A processing device and method for wind power blade material

Abstract

The application discloses a kind of processing device and method of wind power generation blade material, it is related to the production technical field of wind power generation blade, including: foaming barrel mechanism, the foaming barrel mechanism includes foaming barrel body.The application is by, first, preparation foaming agent is injected into foaming barrel body from feed inlet, at this time, the feed inlet one end of foaming barrel body is downward, then air pump is used to high pressure air injection into air inlet pipe, air is quickly sprayed from multiple air outlet bevel, and it is mixed with foaming agent high pressure quickly to form foam, after foaming agent is completely formed foam under air high pressure injection, start overturning mechanism and carry out 180 ° overturning of foaming barrel body, under the steering effect of transmission mechanism, first separation cavity and second separation cavity can be reversely rotated, different size small bubbles in foam sequentially respectively pass through the rapid rotation of first separation cavity and second separation cavity, pass through multilayer mixing, so that the density of foam foaming material produced by high pressure is higher.

Description

Technical Field

[0001] This invention relates to the field of wind turbine blade production technology, specifically to a processing device and method for wind turbine blade materials. Background Technology

[0002] Currently, rigid cross-linked PVC foam, PU foam, or PET foam are mostly used for the custom-shaped parts of wind turbine blades. When processing foam, foam wedges are often prepared by mixing materials using a foaming machine. A foaming machine, also known as a foam generator, is a device that produces foam by adding a foaming agent to an aqueous solution of a certain concentration. Foaming machines are divided into high-pressure foaming machines and low-pressure foaming machines. High-pressure foaming machines use high-pressure air to push liquid foaming agent into a mixer. After the liquid foaming agent in the mixer is mixed with the ambient air on the spraying surface, it is sprayed out by the pressure of the high-pressure air to form a uniform foam layer.

[0003] In the prior art, such as Chinese Patent No. CN216609781U, a high-pressure foaming machine is disclosed. This utility model includes a foaming machine body, in which a stirrer is rotatably installed, and a drive motor is installed on the foaming machine body. The drive motor drives the stirrer to work through a speed adjustment structure. When the whole device is working, the drive motor works, and the stirrer is controlled to work through the speed adjustment structure. The speed adjustment structure can control and adjust the stirring speed of the stirrer to achieve the adjustment of the stirrer's working speed according to the actual situation. The auxiliary structure can adjust the tension of the conveyor belt in real time, thereby making the whole device work stably.

[0004] In applications, high-pressure foaming machines produce foam with higher strength and greater durability. Wind turbine blades foamed using high-pressure foaming machines have better quality. However, in current technologies, the mixing ratio of foaming agent and air in commonly used high-pressure foaming machines is poor, resulting in insufficient foam density. Therefore, the foaming precision and efficiency need to be further improved.

[0005] Therefore, we propose a processing device and method for wind turbine blade materials to solve the problems mentioned above. Summary of the Invention

[0006] The purpose of this invention is to provide a processing device and method for wind turbine blade materials, in order to solve the problem mentioned in the background art that the mixing ratio of foaming agent and air in the currently common high-pressure foaming machines is poor, resulting in insufficient foam density and requiring further improvement in foaming precision and efficiency.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a processing device for wind turbine blade materials, comprising: a foaming cylinder mechanism, the foaming cylinder mechanism including a foaming cylinder body, an inlet fixedly connected to the outer surface of the foaming cylinder body near the top, and an outlet fixedly connected to the outer surface of the foaming cylinder body near the bottom; an air jetting mechanism, the air jetting mechanism including a hollow tube, the outer surface of the hollow tube having multiple oblique air outlets near the top; and a mixing mechanism, the mixing mechanism including an installation tube, the bottom of the installation tube being fixedly mounted with multiple first fixing rods, the bottom ends of the multiple first fixing rods being fixedly connected... The device is equipped with a first separation chamber, the outer surface of which has a plurality of first bubble outlet holes. A transmission mechanism is fixedly installed at the bottom of the first separation chamber, and a plurality of second fixing rods are fixedly installed at the bottom of the transmission mechanism. A second fixing tube is fixed between the bottom ends of the plurality of second fixing rods, and the bottom of the second fixing tube is fixedly connected to the second separation chamber. The outer surface of the second separation chamber has a plurality of second bubble outlet holes. A plurality of third fixing rods are fixedly installed at the bottom of the second separation chamber, and a third fixing tube is fixedly installed between the bottom ends of the plurality of third fixing rods. A plurality of stirring rods are fixed on the outer surface of the third fixing tube.

[0008] Preferably, the inner wall of the foaming cylinder is fixed with multiple crushing plates, the transmission mechanism includes a driving hollow gear, the outer surface of the driving hollow gear is meshed with a steering gear, the outer surface of the steering gear is meshed with a driven hollow gear, a support rod is rotatably embedded inside the steering gear, one end of the support rod is fixedly installed with an anti-detachment block, two stops are fixed on the outer surface of the support rod near the steering gear, and the other end of the support rod is fixedly connected to the inner wall of the foaming cylinder.

[0009] Preferably, the mounting tube, the first separation chamber, the first fixing tube, the driving hollow gear, the driven hollow gear, the second separation chamber, the second fixing tube, and the third fixing tube are all movably sleeved on the outside of the hollow tube, and the mounting tube movably extends to the outside of the foaming cylinder.

[0010] Preferably, a servo motor is mounted on the top of the foaming cylinder via an auxiliary frame, and the output shaft of the servo motor is fixedly connected to the top of the mounting tube.

[0011] Preferably, a combined soft sheet is pasted on the inner wall of each of the air outlet angles, three limiting strips are fixedly installed on the inner wall of each of the air outlet angles, an air inlet pipe is fixedly installed at the bottom end of the hollow tube, and the bottom end of the hollow tube is fixedly inserted through the foaming cylinder to the outside.

[0012] Preferably, a flipping mechanism is fixedly installed on both sides of the foaming cylinder, and each of the two flipping mechanisms includes a rotating block. Two connecting plates are fixedly installed on the opposite side of each of the two rotating blocks. A fixing frame is fixedly connected between the outer surfaces of each pair of connecting plates, and the two ends of the two fixing frames are respectively fixedly connected to the two sides of the foaming cylinder.

[0013] Preferably, a support mechanism is rotatably sleeved between the outer surfaces of the two rotating blocks. The support mechanism includes a support frame, and reinforcing plates are fixedly connected to both sides of the support frame near the bottom. An mounting bracket is fixedly installed on one side of the support frame.

[0014] Preferably, the top of the mounting bracket is provided with a forward and reverse motor, and the output shaft of the forward and reverse motor is fixedly connected to the outer surface of one of the rotating blocks.

[0015] Preferably, a first valve is provided on the outer surface of the feed inlet, and a second valve is provided on the outer surface of the discharge outlet.

[0016] A method for using a wind turbine blade material processing device includes the following steps:

[0017] S1. First, prepare the foaming agent, which is a premix of polyols RF4111, PS3152, DPG, TCPP, H2O, Polycat8 and L6900, and a black material PM200 with an isocyanate index of 120 and a free bubble density of 80 kg / m3. It is injected into the foaming cylinder through the feed port. At this time, one end of the feed port of the foaming cylinder is facing down. Then, use an air pump to pump air into the air inlet pipe at high pressure. The air is quickly sprayed out from multiple oblique air outlets and mixed with the foaming agent at high pressure to form foam.

[0018] S2. After the foaming agent is completely foamed under high-pressure air injection, the flipping mechanism is started to flip the foaming cylinder 180° so that the discharge port of the foaming cylinder faces downward. At this time, the servo motor is started so that the servo motor drives the mixing mechanism to start operating.

[0019] S3. Under the steering action of the transmission mechanism, the first separation chamber and the second separation chamber can rotate in opposite directions. The foam with small bubble volume continuously impacts and breaks with the crushing plate in the first separation chamber. The foam with small bubble volume is thrown out through the first bubble outlet in the first separation chamber and reaches the second separation chamber. It is then thrown out through the second bubble outlet with a smaller inner diameter and reaches the bottom of the foaming cylinder. After multi-layer mixing, the foam foam produced under high pressure has a higher density.

[0020] S4. Based on the size of the foam wedge mold cavity, the high-density foam output from the outlet is overfilled with 120%. 180g of mixed foaming material is quantitatively poured into the center of the mold after opening the mold. The pouring time is 2 seconds and the mold temperature is 40℃. After pouring, the mold is closed for 3 minutes and the wind turbine blade sample is taken out. Due to the skin formation on the surface, the surface is polished with a grinder to facilitate subsequent bonding with fiberglass.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. In use, firstly, the foaming agent is injected into the foaming cylinder through the feed inlet. At this time, one end of the feed inlet of the foaming cylinder is facing downwards. Then, an air pump is used to inject high-pressure air into the air inlet pipe. The air is quickly sprayed out from multiple oblique air outlets and mixed with the foaming agent under high pressure to form foam. After the foaming agent is completely formed into foam under high-pressure air injection, the flipping mechanism is activated to flip the foaming cylinder 180°. Under the steering action of the transmission mechanism, the first separation chamber and the second separation chamber can rotate in opposite directions. The small bubbles of different sizes in the foam pass through the first separation chamber and the second separation chamber in sequence through rapid rotation. After multi-layer mixing, the foam produced by high pressure has a higher density and the foaming agent and air are mixed more thoroughly. This solves the problem that the mixing ratio of foaming agent and air in the current common high-pressure foaming machines is poor, which makes it necessary to further improve the foaming accuracy and foaming efficiency.

[0023] 2. During use, the rotation of the first separation chamber drives the rotation of the active hollow gear. The active hollow gear meshes with and drives the rotation of the steering gear, which in turn drives the rotation of the driven hollow gear. This achieves the first and second separation chambers rotating in opposite directions at the same speed, allowing the mixing mechanism to rotate around the hollow tube. By starting the servo motor, the output shaft of the servo motor rotates, thereby achieving the rotation of the mixing mechanism. The combination of the soft sheet and the limiting strip can effectively prevent the foam generated inside the foaming cylinder from flowing into the hollow tube from the air outlet.

[0024] 3. During use, the feed inlet should be facing downwards during feeding to prevent the foaming liquid from penetrating the first and second separation chambers before it comes into contact with air and generates bubbles. After foam is generated, the foaming cylinder mechanism should be flipped so that the discharge outlet faces downwards to start the mixing mechanism. By starting the forward and reverse motors, the output shafts of the motors rotate, thereby driving the flipping mechanism to flip. After feeding, close the first valve to prevent the generated foam from overflowing from the feed inlet. At the same time, open the second valve to allow excess air to be discharged from the foaming cylinder, preventing excessive pressure inside the foaming cylinder. After flipping the foaming cylinder, close the second valve. The second valve only needs to be opened when discharging foam. Attached Figure Description

[0025] Figure 1This is a front perspective view of a processing device and method for wind turbine blade materials according to the present invention;

[0026] Figure 2 This is a bottom perspective view of a processing device and method for wind turbine blade materials according to the present invention.

[0027] Figure 3 This is a perspective view of the flipping mechanism portion of a wind turbine blade material processing device and method according to the present invention.

[0028] Figure 4 This is a perspective cross-sectional view of the foaming cylinder portion of a processing apparatus and method for wind turbine blade materials according to the present invention.

[0029] Figure 5 This is a top perspective view of the mixing mechanism portion of a processing device and method for wind turbine blade materials according to the present invention.

[0030] Figure 6 This is a bottom perspective view of the mixing mechanism of a processing device and method for wind turbine blade materials according to the present invention.

[0031] Figure 7 This is a perspective view of the transmission mechanism of a processing device and method for wind turbine blade materials according to the present invention.

[0032] Figure 8 This is a perspective view of the jet mechanism portion of a wind turbine blade material processing device and method according to the present invention.

[0033] Figure 9 This is a perspective view of the jet mechanism of a wind turbine blade material processing device and method according to the present invention.

[0034] In the picture:

[0035] 1. Support mechanism; 101. Support frame; 102. Reinforcing plate; 103. Mounting frame; 2. Tilting mechanism; 201. Rotating block; 202. Connecting plate; 203. Fixing frame; 204. Forward and reverse motor; 3. Foaming cylinder mechanism; 301. Foaming cylinder body; 302. First valve; 303. Feed inlet; 304. Second valve; 305. Discharge outlet; 4. Air jet mechanism; 401. Hollow tube; 402. Slanted air outlet; 403. Combined soft sheet; 404. Limiting strip; 405. Air inlet pipe; 5. Mixing mechanism; 501. Mounting pipe; 502. 503. First fixing rod; 504. First separation chamber; 505. First bubble outlet; 506. First fixing tube; 507. Transmission mechanism; 508. Driven hollow gear; 509. Steering gear; 5000. Support rod; 50000. Stop block; 50000. Anti-detachment block; 500000. Driven hollow gear; 501. Second fixing rod; 502. Servo motor; 503. Second separation chamber; 514. Second bubble outlet; 515. Second fixing tube; 516. Third fixing tube; 517. Crushing plate. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Please see Figure 1-9This invention provides a technical solution: a processing device for wind turbine blade materials, comprising: a foaming cylinder mechanism 3, the foaming cylinder mechanism 3 including a foaming cylinder body 301, an inlet 303 fixedly connected to the outer surface of the foaming cylinder body 301 near the top, and an outlet 305 fixedly connected to the outer surface of the foaming cylinder body 301 near the bottom; an air jetting mechanism 4, the air jetting mechanism 4 including a hollow tube 401, the outer surface of the hollow tube 401 having multiple oblique air outlets 402 near the top; and a mixing mechanism 5, the mixing mechanism 5 including an installation tube 501, the bottom of the installation tube 501 being fixedly mounted with multiple first fixing rods 502, and a first separation chamber 503 fixedly mounted between the bottom ends of the multiple first fixing rods 502. A first bubble outlet hole 504 is provided on the outer surface of a separation chamber 503. A transmission mechanism 506 is fixedly installed at the bottom of the first separation chamber 503. A second fixing rod 507 is fixedly installed at the bottom of the transmission mechanism 506. A second fixing tube 511 is fixed between the bottom ends of the second fixing rods 507. A second separation chamber 509 is fixedly connected to the bottom of the second fixing tube 511. A second bubble outlet hole 510 is provided on the outer surface of the second separation chamber 509. A third fixing rod 512 is fixedly installed at the bottom of the second separation chamber 509. A third fixing tube 514 is fixedly installed between the bottom ends of the third fixing rods 512. A multiple stirring rod 513 is fixed on the outer surface of the third fixing tube 514.

[0038] like Figure 4-7 As shown, multiple crushing plates 6 are fixed to the inner wall of the foaming cylinder 301. The transmission mechanism 506 includes a driving hollow gear 5061, a steering gear 5062 meshing with the outer surface of the driving hollow gear 5061, a driven hollow gear 5066 meshing with the outer surface of the steering gear 5062, a support rod 5063 rotatably embedded inside the steering gear 5062, an anti-detachment block 5065 fixedly installed at one end of the support rod 5063, two stops 5064 fixedly fixed on the outer surface of the support rod 5063 near the steering gear 5062, and the other end of the support rod 5063 fixedly connected to the inner wall of the foaming cylinder 301. The rotation of the first separation chamber 503 drives the rotation of the driving hollow gear 5061, the driving hollow gear 5061 meshes with and drives the rotation of the steering gear 5062, and the steering gear 5062 drives the driven hollow gear 5066 to rotate, thereby realizing that the first separation chamber 503 and the second separation chamber 509 rotate in opposite directions at the same speed.

[0039] like Figure 4-6As shown, the mounting tube 501, the first separation chamber 503, the first fixing tube 505, the driving hollow gear 5061, the driven hollow gear 5066, the second separation chamber 509, the second fixing tube 511, and the third fixing tube 514 are all movably sleeved on the outside of the hollow tube 401. The mounting tube 501 movably extends through to the outside of the foaming cylinder 301, so that the mixing mechanism 5 can rotate around the hollow tube 401.

[0040] like Figure 4 As shown, a servo motor 508 is mounted on the top of the foaming cylinder 301 via an auxiliary frame. The output shaft of the servo motor 508 is fixedly connected to the top of the mounting tube 501. By starting the servo motor 508, the output shaft of the servo motor 508 rotates, thereby driving the mounting tube 501 to rotate, thus realizing the rotation of the mixing mechanism 5.

[0041] like Figure 8-9 As shown, each air outlet 402 has a combined soft sheet 403 pasted on its inner wall, and three limiting strips 404 are fixedly installed on the inner wall of each air outlet 402. An air inlet pipe 405 is fixedly installed at the bottom end of the hollow tube 401. The bottom end of the hollow tube 401 is fixedly inserted through the foaming cylinder 301 to the outside. After air is injected into the hollow tube 401 through the air inlet pipe 405, it will break open the combined soft sheet 403 and spray out from the air outlet 402. Conversely, the limiting strips 404 will block the combined soft sheet 403 from opening in the opposite direction, effectively preventing the foam generated in the foaming cylinder 301 from flowing into the hollow tube 401 from the air outlet 402.

[0042] like Figure 1-3 As shown, a flipping mechanism 2 is fixedly installed on both sides of the foaming cylinder 301. Each flipping mechanism 2 includes a rotating block 201. Two connecting plates 202 are fixedly installed on opposite sides of the two rotating blocks 201. A fixing frame 203 is fixedly connected between the outer surfaces of each pair of connecting plates 202. The two ends of the two fixing frames 203 are fixedly connected to the two sides of the foaming cylinder 301 respectively. The foaming cylinder mechanism 3 can be flipped through the flipping mechanism 2. When feeding, the feed port 303 is turned downward to prevent the foaming liquid from penetrating the first separation chamber 503 and the second separation chamber 509 before it comes into contact with air and generates bubbles. After foam is generated, the foaming cylinder mechanism 3 is flipped again so that the discharge port 305 is turned downward, and the operation of the mixing mechanism 5 can begin.

[0043] like Figure 1-2 As shown, a support mechanism 1 is rotatably sleeved between the outer surfaces of the two rotating blocks 201. The support mechanism 1 includes a support frame 101. Reinforcing plates 102 are fixedly connected to both sides of the support frame 101 near the bottom. An mounting frame 103 is fixedly installed on one side of the support frame 101. The flipping mechanism 2 and the foaming cylinder mechanism 3 are supported by the support frame 101. The reinforcing plate 102 is a triangular plate to prevent the equipment from tipping over.

[0044] like Figure 1-3 As shown, a forward and reverse motor 204 is provided on the top of the mounting bracket 103. The output shaft of the forward and reverse motor 204 is fixedly connected to the outer surface of one of the rotating blocks 201. By starting the forward and reverse motor 204, the output shaft of the forward and reverse motor 204 rotates, thereby driving the flipping mechanism 2 to flip.

[0045] like Figure 1-2 As shown, a first valve 302 is provided on the outer surface of the feed inlet 303, and a second valve 304 is provided on the outer surface of the discharge outlet 305. After feeding, the first valve 302 is closed to prevent the generated foam from overflowing from the feed inlet 303. At the same time, the second valve 304 is opened to allow excess air in the foaming cylinder 301 to be discharged, preventing excessive pressure in the foaming cylinder 301. After the foaming cylinder 301 is turned over, the second valve 304 is closed. The second valve 304 is only needed to be opened when discharging foam.

[0046] A method for using a wind turbine blade material processing device includes the following steps:

[0047] S1. First, prepare the foaming agent, which is a premix of polyols RF4111, PS3152, DPG, TCPP, H2O, Polycat8 and L6900, and a black material PM200 with an isocyanate index of 120 and a free bubble density of 80 kg / m3. It is injected into the foaming cylinder 301 through the feed port 303. At this time, one end of the feed port 303 of the foaming cylinder 301 is facing down. Then, use an air pump to pump air into the air inlet pipe 405 at high pressure. The air is quickly sprayed out from multiple inclined air outlets 402 and mixed with the foaming agent at high pressure to form foam.

[0048] S2. After the foaming agent is completely foamed under high-pressure air injection, the flipping mechanism 2 is started to flip the foaming cylinder 301 180° so that one end of the discharge port 305 of the foaming cylinder 301 faces downward. At this time, the servo motor 508 is started so that the servo motor 508 drives the mixing mechanism 5 to start operating.

[0049] S3. Under the steering action of the transmission mechanism 506, the first separation chamber 503 and the second separation chamber 509 can rotate in opposite directions. The foam with small bubble volume continuously impacts and breaks with the crushing plate 6 in the first separation chamber 503. The foam with small bubble volume is thrown out of the first bubble outlet 504 on the first separation chamber 503, reaches the second separation chamber 509, and is thrown out again through the second bubble outlet 510 with a smaller inner diameter, reaching the bottom of the foaming cylinder 301. After multi-layer mixing, the foam foam material produced under high pressure has a higher density.

[0050] S4. Based on the size of the cavity of the foam wedge mold, the high-density foam output from outlet 305 is overfilled with 120%. 180g of mixed foaming material is quantitatively poured into the center of the mold after opening the mold. The pouring time is 2 seconds and the mold temperature is 40℃. After pouring, the mold is closed for 3 minutes and the wind turbine blade sample is taken out. Due to the skin formation on the surface, the surface is polished with a grinder to facilitate subsequent bonding with fiberglass.

[0051] In this invention, during use, firstly, a foaming agent is prepared, namely, a premix of polyols RF4111, PS3152, DPG, TCPP, H2O, Polycat8, and L6900, with PM200 as the black component, an isocyanate index of 120, and a free bubble density of 80 kg / m3. The first valve 302 is opened, and the prepared foaming agent is injected into the foaming cylinder 301 through the inlet 303. At this time, one end of the inlet 303 of the foaming cylinder 301 faces downwards, and one end of the air inlet pipe 405 faces upwards. Simultaneously, an air pump is used to pressurize the air inlet pipe 405, and the air is forced into the hollow tube 401. The outlet slant 402 is evenly distributed between the first separation chamber 503 and the mounting pipe 501. Air is rapidly ejected from multiple inclined air outlets 402, mixing with the foaming agent under high pressure to form foam. At this time, the combined flexible sheet 403 blocks the foam outside the inclined air outlets 402, preventing it from entering the hollow tube 401. After the foaming agent is completely formed into foam under high-pressure air injection, the forward and reverse motor 204 is activated, causing its output shaft to rotate. This, in turn, drives the tilting mechanism 2 to rotate, tilting the foaming cylinder 301 180° so that one end of its outlet 305 faces downwards. Simultaneously, the servo motor 508 is activated, causing the mixing mechanism 5 to start operating. The output shaft of the servo motor 508 then rotates the mounting tube 501. This causes the mounting tube 501 to simultaneously drive the first fixing rod 502, the first fixing tube 505, the first separation chamber 503, and the driving hollow gear 5061 to rotate. Smaller bubbles continuously impact and break against the crushing plate 6 within the first separation chamber 503. These smaller bubbles are then ejected from the first bubble outlet 504 in the first separation chamber 503 and reach the second separation chamber 509. Under the meshing action of the steering gear 5062, the driven hollow gear 5066 rotates in the opposite direction to the driving hollow gear 5061. The driving hollow gear 5061 simultaneously drives the second fixing rod 507, the second fixing tube 511, the second separation chamber 509, the third fixing rod 512, the third fixing tube 514, and the stirring rod 51. 3. Rotation causes the foam with increased density to reach the second separation chamber 509, and then it is thrown out through the second bubble outlet 510 with a smaller inner diameter, reaching the bottom of the foaming cylinder 301. The stirring rod 513 at the bottom continuously stirs, which can effectively prevent foam sedimentation. After multi-layer mixing, the foam produced under high pressure has a higher density. According to the size of the foam wedge mold cavity, the high-density foam output from the outlet 305 is overfilled with 120%. 180g of mixed foaming material is quantitatively poured into the center of the mold for 2 seconds. The mold temperature is 40℃. After pouring, the mold is closed for 3 minutes and the wind turbine blade sample is taken out. Due to the skin phenomenon on the surface, a grinder is used to grind the surface to facilitate subsequent bonding with fiberglass.

[0052] The wiring diagrams of the forward and reverse motor 204 and the servo motor 508 in this invention are common knowledge in the field, and their working principles are known technologies. The appropriate model is selected according to the actual use. Therefore, the control method and wiring layout of the forward and reverse motor 204 and the servo motor 508 will not be explained in detail.

[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A processing device for wind turbine blade materials, characterized in that, include: Foaming cylinder mechanism (3), the foaming cylinder mechanism (3) includes a foaming cylinder body (301), the outer surface of the foaming cylinder body (301) is fixedly connected to the top of the inlet (303), and the outer surface of the foaming cylinder body (301) is fixedly connected to the bottom of the outlet (305). The jet mechanism (4) includes a hollow tube (401), and the outer surface of the hollow tube (401) is provided with a plurality of oblique air outlets (402) near the top. A mixing mechanism (5) includes an installation tube (501). A plurality of first fixing rods (502) are fixedly installed at the bottom of the installation tube (501). A first separation chamber (503) is fixedly installed between the bottom ends of the plurality of first fixing rods (502). A plurality of first bubble outlet holes (504) are opened on the outer surface of the first separation chamber (503). A transmission mechanism (506) is fixedly installed at the bottom of the first separation chamber (503). A plurality of second fixing rods (507) are fixedly installed at the bottom of the transmission mechanism (506). A second fixing tube (511) is fixed between the bottom ends of the second fixing rod (507). A second separation chamber (509) is fixedly connected to the bottom of the second fixing tube (511). A plurality of second bubble outlet holes (510) are opened on the outer surface of the second separation chamber (509). A plurality of third fixing rods (512) are fixedly installed at the bottom of the second separation chamber (509). A third fixing tube (514) is fixedly installed between the bottom ends of the plurality of third fixing rods (512). A plurality of stirring rods (513) are fixed on the outer surface of the third fixing tube (514). The inner wall of the foaming cylinder (301) is fixed with a plurality of crushing plates (6). The transmission mechanism (506) includes an active hollow gear (5061). The outer surface of the active hollow gear (5061) is meshed with a steering gear (5062). The outer surface of the steering gear (5062) is meshed with a driven hollow gear (5066). The steering gear (5062) is rotatably embedded with a support rod (5063). One end of the support rod (5063) is fixedly installed with an anti-detachment block (5065). Two stops (5064) are fixed on the outer surface of the support rod (5063) near the steering gear (5062). The other end of the support rod (5063) is fixedly connected to the inner wall of the foaming cylinder (301).

2. The processing apparatus for wind turbine blade materials according to claim 1, characterized in that: The mounting tube (501), the first separation chamber (503), the first fixing tube (505), the driving hollow gear (5061), the driven hollow gear (5066), the second separation chamber (509), the second fixing tube (511), and the third fixing tube (514) are all movably sleeved on the outside of the hollow tube (401), and the mounting tube (501) movably extends through to the outside of the foaming cylinder (301).

3. The processing apparatus for wind turbine blade materials according to claim 1, characterized in that: A servo motor (508) is mounted on the top of the foaming cylinder (301) via an auxiliary frame, and the output shaft of the servo motor (508) is fixedly connected to the top end of the mounting tube (501).

4. The processing apparatus for wind turbine blade materials according to claim 1, characterized in that: Each of the air outlet angles (402) has a combined soft sheet (403) pasted on its inner wall, and three limiting strips (404) are fixedly installed on the inner wall of each of the air outlet angles (402). An air inlet pipe (405) is fixedly installed at the bottom end of the hollow tube (401), and the bottom end of the hollow tube (401) is fixedly inserted through the foaming cylinder (301) to the outside.

5. The processing apparatus for wind turbine blade materials according to claim 1, characterized in that: The foaming cylinder (301) is fixedly installed with a flipping mechanism (2) on both sides. Each of the two flipping mechanisms (2) includes a rotating block (201). Two connecting plates (202) are fixedly installed on the opposite side of each of the two rotating blocks (201). A fixing frame (203) is fixedly connected between the outer surfaces of each pair of connecting plates (202). The two ends of the two fixing frames (203) are fixedly connected to the two sides of the foaming cylinder (301) respectively.

6. The processing apparatus for wind turbine blade materials according to claim 5, characterized in that: A support mechanism (1) is rotatably sleeved between the outer surfaces of the two rotating blocks (201). The support mechanism (1) includes a support frame (101). Reinforcing plates (102) are fixedly connected to both sides of the support frame (101) near the bottom. An mounting bracket (103) is fixedly installed on one side of the support frame (101).

7. The processing apparatus for wind turbine blade materials according to claim 6, characterized in that: The top of the mounting bracket (103) is provided with a forward and reverse motor (204), and the output shaft of the forward and reverse motor (204) is fixedly connected to the outer surface of one of the rotating blocks (201).

8. The processing apparatus for wind turbine blade materials according to claim 1, characterized in that: The outer surface of the feed inlet (303) is provided with a first valve (302), and the outer surface of the discharge outlet (305) is provided with a second valve (304).

9. A method of using a wind turbine blade material processing device, characterized in that, A processing apparatus using the wind turbine blade material according to any one of claims 1-8, comprising the following steps: S1. First, prepare the foaming agent, namely, the polyol is premixed with RF4111, PS3152, DPG, TCPP, H2O, Polycat8 and L6900, the black material is PM200, the isocyanate index is 120, the free bubble density is 80kg / m3, and it is injected into the foaming cylinder (301) through the feed port (303). At this time, one end of the feed port (303) of the foaming cylinder (301) is facing down, and then the air pump is used to pump air into the air inlet pipe (405) under high pressure. The air is quickly sprayed out from multiple air outlets (402) and mixed with the foaming agent under high pressure to form foam. S2. After the foaming agent is completely formed into foam under high-pressure air injection, the flipping mechanism (2) is started to flip the foaming cylinder (301) 180° so that one end of the outlet (305) of the foaming cylinder (301) is facing down. At this time, the servo motor (508) is started so that the servo motor (508) drives the mixing mechanism (5) to start operating. S3. Under the steering action of the transmission mechanism (506), the first separation chamber (503) and the second separation chamber (509) can rotate in opposite directions. The foam with small bubble volume continuously impacts and breaks with the crushing plate (6) in the first separation chamber (503). The foam with small bubble volume is thrown out through the first bubble outlet (504) on the first separation chamber (503), reaches the second separation chamber (509), and is thrown out through the second bubble outlet (510) with a smaller inner diameter, reaching the bottom of the foaming cylinder (301). After multi-layer mixing, the foam foam produced under high pressure has a higher density. S4. According to the size of the cavity of the foam wedge mold, the high-density foam output from the outlet (305) is overfilled with 120%. 180g of mixed foaming material is poured into the center of the mold after opening the mold. The pouring time is 2 seconds and the mold temperature is 40℃. After pouring, the mold is closed for 3 minutes and the wind turbine blade sample is taken out. Since there is a skin on the surface, the surface is polished with a grinder to facilitate subsequent bonding with fiberglass.

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