing pipe is located to the right of the stepped graphene filter plate.
[0011] Preferably, the spray dosing assembly includes a deep dosing connection pipe and multiple spray pipes, with the rear end of the deep dosing connection pipe connected to multiple spray pipes extending into the reaction space.
[0012] Preferably, the two electrolytic blocks are an anode block and a cathode block, respectively.
[0013] Preferably, the intelligent controller is electrically connected to the drive motor, the first solenoid valve, the second solenoid valve, the heating column, the two electrolytic blocks, the first water pump, the second water pump, the air purifier, and the exhaust fan via wires.
[0014] Compared with the prior art, the present invention provides a deep treatment device for leachate from waste incineration plants with zero concentrate, which has the following beneficial effects:
[0015] 1. This invention drives the connecting cylinder to rotate via a drive motor, which in turn drives the third bevel gear and the support plate. When the support plate rotates, it drives the two stirring rods to rotate. Since the first bevel gear meshes with the second and third bevel gears respectively, when the third bevel gear rotates, it drives the first and second bevel gears to rotate, thereby driving the sleeve column and the double-groove pulley. Since the upper and lower inner walls of the double-groove pulley and the middle inner wall of the two single-groove pulleys are all fitted with transmission belts, the double-groove pulley drives the two single-groove pulleys to rotate through the two transmission belts, thereby driving the two stirring rods to rotate. This allows the two stirring rods to fully stir the leachate inside the filter cylinder, improving stirring efficiency and stirring effect.
[0016] 2. During the rotation of the two stirring rods, the invention also drives the two incomplete gears to rotate. When the multiple teeth of the incomplete gears mesh with the multiple tooth grooves, it drives the two sliding rods to move towards the connecting cylinder on the two fixed frames and compresses the two springs. When the multiple teeth of the incomplete gears separate from the multiple tooth grooves, the extension of the two springs causes them to move towards the filter cylinder, so that the striking column can strike the inner wall of the filter cylinder. This prevents the filter holes of the filter cylinder from being blocked by unburned garbage and mud, improves the filtration effect of the filter cylinder, and also prevents the inner wall of the filter cylinder from being stuck with medicine, garbage and mud, making it convenient for workers to clean. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of a deep treatment device for leachate from a waste incineration plant with zero concentrate, as proposed in this invention.
[0019] Figure 2 for Figure 1 A three-dimensional structural diagram from another perspective;
[0020] Figure 3 for Figure 1 A schematic diagram of a partial sectional view of the rear view structure;
[0021] Figure 4 for Figure 3 A magnified structural diagram of part A;
[0022] Figure 5 A schematic diagram of a partial cross-sectional view of the stirring and striking mechanism;
[0023] Figure 6 for Figure 5 A top-view partial cross-sectional structural diagram.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Drive motor; 2. Liquid inlet pipe; 3. Sealed top plate; 4. Pretreatment box; 5. Discharge pipe; 6. Processing box body; 7. First solenoid valve; 8. Deep dosing connection pipe; 9. Multi-port gas delivery pipe; 10. Gas discharge pipe; 11. Second solenoid valve; 12. Sealing cover; 13. Through-hole mounting seat; 14. Dosing pipe; 15. Intelligent controller; 16. Filter cotton sleeve; 17. Filter cylinder; 18. Support plate; 19. Stirring rod; 20. Heating column; 21. Spray pipe; 22. Electrolytic block; 23. First filter connection pipe; 24. First partition plate; 25. First water pump; 26. Second filter connection pipe; 27. Second partition plate; 2 8. First protective cover; 29. Third partition; 30. Third filter connecting pipe; 31. Stepped graphene filter plate; 32. Second protective cover; 33. Second water pump; 34. Connecting air pipe; 35. Air purifier; 36. Exhaust fan; 37. Square column; 38. Connecting cylinder; 39. U-shaped fixing cover; 40. First bevel gear; 41. Transmission belt; 42. Double groove pulley; 43. Sleeve column; 44. Second bevel gear; 45. Third bevel gear; 46. Square groove; 47. Single groove pulley; 48. Fixing frame; 49. Anti-detachment plate; 50. Striking column; 51. Sliding rod; 52. Spring; 53. Incomplete gear; 54. Serrated groove. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Please see Figure 1-6This invention provides a technical solution: a zero-concentration leachate deep treatment device for waste incineration plants, comprising a pretreatment mechanism, a deep treatment mechanism, and an intelligent controller 15. The pretreatment mechanism is used for the initial treatment of leachate and includes a drive motor 1, a feed inlet pipe 2, a sealing top plate 3, a pretreatment tank 4, a filter cotton sleeve 16, a filter cylinder 17, and a stirring and striking mechanism. The sealing top plate 3 is installed on the top of the pretreatment tank 4, and the filter cylinder 17 is installed on the lower surface of the sealing top plate 3. The filter cotton sleeve 16 is fitted onto the outer wall of the filter cylinder 17, and the outer wall of the filter cotton sleeve 16 contacts the inner wall of the pretreatment tank 4. The stirring and striking mechanism is installed in the middle of the sealing top plate 3, and the stirring and striking mechanism is located inside the filter cotton sleeve 16. A through-hole mounting base 13 is fixedly connected to the middle of the upper surface, and the top of the stirring and striking mechanism extends into the interior of the through-hole mounting base 13 after penetrating the sealing top plate 3. A drive motor 1 is installed on the upper side of the through-hole mounting base 13, and a square column 37 is fixedly connected to the middle of the lower end of the drive motor 1. The drive motor 1 drives the stirring and striking mechanism to complete the stirring work through the square column 37. A liquid input pipe 2 is connected to the left side of the upper surface of the sealing top plate 3 near the through-hole mounting base 13, and a dosing pipe 14 is connected to the right side of the upper surface of the sealing top plate 3 near the through-hole mounting base 13. The deep treatment mechanism is fixed at the lower end of the pretreatment mechanism and is connected through the first solenoid valve 7 and the discharge pipe 5, so that the leachate after the preliminary treatment by the pretreatment mechanism flows into the deep treatment mechanism and completes the deep treatment work.The deep treatment mechanism includes a treatment chamber 6, a sealing cover 12, a dosing pipe 14, a first partition 24, and a third partition 29. The treatment chamber 6 is welded to the lower end of the pretreatment chamber 4. The first partition 24 and the third partition 29 are welded sequentially from left to right inside the treatment chamber 6, dividing the internal space of the treatment chamber 6 into a reaction space, a treatment space, and a sedimentation space. A spray dosing assembly is installed in the reaction space, and two electrolytic blocks 22 are installed at the bottom of the reaction space. The treatment space is equipped with a first protective cover 28, and both ends of the first protective cover 28 are fixedly connected to the first partition 24 and the third partition 29, respectively, and are connected to the first partition 24. Passing through the first protective cover 28, the processing space is divided into a gas processing space and an anaerobic processing space. The gas processing space is equipped with an air purifier 35 and a vacuum pump 36. The input end of the air purifier 35 is connected to the output end of the vacuum pump 36. The input end of the vacuum pump 36 is connected to a multi-port gas delivery pipe 9, which, after passing through the processing chamber 6, connects to the pretreatment chamber 4 and the reaction space respectively. The output end of the air purifier 35 is connected to a connecting gas pipe 34, the other end of which extends through the processing chamber 6. A second solenoid valve 11 is installed at the other end of the connecting gas pipe 34, and a gas discharge pipe 10 is installed at the output end of the second solenoid valve 11. The anaerobic processing space… A second partition 27 is installed on the left side of the sedimentation space. A first water pump 25 is installed inside the second partition 27. The input end of the first water pump 25 is connected to a first filter connecting pipe 23, and the other end of the first filter connecting pipe 23 extends into the reaction space after passing through the first partition 24. The output end of the first water pump 25 is connected to a second filter connecting pipe 26, and the other end of the second filter connecting pipe 26 extends into the anaerobic treatment space after passing through the second partition 27. A second protective cover 32 is installed on the top left side of the sedimentation space. A second water pump 33 is installed inside the second protective cover 32. Both the input and output ends of the second water pump 33 are connected to a third filter connecting pipe 30. The input end... The third filter connecting pipe 30, after passing through the third partition 29 and the first protective cover 28 respectively, extends into the interior of the anaerobic treatment space. The output end of the third filter connecting pipe 30, after passing through the second protective cover 32, extends into the interior of the sedimentation space. A stepped graphene filter plate 31 is provided at the bottom right side of the sedimentation space. A sealing cover 12 is installed on the upper right side of the treatment chamber 6, and the sealing cover 12 is located at the top of the sedimentation space. A dosing pipe 14 is connected to the lower right side of the treatment chamber 6, and the dosing pipe 14 is located to the right of the stepped graphene filter plate 31. The intelligent controller 15 is installed on the outer right wall of the pretreatment chamber 4. The intelligent controller 15 is used to control the operation of the pretreatment mechanism and the deep treatment mechanism.
[0028] like Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the stirring and striking mechanism includes a connecting cylinder 38, a drive assembly, a stirring assembly, a striking assembly, and a heating column 20. The heating column 20 is installed at the bottom of the filter cylinder 17. A stirring assembly for stirring is rotatably connected to the upper outer wall of the heating column 20. The stirring assembly includes a support plate 18 and stirring rods 19. Longitudinal stirring rods 19 are rotatably connected to both sides of the support plate 18, and the top of the stirring rods 19 extends through the support plate 18. Striking assemblies for striking the inner wall of the filter cylinder 17 are installed on both sides of the top of the stirring assembly, and the two striking assemblies are opposite each other. The striking assembly includes a fixing frame 48, an anti-detachment plate 49, a striking column 50, a sliding rod 51, a spring 52, an incomplete gear 53, and a serrated groove 54. The incomplete gear 53 is sleeved on the stirring... On the upper outer wall of rod 19, the incomplete gear 53 is located on the upper side of support plate 18. Fixing frame 48 is welded to the upper surface of support plate 18, and the incomplete gear 53 is located at the inner center of support plate 18. Sliding rod 51 is slidably connected to fixing frame 48, and both ends of sliding rod 51 extend through and out of fixing frame 48. Multiple serrated grooves 54 are provided on the side of sliding rod 51 near incomplete gear 53, and the multiple serrated grooves 54 mesh with multiple serrations on incomplete gear 53. Anti-detachment plate 49 is fixedly connected to the outer wall of sliding rod 51 near filter cylinder 17. Spring 52 is sleeved on the outer wall of sliding rod 51 near filter cylinder 17, and both ends of spring 52 are fixedly connected to fixing frame 48 and anti-detachment plate 49 respectively. A striking column 50 is fixedly connected to one end of the sliding rod 51 near the filter cylinder 17. A connecting cylinder 38 is fixedly connected to the middle of the upper end of the stirring assembly. A square groove 46 matching the square column 37 is opened in the middle of the upper end of the connecting cylinder 38, and the square column 37 extends into the interior of the square groove 46. A driving assembly is installed on the lower outer wall of the connecting cylinder 38. The driving assembly drives the stirring assembly and the striking assembly to complete the stirring and striking work respectively. The driving assembly includes a U-shaped fixed cover 39, a first bevel gear 40, a transmission belt 41, a double-groove pulley 42, a sleeve column 43, a second bevel gear 44, a third bevel gear 45, and a single-groove pulley 47. The two single-groove pulleys 47 are sleeved on the upper side of the two stirring rods 19. The sleeve column 43 is rotatably sleeved on the lower outer side of the connecting cylinder 38. On the wall, a second bevel gear 44 is fixedly connected to the upper end of the sleeve 43, and the second bevel gear 44 is rotatably sleeved on the lower outer wall of the connecting cylinder 38. A double-groove pulley 42 is fixedly connected to the lower end of the sleeve 43, and the double-groove pulley 42 is rotatably sleeved on the lower outer wall of the connecting cylinder 38. A transmission belt 41 is sleeved on the upper and lower inner walls of the double-groove pulley 42 and the middle inner wall of the two single-groove pulleys 47. The double-groove pulley 42 drives the two single-groove pulleys 47 to rotate through the two transmission belts 41. A U-shaped fixing cover 39 is rotatably connected to the middle outer wall of the sleeve 43 and the upper outer wall of the connecting cylinder 38. The U-shaped fixing cover 39 is fixedly connected to the lower surface of the sealing top plate 3. A third bevel gear 45 is sleeved on the lower outer wall of the connecting cylinder 38.Furthermore, the third bevel gear 45 is located inside the U-shaped fixing cover 39. A first bevel gear 40 is rotatably connected to one inner wall of the U-shaped fixing cover 39, and the first bevel gear 40 meshes with both the second bevel gear 44 and the third bevel gear 45. Through the stirring and striking mechanism, the stirring work can be completed more effectively, and the inner wall of the filter cylinder 17 can also be struck more effectively, thereby preventing the adhesion of medicine, waste, and dry substances to the inner wall of the filter cylinder 17.
[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the spray dosing assembly includes a deep dosing connection pipe 8 and multiple spray pipes 21. The rear end of the deep dosing connection pipe 8 is connected to multiple spray pipes 21 extending into the reaction space. Through the spray dosing assembly, the spray dosing work can be completed, so that the leachate from the initial treatment inside the reaction space can complete the deep reaction work.
[0030] like Figure 3 As shown, the two electrolysis blocks 22 are the anode block and the cathode block, respectively. Through the two electrolysis blocks 22, the leachate that has been initially treated can be electrolyzed.
[0031] In order to achieve intelligent control, the intelligent controller 15 is electrically connected to the drive motor 1, the first solenoid valve 7, the second solenoid valve 11, the heating column 20, the two electrolytic blocks 22, the first water pump 25, the second water pump 33, the air purifier 35 and the exhaust fan 36 via wires. Intelligent control can be achieved through the intelligent controller 15.
[0032] The working principle and usage process of this invention: Before use, the staff first installs the entire device at the designated location in the waste incineration plant. Then, the staff connects the intelligent controller 15 to the external power supply. Subsequently, the staff connects the liquid feed pipe 2, the dosing pipe 14, the deep dosing connection pipe 8, the gas discharge pipe 10, and the dosing pipe 14 to the leachate conveying pipe, the pretreatment agent conveying pipe, the deep treatment agent conveying pipe, the external exhaust pipe, and the external drainage pipe, respectively.
[0033] When in use, the staff first opens the valves of the leachate delivery pipe and the pretreatment agent delivery pipe. The leachate and pretreatment agent will then enter the interior of the filter cylinder 17 through the liquid inlet pipe 2 and the dosing pipe 14, respectively. Then, the staff operates the intelligent controller 15, which will control the drive motor 1 to work.
[0034] When the drive motor 1 is activated, it drives the connecting cylinder 38 to rotate. This rotation of the connecting cylinder 38 drives the third bevel gear 45 and the support plate 18. When the support plate 18 rotates, it drives the two stirring rods 19 to rotate. Since the first bevel gear 40 meshes with the second bevel gear 44 and the third bevel gear 45 respectively, the rotation of the third bevel gear 45 drives the first bevel gear 40 and the second bevel gear 44 to rotate, thereby driving the sleeve column 43 and the double-groove pulley 42. Because the upper and lower inner walls of the double-groove pulley 42 and the middle inner walls of the two single-groove pulleys 47 are all fitted with transmission belts 41, the double-groove pulley 42 drives the two single-groove pulleys 47 to rotate via the two transmission belts 41, thus causing the two stirring rods 19 to rotate. The stirring rod 19 can fully stir the leachate inside the filter cylinder. At the same time, during the rotation of the two stirring rods 19, the two incomplete gears 53 will also rotate. When the multiple teeth of the incomplete gears 53 mesh with the multiple tooth grooves 54, the two sliding rods 51 will move on the two fixed frames 48 toward the connecting cylinder 38 and compress the two springs 52. When the multiple teeth of the incomplete gears 53 separate from the multiple tooth grooves 54, the extension of the two springs 52 will cause them to move toward the filter cylinder, so that the striking column 50 can strike the inner wall of the filter cylinder. This prevents the filter holes of the filter cylinder from being blocked by unburned garbage and soil, improves the filtration effect of the filter cylinder, and also prevents the inner wall of the filter cylinder from being stuck with chemicals, garbage and soil.
[0035] During the entire stirring process, the heating column 20 heats the leachate, causing it to form a pre-concentrated liquid and the gas generated by heating. The liquid is then filtered through the filter cylinder 17 and the filter cotton sleeve 16, allowing the pre-concentrated liquid to flow to the bottom of the pretreatment tank 4.
[0036] Subsequently, the staff will operate the intelligent controller 15, which will then control the first solenoid valve 7 and the two electrolytic blocks 22 to work.
[0037] When the first solenoid valve 7 and the second solenoid valve 11 are activated, the initially concentrated liquid flows into the reaction space of the processing chamber 6 through the first solenoid valve 7 and the discharge pipe 5. At this time, the operator opens the valve of the deep treatment agent delivery pipe, and the deep treatment agent enters the interior of multiple spray pipes 21 through the deep dosing connection pipe 8. The deep treatment agent is then sprayed through the multiple spray pipes 21. Simultaneously, the two electrolytic blocks 22 can electrolyze the initially concentrated liquid and the deep treatment agent, thereby enabling the initially concentrated liquid and the deep treatment agent to fully react and produce gas. After the deep reaction time is reached, the operator operates the intelligent controller 15, which then activates the second solenoid valve 11, the first water pump 25, the air purifier 35, and the exhaust fan 36.
[0038] When the exhaust fan 36 is working, it will input the gas inside the pretreatment box 4 and the gas inside the reaction space of the treatment box 6 into the air purifier 35 through the multi-port gas delivery pipe 9. When the air purifier 35 is working, it will purify the gas. After the purification work is completed, the gas will be discharged through the connecting gas pipe 34, the working second solenoid valve 11, the gas discharge pipe 10 and the external exhaust pipe.
[0039] When the first water pump 25 is working, the liquid undergoing deep reaction can be input into the anaerobic treatment space of the treatment chamber 6 through the first filter connection pipe 23 and the second filter connection pipe 26, and the anaerobic treatment work can be completed inside the anaerobic treatment space.
[0040] Once the designated anaerobic working time is reached, the staff operates the intelligent controller 15, which activates the second water pump 33. At this time, the second water pump 33 transports the anaerobic liquid to the sedimentation space of the treatment chamber 6 through two third filter connection pipes 30, where sedimentation is completed. Simultaneously, adsorption is completed through the stepped graphene filter plate 31, ensuring that the liquid flowing to the dosing pipe 14 is clean. The clean liquid can then be discharged through the dosing pipe 14 and the external drain pipe.
[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A deep treatment device for leachate from a waste incineration plant with zero concentrate, characterized in that, include: A pretreatment mechanism is used for the preliminary treatment of leachate. The pretreatment mechanism includes a drive motor (1), a feed inlet pipe (2), a sealing top plate (3), a pretreatment tank (4), a filter cotton sleeve (16), a filter cylinder (17), and a stirring and striking mechanism. The sealing top plate (3) is installed on the top of the pretreatment tank (4), and the filter cylinder (17) is installed on the lower surface of the sealing top plate (3). The filter cotton sleeve (16) is fitted onto the outer wall of the filter cylinder (17), and the outer wall of the filter cotton sleeve (16) is in contact with the inner wall of the pretreatment tank (4). A stirring and striking mechanism is installed in the middle of the sealing top plate (3), and the stirring and striking mechanism is located on the filter cotton sleeve (16). Inside the sealed top plate (3), a through hole mounting seat (13) is fixedly connected to the middle of the upper surface of the sealed top plate (3), and the top of the stirring and striking mechanism extends into the interior of the through hole mounting seat (13) after penetrating the sealed top plate (3). A drive motor (1) is installed on the upper side of the through hole mounting seat (13), and a square column (37) is fixedly connected to the middle of the lower end of the drive motor (1). The drive motor (1) drives the stirring and striking mechanism through the square column (37) to complete the stirring work. A liquid input pipe (2) is connected to the left side of the upper surface of the sealed top plate (3) near the through hole mounting seat (13), and a dosing pipe (14) is connected to the right side of the upper surface of the sealed top plate (3) near the through hole mounting seat (13). The deep treatment mechanism is fixed at the lower end of the pretreatment mechanism and is connected through the first solenoid valve (7) and the discharge pipe (5) so that the leachate after the pretreatment mechanism is initially treated flows into the deep treatment mechanism and completes the deep treatment work. Intelligent controller (15), which is installed on the right outer wall of the pretreatment box (4), is used to control the operation of the pretreatment mechanism and the deep treatment mechanism; The stirring and striking mechanism includes a connecting cylinder (38), a driving component, a stirring component, a striking component, and a heating column (20). The heating column (20) is installed at the bottom of the filter cylinder (17). A stirring component for stirring is rotatably connected to the upper outer wall of the heating column (20). A striking component for striking the inner wall of the filter cylinder (17) is installed on both sides of the top of the stirring component, and the two striking components are opposite to each other. A connecting cylinder (38) is fixedly connected to the middle of the upper end of the stirring component. A square groove (46) matching the square column (37) is opened in the middle of the upper end of the connecting cylinder (38), and the square column (37) extends into the interior of the square groove (46). A driving component is installed on the lower outer wall of the connecting cylinder (38), and the driving component drives the stirring component and the striking component to complete the stirring and striking work respectively. The deep treatment mechanism includes a treatment box (6), a sealing cover (12), a dosing pipe (14), a first partition (24), and a third partition (29). The treatment box (6) is welded to the lower end of the pretreatment box (4). The first partition (24) and the third partition (29) are welded to the inside of the treatment box (6) in order from left to right. The first partition (24) and the third partition (29) divide the internal space of the treatment box (6) into a reaction space, a treatment space, and a sedimentation space. A spray dosing assembly is installed on the reaction space, and two electrolytic blocks (22) are installed at the bottom of the reaction space. A first protective cover (28) is provided inside the treatment space, and the two ends of the first protective cover (28) are respectively connected to the first partition. The plate (24) and the third partition (29) are fixedly connected, and the processing space is divided into a gas processing space and an anaerobic processing space by the first protective cover (28). The gas processing space is equipped with an air purifier (35) and a vacuum pump (36). The input end of the air purifier (35) is connected to the output end of the vacuum pump (36). The input end of the vacuum pump (36) is connected to a multi-port gas delivery pipe (9), and the multi-port gas delivery pipe (9) is connected to the pretreatment box (4) and the reaction space after passing through the processing box (6). The output end of the air purifier (35) is connected to a connecting gas pipe (34), and the other end of the connecting gas pipe (34) extends through the processing box (6). The other end of the connecting gas pipe (34) is installed with a connecting gas pipe (34). A second solenoid valve (11) is installed, and a gas discharge pipe (10) is installed at the output end of the second solenoid valve (11). A second partition (27) is installed on the left side of the anaerobic treatment space. A first water pump (25) is installed inside the second partition (27). The input end of the first water pump (25) is connected to a first filter connection pipe (23), and the other end of the first filter connection pipe (23) extends into the reaction space after passing through the first partition (24). The output end of the first water pump (25) is connected to a second filter connection pipe (26), and the other end of the second filter connection pipe (26) extends into the anaerobic treatment space after passing through the second partition (27). A second protective cover (32) is installed on the top left side of the sedimentation space. The second protective cover (32) is equipped with a second water pump (33). The input and output ends of the second water pump (33) are connected to a third filter connection pipe (30). The third filter connection pipe (30) at the input end extends into the anaerobic treatment space after passing through the third partition (29) and the first protective cover (28). The third filter connection pipe (30) at the output end extends into the sedimentation space after passing through the second protective cover (32). A stepped graphene filter plate (31) is provided at the bottom right side of the sedimentation space. A sealing cover (12) is installed on the upper right side of the treatment box (6), and the sealing cover (12) is located at the top of the sedimentation space. A dosing pipe (14) is connected to the lower right side of the treatment box (6). The stirring assembly includes a support plate (18) and a stirring rod (19). The two sides of the support plate (18) are rotatably connected to the longitudinal stirring rod (19), and the top of the stirring rod (19) extends through the support plate (18). The striking assembly includes a fixing frame (48), an anti-detachment plate (49), a striking post (50), a sliding rod (51), a spring (52), an incomplete gear (53), and a serrated groove (54). The incomplete gear (53) is sleeved on the upper outer wall of the stirring rod (19) and is located on the upper side of the support plate (18). The fixing frame (48) is welded to the upper surface of the support plate (18), and the incomplete gear (53) is located at the inner center of the support plate (18). The sliding rod (51) is slidably connected to the fixing frame (48), and both ends of the sliding rod (51) extend through the fixing frame (48). At both ends of the sliding rod (51), a plurality of sawtooth grooves (54) are provided on the side of the sliding rod (51) near the incomplete gear (53), and the plurality of sawtooth grooves (54) mesh with the plurality of sawtooth teeth on the incomplete gear (53). An anti-detachment plate (49) is fixedly connected to the outer wall of the sliding rod (51) near the filter cylinder (17). A spring (52) is sleeved on the outer wall of the sliding rod (51) near the filter cylinder (17), and the two ends of the spring (52) are fixedly connected to the fixing frame (48) and the anti-detachment plate (49) respectively. A knocking post (50) is fixedly connected to one end of the sliding rod (51) near the filter cylinder (17).
2. The deep treatment device for leachate from a waste incineration plant with zero concentrate as described in claim 1, characterized in that, The drive assembly includes a U-shaped fixing cover (39), a first bevel gear (40), a transmission belt (41), a double-groove pulley (42), a sleeve (43), a second bevel gear (44), a third bevel gear (45), and a single-groove pulley (47). Two single-groove pulleys (47) are sleeved on the upper side of two stirring rods (19). The sleeve (43) is rotatably sleeved on the lower outer wall of the connecting cylinder (38). The upper end of the sleeve (43) is fixedly connected to the second bevel gear (44), which is rotatably sleeved on the lower outer wall of the connecting cylinder (38). The lower end of the sleeve (43) is fixedly connected to the double-groove pulley (42), which is rotatably sleeved on the lower outer wall of the connecting cylinder (38). The upper and lower ends of the double-groove pulley (42) are... The inner side wall and the middle inner wall of the two single groove pulleys (47) are fitted with transmission belts (41), and the double groove pulley (42) drives the two single groove pulleys (47) to rotate through the two transmission belts (41). The middle outer wall of the sleeve column (43) and the upper outer wall of the connecting cylinder (38) are rotatably connected with a U-shaped fixing cover (39), and the U-shaped fixing cover (39) is fixedly connected to the lower surface of the sealing top plate (3). The third bevel gear (45) is sleeved on the lower outer wall of the connecting cylinder (38), and the third bevel gear (45) is located inside the U-shaped fixing cover (39). The first bevel gear (40) is rotatably connected to one side inner wall of the U-shaped fixing cover (39), and the first bevel gear (40) meshes with the second bevel gear (44) and the third bevel gear (45) respectively.
3. The deep treatment device for leachate from a waste incineration plant with zero concentrate as described in claim 1, characterized in that, The dosing tube (14) is located on the right side of the stepped graphene filter plate (31).
4. The deep treatment device for leachate from a waste incineration plant with zero concentrate as described in claim 1, characterized in that, The spray dosing assembly includes a deep dosing connection pipe (8) and multiple spray pipes (21), with multiple spray pipes (21) extending into the reaction space connected to the rear end of the deep dosing connection pipe (8).
5. A deep treatment device for leachate from a waste incineration plant with zero concentrate as described in claim 1, characterized in that, The two electrolytic blocks (22) are the anode block and the cathode block, respectively.
6. A deep treatment device for leachate from a waste incineration plant with zero concentrate as described in claim 5, characterized in that, The intelligent controller (15) is electrically connected to the drive motor (1), the first solenoid valve (7), the second solenoid valve (11), the heating column (20), the two electrolytic blocks (22), the first water pump (25), the second water pump (33), the air purifier (35), and the exhaust fan (36) via wires.
Citation Information
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