A high-strength anti-permeability concrete production device
By designing a high-strength, permeability-resistant concrete production device including a mixing drum, a pump and a knock-down mechanism, the problem of low compressive strength of foam concrete is solved, and more efficient stirring and cleaning is achieved, which significantly improves the strength of concrete.
Patent Information
- Application Number
- CN202310273644.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-21
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2043-03-21
AI Technical Summary
The compressive strength of existing foam concrete is low, mainly due to the bubble problem caused by its high porosity, which affects the strength of the concrete.
A high-strength anti-permeability concrete production device is designed, including a mixing drum, support plate, feed pipe, air pump and swing mechanism. The device drives the cam to rotate through the motor, driving the push plate and push column to move, causing the mixing drum to shake about the rotation shaft, and improve the mixing effect; at the same time, the air pump extracts the gas in the mixing drum to avoid the formation of bubbles; the knock-off mechanism knocks off the concrete bonded to the inner wall of the mixing drum by knocking the contacts; the high-pressure gas blows off the concrete through the air exhaust hole of the mixing rod.
Through improved stirring and cleaning mechanisms, the strength of the concrete is significantly improved, the influence of air bubbles is avoided, and efficient stirring and complete cleaning of the concrete is ensured.
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Figure CN116512428B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete production, and in particular to a high-strength anti-penetration concrete production device. Background Art
[0002] Foamed concrete, also known as foamed cement, lightweight concrete, etc., is a new type of building energy-saving material that is waste-recycling, environmentally friendly, energy-saving, low-cost and non-flammable. Foamed concrete is a concrete product with a large number of tiny closed pores and considerable strength formed by introducing air or nitrogen, carbon dioxide, oxygen and other gases into the concrete slurry through chemical or physical means according to application needs, and then forming it through reasonable curing. The foaming agent aqueous solution is prepared into foam by mechanical methods, and then the foam is added to the slurry composed of siliceous materials, calcium materials, water and various admixtures, and then mixed, poured, molded and cured. Due to the high open porosity of foamed concrete, the compressive strength of foamed concrete is seriously low. For this reason, it is necessary to reduce the bubbles in the concrete and improve the strength of the concrete. Summary of the invention
[0003] In order to solve the deficiencies of the prior art, the purpose of the present invention is to provide a high-strength anti-penetration concrete production device.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows.
[0005] A high-strength anti-permeability concrete production device, comprising:
[0006] A mixing drum, support plate 1, support plate 2, a feed pipe, an air pump, and a swing mechanism. The support plate 1 and support plate 2 are vertically fixed on the ground. The mixing drum is arranged between the support plate 1 and support plate 2. The wall of the mixing drum is rotatably connected with the support plate 1 and support plate 2 through a rotating shaft. The feed pipe and the air pump are connected to the top of the mixing drum. A mounting plate is arranged at the bottom of the mixing drum. A motor is mounted on the mounting plate. The output shaft of the motor is vertically upward. A connecting shaft is matched in the mixing drum. The bottom of the connecting shaft passes through the bottom of the mixing drum and is coaxially fixedly connected with the output shaft end of the motor. A discharge pipe is connected to the bottom of the mixing drum. Valves are arranged on the feed pipe and the discharge pipe. The swing mechanism is arranged Installed at the bottom of the mixing drum, the swing mechanism includes a support block, a guide column, a push plate, and a push column. The support block is fixedly arranged at the bottom of the mixing drum, one end of the guide column is fixedly connected to the push plate, the other end passes through the support block and is provided with an external step, two guide columns are provided and are arranged in parallel, a spring is sleeved on the guide column, one end of the spring is in contact with the plate surface of the push plate, and the other end is in contact with the support block, a cam is connected to the output shaft end of the motor, the arc surface of the cam is in contact with the plate surface of the push plate, the push plate is perpendicular to the support plate two, and a guide surface is provided on the plate surface of the support plate two, one end of the push column is fixedly connected to the plate surface of the push plate, and the other end is in contact with the guide surface, the push column is perpendicular to the push plate, and the end surface of the guide surface is arranged inclined.
[0007] As a further improvement of the technical solution, a knocking and dropping mechanism is provided on the wall of the mixing drum, and the knocking and dropping mechanism includes a knocking component 1 and a knocking component 2. The knocking component 1 and the knocking component 2 are arranged relatively to each other, and the structures of the knocking component 1 and the knocking component 2 are the same. The knocking component 1 includes a guide column 2, a connecting plate, a knocking plate, a knocking contact, and a protrusion. The guide column 2 is horizontally fixed on the wall of the mixing drum, the guide column 2 is close to the bottom of the mixing drum, two guide columns 2 are provided and are arranged in parallel, an external step is provided at the end of the guide column 2, the connecting plate is sleeved on the guide column 2, a spring 2 is sleeved on the guide column 2, and one of the springs One end contacts the wall of the mixing drum and the other end contacts the plate surface of the connecting plate. The knocking plate is vertically arranged on the top of the connecting plate. The knocking plate extends vertically upward and is close to the top of the mixing drum. The knocking contact is arranged on the plate surface of the knocking plate. There are multiple knocking contacts and they are evenly spaced along the length direction of the knocking plate. The knocking contact is close to the wall of the mixing drum. The protrusion is arranged on the plate surface of the connecting plate. There are multiple protrusions and they are evenly spaced along the length direction of the connecting plate. A resistance plate is arranged at the end of the push plate. The resistance plate is located between two adjacent protrusions, and the resistance plate contacts the plate surface of the connecting plate.
[0008] As a further improvement of the present technical solution, the connecting shaft is a hollow cylindrical structure, the top of the connecting shaft passes through the top of the mixing drum and is connected to an air inlet pipe, a valve is matched on the air inlet pipe, a stirring rod is connected to the connecting shaft, the stirring rod is also a hollow tube, there are multiple stirring rods and they are arranged around the circumference of the connecting shaft, and an exhaust hole is opened at the end of the stirring rod.
[0009] As a further improvement of the technical solution, a one-way valve is matched with the exhaust hole at the end of the stirring rod.
[0010] Compared with the prior art, the present invention has the following progress and advantages: during the use of the present invention, when the concrete is being mixed, the motor drives the cam to rotate, and the cam intermittently contacts the push plate, thereby driving the push plate to move back and forth along the guide column, so that the push column intermittently contacts the guide surface, so that the mixing drum swings back and forth around the rotating shaft, thereby improving the mixing effect of the concrete; during the mixing of the concrete, the vacuum pump extracts the gas in the mixing drum to prevent the gas from entering the concrete to generate bubbles and affect the strength of the concrete; the knocking contact knocks the wall of the mixing drum, so that the concrete adhered to the inner wall of the mixing drum falls to the bottom of the mixing drum, which is beneficial to cleaning the concrete on the inner wall of the mixing drum; when the concrete is discharged, the high-pressure gas is discharged through the exhaust hole at the end of the mixing rod, thereby blowing to the inner wall of the mixing drum, thereby blowing the concrete on the inner wall of the mixing drum to the bottom of the mixing drum, which is beneficial to completely cleaning the concrete. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0013] Figure 2 It is a schematic diagram of the swing mechanism of the present invention.
[0014] Figure 3 It is a schematic diagram of the cooperation between the push column and the guide surface of the present invention.
[0015] Figure 4 It is a schematic diagram of the cooperation between the cam and the push plate of the present invention.
[0016] Figure 5 It is a schematic diagram of the installation of the knocking and blanking mechanism of the present invention.
[0017] Figure 6 It is a schematic diagram of a striking component of the present invention.
[0018] Figure 7 Schematic diagram of the stirring rod of the present invention.
[0019] Figure 8 It is a schematic diagram of the interior of the connecting shaft and the stirring rod of the present invention.
[0020] The figure shows:
[0021] 10. Mixing drum; 110. Support plate 1; 120. Support plate 2; 121. Guide surface; 130. Feed pipe; 140. Air pump; 150. Air intake pipe; 160. Mounting plate; 170. Motor; 171. Connecting shaft; 172. Mixing rod; 173. One-way valve; 180. Cam; 190. Discharge pipe;
[0022] 20, swing mechanism; 210, support block; 220, guide column 1; 230, push plate; 231, contact plate; 240, push column;
[0023] 30. Knocking and dropping mechanism; 310. Knocking component one; 311. Guide pillar two; 312. Connecting plate; 313. Knocking plate; 314. Bump; 315. Knocking contact; 320. Knocking component two. DETAILED DESCRIPTION
[0024] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0025] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0026] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0027] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] like Figure 1-8 As shown, a high-strength anti-permeability concrete production device comprises:
[0029] The mixing drum 10, the support plate 1 110, the support plate 2 120, the feed pipe 130, the air pump 140, and the swing mechanism 20, wherein the support plate 1 110 and the support plate 2 120 are vertically fixed on the ground, the mixing drum 10 is arranged between the support plate 1 110 and the support plate 2 120, the wall of the mixing drum 10 is rotatably connected with the support plate 1 110 and the support plate 2 120 through a rotating shaft, the feed pipe 130 and the air pump 140 are connected to the top of the mixing drum 10, and the bottom of the mixing drum 10 is provided with a mounting plate 160, and a motor 170 is installed on the mounting plate 160, and the output of the motor 170 The output shaft is vertically upward, and a connecting shaft 171 is matched in the mixing drum 10. The bottom of the connecting shaft 171 passes through the bottom of the mixing drum 10 and is coaxially fixedly connected to the output shaft end of the motor 170. The bottom of the mixing drum 10 is connected to a discharge pipe 190. Valves are provided on the feed pipe 130 and the discharge pipe 190. The swing mechanism 20 is installed at the bottom of the mixing drum 10. The swing mechanism 20 includes a support block 210, a guide column 220, a push plate 230, and a push column 240. The support block 210 is fixedly arranged at the bottom of the mixing drum 10, and one end of the guide column 220 is fixedly connected to the push plate 230. The other end passes through the support block 210 and is provided with an external step. Two guide pillars 220 are provided and arranged in parallel. A spring 1 is sleeved on the guide pillar 220. One end of the spring 1 contacts the surface of the push plate 230 and the other end contacts the support block 210. The output shaft end of the motor 170 is connected to the cam 180. The arc surface of the cam 180 contacts the surface of the push plate 230. The push plate 230 is perpendicular to the support plate 120. The surface of the support plate 120 is provided with a guide surface 121. One end of the push pillar 240 is fixedly connected to the surface of the push plate 230 and the other end contacts the guide surface 121. The push pillar 240 The end surface of the guide surface 121 is perpendicular to the push plate 230 and is arranged inclined. During the mixing of concrete, the motor 170 drives the cam 180 to rotate, and the cam 180 intermittently contacts the push plate 230, thereby driving the push plate 230 to move back and forth along the guide column 220, so that the push column 240 intermittently contacts the guide surface 121, so that the mixing drum 10 swings back and forth around the rotating shaft, thereby improving the mixing effect of the concrete. During the mixing of concrete, the vacuum pump 140 extracts the gas in the mixing drum 10 to prevent the gas from entering the concrete to generate bubbles and affect the strength of the concrete.
[0030] More specifically, when discharging the concrete in the mixing drum 10, in order to completely discharge the concrete, a knocking and dropping mechanism 30 is provided on the wall of the mixing drum 10. The knocking and dropping mechanism 30 includes a knocking component 1 310 and a knocking component 2 320. The knocking component 1 310 and the knocking component 2 320 are arranged relatively to each other. The knocking component 1 310 and the knocking component 2 320 have the same structure. The knocking component 1 310 includes a guide column 2 311, a connecting plate 312, a knocking plate 313, a knocking contact 315, and a protrusion 314. The guide column 311 is horizontally fixed on the wall of the mixing drum 10, the guide column 311 is close to the bottom of the mixing drum 10, two guide columns 311 are provided and arranged in parallel, the end of the guide column 311 is provided with an external step, the connecting plate 312 is sleeved on the guide column 311, and the guide column 311 is sleeved with a spring 2, one end of the spring 2 contacts the wall of the mixing drum 10, and the other end contacts the plate surface of the connecting plate 312, and the knocking plate 313 is vertically arranged on the top of the connecting plate 312, and the knocking plate 313 extends vertically upward and Near the top of the mixing drum 10, a knocking contact 315 is arranged on the plate surface of the knocking plate 313, and a plurality of knocking contacts 315 are arranged and evenly spaced along the length direction of the knocking plate 313. The knocking contact 315 is close to the wall of the mixing drum 10, and the protrusion 314 is arranged on the plate surface of the connecting plate 312, and a plurality of protrusions 314 are arranged and evenly spaced along the length direction of the connecting plate 312. The end of the push plate 230 is provided with a contact plate 231, and the contact plate 231 is located between two adjacent protrusions 314. The contact plate 231 contacts the surface of the connecting plate 312, the motor 170 drives the cam 180 to rotate, the cam 180 intermittently contacts the push plate 230, thereby driving the contact plate 231 to move, the contact plate 231 contacts the protrusion 314, thereby pushing the protrusion 314 to reciprocate along the guide column 311, so that the knocking contact 315 knocks the wall of the mixing drum 10, so that the concrete adhered to the inner wall of the mixing drum 10 falls to the bottom of the mixing drum 10, which is conducive to cleaning the concrete on the inner wall of the mixing drum 10.
[0031] More specifically, the connecting shaft 171 is a hollow cylindrical structure. The top of the connecting shaft 171 passes through the top of the mixing drum 10 and is connected to the air inlet pipe 150. The air inlet pipe 150 is matched with a valve. The connecting shaft 171 is connected to a stirring rod 172, which is also a hollow tube. There are multiple stirring rods 172 and they are arranged around the circumference of the connecting shaft 171. An exhaust hole is opened at the end of the stirring rod 172.
[0032] More specifically, a one-way valve 173 is matched with the exhaust hole at the end of the stirring rod 172. When discharging concrete, the air inlet pipe 150 is connected to the high-pressure gas tank through an air pump, so that high-pressure gas is discharged into the connecting shaft 171. When the motor 170 drives the connecting shaft 171 to rotate, the high-pressure gas is discharged through the exhaust hole at the end of the stirring rod 172, and then blown to the inner wall of the mixing drum 10, so that the concrete on the inner wall of the mixing drum 10 is blown to the bottom of the mixing drum 10, which is beneficial to completely clean the concrete.
[0033] Working principle:
[0034] During the use of the present invention, when the concrete is stirred, the motor 170 drives the cam 180 to rotate, and the cam 180 intermittently contacts the push plate 230, thereby driving the push plate 230 to move back and forth along the guide column 220, so that the push column 240 intermittently contacts the guide surface 121, so that the mixing drum 10 reciprocates around the rotating shaft, thereby improving the mixing effect of the concrete. During the mixing of the concrete, the vacuum pump 140 extracts the gas in the mixing drum 10 to prevent the gas from entering the concrete to generate bubbles and affect the strength of the concrete. The motor 170 drives the cam 180 to rotate, and the cam 180 intermittently contacts the push plate 230, thereby driving the contact plate 231 to move, and the contact plate 231 contacts the protrusion. 314, thereby pushing the protrusion 314 to reciprocate along the guide column 311, so that the knocking contact 315 knocks the wall of the mixing drum 10, so that the concrete adhered to the inner wall of the mixing drum 10 falls to the bottom of the mixing drum 10, which is beneficial to cleaning the concrete on the inner wall of the mixing drum 10. When discharging the concrete, the air inlet pipe 150 is connected with the high-pressure gas tank through the air pump, so that the high-pressure gas is discharged into the connecting shaft 171. In the process of the motor 170 driving the connecting shaft 171 to rotate, the high-pressure gas is discharged through the exhaust hole at the end of the stirring rod 172, so as to be blown to the inner wall of the mixing drum 10, so that the concrete on the inner wall of the mixing drum 10 is blown to the bottom of the mixing drum 10, which is beneficial to completely cleaning the concrete.
[0035] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims
1. A high-strength anti-permeability concrete production device, It is characterized in that It includes: A mixing drum, support plate 1, support plate 2, a feed pipe, an air pump, and a swing mechanism. The support plate 1 and support plate 2 are vertically fixed on the ground. The mixing drum is arranged between the support plate 1 and support plate 2. The wall of the mixing drum is rotatably connected with the support plate 1 and support plate 2 through a rotating shaft. The feed pipe and the air pump are connected to the top of the mixing drum. A mounting plate is arranged at the bottom of the mixing drum. A motor is mounted on the mounting plate. The output shaft of the motor is vertically upward. A connecting shaft is matched in the mixing drum. The bottom of the connecting shaft passes through the bottom of the mixing drum and is coaxially fixedly connected with the output shaft end of the motor. A discharge pipe is connected to the bottom of the mixing drum. Valves are arranged on the feed pipe and the discharge pipe. The swing mechanism is arranged Installed at the bottom of the mixing drum, the swing mechanism includes a support block, a guide column, a push plate, and a push column. The support block is fixedly arranged at the bottom of the mixing drum, one end of the guide column is fixedly connected to the push plate, the other end passes through the support block and is provided with an external step, two guide columns are provided and are arranged in parallel, a spring is sleeved on the guide column, one end of the spring is in contact with the plate surface of the push plate, and the other end is in contact with the support block, a cam is connected to the output shaft end of the motor, the arc surface of the cam is in contact with the plate surface of the push plate, the push plate is perpendicular to the support plate two, and a guide surface is provided on the plate surface of the support plate two, one end of the push column is fixedly connected to the plate surface of the push plate, and the other end is in contact with the guide surface, the push column is perpendicular to the push plate, and the end surface of the guide surface is arranged inclined.
2. A high-strength anti-permeability concrete production device according to claim 1, It is characterized in that The wall of the mixing drum is provided with a knocking and dropping mechanism, which includes a knocking component 1 and a knocking component 2. The knocking component 1 and the knocking component 2 are arranged relatively to each other, and the structures of the knocking component 1 and the knocking component 2 are the same. The knocking component 1 includes a guide column 2, a connecting plate, a knocking plate, a knocking contact, and a convex block. The guide column 2 is horizontally fixedly arranged on the wall of the mixing drum, the guide column 2 is close to the bottom of the mixing drum, two guide columns 2 are provided and arranged in parallel, an external step is provided at the end of the guide column 2, the connecting plate is sleeved on the guide column 2, a spring 2 is sleeved on the guide column 2, and one end of the spring 2 is connected to the wall of the mixing drum. The knocking plate is vertically arranged on the top of the connecting plate, and the knocking plate extends vertically upward and is close to the top of the mixing drum. The knocking contact is arranged on the surface of the knocking plate, and there are multiple knocking contacts and they are evenly spaced along the length direction of the knocking plate. The knocking contact is close to the wall of the mixing drum. The protrusion is arranged on the surface of the connecting plate, and there are multiple protrusions and they are evenly spaced along the length direction of the connecting plate. A resistance plate is arranged at the end of the push plate, and the resistance plate is between two adjacent protrusions. The resistance plate contacts the surface of the connecting plate.
3. A high-strength anti-permeability concrete production device according to claim 2, It is characterized in that The connecting shaft is a hollow cylindrical structure. The top of the connecting shaft passes through the top of the mixing drum and is connected to an air inlet pipe. A valve is matched on the air inlet pipe. The connecting shaft is connected to a stirring rod, which is also a hollow tube. There are multiple stirring rods and they are arranged around the circumference of the connecting shaft. An exhaust hole is opened at the end of the stirring rod.
4. A high-strength anti-permeability concrete production device according to claim 3, It is characterized in that A one-way valve is matched and arranged on the exhaust hole at the end of the stirring rod.
Citation Information
Patent Citations
Efficient concrete product production stirring device and stirring method
CN111791362A
Stirrer with two-way stirring function
CN212096898U