Soy product production system

Abstract

The application discloses a bean product production system, which comprises a rack, a main control module, a conveying mechanism, a stacking mechanism, a pressing mechanism, a turnover mechanism, a cloth stripping mechanism and a cloth storage mechanism arranged in sequence at the head and tail of the rack and electrically connected with the main control module. The conveying mechanism makes two layers of bean bag cloth and tofu brain poured therebetween into initial materials. The stacking mechanism folds the initial materials into a stack. The pressing mechanism extrudes the stack to make each initial material unit into a thousand sheets. The turnover mechanism turns over the extruded stack along the conveying direction. The cloth stripping mechanism separates the two layers of bean bag cloth and the intermediate thousand sheets on the stack to be stripped, and the separated thousand sheets are sent to a product conveying line. A pair of cloth storage racks respectively store the two layers of bean bag cloth, and the main control module controls a pair of second cloth conveying shafts to sequentially send the two layers of bean bag cloth to the first conveying mechanism. The thousand sheet production system has no operation labor cost.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food machinery, in particular to a bean product production system. BACKGROUND

[0002] The current process for producing thousand sheets requires manual transportation of bean bag cloth in a roll (about 80 meters long and about 0.5 meters wide), placing the bean bag cloth in front of and behind the machine frame of the tofu brain pouring and pouring disc, pulling out the outer ends of the two bean bag cloth rolls and laying them on the conveying net belt, starting the conveying belt and the conveying tofu brain electric control pump, manually opening the metal ball valve, and then pouring the tofu brain into the two layers of bean bag cloth through the distribution disc, and then folding and stacking the bean bag cloth with the tofu brain according to the set length on the rubber plate placed by the worker, the height being determined by the length of the bean bag cloth, and then moving the stacked bean bag cloth with the tofu brain on the rubber plate to the hydraulic press by the mechanism push rod to press into thousand sheets, and then manually transferring the stacked bean bag cloth with the thousand sheets to the stripping machine, manually pulling out one end of the stacked bean bag cloth with the thousand sheets, wrapping around the stripping brush fixed on the front and rear two cloth winding rollers, and then using the tension spring to press the cloth winding roller, and then starting the stripping machine button to strip the thousand sheets from the bean bag cloth, and then moving away the rolled bean bag cloth and the rubber plate for recycling, and then conveying the stripped thousand sheets to the next process.

[0003] The prior art requires the participation of multiple people, such as manual operation of the two rolls of bean bag cloth on the production line, arranging and starting the conveying belt, opening the ball valve to pour the tofu brain onto the bean bag cloth under the distribution disc, manually operating the stripping machine, and the like, which requires a lot of manual labor, high labor costs, and low efficiency. SUMMARY

[0004] The present application aims to provide a bean product production system, which does not require manual operation.

[0005] To solve the above technical problems, the embodiments of the present application provide a bean product production system, which comprises a machine frame, a main control module, and a conveying mechanism, a stacking mechanism, a pressing mechanism, a turnover mechanism, a stripping mechanism and a cloth storage mechanism arranged in sequence at the head and tail of the machine frame; the main control module is electrically connected with the conveying mechanism, the stacking mechanism, the pressing mechanism, the turnover mechanism, the stripping mechanism and the cloth storage mechanism.

[0006] The conveying mechanism comprises a first conveying member; the first conveying member is used for placing two layers of bean bag cloth stacked one above the other, and the two layers of bean bag cloth are poured with tofu brain therebetween, and the two layers of bean bag cloth and the tofu brain poured therebetween constitute an initial material.

[0007] The master control module controls the first conveying member to convey the initial material into the stacking mechanism; the stacking mechanism comprises a second conveying member and a stacking member, and the master control module is configured to control the stacking member to fold the initial material into a stack with a plurality of layers of the initial material units connected in sequence along a thickness direction of the stack; and the stack is stacked on the second conveying member;

[0008] The master control module is configured to control the second conveying member to convey the stack to the pressing mechanism; the pressing mechanism comprises a third conveying member and a pressing machine, the third conveying member is configured to receive the stack conveyed by the second conveying member, and the master control module is configured to control the pressing machine to extrude the stack to form a sheet in each of the initial material units;

[0009] The master control module is configured to control the third conveying member to convey the extruded stack to the turnover mechanism; the turnover mechanism comprises a fourth conveying member and a turnover machine, the fourth conveying member is configured to receive the extruded stack, and the master control module is configured to control the turnover machine to turn over the extruded stack along a conveying direction, so that the extruded stack is turned over to a position where the bottom surface of the steamed bun cloth is not covered by pressure along the conveying direction to form a stack to be stripped of the cloth;

[0010] The master control module is configured to control the fourth conveying member to convey the stack to be stripped of the cloth to the cloth stripping mechanism; the cloth stripping mechanism comprises a pair of first cloth conveying shaft groups, a cloth stripping member, and a sheet conveying member, the cloth stripping member is configured to separate two layers of the steamed bun cloth on the stack to be stripped of the cloth, and the sheet conveying member is configured to convey the sheet between the two layers of the steamed bun cloth to a product conveying line;

[0011] The master control module is configured to control the pair of first cloth conveying shaft groups to convey the two layers of the steamed bun cloth separated from each other into the cloth storage mechanism; the cloth storage mechanism comprises a pair of cloth storage racks and a pair of second cloth conveying shaft groups, the pair of cloth storage racks are configured to store the two layers of the steamed bun cloth, respectively, and the master control module is configured to control the pair of second cloth conveying shaft groups to sequentially feed the two layers of the steamed bun cloth onto the first conveying member, respectively.

[0012] The embodiment of the present application can transmit the first and second bean bag cloth to the first conveying member through the second cloth conveying shaft group, so as to start the production process of the thousand sheets, and change the laying of the bean bag cloth from manual operation to machine production, thereby saving the manpower required in the process. In the production process of the thousand sheets, the first and second bean bag cloth and the thousand sheets sandwiched therebetween are only required to be peeled off by using the cloth peeling member, the thousand sheet peeling member peels off the thousand sheets, and the process is changed from manual operation to machine production. Moreover, the whole process of the production of the thousand sheets realizes the machine self-circulation production process of the bean product production system, without manual operation, thereby liberating the high-strength manpower and greatly reducing the labor cost.

[0013] In an embodiment, the cleaning mechanism includes a pair of cleaning tanks, a pair of third cloth conveying shaft groups, and cloth brushing members. The main control module is configured to control the pair of first cloth conveying shaft groups to convey two separated layers of the bean bag cloth into the two cleaning tanks, respectively. The pair of cloth brushing members are configured to clean the two layers of the bean bag cloth, respectively. The main control module is configured to control the pair of third cloth conveying shaft groups to convey the two separated layers of the bean bag cloth into the pair of cloth storage racks, respectively.

[0014] In an embodiment, the pair of cloth storage racks are arranged opposite to each other along the height direction. One of the cleaning tanks is arranged below one of the cloth storage racks.

[0015] In an embodiment, the stacking member includes a first support frame arranged on the rack, a guide rod, a first power member, and a linear reciprocating machine. The linear reciprocating machine is arranged on the first support frame. The main control module is electrically connected with the first power member. The first power member is operable to control the conveying chain of the linear reciprocating machine to reciprocate and rotate along the conveying direction of the second conveying member. The guide rod is arranged below the first conveying member and connected with the conveying chain.

[0016] The stacking member includes a traction rod hingedly connected with the rack. The guide rod is movably connected with the traction rod and is operable to slide along the length direction of the traction rod. The traction rod swings around the hinge between the traction rod and the rack when the guide rod is driven by the conveying chain.

[0017] The traction rod is operable to hook the initial material falling from the first conveying member. When the guide rod drives the traction rod to swing, the initial material is operable to be pulled and folded into the stacking body along the thickness direction.

[0018] In an embodiment, the stack further comprises a second power component, the first support frame comprises a pair of support rods, a mounting plate connected to the pair of support rods, and a connecting rod slidably connected to the pair of support rods; the support rods extend longitudinally and are arranged on both sides of the second conveying component, and the connecting rod is connected to the linear reciprocating machine; the second power component is arranged on the mounting plate, and the second power component is electrically connected to the main control module and is used to drive the connecting rod to drive the linear reciprocating machine to move along the extension direction of the support rod.

[0019] In an embodiment, the turnover machine comprises a pair of support assemblies and a second support frame supporting the support assemblies, the second support frame is arranged on the rack, and a pair of the support assemblies are movably arranged on the second support frame and on both sides of the fourth conveying component in the width direction;

[0020] Each of the support assemblies comprises:

[0021] a clamping jaw;

[0022] a third power component electrically connected to the main control module and operable to drive the clamping jaw to move in a direction perpendicular to the width direction of the fourth conveying component;

[0023] a fourth power component electrically connected to the main control module and operable to drive the clamping jaw to clamp or release the stack;

[0024] a fifth power component electrically connected to the main control module and operable to drive the clamping jaw to move longitudinally; and

[0025] a sixth power component electrically connected to the main control module and operable to drive the clamping jaw to rotate.

[0026] In an embodiment, the rack is provided with a recessed area, the recessed area is arranged below the clamping jaw, and the recessed area extends in the width direction of the fourth conveying component; in the conveying direction of the fourth conveying component, the width of the recessed area is smaller than the width of the stack and larger than the width of the clamping jaw;

[0027] When the fourth conveying component receives the stack after being extruded, the recessed area accommodates part of the fourth conveying component.

[0028] In an embodiment, the first cloth conveying shaft group comprises a plurality of first winding shafts arranged in different directions, and the bean bag cloth is operable to be wound from the cloth stripping mechanism to the first winding shaft and rewound to the cloth storage mechanism.

[0029] The first conveying member, the second conveying member, the third conveying member and the fourth conveying member have the same extending direction as the extending direction of the fabric storage rack, and the fabric storage rack is arranged in parallel with the first conveying member, the second conveying member, the third conveying member and the fourth conveying member.

[0030] The second fabric conveying shaft group comprises a plurality of second winding shafts arranged in different directions, and the bean bag fabric can be wound from the fabric storage rack to the second winding shafts and rewound to the first conveying member.

[0031] In an embodiment, the fabric storage rack comprises a guide rack, a seventh power member and a pair of fabric storage shaft groups arranged oppositely along the extending direction of the guide rack, the guide rack is arranged on the rack, the main control module is electrically connected with the seventh power member, the guide rack is provided with a guide rod along the extending direction thereof, and the seventh power member can drive the pair of fabric storage shaft groups to move oppositely along the guide rod.

[0032] In an embodiment, the fabric stripping member comprises a fabric stripping shaft and a fabric stripping brush, the fabric stripping brush is located on the side of the fabric stripping shaft away from the turnover mechanism, and the fabric stripping brush is used to strip the bean bag fabric below the turnover stack; the tissue conveying member comprises a tissue stripping shaft and a tissue stripping brush, the tissue stripping brush is located on the side of the tissue stripping shaft away from the turnover mechanism, and the tissue stripping brush is used to strip the tissue in the turnover stack, the fabric stripping shaft and the tissue stripping shaft are arranged in parallel along the conveying direction of the fourth conveying member, the fabric stripping brush is located on the side of the tissue stripping brush facing the turnover mechanism, and the fabric stripping shaft rotates in the opposite direction of the fabric stripping brush and the tissue stripping brush. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a structural schematic diagram of a bean product production system according to an embodiment of the present application;

[0034] Figure 2 is a structural schematic diagram of a turnover mechanism according to an embodiment of the present application;

[0035] Figure 3 is Figure 1 is a partial enlarged view of A in FIG. 8;

[0036] Figure 4 is a partial schematic diagram of another view of a bean product production system according to an embodiment of the present application;

[0037] Figure 5 is Figure 4 is a partial enlarged view of F in FIG. 10;

[0038] Figure 6 is Figure 1 is a partial enlarged view of B in FIG. 8;

[0039] Figure 7 is Figure 1 a partial enlarged view of C in FIG. 1;

[0040] Figure 8 is Figure 1 a partial enlarged view of D in FIG. 1;

[0041] Figure 9 is a partial schematic view of another perspective of the bean product production system of one embodiment of the present application;

[0042] Figure 10 is Figure 9 a partial enlarged view of G in FIG. 1;

[0043] Figure 11 is Figure 1 a partial enlarged view of E in FIG. 1;

[0044] Figure 12 is a structural schematic view of another perspective of the bean product production system of one embodiment of the present application;

[0045] Figure 13 is a structural schematic view of the cleaning mechanism of one embodiment of the present application;

[0046] Figure 14 is Figure 13 a partial enlarged view of H in FIG. 1.

[0047] Reference signs:

[0048] 10, rack; 11, recessed area; 12, paper sheet; 20, conveying mechanism; 21, first conveying member; 30, stacking mechanism; 31, second conveying member; 32, stacking member; 321, guide rod; 323, linear reciprocating machine; 324, traction rod; 325, first support frame; 3251, support rod; 3252, mounting plate; 3253, connecting rod; 326, second power member; 33, stack; 40, pressing mechanism; 41, third conveying member; 42, pressing machine; 50, turnover mechanism; 51, fourth conveying member; 52, turnover machine; 521, support assembly; 5211, clamping jaw; 5212, third power member; 5213, fourth power member; 5214, fifth power member; 5215, sixth power member; 522, second support frame; 60, paper sheet stripping mechanism; 61, first cloth conveying shaft group; 611, first winding shaft; 62, paper sheet stripping member; 621, paper sheet stripping shaft; 622, paper sheet stripping brush; 63, paper sheet conveying member; 631, stripping shaft; 632, stripping brush; 70, cloth storage mechanism; 711, guide frame; 7111, guide rod; 713, cloth storage shaft group; 72, second cloth conveying shaft group; 721, second winding shaft; 81, first bean bag cloth; 82, second bean bag cloth; 83, initial material; 90, cleaning mechanism; 91, cleaning tank; 92, third cloth conveying shaft group; 93, cloth brushing member; a, first direction; b, second direction; c, third direction; d, fourth direction; e, fifth direction. DETAILED DESCRIPTION

[0049] In order to make the objects, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in detail below with reference to the drawings. However, those skilled in the art can understand that, in the embodiments of the present application, many technical details are presented in order to make the readers better understand the present application. However, the technical solutions claimed in the claims of the present application can be implemented even without these technical details and based on various changes and modifications of the following embodiments.

[0050] Unless otherwise required by the context, the words “comprise” and variations such as “comprising”, and “having” throughout the specification and claims, shall be understood to encompass the terms “including” and “containing” as alternatives, i.e. should be interpreted to mean “including, but not limited to”.

[0051] The embodiments of the present application will be described in detail below with reference to the drawings, so as to make the objects, features and advantages of the present application clearer. It should be understood that the embodiments shown in the drawings are not a limitation on the scope of the present application, but are only intended to illustrate the essential spirit of the technical solutions of the present application.

[0052] Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics can be combined in any suitable manner in one or more embodiments.

[0053] As used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the content clearly dictates otherwise. It should be noted that the term "comprising" typically is used herein to mean "including at least the recited elements," and that the term "or" typically is used herein to mean "and / or" unless the content clearly dictates otherwise.

[0054] In the following description, for purposes of clarity, directional terms are used to describe the orientation of the various structures and components of the present application. These directional terms should be understood in the context of the structures being described and should not be interpreted to limit the application to only those embodiments that are described.

[0055] Embodiments of the present application are described below with reference to the accompanying drawings.

[0056] As shown in Figure 1 and Figure 12 , an embodiment of the present application provides a bean product production system, which comprises a rack 10, a master control module, and a conveying mechanism 20, a stacking mechanism 30, a pressing mechanism 40, a turnover mechanism 50, a cloth stripping mechanism 60 and a cloth storage mechanism 70 arranged in sequence on the rack 10. The master control module is electrically connected with the conveying mechanism 20, the stacking mechanism 30, the pressing mechanism 40, the turnover mechanism 50, the cloth stripping mechanism 60 and the cloth storage mechanism 70 as shown in Figure 2 .

[0057] Figure 3 A partial enlarged view of a part of the conveying mechanism 20 is shown in Figure 1 , which is combined with Figure 1 and Figure 3 , it is shown that the conveying mechanism 20 comprises a first conveying member 21, which is used to place a first bean bag cloth 81 and a second bean bag cloth 82 stacked in an up-down manner, and tofu brain is poured between the first bean bag cloth 81 and the second bean bag cloth 82, and the first bean bag cloth 81, the second bean bag cloth 82 and the tofu brain poured therebetween constitute an initial material.

[0058] The master control module controls the first conveying member 21 to convey the initial material into the stacking mechanism 30. Figure 5 A partial enlarged view of the folding mechanism 30 is shown in Figure 4 , which is combined with Figure 5As shown, the stacking mechanism 30 comprises a second conveying member 31 and a stacking member, and the main control module is configured to control the stacking member to fold the initial material into a stack 33 with a plurality of layers of the initial material units connected in sequence along a thickness direction of the stack 33, and the stack 33 is stacked on the second conveying member 31.

[0059] The main control module is configured to control the second conveying member 31 to convey the stack 33 to the pressing mechanism 40. As shown in Figure 1 and Figure 12 As shown, the pressing mechanism 40 comprises a third conveying member 41 and a pressing machine 42, the third conveying member 41 is configured to receive the stack 33 conveyed by the second conveying member 31, and the main control module is configured to control the pressing machine 42 to extrude the stack 33 to form the sheet (or louver) 12 in each initial material unit.

[0060] The main control module is configured to control the third conveying member 41 to convey the extruded stack 33 to the turnover mechanism 50. As shown in Figure 1 and Figure 2 As shown, the turnover mechanism 50 comprises a fourth conveying member 51 and a turnover machine 52, the fourth conveying member 51 is configured to receive the extruded stack 33, and the main control module is configured to control the turnover machine 52 to turn the extruded stack 33 upside down along the conveying direction a, so that the position of the extruded stack 33 without being covered by the bottom bean bag cloth forms the stack 33 to be stripped.

[0061] The main control module is configured to control the fourth conveying member 51 to convey the stack 33 to be stripped to the stripping mechanism 60. Figure 6 and Figure 7 As shown in Figure 1 , a partial enlarged view of part of the structure of the stripping mechanism 60 is shown, the stripping mechanism 60 comprises a pair of first cloth conveying shaft groups 61, a stripping member 62 and a sheet conveying member 63, the stripping member 62 is configured to strip the second bean bag cloth 82 on the stack 33 to be stripped, and the sheet conveying member 63 is configured to separate the sheet 12 adhered to the first bean bag cloth 81 and send it to the product conveying line.

[0062] The main control module is configured to control the pair of first cloth conveying shaft groups 61 to convey the separated first bean bag cloth 81 and the second bean bag cloth 82 into the cloth storage mechanism 70. Figure 8 As shown in Figure 1 , a partial enlarged view of part of the structure of the cloth storage mechanism 70 is shown, and as shown in Figure 8 , the cloth storage mechanism 70 comprises a pair of cloth storage racks and a pair of second cloth conveying shaft groups 72, the pair of cloth storage racks are respectively configured to store the first bean bag cloth 81 and the second bean bag cloth 82, and the main control module is configured to control the pair of second cloth conveying shaft groups 72 to sequentially send the first bean bag cloth 81 and the second bean bag cloth 82 to the first conveying member 21.

[0063] In use, the second bean bag cloth 82 is laid on the first conveying member 21, the first conveying member 21 moves the second bean bag cloth 82 towards the stacking mechanism 30, then the electrically controlled flow pump pours bean curd on the second bean bag cloth 82, then the first bean bag cloth 81 falls on the second bean bag cloth 82 on which the bean curd is poured, the first bean bag cloth 81, the second bean bag cloth 82 and the bean curd clamped therebetween move with the first conveying member 21 towards the stacking mechanism 30, in the process of movement, the water in the bean curd also continuously leaks, when moving to the end of the first conveying member 21, the initial material falls on the second conveying member 31, the stacking member reciprocally folds the fallen initial material along the conveying direction of the second conveying member 31 to form a stacking body 33 which is stacked along the thickness direction, then the second conveying member 31 conveys the stacking body 33 to the third conveying member 41, the pressing machine 42 moves downwards and continuously extrudes the stacking body 33 intermittently, the water in the bean curd in the stacking body 33 is extruded out until the bean curd in the stacking body 33 becomes the thousand sheets 12, at this time, the third conveying member 41 conveys the stacking body 33 to the fourth conveying member 51, the turnover machine 52 turns over the stacking body 33 along the conveying direction a, to the position where the bottom surface of the stacking body 33 is not covered by the bean bag cloth, then the fourth conveying member 51 conveys the turned over stacking body 33 to the cloth stripping mechanism 60, first, the cloth stripping member 62 strips the second bean bag cloth 82 on the lower layer, then the thousand sheet conveying member 63 strips the thousand sheets 12 which are adhered to the first bean bag cloth 81, the stripped thousand sheets 12 are sent to the product conveying line, the stripped second bean bag cloth 82 is conveyed to a cloth storage rack by a first cloth conveying shaft group 61, the first bean bag cloth 81 is conveyed to another cloth storage rack by another first cloth conveying shaft group 61, the cloth storage rack which stores the first bean bag cloth 81 can convey the first bean bag cloth 81 thereon to the first conveying member 21 by a second cloth conveying shaft group 72, the cloth storage rack which stores the second bean bag cloth 82 can convey the second bean bag cloth 82 thereon to the first conveying member 21 by another second cloth conveying shaft group 72, thereby starting the next round of thousand sheet (or louver) 12 production.

[0064] Compared with the prior art, the cloth storage rack can convey the first bean bag cloth 81 and the second bean bag cloth 82 to the first conveying member 21 by the second cloth conveying shaft group 72, thereby starting the thousand sheet 12 production process, which changes the original manual operation of laying the bean bag cloth into machine production, thereby saving the manpower required in the process. In the thousand sheet 12 production process, the first bean bag cloth 81 and the second bean bag cloth 82 and the thousand sheets 12 clamped therebetween are only stripped by the cloth stripping member 62 and the thousand sheet conveying member 63, which changes the original manual operation into machine production, and the whole thousand sheet 12 production process realizes the machine self-circulation production process of the bean product production system, which does not need manual operation, liberates the high-intensity manpower and greatly reduces the labor cost.

[0065] It should be understood that the first conveyor 21, the second conveyor 31, the third conveyor 41, and the fourth conveyor 51 described above can be other components capable of conveying, such as conveyor belts. The pressing structure 40 is not limited to having two pressing machines 42; one, three, or more than three pressing machines 42 can also be arranged along the conveying direction of the third conveyor 41 without departing from the scope of the invention.

[0066] Preferably, such as Figure 13 As shown, the thousand-sheet production system also includes a cleaning mechanism 90. Figure 14 It shows Figure 13 The enlarged view of the end of the cleaning mechanism 90 shows that the cleaning mechanism 90 includes a pair of cleaning tanks 91, a pair of third fabric conveying shaft groups 92, and brushing components 93. The main control module controls the pair of first fabric conveying shaft groups 91 to convey separate first bean curd cloths 81 and second bean curd cloths 82 into the two cleaning tanks 91. The pair of brushing components 93 are used to clean the first bean curd cloths 81 and second bean curd cloths 82, and the main control module also controls the pair of third fabric conveying shaft groups 92 to convey the separate first bean curd cloths 81 and second bean curd cloths 82 into a pair of fabric storage racks. The brushing components 93 can be configured as brushes or ultrasonic cleaning devices. The cleaning mechanism 90 can also be equipped with a high-temperature sterilization cabinet to sterilize the first bean curd cloths 81 and second bean curd cloths 82 at high temperatures.

[0067] When production of the thousand sheets 12 is stopped or when the first bean curd cloth 81 and the second bean curd cloth 82 need to be cleaned, the first bean curd cloth 81 and the second bean curd cloth 82 can be sent into the cleaning tank 91 for cleaning. After cleaning, the first bean curd cloth 81 and the second bean curd cloth 82 are transferred to the cloth storage rack. At this time, the thousand sheet production system realizes a fully automatic self-circulating production process of producing thousand sheets 12 and cleaning bean curd cloths, so that the thousand sheet (or venetian) 12 production process can completely liberate manual labor.

[0068] Further, a pair of cloth storage racks are arranged opposite to each other in the height direction, and one cleaning tank 91 is arranged below one of the cloth storage racks. Specifically, the arrangement in the height direction is as follows: one cloth storage rack, one cleaning tank 91, another cloth storage rack, another cleaning tank 91, that is, the first bean bag cloth 81 can be conveyed by one first cloth conveying shaft group 61 into the upper cleaning tank 91, and after the first bean bag cloth 81 is cleaned, it can be stored on the upper cloth storage rack, the second bean bag cloth 82 is conveyed by another first cloth conveying shaft group 61 into the lower cleaning tank 91, and after it is cleaned, it can be stored on the lower cloth storage rack, and then the production process of the thousand sheets 12 can be paused or the next round of thousand sheet (or louver) 12 production can be started. The above arrangement is reasonable and can improve the space utilization rate, and those skilled in the art can arrange according to actual needs. The two cloth storage racks can also not be arranged opposite to each other in the height direction, for example, the two cloth storage racks are arranged side by side or above the first, second, third, and fourth conveying members, and the cleaning tank 91 is not limited to being arranged below the cloth storage rack, for example, the cleaning tank 91 and the cloth storage rack can be arranged in sequence along the conveying direction of the bean bag cloth, without departing from the scope of the present application.

[0069] In addition, Figure 10 is Figure 9 is a partial enlarged view of the stacking mechanism 30 in the bean bag cloth conveying direction, wherein Figure 10 is a partial cross-sectional view of the stacking mechanism 30, in combination with Figure 5 and Figure 10As shown, the stacking device comprises a first support frame 325, a guide rod 321, a first power element and a linear reciprocating machine 323 disposed on the frame 10, the linear reciprocating machine 323 is disposed on the first support frame 325, the main control module is electrically connected with the first power element, the first power element is operable to control the reciprocating rotary motion of the transmission chain of the linear reciprocating machine 323 along the transmission direction of the second transmission element 31, and the guide rod 321 is connected with the transmission chain below the first transmission element 21. The stacking device comprises a traction rod 324 hingedly connected with the frame 10, and the guide rod 321 is movably connected with the traction rod 324 and is operable to slide along the length direction of the traction rod 324, and the traction rod 324 swings around the hinge between the traction rod 324 and the frame 10 when the guide rod 321 is driven by the transmission chain. The traction rod 324 is operable to hook the initial material falling from the first transmission element 21, and the guide rod 321 is operable to pull the initial material to fold into the stacking body 33 stacked along the thickness direction when the guide rod 321 drives the traction rod 324 to swing. The first power element can be selected from a motor and the like. In actual production, when a stacking body 33 is formed, the second transmission element 31 transmits the stacking body 33 along the transmission direction, and then at least three layers of bean bag cloth are stacked, and then the stacking of the next stacking body 33 is performed. The stacking means that the three layers of the first bean bag cloth 81 and the second bean bag cloth 82 are not poured with bean paste, and such arrangement is to allow the stacking body 33 to be flipped when the control flip machine 52 flips the stacking body 33 along the transmission direction, and the bean bag cloth between the two stacking bodies 33 allows the stacking body 33 to be flipped.

[0070] Preferably, as Figure 5 and Figure 10As shown, the stack further comprises a second power member 326, the first support frame 325 comprises a pair of support rods 3251, a mounting plate 3252 connected with the pair of support rods 3251, and a connecting rod 3253 slidably connected with the pair of support rods 3251, the support rods 3251 extend longitudinally and are arranged on both sides of the second conveying member 31, the connecting rod 3253 is connected with the linear reciprocating machine 323, the second power member 326 is arranged on the mounting plate 3252, and the second power member 326 is electrically connected with the main control module and is configured to drive the connecting rod 3253 to drive the linear reciprocating machine 323 to move along the extension direction of the support rods 3251. The second power member 326 is arranged to ensure that the traction rod 324 is always kept above the stack 33 and below the first conveying member 21, and when the guide rod 321 drives the traction rod 324 to operatively pull the initial material to be folded to be stacked along the thickness direction thereof, the second power member 326 also drives the linear reciprocating machine 323 to lift, so that the distance between the traction rod 324 linked with the linear reciprocating machine 323 and the upper surface of the stack 33 remains unchanged. The second power member 326 can be a pneumatic cylinder. It should be understood that the pair of support rods 3251 are not limited to being arranged on both sides of the second conveying member 31, but can also be arranged on the same side of the second conveying member 31, as long as the support rods 3251 are slidably connected with the connecting rod 3253 to enable the linear reciprocating machine 323 to move along the extension direction of the support rods 3251, that is, to move along the height direction. In the embodiment, the support rods 3251 are slidably connected with the connecting rod 3253 through pulleys, and in another embodiment, the connecting rod 3253 is sleeved on the support rods 3251 or connected in other ways, without departing from the scope of the present application.

[0071] In particular, in combination with Figure 5 and Figure 10As shown, the first bean bag cloth 81, the second bean bag cloth 82 and the bean curd brain clamped therebetween move along with the first conveying member 21 towards the stacking mechanism 30, when moving to the end of the first conveying member 21, the initial material will fall onto the second conveying member 31 and fall to the end of the traction rod 324, at the same time, the second power member 326 drives the conveying chain of the linear reciprocating machine 323 to move, so as to drive the guide rod 321 to move along the fifth direction e, and the traction rod 324 will swing along the fifth direction e around the hinge with the rack 10, so as to drive the initial material to fold along the fifth direction e, when the guide rod 321 moves along the fifth direction e to the end side of the conveying chain of the linear reciprocating machine 323, the second power member 326 drives the conveying chain of the linear reciprocating machine 323 to move, so as to drive the guide rod 321 to move along the opposite direction of the fifth direction e, and the traction rod 324 will swing along the opposite direction of the fifth direction e around the hinge with the rack 10, so as to drive the initial material to fold along the opposite direction of the fifth direction e, at this time, the initial material completes a folding process, and then the second power member 326 drives the connecting rod 3253 to drive the linear reciprocating machine 323 to move upwards along the supporting rod 3251, so that the traction rod 324 is located on the upper surface of the stacking body 33, and then the next folding process of the initial material is started, and the reciprocating movement is completed.

[0072] In addition, in combination with Figure 1 and Figure 2As shown, the turnover mechanism 52 comprises a pair of support assemblies 521 and a second support frame 522 supporting the support assemblies 521, the second support frame 522 is arranged on the rack 10, and the pair of support assemblies 521 are movably arranged on the second support frame 522 and arranged on both sides of the fourth conveying member 51 in the width direction. Each support assembly 521 comprises a clamping jaw 5211, a third power member 5212 electrically connected with the master control module, a fourth power member 5213 electrically connected with the master control module, a fifth power member 5214 electrically connected with the master control module, and a sixth power member 5215 electrically connected with the master control module. The third power member 5212 is operable to drive the clamping jaw 5211 to move in a direction perpendicular to the width direction of the fourth conveying member 51. The fourth power member 5213 is operable to drive the clamping jaw 5211 to clamp or release the stack 33. The fifth power member 5214 is operable to drive the clamping jaw 5211 to move longitudinally to lift the second support frame 522, and the height of the longitudinal lifting is capable of rotating the stack 33. The sixth power member 5215 is operable to drive the clamping jaw 5211 to rotate. When the third conveying member 41 conveys the stack 33 after being pressed to the turnover mechanism 50, the stack 33 is arranged on the fourth conveying member 51 and located between the two clamping jaws 5211, at this time, the third conveying member 41 drives the clamping jaw 5211 to move in a direction perpendicular to the width direction of the fourth conveying member 51, that is, the two clamping jaws 5211 relatively move towards the direction of the stack 33, until the two clamping jaws 5211 abut against the stack 33, and then the fourth power member 5213 drives the clamping jaw 5211 to clamp the stack 33, after that, the fifth power member 5214 drives the clamping jaw 5211 to move upward, and the stack 33 is also driven by the clamping jaw 5211 to move upward, and then the sixth power member 5215 drives the clamping jaw 5211 to rotate counterclockwise along direction a, and the stack 33 is simultaneously rotated counterclockwise until the top surface and the bottom surface of the stack 33 are inversed. Then the fifth power member 5214 drives the clamping jaw 5211 to move downward until the stack 33 contacts with the fourth conveying member 51, and then the fourth power member 5213 drives the clamping jaw 5211 to release the stack 33, the third power member 5212 drives the two clamping jaws 5211 to move away from each other until the clamping jaw 5211 does not contact with the stack 33, and then the fourth conveying member 51 conveys the stack 33 to the next process. The third power member 5212, the fourth power member 5213, the fifth power member 5214, and the sixth power member 5215 can be selected from motors and other elements. It should be understood that the support assembly 521 is not limited to the form of the clamping jaw 5211, for example, only one straight rod can be used, the straight rod is arranged below the stack 33, the straight rod is lifted to rotate the stack 33 counterclockwise along direction a, or other ways of rotating the stack 33 counterclockwise along direction a, which also does not deviate from the scope of the present application.

[0073] Further, as Figure 1As shown, the rack 10 is provided with a recessed area 11, which is arranged below the clamping jaw 5211, and extends along the width direction of the fourth conveying member 51. The width of the recessed area 11 is smaller than the width of the stack 33 and larger than the width of the clamping jaw 5211 along the conveying direction of the fourth conveying member 51. When the fourth conveying member 51 receives the stack 33 after being pressed, the recessed area 11 accommodates part of the fourth conveying member. When the third conveying member 41 conveys the stack 33 after being pressed to the turnover mechanism 50, the stack 33 is arranged on the fourth conveying member 51 and between the two clamping jaws 5211. The fourth conveying member 51 is loosened so that part of the fourth conveying member 51 is recessed into the recessed area 11. Since the width of the recessed area 11 is smaller than the width of the stack 33, the stack 33 is then arranged above the recessed area 11. Then, the third conveying member 41 drives the clamping jaws 5211 to move along the direction perpendicular to the width direction of the fourth conveying member 51, that is, the two clamping jaws 5211 move towards the stack 33 until the two clamping jaws 5211 abut against the stack 33. Since the width of the recessed area 11 is larger than the width of the clamping jaw 5211, the two clamping jaws 5211 are arranged above the fourth conveying member 51 which is recessed into the recessed area 11, and can be partially arranged at the bottom of the stack 33. The skilled in the art can make settings according to actual needs.

[0074] In addition, in combination with Figure 1 and Figure 7 As shown, the first cloth conveying shaft group 61 includes two first winding shafts 611 arranged in different directions. The first bean bag cloth 81 and the second bean bag cloth 82 are operatively wound from the cloth stripping mechanism 60 to the first winding shaft 611 and rewound to the cloth storage mechanism 70. The extension directions of the first conveying member 21, the second conveying member 31, the third conveying member 41 and the fourth conveying member 51 are the same, and the extension direction of the cloth storage rack is the same. The cloth storage rack is arranged in parallel with the first conveying member 21, the second conveying member 31, the third conveying member 41 and the fourth conveying member 51. Figure 8 As shown, the second cloth conveying shaft group 72 includes two second winding shafts 721 arranged in different directions. The first bean bag cloth 81 and the second bean bag cloth 82 are operatively wound from the cloth storage rack to the second winding shaft 721 and rewound to the first conveying member 21. Figure 1As shown, the above arrangement makes the thousand sheet production system form a H-shaped automatic production system, that is, the first bean bag cloth 81 and the second bean bag cloth 82 are sequentially conveyed from the conveying mechanism 20, the stacking mechanism 30, the pressing mechanism 40, the turnover mechanism 50 to the cloth stripping mechanism 60 in the first direction a, and are wound back to the cloth storage mechanism 70 from the first cloth conveying shaft group 61 of the cloth stripping mechanism 60 in the second direction b, and are conveyed along the third direction c to convey the first bean bag cloth 81 and the second bean bag cloth 82 to the second winding shaft 721 and are wound back to the conveying mechanism 20 from the fourth direction d, and a new round of thousand sheet production is started. The arrangement is reasonable and effectively improves the space utilization rate, and those skilled in the art can set it according to actual needs.

[0075] It should be understood that the first cloth conveying shaft group 61 is not limited to being provided with two first winding shafts 611, but can also be provided with three or more first winding shafts 611 arranged in different directions, and the second cloth conveying shaft group 72 is not limited to being provided with two second winding shafts 721, but can also be provided with three or more second winding shafts 721 arranged in different directions, without departing from the scope of the present application, and those skilled in the art can set it according to actual needs.

[0076] As shown in Figure 11 The cloth storage frame can also be provided with a guide frame 711, a seventh power member, and a pair of cloth storage shaft groups 713 arranged opposite to each other along the extension direction of the guide frame 711. The guide frame 711 is arranged on the rack 10, the main control module is electrically connected with the seventh power member, the guide frame 711 is provided with a guide rod 7111 along its extension direction, and the seventh power member is operable to drive the pair of cloth storage shaft groups 713 to move relatively along the guide rod 7111. The above arrangement can change the relative distance of the pair of cloth storage shaft groups 713. When the length of the bean bag cloth is relatively long, the pair of cloth storage shaft groups 713 can be driven to move away from each other, so that the cloth storage frame can accommodate longer bean bag cloth. When the length of the bean bag cloth is relatively short, the pair of cloth storage shaft groups 713 can be driven to move closer to each other, so that the cloth storage frame can adapt to shorter bean bag cloth. Those skilled in the art can set it according to actual needs.

[0077] In combination with Figure 1 And Figure 6As shown, the cloth stripping member 62 comprises a cloth stripping shaft 621 and a cloth stripping brush 622, the cloth stripping brush 622 is located on the side of the cloth stripping shaft 621 away from the turnover mechanism 50, and is used to strip the second bean bag cloth 82 of the turnover stack 33. The sheet conveying member 63 comprises a sheet stripping shaft 631 and a sheet stripping brush 632, the sheet stripping brush 632 is located on the side of the sheet stripping shaft 631 away from the turnover mechanism 50, and is used to strip the sheet 12 in the turnover stack 33. The cloth stripping shaft 621 and the sheet stripping shaft 631 are arranged in parallel along the conveying direction of the fourth conveying member 51, and the cloth stripping brush 622 is located on the side of the sheet stripping brush 632 facing the turnover mechanism 50, and the rotation directions of the cloth stripping shaft 621 and the cloth stripping brush 622 and the sheet stripping brush 632 are opposite. When the cloth stripping shaft 621 receives the stack 33 conveyed from the fourth conveying member 51, the initial material unit is first wound onto the cloth stripping shaft 621, and then the cloth stripping brush 622 adhering to the initial material unit and the cloth stripping shaft 621 rotate in opposite directions, the second bean bag cloth 82 of the initial material unit is brushed off and conveyed to a first cloth conveying shaft group 61, and the first bean bag cloth 81 adhering to the sheet 12 continues to be conveyed forward and wound onto the sheet stripping shaft 631, and then the sheet stripping brush 632 adhering to the sheet 12 rotates in the opposite direction of the sheet stripping shaft 631, the sheet 12 is brushed off and fed into the product conveying line, and the first bean bag cloth 81 is conveyed to another first cloth conveying shaft group 61.

[0078] The preferred embodiments of the application have been described in detail above, but it should be understood that modifications can be made to the embodiments to adopt aspects, features and concepts of various patents, applications and publications to provide additional embodiments.

[0079] These and other changes can be made to the embodiments in light of the above detailed description. In general, the terms used in the claims should not be construed to limit the application to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled.

[0080] Those skilled in the art can understand that the above-mentioned embodiments are specific embodiments for implementing the application, and in actual application, various changes can be made in form and detail without departing from the spirit and scope of the application.

Claims

1. A soy product production system characterized by comprising: 1) a soybean protein concentrate production device, The system comprises a rack, a main control module, and a conveying mechanism, a stacking mechanism, a pressing mechanism, a turning mechanism, a stripping mechanism and a storage mechanism arranged in sequence on the rack and electrically connected with the main control module; The conveying mechanism comprises a first conveying member, and two layers of bean bag cloth and tofu brain poured therebetween form an initial material; The main control module controls the first conveying member to convey the initial material into the stacking mechanism; the stacking mechanism comprises a second conveying member and a stacking member, and the main control module is configured to control the stacking member to fold the initial material into a stack with a height along a thickness direction of the stack, and the stack has a plurality of initial material units connected in sequence; The stacking member comprises a first support frame arranged on the rack, a guide rod, a first power member and a linear reciprocating machine, the linear reciprocating machine is arranged on the first support frame, the main control module is electrically connected with the first power member, the first power member is configured to control the conveying chain of the linear reciprocating machine to reciprocate and rotate along a conveying direction of the second conveying member, and the guide rod is connected with the conveying chain below the first conveying member; The stacking member comprises a traction rod hingedly connected with the rack, and the guide rod is movably connected with the traction rod and can slide along a length direction of the traction rod; when the guide rod is driven by the conveying chain, the traction rod swings around a hinge between the traction rod and the rack; The traction rod is configured to hook the initial material falling from the first conveying member, and the guide rod is configured to pull the initial material to fold into the stack with a height along a thickness direction of the stack when the guide rod drives the traction rod to swing; The stacking member further comprises a second power member, the first support frame comprises a pair of support rods, a mounting plate connected with the pair of support rods, and a connecting rod slidably connected with the pair of support rods; the support rods extend longitudinally and are arranged on both sides of the second conveying member, and the connecting rod is connected with the linear reciprocating machine; the second power member is arranged on the mounting plate, and the second power member is electrically connected with the main control module and is configured to drive the connecting rod to drive the linear reciprocating machine to move along an extension direction of the support rods; The bean product production system further comprises a cleaning mechanism. The first conveying member is configured to place two layers of bean bag cloth stacked in an up-down manner, and tofu brain is poured between the two layers of bean bag cloth; 2. The soy product production system according to claim 1, characterized by, The main control module is configured to control the second conveying member to convey the stack to the pressing mechanism; the pressing mechanism comprises a third conveying member and a pressing machine, the third conveying member is configured to receive the stack conveyed by the second conveying member, and the main control module is configured to control the pressing machine to extrude the stack to form a thousand sheets in each initial material unit; ​ The main control module is configured to control the third conveying member to convey the extruded stack to the turnover mechanism; the turnover mechanism comprises a fourth conveying member and a turnover machine, the fourth conveying member is configured to receive the extruded stack, and the main control module is configured to control the turnover machine to turn the extruded stack along a conveying direction, so that the extruded stack is turned to a position where the bottom surface of the steamed stuffed bun cloth is not pressed, to form the stack to be peeled. The main control module is configured to control the fourth conveying member to convey the stack to be peeled to the peeling mechanism; the peeling mechanism comprises a pair of first cloth conveying shaft groups, a peeling member, and a thousand sheet conveying member, the peeling member is configured to separate two layers of the steamed stuffed bun cloth on the stack to be peeled, and the thousand sheet conveying member is configured to convey the thousand sheet between the two layers of the steamed stuffed bun cloth to a product conveying line. The main control module is configured to control the pair of first cloth conveying shaft groups to convey the two layers of the steamed stuffed bun cloth to the cloth storage mechanism; the cloth storage mechanism comprises a pair of cloth storage racks and a pair of second cloth conveying shaft groups, the pair of cloth storage racks are configured to store the two layers of the steamed stuffed bun cloth, and the main control module is configured to control the pair of second cloth conveying shaft groups to sequentially convey the two layers of the steamed stuffed bun cloth to the first conveying member.

3. The soy product production system according to claim 2, characterized by, The cleaning mechanism comprises a pair of cleaning tanks, a pair of third cloth conveying shaft groups, and a cloth brushing member, the main control module is configured to control the pair of first cloth conveying shaft groups to convey the two layers of the steamed stuffed bun cloth to the two cleaning tanks, the pair of cloth brushing members are configured to clean the two layers of the steamed stuffed bun cloth, and the main control module is configured to control the pair of third cloth conveying shaft groups to convey the two layers of the steamed stuffed bun cloth to the pair of cloth storage racks.

4. The soy product production system according to claim 3, characterized by The pair of cloth storage racks are arranged opposite to each other along a height direction, and one of the cleaning tanks is arranged below one of the cloth storage racks.

5. The soy product production system according to claim 2, characterized by The turnover machine comprises a pair of support assemblies and a second support rack supporting the pair of support assemblies, the second support rack is arranged on the rack, and the pair of support assemblies are movably arranged on the second support rack and on both sides of the fourth conveying member in a width direction of the fourth conveying member. Each of the support assemblies comprises: a clamping jaw; a third power member electrically connected to the main control module and operable to drive the clamping jaw to move along a direction perpendicular to the width direction of the fourth conveying member; a fourth power member electrically connected to the main control module and operable to drive the clamping jaw to clamp or release the stack; a fifth power member electrically connected to the main control module and operable to drive the clamping jaw to move longitudinally; and a sixth power member electrically connected to the main control module and operable to drive the clamping jaw to rotate.

6. The soy product production system according to claim 5, characterized by The rack is provided with a recessed area, the recessed area is arranged below the clamping jaw, and the recessed area extends along the width direction of the fourth conveying member; along the conveying direction of the fourth conveying member, the width of the recessed area is smaller than the width of the stack and larger than the width of the clamping jaw; When the fourth conveying member receives the extruded stack, the recessed area accommodates part of the fourth conveying member.

7. The soy product production system according to claim 2, characterized by, The first cloth conveying shaft group comprises a plurality of first winding shafts arranged in different directions, and the bean bag cloth is operatively wound from the cloth stripping mechanism to the first winding shaft and rewound to the cloth storage mechanism; The first, second, third and fourth conveying members have the same extension direction, which is the same as the extension direction of the cloth storage rack, and the cloth storage rack and the first, second, third and fourth conveying members are arranged in parallel. The second cloth conveying shaft group comprises a plurality of second winding shafts arranged in different directions, and the bean bag cloth is operatively wound from the cloth storage rack to the second winding shaft and rewound to the first conveying member.

8. The soy product production system according to claim 2, characterized by, The cloth storage rack comprises a guide rack, a seventh power member and a pair of cloth storage shaft groups arranged opposite to each other along the extension direction of the guide rack, the guide rack is arranged on the rack, the main control module is electrically connected with the seventh power member, the guide rack is provided with a guide rod along its extension direction, and the seventh power member is operable to drive the pair of cloth storage shaft groups to move relative to each other along the guide rod.

9. The soy product production system according to claim 2, characterized by, The cloth stripping member comprises a cloth stripping shaft and a cloth stripping brush, the cloth stripping brush is located on the side of the cloth stripping shaft away from the turnover mechanism, and is used to strip the bean bag cloth below the turnover stack; the sheet conveying member comprises a material stripping shaft and a material stripping brush, the material stripping brush is located on the side of the material stripping shaft away from the turnover mechanism, and is used to strip the sheet in the turnover stack, the cloth stripping shaft and the material stripping shaft are arranged in parallel along the conveying direction of the fourth conveying member, the cloth stripping brush is located on the side of the material stripping brush facing the turnover mechanism, and the cloth stripping shaft and the cloth stripping brush and the material stripping brush rotate in opposite directions.

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