A refining alloy device and refining system with centralized liquid flow arrangement

The refined alloy device, which is centrally arranged for liquid flow, uses a motor to drive the rotating rod to rotate and move up and down. Combined with the arc-shaped stirring rod and the up-and-down moving mechanism, it solves the problems of non-metallic inclusions and gas absorption in aluminum alloy smelting, thereby improving the mixing effect and product quality.

CN116497230BActive Publication Date: 2026-05-26ANHUI TIANSHUO METAL MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ANHUI TIANSHUO METAL MATERIALS CO LTD
Filing Date
2023-04-07
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In the existing aluminum alloy smelting process, non-metallic inclusions and gas absorption cause the metal continuity to be disrupted, resulting in poor mixing and affecting product quality.

Method used

Design a refining alloy device with centralized liquid flow arrangement. The device uses a motor to drive a rotating rod to rotate and move the stirring rod up and down. Combined with the up-and-down moving mechanism and the arc-shaped stirring rod, it can achieve comprehensive stirring of the molten metal and uniform addition of refining agent.

Benefits of technology

It improves the mixing effect of molten metal and the efficiency of refining agent use, improves product quality, and enhances the plasticity, toughness and corrosion resistance of aluminum alloys.

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Abstract

This application relates to the field of metal refining equipment technology, and discloses a refining alloy device and refining system with centralized liquid flow arrangement. The device includes a support frame, with a melting furnace fixedly connected to the inner walls of both sides of the support frame. A discharge pipe is fixedly connected to the front end of the melting furnace. A motor is fixedly connected to the lower end of the support frame, and a rotating rod is movably connected to the output end of the motor. Stirring rods are uniformly fixedly connected to the wall of the rotating rod. A vertical moving mechanism is provided on the inner wall of the lower end of the support frame. The vertical moving mechanism includes a square rod, with the output end of the motor fixedly connected to the lower end of the square rod. A square groove is formed at the lower end of the rotating rod, and the interior of the square groove is slidably connected to the square rod. In this design, the motor drives the square rod to rotate, and the square rod is slidably connected to the square groove. Under the action of the guide block and the reciprocating groove, the rotating rod drives the stirring rod to rotate while simultaneously moving vertically, improving the mixing effect of the stirring on the molten metal.
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Description

Technical Field

[0001] This application relates to the field of metal refining equipment technology, and in particular to a refining alloy device and refining system with a centralized arrangement of liquid flow. Background Technology

[0002] Non-metallic inclusions in molten aluminum alloys include those introduced from raw materials and compounds formed during the smelting process through interactions between the metal and other substances. Furthermore, aluminum alloys are hygroscopic during heating and smelting, absorbing H2. The presence of non-metallic inclusions such as oxides disrupts the continuity of the metal matrix, reducing the alloy's plasticity, toughness, and corrosion resistance, thus worsening its processing properties and surface quality. During alloy smelting, the stirring rod can only stir horizontally, preventing the mixing of different metal layers, resulting in suboptimal mixing and ultimately failing to achieve the desired product quality. Summary of the Invention

[0003] To address the problems mentioned in the background art, this application provides a refining alloy apparatus and refining system with a centralized arrangement of liquid flow.

[0004] A liquid-flow centralized refining alloy device and its refining system include a support frame. A melting furnace is fixedly connected to the inner walls of both sides of the support frame. A discharge pipe is fixedly connected to the front end of the melting furnace. A motor is fixedly connected to the lower end of the support frame. A rotating rod is movably connected to the output end of the motor. Stirring rods are uniformly fixedly connected to the rod wall. A vertical moving mechanism is provided on the lower inner wall of the support frame. The vertical moving mechanism includes a square rod. The output end of the motor is fixedly connected to the lower end of the square rod. A square groove is formed at the lower end of the rotating rod, and the interior of the square groove is slidably connected to the square rod. A guide block is fixedly connected to the lower end of the rotating rod. A support cylinder is fixedly connected to the lower inner wall of the support frame. A reciprocating groove is formed on the inner wall of the support cylinder, and the reciprocating groove engages with the guide block.

[0005] Preferably, a support rod is fixedly connected to the upper end of the support frame, a support plate is fixedly connected to the upper end of the support rod, a material cylinder is fixedly connected to the upper end of the support plate, a turntable is fixedly connected to the upper end of the rotating rod, a blade is fixedly connected to the upper end of the turntable, a rotating block is fixedly connected to the center of the upper end of the turntable, the rotating block is slidably connected to the lower end of the material cylinder, and rectangular grooves are evenly formed on the upper surface of the rotating block.

[0006] Preferably, the upper and lower positions of the stirring rod are both arc-shaped.

[0007] Preferably, both stirring rods on both sides are fixedly connected to scrapers.

[0008] Preferably, the surface of the turntable has perforations.

[0009] In summary, this application includes the following beneficial technical effects:

[0010] 1. The motor drives the square rod to rotate. The square rod is slidably connected to the square groove. Under the action of the guide block and the reciprocating groove, the rotating rod drives the stirring rod to rotate and move up and down at the same time, which improves the mixing effect of the stirring on the molten metal.

[0011] 2. The rotating rod drives the turntable to move up and down. Under the action of the rotating block and the rectangular groove, the refining agent inside the barrel is intermittently fed into the smelting furnace. The blades make the refining agent spread more evenly. Attached Figure Description

[0012] Figure 1 This is a front structural diagram of an embodiment of the application.

[0013] Figure 2 This is a cross-sectional structural diagram of an embodiment of the application.

[0014] Figure 3 yes Figure 2 Enlarged structural diagram at point A in the middle.

[0015] Figure 4 This is a schematic diagram of the stirring rod structure in an embodiment of the application.

[0016] Figure 5 This is a schematic diagram of the block structure in an embodiment of the application.

[0017] Explanation of reference numerals in the attached drawings: 1. Support frame; 2. Support rod; 3. Material cylinder; 4. Smelting furnace; 5. Turntable; 6. Support cylinder; 7. Discharge pipe; 8. Motor; 9. Support plate; 10. Stirring rod; 11. Rotating rod; 12. Leakage hole; 13. Rotating block; 14. Rectangular groove; 15. Guide block; 16. Blade; 17. Scraper; 18. Reciprocating groove; 19. Square rod; 20. Square groove. Detailed Implementation

[0018] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0019] This application discloses a refining alloy apparatus and refining system with a centralized arrangement of liquid flow, referring to... Figure 1-5The system includes a support frame 1, with a smelting furnace 4 fixedly connected to the inner walls of both sides. The smelting furnace 4 is a prior art technology and is equipped with eddy current coils for melting metal. A discharge pipe 7 is fixedly connected to the front end of the smelting furnace 4, through which the molten metal liquid is discharged. A motor 8 is fixedly connected to the lower end of the support frame 1. The motor 8 is a drive mechanism, a prior art technology. A rotating rod 11 is movably connected to the output end of the motor 8. When the motor 8 is energized, the output end of the motor 8 drives the rotating rod 11 to rotate. A stirring rod 10 is evenly fixedly connected to the rod wall of the rotating rod 11. The rotating rod 11 drives the stirring rod 10 to rotate, thus stirring the interior. The lower inner wall of the support frame 1 is equipped with an up-and-down moving mechanism.

[0020] The up-and-down moving mechanism includes a square rod 19. The output end of the motor 8 is fixedly connected to the lower end of the square rod 19. The motor 8 drives the square rod 19 to rotate. The lower end of the rotating rod 11 has a square groove 20. The interior of the square groove 20 is slidably connected to the square rod 19. Since the square rod 19 is square, its rotation drives the rotating rod 11 to rotate. The lower end of the rod wall of the rotating rod 11 is fixedly connected to a guide block 15. The lower inner wall of the support frame 1 is fixedly connected to a support cylinder 6. The inner wall of the support cylinder 6 has a reciprocating groove 18. The reciprocating groove 18 is engaged with the guide block 15. The rotating rod 11 drives the guide block 15 to rotate. Under the action of the reciprocating groove 18, the guide block 15 drives the rotating rod 11 to move up and down. It should be noted that the guide block 15 and the reciprocating groove 18 are based on the existing technology of reciprocating screw settings. This allows the stirring rod 10 to mix molten metal at different levels, improving the melting effect.

[0021] like Figure 2 As shown, a support rod 2 is fixedly connected to the upper end of the support frame 1, a support plate 9 is fixedly connected to the upper end of the support rod 2, a material cylinder 3 is fixedly connected to the upper end of the support plate 9, a turntable 5 is fixedly connected to the upper end of the rotating rod 11, the rotating rod 11 drives the turntable 5 to rotate, a blade 16 is fixedly connected to the upper end of the turntable 5, a rotating block 13 is fixedly connected to the center of the upper end of the turntable 5, the rotating block 13 is slidably connected to the lower end of the material cylinder 3, and rectangular grooves 14 are evenly opened on the upper surface of the rotating block 13. When the rotating rod 11 moves up and down, it drives the rotating block 13 to move up and down. The up and down movement of the rectangular grooves 14 intermittently passes the refining agent through the material cylinder 3. The rotating rod 11 drives the turntable 5 and the blade 16 to rotate, so that the refining agent is evenly sprinkled inside the smelting furnace 4, thereby improving the use effect of the refining agent.

[0022] like Figure 5 As shown, the upper and lower positions of the stirring rod 10 are both arc-shaped. By setting the stirring rod 10 to an arc shape, when the stirring rod 10 moves up and down, it can drive the internal liquid to stir up and down, further improving the stirring effect.

[0023] like Figure 2 As shown, both sides of the stirring rod 10 are fixedly connected to scraper rods 17. When the stirring rod 10 rotates, it drives the scraper rod 17 to rotate, thereby preventing liquid from adhering to the inner wall of the smelting furnace 4 during material discharge.

[0024] like Figure 3 As shown, the surface of the turntable 5 is provided with a drain hole 12, which allows the refining agent to be added more evenly.

[0025] The implementation principle of the liquid flow centralized arrangement refining alloy device and its refining system in this application embodiment is as follows: The alloy to be melted is placed into the interior of the melting furnace 4. At this time, the motor 8 is energized, and the output end of the motor 8 drives the square rod 19 to rotate. Due to its shape, the square rod 19 rotates and drives the rotating rod 11 to rotate. The rotating rod 11 drives the stirring rod 10 to rotate. At the same time, the rotating rod 11 drives the guide block 15 to rotate. The guide block 15 moves along the interior of the reciprocating groove 18, thereby causing the guide block 15 to drive the rotating rod 11 to move up and down. In this way, the rotating rod 11 can rotate and move up and down at the same time, and the stirring rod 10 can also move up and down while rotating, thereby improving the melting effect.

[0026] Furthermore, when the rotating rod 11 moves up and down, it drives the rotating block 13 to move up and down, and the rectangular groove 14 to move up and down, so that the refining agent is intermittently passed through the material cylinder 3. The rotating rod 11 drives the turntable 5 and the blade 16 to rotate, so that the refining agent is evenly sprinkled inside the smelting furnace 4, thereby improving the use effect of the refining agent.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A refining alloy apparatus with centralized liquid flow arrangement, comprising a support frame (1), characterized in that: The inner walls of both sides of the support frame (1) are fixedly connected to a smelting furnace (4), the front end of the smelting furnace (4) is fixedly connected to a discharge pipe (7), the lower end of the support frame (1) is fixedly connected to a motor (8), the output end of the motor (8) is movably connected to a rotating rod (11), the rod wall of the rotating rod (11) is evenly fixedly connected to a stirring rod (10), and the inner wall of the lower end of the support frame (1) is provided with an up-and-down moving mechanism. The up-and-down moving mechanism includes a square rod (19), the output end of the motor (8) is fixedly connected to the lower end of the square rod (19), the lower end of the rotating rod (11) is provided with a square groove (20), the interior of the square groove (20) is slidably connected to the square rod (19), the lower end of the rod wall of the rotating rod (11) is fixedly connected with a guide block (15), the lower inner wall of the support frame (1) is fixedly connected with a support cylinder (6), the inner wall of the support cylinder (6) is provided with a reciprocating groove (18), and the reciprocating groove (18) is engaged with the guide block (15). The upper end of the support frame (1) is fixedly connected to a support rod (2), the upper end of the support rod (2) is fixedly connected to a support plate (9), the upper end of the support plate (9) is fixedly connected to a material cylinder (3), the upper end of the rotating rod (11) is fixedly connected to a turntable (5), the upper end of the turntable (5) is fixedly connected to a blade (16), the center of the upper end of the turntable (5) is fixedly connected to a rotating block (13), the rotating block (13) is slidably connected to the lower end of the material cylinder (3), and a rectangular groove (14) is evenly opened on the upper surface of the rotating block (13).

2. The refining alloy apparatus with centralized liquid flow arrangement according to claim 1, characterized in that: The stirring rod (10) is curved both at the top and bottom.

3. The refining alloy apparatus with centralized liquid flow arrangement according to claim 1, characterized in that: Both sides of the stirring rod (10) are fixedly connected to scraper rods (17).

4. A refining alloy apparatus with centralized liquid flow arrangement according to claim 2, characterized in that: The surface of the turntable (5) is provided with a perforation (12).

5. A refining system with centralized liquid flow arrangement, characterized in that: Includes a refining alloy apparatus using any one of claims 1 to 4, the system being as follows: S1: Pour the material into the interior of the melting furnace (4) and heat the alloy by eddy current technology; S2: Stir and mix the metal by stirring rod (10); S3: Continuously add refining agent into the interior of the melting furnace (4) through the rectangular groove (14) opened by the rotating block (13); S4: After the alloy is refined, open the discharge pipe (7) to discharge the molten metal.