AI inspection system for basic operation and maintenance scenarios

Abstract

The basic operation and maintenance scene AI inspection system of the present application comprises a device data acquisition and transmission module, a data processing and analysis module, a general inspection server and a client, the device data acquisition and transmission module, the data processing and analysis module and the client are connected with the general inspection server respectively, the device data acquisition and transmission module is used for collecting and recording the inspection data of the running device and transmitting the collected data to the data processing and analysis module, the data processing and analysis module is used for identifying the data and transmitting the relevant data to the general inspection server, the general inspection server is used for receiving and recording the data transmitted by the data processing and analysis module, comparing and analyzing the data, if the data exceeds the preset normal value range, the client is used to alarm the inspection personnel, the basic operation and maintenance scene AI inspection system of the present application can automatically inspect and monitor the device running data in real time, has the advantages of high data recording accuracy, timely problem discovery and the like, and solves the problems of high cost, low efficiency and high error rate of traditional manual inspection.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of detection, in particular to a basic operation and maintenance scene AI inspection system. BACKGROUND

[0002] At present, the operation and maintenance inspection of large air conditioners, fresh air heating and ventilation and other basic equipment in office buildings, workshops and data centers is carried out by manual operation, that is, the inspection personnel walks along the established inspection route according to the established time, and records the operation data of the related equipment by naked eye recognition and manual recording. If the operation data of the equipment is inconsistent with the operation regulation, the related equipment is repaired and adjusted.

[0003] Manual inspection has the problems of high cost, low efficiency, high dependence on the responsibility and professional ability of the inspection personnel, and the data is recorded by manual copying, which is not only prone to errors, but also cannot be checked. The interval between each two inspections can be as long as several hours, which causes some equipment problems to be discovered at the first time, and then causes the expansion of loss. SUMMARY

[0004] The purpose of the present application is to provide a basic operation and maintenance scene AI inspection system with accurate reading and high reading efficiency.

[0005] The basic operation and maintenance scene AI inspection system of the present application comprises a device data acquisition and transmission module, a data processing and analysis module, a total inspection server and a client, the device data acquisition and transmission module, the data processing and analysis module and the client are connected with the total inspection server respectively, the device data acquisition and transmission module is used for collecting and recording the inspection data of the running equipment and transmitting the collected data to the data processing and analysis module, the data processing and analysis module is used for identifying the data and transmitting the related data to the total inspection server, the total inspection server is used for receiving and recording the data transmitted by the data processing and analysis module, and analyzing and comparing the data, if the data exceeds the preset normal value range, the client will alarm the inspection personnel.

[0006] The basic operation and maintenance scene AI inspection system of the present application, wherein the device data acquisition and transmission module comprises a video inspection transmission device, an audio inspection transmission device, a water immersion inspection transmission device and a self-powered device, the video inspection transmission device is used for collecting and transmitting the running data of temperature gauges, pressure gauges and differential pressure gauges; the audio inspection transmission device is used for collecting and transmitting the sound data of the motor equipment operation; the water immersion inspection transmission device is used for sensing whether the equipment pipeline leaks or not; the self-powered device is used for powering the video inspection transmission device, the audio inspection transmission device and the water immersion inspection transmission device.

[0007] The application discloses a basic operation and maintenance scene AI inspection system, wherein the self-powered device comprises a battery control board, a battery pack and a power supply connector.

[0008] The application discloses a basic operation and maintenance scene AI inspection system, wherein the data processing and analysis module comprises a deep learning unit and an AI automatic identification unit.

[0009] The application discloses a basic operation and maintenance scene AI inspection system, wherein the video inspection transmission device comprises a camera, a support, a control board and a light supplement lamp, the camera is installed at the top of the support and faces the dial of the instrument for shooting the dial of the instrument, the support is connected with four clamps, the four clamps clamp the disc body of the instrument to stably adhere to the instrument, the light supplement lamp and the control board are installed on the support, the light supplement lamp is used for enhancing shooting illumination when the camera shoots, the control board is connected with the camera and the light supplement lamp respectively, is used for controlling shooting of the camera and opening and closing of the light supplement lamp, and transmits the photographed picture information to the data processing and analysis module through a wireless network.

[0010] The application discloses a basic operation and maintenance scene AI inspection system, wherein the support comprises a circular groove for accommodating the camera and a bottom ring below the circular groove, an upper cover plate covers the circular groove, the circular groove and the bottom ring are connected through an inclined groove and a supporting rod, the control board is arranged in the inclined groove, an inclined cover plate covers the inclined groove, the light supplement lamp is arranged on the side of the inclined groove facing the bottom ring, the four clamps are connected to the bottom ring, the video inspection transmission device further comprises a power support block connected to the bottom ring, an outer surface of the power support block is provided with a power interface, the power interface is electrically connected with the camera, the control board and the light supplement lamp respectively, a back plate cover is arranged at the bottom of the power support block, the self-powered device further comprises a box body and a box cover, the battery control board and the battery pack are arranged in the box body, the box cover cooperates with the box body, the power support block is used for supporting the box body, the power supply connector is arranged on the outer surface of the box cover and is used for being connected with the power interface, so that the battery pack supplies power to the camera, the control board and the light supplement lamp.

[0011] The utility model provides a basic operation and maintenance scene AI inspection system, wherein the outer surface of the box cover is provided with a protrusion, the power supply connector is arranged on the protrusion, a corresponding recess is arranged on the outer surface of the power supply supporting block, the protrusion cooperates with the recess to relatively and integrally connect the power supply connector and the power supply interface, the outer surface of the box cover is provided with a first magnet piece, the inside of the power supply supporting block is provided with a second magnet piece, the first magnet piece cooperates with the second magnet piece to make the protrusion cooperate with the recess, and the power supply connector is relatively and integrally connected with the power supply interface.

[0012] The utility model provides a basic operation and maintenance scene AI inspection system, wherein the audio inspection transmission equipment comprises a data plate for collecting the sound emitted by the motor operation, a power supply connector, a first box body and a first box cover, the data plate is installed in the inside of the first box body, the first box cover cooperates with the first box body, the data plate is provided with a power supply port, the power supply port is connected with the power supply connector, a charging port and a power supply port are arranged on the battery control board, the power supply port is connected with the power supply connector through a wire, a recess is arranged on the outer surface of the first box body of the audio inspection transmission equipment, the recess cooperates with the protrusion to relatively and integrally connect the power supply connector and the power supply interface of the audio inspection transmission equipment, a third magnet piece is arranged in the inside of the first box body, the third magnet piece cooperates with the first magnet piece to make the protrusion cooperate with the recess on the first box body.

[0013] The utility model provides a basic operation and maintenance scene AI inspection system, wherein the water immersion inspection transmission equipment comprises a water immersion collection module 250 and a water immersion detection rope, the water immersion detection rope is used for detecting a liquid leakage signal, the water immersion collection module is used for collecting the leakage signal and transmitting the leakage signal to a data processing analysis module, and the water immersion collection module is connected with a self-powered equipment.

[0014] The utility model provides a basic operation and maintenance scene AI inspection system, which can automatically inspect, monitor equipment operation data in real time, has the advantages of high data recording accuracy and timely problem discovery, and solves the problems of high cost, low efficiency and high error rate of traditional manual inspection. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the exploded structure schematic view of the video inspection transmission equipment of the basic operation and maintenance scene AI inspection system of the utility model;

[0016] Figure 2 It is the exploded structure schematic view of the self-powered equipment of the basic operation and maintenance scene AI inspection system of the utility model;

[0017] Figure 3 It is the cooperation schematic view of the video inspection transmission equipment and the self-powered equipment;

[0018] Figure 4It is a structural exploded view of an audio inspection transmission device;

[0019] Figure 5 It is a schematic view of the cooperation of the audio inspection transmission device and the self-powered device;

[0020] Figure 6 It is a schematic view of the cooperation of the water immersion inspection transmission device and the self-powered device;

[0021] Figure 7 It is a schematic view of the connection of each part of the AI inspection system of the basic operation and maintenance scene of the application;

[0022] Figure 8 It is a schematic view of the working process of the AI inspection system of the basic operation and maintenance scene of the application. DETAILED DESCRIPTION

[0023] As shown in Figure 7 , Figure 8 , the AI inspection system of the basic operation and maintenance scene of the application comprises a device data acquisition and transmission module, a data processing and analysis module, a general inspection server and a client, the device data acquisition and transmission module, the data processing and analysis module and the client are connected with the general inspection server respectively, the device data acquisition and transmission module is used for acquiring and recording the inspection data of the running device and transmitting the acquired data to the data processing and analysis module, the data processing and analysis module is used for identifying the data and transmitting the related data to the general inspection server, the general inspection server is used for receiving and recording the data transmitted by the data processing and analysis module, analyzing and comparing the data, and if the data exceeds the preset normal value range, the client is used to alarm the inspection personnel.

[0024] The AI inspection system of the basic operation and maintenance scene of the application, wherein the device data acquisition and transmission module comprises a video inspection transmission device, an audio inspection transmission device, a water immersion inspection transmission device and a self-powered device, the video inspection transmission device is used for acquiring and transmitting the running data of the temperature gauge, the pressure gauge and the differential pressure gauge; the audio inspection transmission device is used for acquiring and transmitting the sound data of the motor equipment operation; the water immersion inspection transmission device is used for sensing whether the equipment pipeline leaks water; and the self-powered device is used for powering the video inspection transmission device, the audio inspection transmission device and the water immersion inspection transmission device.

[0025] As shown in Figure 1 , Figure 2 , Figure 3 , the AI inspection system of the basic operation and maintenance scene of the application, wherein the self-powered device comprises a battery control board 11, a battery pack 12 and a power supply connector 13, the battery control board 11 is connected with the battery pack and the power supply connector respectively, the battery control board is used for controlling the charging and discharging of the battery pack, and the power supply connector is used for connecting with the video inspection transmission device, the audio inspection transmission device and the water immersion inspection transmission device.

[0026] The basic operation and maintenance scene AI inspection system of the application, wherein the data processing and analysis module comprises a deep learning unit and an AI automatic identification unit, the deep learning unit is used for deep learning, and the AI automatic identification unit is used for identifying and data converting the inspection data transmitted according to the data characteristics learned.

[0027] The basic operation and maintenance scene AI inspection system of the application, wherein the video inspection transmission device comprises a camera 4, a support 5, a control board 3 and a light supplement lamp 6, the camera is installed at the top of the support and faces the dial of the instrument for shooting the dial of the instrument, the support is connected with four claw buckles 8, the four claw buckles buckle the disc body of the instrument to realize stable adhesion with the instrument, the light supplement lamp and the control board are installed on the support, the light supplement lamp is used for enhancing the shooting illumination when the camera shoots, the control board is connected with the camera and the light supplement lamp respectively, is used for controlling the shooting of the camera and the opening and closing of the light supplement lamp, and transmits the photographed photo information to the data processing and analysis module through a wireless network.

[0028] The basic operation and maintenance scene AI inspection system of the application, wherein the support 5 comprises a circular groove 51 for accommodating the camera 4 and a bottom ring 52 located below the circular groove, an upper cover plate 1 covers the circular groove, the circular groove and the bottom ring are connected through an inclined groove 53 and a supporting rod 54, the control board is arranged in the inclined groove 53, an inclined cover plate 2 covers the inclined groove, the light supplement lamp 6 is arranged on the side of the inclined groove facing the bottom ring, four claw buckles 8 are connected to the bottom ring, the video inspection transmission device further comprises a power support block 20 connected to the bottom ring, an outer surface of the power support block is provided with a power interface 7, the power interface is electrically connected with the camera 4, the control board 3 and the light supplement lamp 6 respectively, a back plate cover plate 9 is arranged at the bottom of the power support block, the self-power supply device further comprises a box body 15 and a box cover 16, the battery control board and the battery pack are arranged in the box body, the box cover cooperates with the box body, the power support block is used for supporting the box body, a power supply connector 13 is arranged on the outer surface of the box cover and is used for connecting with the power interface so as to make the battery pack supply power to the camera, the control board and the light supplement lamp.

[0029] The basic operation and maintenance scene AI inspection system of the application, wherein an outer surface of the box cover 16 is provided with a protrusion 17, the power supply connector is arranged on the protrusion, an outer surface of the power support block is correspondingly provided with a recess 10, the protrusion cooperates with the recess to relatively and integrally connect the power supply connector with the power interface, a first magnet piece 14 is arranged on the outer surface of the box cover, a second magnet piece is arranged in the power support block 20, the first magnet piece is used for cooperating with the second magnet piece to make the protrusion cooperate with the recess and relatively and integrally connect the power supply connector with the power interface.

[0030] In combination Figure 4 , Figure 5 The basic operation and maintenance scene AI inspection system of the application is shown in the figure, wherein the audio inspection transmission device comprises a data plate 110 for collecting the sound emitted by the motor, a power connector 130, a first box body 140, and a first box cover 150; the data plate is installed in the interior of the first box body, and the first box cover cooperates with the first box body; the data plate is provided with a power supply port 120 connected with the power connector; the battery control plate is provided with a charging port and a power supply port; the power supply port on the battery control plate is connected with the power supply connector 13 through a wire; the first box body of the audio inspection transmission device is provided with a groove 100 on the outer surface; the groove cooperates with the protrusion to relatively and integrally connect the power supply connector with the power supply connector of the audio inspection transmission device; the first box body is provided with a third magnet piece 160 in the interior; the third magnet piece is used for cooperating with the first magnet piece to make the protrusion cooperate with the groove on the first box body; and the power supply connector 13 is integrally connected with the power supply connector 130.

[0031] The data plate 110 is installed with a micro microphone for collecting sound, a micro memory, and a transmitting antenna.

[0032] In combination Figure 6 The basic operation and maintenance scene AI inspection system of the application is shown in the figure, wherein the water immersion inspection transmission device comprises a water immersion collection module 250 and a water immersion detection rope (not shown in the figure); the water immersion detection rope is connected to the water immersion collection module 250; the water immersion detection rope is used for detecting a liquid leakage signal; the water immersion collection module is used for collecting the leakage signal and transmitting the leakage signal to a data processing and analysis module; and the water immersion collection module 250 is connected with a self-powered device.

[0033] The basic operation and maintenance scene AI inspection system of the application comprises a device data collection and transmission module, a data processing and analysis module, a general inspection server, and a client. The device data collection and transmission module, the data processing and analysis module, and the client all perform data viewing, statistics, and alarm through the general inspection server.

[0034] The device data collection and transmission module is mainly responsible for collecting and recording the inspection data of the running device and transmitting the collected data to the data processing and analysis module, and comprises a video inspection transmission device, an audio inspection transmission device, a water immersion inspection transmission device, and a self-powered device.

[0035] The video inspection transmission device is mainly responsible for collecting and transmitting the running data of the instrument panel such as a temperature table, a pressure table, and a differential pressure table; the audio inspection transmission device is mainly responsible for collecting and transmitting the running sound data of the motor device; and the water immersion inspection transmission device is mainly responsible for collecting and transmitting the water leakage data of the device pipeline.

[0036] The battery control board of the self-powered device is connected to the battery pack and is responsible for the charging and discharging control of the battery pack. The battery control board is also connected to the power supply connector. When the power supply connector of the self-powered device comes into contact with the power supply connector on the device's data acquisition and transmission module, the battery pack provides power to the device's data acquisition and transmission module.

[0037] The data processing and analysis module includes a deep learning unit and an AI automatic recognition unit. The deep learning unit uses computer deep learning to enable the data processing and analysis module to extract and transform data features from the inspection equipment. The AI ​​automatic recognition unit identifies and transforms the transmitted inspection data based on the learned data features. After identifying and transforming the collected inspection data, the data processing and analysis module transmits the relevant data to the main inspection server. The data processing and analysis module can simultaneously receive data from multiple equipment data acquisition and transmission modules. The main inspection server is responsible for receiving and recording the data from the data processing and analysis module, analyzing and comparing the transmitted data, and alerting inspection personnel through the client if the data exceeds the preset normal value range. Inspection personnel can also query, statistically analyze, and print past inspection records through the main inspection server. The main inspection server can simultaneously receive data from multiple data processing and analysis modules.

[0038] The client includes mini-programs and apps, which can be viewed by inspection personnel via their mobile phones. They can receive alarm information sent by the central inspection service and also query the inspection data of the equipment through the central inspection server.

[0039] This invention provides an AI-powered inspection system for basic maintenance scenarios, which enables automated inspections and real-time monitoring of equipment operation data. It boasts advantages such as high data recording accuracy and timely problem detection, solving the problems of high cost, low efficiency, and high error rate associated with traditional manual inspections.

[0040] After the inspection personnel install the video inspection transmission equipment above the instrument panel, they attach the self-powered device to the video inspection transmission equipment. Both the video inspection transmission equipment and the self-powered device have magnetic plates attached to their inner sides. The magnetic attraction between the magnetic plates holds the two devices firmly together. When the two devices are pressed together, the recessed area of ​​the video inspection transmission equipment and the protruding area of ​​the self-powered device engage tightly, ensuring that the self-powered device is securely fixed to the video inspection transmission equipment. The self-powered device then begins supplying power to the video inspection transmission equipment, which starts taking periodic photos and transmitting them to the data processing and analysis module.

[0041] The audio inspection transmission device is attached by the magnetic force generated between the magnet sheet and the magnet sheet on the self-powered device; the audio inspection transmission device and the self-powered device are attached, and the self-powered device automatically provides power support for the audio inspection transmission device;

[0042] The audio inspection transmission device is responsible for collecting and transmitting sound data of the motor equipment, and the operation and maintenance inspection personnel fix it on the motor equipment; the audio inspection transmission device records the sound of the motor running and transmits the sound file to the data processing and analysis module;

[0043] The water immersion inspection transmission device includes a water immersion collection module and a water immersion detection rope, and is responsible for collecting and transmitting pipeline water leakage data; the operation and maintenance inspection personnel fix the water immersion collection module on the water pipeline, and lay the water immersion detection rope along the water pipeline; when the water pipeline leaks, the water immersion detection rope will detect the liquid leakage (i.e. the leaked liquid makes the water immersion detection rope conduct electricity), and the water immersion collection module will collect the leakage signal and transmit it to the data processing and analysis module;

[0044] The data processing and analysis module identifies and converts the collected inspection data and transmits the related data to the inspection total server;

[0045] After receiving the photos transmitted by the video inspection transmission device, the data processing and analysis module analyzes and identifies the photos, identifies the pointer reading of the instrument panel, and transmits the reading value and related device information to the inspection total server;

[0046] After receiving the sound file transmitted by the audio inspection transmission device, the data processing and analysis module extracts the features of the sound file and compares them with the sound features of the normal motor equipment, and transmits the comparison results and related device information to the inspection total server;

[0047] After receiving the leakage signal data transmitted by the water immersion inspection transmission device, the data processing and analysis module transmits the leakage signal data and related device information to the inspection total server;

[0048] The inspection total server is responsible for receiving and recording the data transmitted by the data processing and analysis module, analyzing and comparing the transmitted data, and if the data exceeds the preset normal value range, the client will alarm the inspection personnel; after receiving the alarm information, the inspection personnel will check and repair the corresponding equipment;

[0049] The client includes a small program and an APP, which can be viewed by the inspection personnel through a mobile phone, can receive the alarm information sent by the inspection total server, and can also query the inspection data of the equipment through the inspection total server.

[0050] The data processing and analyzing module can be a computer. The client can be a microcomputer, a mobile phone, a tablet computer, etc. on which relevant programs are installed.

[0051] The above merely describes the preferred embodiments of the present application. It should be noted that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered as falling within the protection scope of the present application.

Claims

1. A basic operation and maintenance scenario AI inspection system, characterized in that, The system includes a data acquisition and transmission module, a data processing and analysis module, a central inspection server, and a client. These modules are all connected to the central inspection server. The data acquisition and transmission module collects and transmits inspection data from the operating equipment to the data processing and analysis module. The data processing and analysis module identifies the data and transmits relevant data to the central inspection server. The central inspection server receives and records the data from the data processing and analysis module, analyzes and compares the data, and if the data exceeds a preset normal range, an alarm is triggered to the inspection personnel via the client. The equipment data acquisition and transmission module includes: a video inspection transmission device, an audio inspection transmission device, a water immersion inspection transmission device, and a self-powered device. The video inspection transmission device is used to collect and transmit operating data from thermometers, pressure gauges, and differential pressure gauges; the audio inspection transmission device is used to collect and transmit sound data from the operation of motors; the water immersion inspection transmission device is used to detect leaks in the transmission equipment's pipelines; the self-powered device supplies power to the video inspection transmission device, audio inspection transmission device, and water immersion inspection transmission device. The video inspection transmission device includes a camera, a bracket, a control board, and a supplementary light. The camera is mounted on the top of the bracket, facing the instrument panel to capture its image. Four claw buckles are connected to securely fasten the instrument panel. A supplementary light and a control board are mounted on the bracket. The supplementary light enhances illumination during camera photography. The control board is connected to both the camera and the supplementary light, controlling the camera's shooting and the supplementary light's on / off state. It also transmits the captured image information wirelessly to the data processing and analysis module. The bracket includes a circular groove for accommodating the camera and a bottom ring below the groove. A top cover plate covers the circular groove. The circular groove and the bottom ring are connected by a slanted groove and a support rod. The control board is positioned within the slanted groove, which is covered by a slanted cover plate. The supplementary light... Located on the side of the inclined groove facing the bottom ring, four claw buckles are connected to the bottom ring. The video inspection and transmission device also includes a power support block connected to the bottom ring. The outer surface of the power support block is provided with a power interface, which is electrically connected to the camera, control board, and fill light respectively. The bottom of the power support block is provided with a back cover. The self-powered device also includes a box body and a box cover. The battery control board and battery pack are both located in the box body. The box cover cooperates with the box body. The power support block is used to support the box body. The power connector is located on the outer surface of the box cover and is used to connect to the power interface so that the battery pack can supply power to the camera, control board, and fill light.

2. The AI ​​inspection system for basic operation and maintenance scenarios according to claim 1, characterized in that, The self-powered device includes: a battery control board, a battery pack, and a power connector. The battery control board is connected to the battery pack and the power connector respectively. The battery control board is used to control the charging and discharging of the battery pack, and the power connector is used to connect to the video inspection transmission equipment, the audio inspection transmission equipment, and the water immersion inspection transmission equipment.

3. The AI ​​inspection system for basic operation and maintenance scenarios according to claim 2, characterized in that, The data processing and analysis module includes a deep learning unit and an AI automatic recognition unit. The deep learning unit is used for deep learning, and the AI ​​automatic recognition unit is used to identify and transform the transmitted inspection data based on the learned data features.

4. The AI ​​inspection system for basic operation and maintenance scenarios according to claim 3, characterized in that, The outer surface of the cover has a protrusion, and the power connector is disposed on the protrusion. The outer surface of the power support block has a corresponding groove. The protrusion and the groove cooperate to make the power connector and the power interface relatively connected. The outer surface of the cover has a first magnet, and the inside of the power support block has a second magnet. The first magnet is used to cooperate with the second magnet so that the protrusion and the groove cooperate to make the power connector and the power interface relatively connected.

5. The AI ​​inspection system for basic operation and maintenance scenarios according to claim 4, characterized in that, The audio inspection and transmission device includes a data board for collecting the sound emitted by a motor, a power connector, a first housing, and a first housing cover. The data board is installed inside the first housing, and the first housing cover mates with the first housing. The data board has a power supply port, which is connected to the power connector. The battery control board has a charging port and a power supply port, which are connected to the power connector via wires. The outer surface of the first housing of the audio inspection and transmission device has a groove, which mates with a protrusion to allow the power connector and the power connector of the audio inspection and transmission device to be connected relative to each other. Inside the first housing, a third magnet is provided, which mates with the first magnet so that the protrusion mates with the groove on the first housing.

6. The AI ​​inspection system for basic operation and maintenance scenarios according to claim 5, characterized in that, The water immersion inspection and transmission equipment includes a water immersion acquisition module and a water immersion detection rope. The water immersion detection rope is used to detect liquid leakage signals. The water immersion acquisition module is used to collect leakage signals and transmit them to a data processing and analysis module. The water immersion acquisition module is connected to a self-powered device.

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