A seamless wall panel splicing and alignment device

Abstract

The present invention relates to a seamless wall panel splicing and alignment device, which includes a placement frame. A control mechanism is provided at the right end of the placement frame, and an adsorption mechanism is arranged on the control mechanism. The present invention can solve the problems existing in the installation operation of existing wall panels, such as the need to manually pick up wall panels one by one for installation and docking, poor accuracy in manually picking up and installing wall panels for docking, the need for repeated adjustment, and the overall effect after wall panel installation will be directly affected due to the accumulation of docking errors during the wall panel installation process. The wall panels to be installed are generally placed uniformly, and manual repeated picking is required during the wall panel installation process, which increases the labor intensity of operators and affects the efficiency of wall panel installation.

Description

Technical Field

[0001] The present invention relates to the technical field of wall panel installation, and particularly relates to a seamless wall panel splicing and alignment device. Background Art

[0002] High-density fiberboard is a kind of board made from wood fiber or other plant fibers, with urea formaldehyde resin or other synthetic resins applied and pressed under heating and pressure conditions. During the production process of high-density fiberboard, it needs to be cut according to the usage specifications. After the waste fiberboard after cutting is recycled and processed, these wastes can be used as raw materials to make high-density fiberboard again.

[0003] However, in the existing wall panel installation operations, there are problems such as manually taking wall panels one by one for installation docking, poor accuracy in manually taking and installing wall panel docking, requiring repeated adjustments, and the overall effect after wall panel installation will be directly affected due to the accumulation of docking errors during the wall panel installation process. The wall panels to be installed are generally placed uniformly, and it is necessary for workers to repeatedly take them during the wall panel installation process, increasing the labor intensity of the workers and affecting the installation efficiency of the wall panels. Summary of the Invention

[0004] (I) Technical Problems to be Solved

[0005] The present invention can solve the above technical problems existing in the wall panel installation operations.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the present invention adopts the following technical solutions: A seamless wall panel splicing and alignment device, including a placement frame, a control mechanism is arranged at the right end of the placement frame, and an adsorption mechanism is arranged on the control mechanism;

[0008] The adsorption mechanism includes an installation sleeve installed on the control mechanism, an adsorption frame is installed on the installation sleeve, fixed suction cups are uniformly arranged on the front end surface of the adsorption frame along its circumferential direction, operation slots are uniformly opened on the adsorption frame along its circumferential direction, an operation chain is slidably arranged in the operation slots, an adjustment motor is installed on the inner wall of the adsorption frame through a motor base, a threaded plate is installed on the output shaft of the adjustment motor, the operation chain is connected to the threaded plate, and a fixed chain is arranged in the installation sleeve;

[0009] The operation chain includes an operation frame slidably arranged in the operation slots, limiting slots communicating with the operation slots are symmetrically opened on the adsorption frame, limiting plates are symmetrically arranged on both sides of the operation frame, the limiting plates are slidably matched with the limiting slots, the operation frame is meshed with the threaded plate, operation holes are uniformly opened on the operation frame, lifting frames are slidably arranged in the operation holes, adjustment suction cups are arranged at the lower ends of the lifting frames, and operation springs are sleeved between the inner walls of the lifting frames and the operation frames.

[0010] Preferably, a pushing cylinder is arranged inside the placing frame, a pushing plate is installed on the pushing cylinder, a placing groove is formed at the upper end of the placing frame, a discharging groove is formed at the right side of the front end of the placing frame, a pushing groove is formed at the left side of the front end of the placing frame, and a pushing chain is arranged inside the pushing groove.

[0011] Preferably, the pushing chain includes a pushing plate arranged inside the pushing groove through a pin shaft, an arc groove is formed at the rear end of the placing frame, a linkage rod is arranged on the pushing plate, a linkage block is arranged on the linkage rod through a pin shaft, a pushing cylinder is arranged at the rear end of the placing frame through a pin shaft, and the output end of the pushing cylinder is connected to the linkage block through a pin shaft;

[0012] Preferably, positioning holes are formed on the limiting plate, and through holes matching with the positioning holes are formed on the adsorption frame.

[0013] Preferably, an adsorption limiting groove is formed on the adsorption frame, the adsorption limiting groove is connected to the working groove, an adsorption support is slidably arranged inside the adsorption limiting groove, a spring is arranged between the adsorption support and the adsorption limiting groove, a guiding plate is installed on the adsorption support, and a moving groove matching with the guiding plate is formed on the lifting frame.

[0014] Preferably, the fixing chain includes execution grooves uniformly formed along the circumferential direction of the installation sleeve, an execution cylinder is installed on the inner wall of the installation sleeve, an execution plate is installed on the execution cylinder, an execution frame is slidably arranged inside the execution groove, the execution frame is connected to the execution plate, the side of the execution frame far away from the installation sleeve is of an arc structure, an insertion rod is installed on the execution frame, the insertion rod is slidably arranged inside the through hole, and an execution block for extruding the adsorption support is arranged on the execution frame.

[0015] Preferably, the control mechanism includes control grooves symmetrically arranged on the upper and lower sides of the placing frame, the control grooves are matched with the discharging groove, a control frame is installed at the right end of the placing frame, a reinforcing plate is arranged between the control frame and the outer wall of the placing frame, a control motor is installed on the inner wall of the control frame through a motor seat, one end of a lead screw is connected to the output shaft of the control motor through a coupling, the other end of the lead screw is installed on the control frame through a bearing, a moving block is installed on the lead screw, the moving block is slidably connected to the control frame, an adjusting cylinder is installed on the moving block, a mounting plate is installed on the adjusting cylinder, a control cylinder is installed on the mounting plate, and the control cylinder is connected to the installation sleeve.

[0016] (III) Beneficial effects

[0017] 1. The present invention solves the problems existing in the installation operation of the existing wall panels, that is, it is necessary to manually take the wall panels one by one for installation and docking. The accuracy of manually taking and installing the wall panels for docking is poor, and it is necessary to repeatedly adjust. Moreover, during the installation process of the wall panels, the overall effect after the installation of the wall panels will be directly affected due to the accumulation of docking errors. The wall panels to be installed are generally placed uniformly, and it is necessary to manually take them repeatedly during the installation process of the wall panels, which increases the labor intensity of the operators and affects the installation efficiency of the wall panels.

[0018] 2. In the present invention, the mutual cooperation between the control mechanism and the adsorption mechanism can not only automatically adsorb and fix the wall panel, but also automatically control the angle of the wall panel docking adjustment, ensuring the accuracy of the wall installation docking. There is no need for manual handling and adjustment of the wall panel, reducing the labor intensity of the staff.

[0019] 3. In the operation of the present invention, the wall panels to be installed are uniformly placed in the placement frame. During the operation, the placement frame is driven by the mobile trolley to move, which can be adjusted according to the position of the wall panel installation, saving the time of plate transportation and improving the efficiency of wall panel installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the drawings and embodiments.

[0021] Figure 1 is a schematic structural diagram of the present invention;

[0022] Figure 2 is a schematic structural diagram between the control mechanism and the adsorption mechanism of the present invention;

[0023] Figure 3 is a cross-sectional view between the control mechanism and the adsorption mechanism of the present invention;

[0024] Figure 4 is a cross-sectional view of the operation chain of the present invention;

[0025] Figure 5 is a cross-sectional view of the placement frame of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following is a detailed description of the embodiments of the present invention in conjunction with the drawings. However, the present invention can be implemented in many different ways defined and covered by the claims.

[0027] As Figures 1 to 5 shown, a seamless wall panel splicing and alignment device includes a placement frame 1. A control mechanism 2 is provided at the right end of the placement frame 1, and an adsorption mechanism 3 is provided on the control mechanism 2;

[0028] A pushing cylinder 11 is arranged in the placement frame 1. A pushing plate 12 is installed on the pushing cylinder 11. A placement groove is opened at the upper end of the placement frame 1. An outlet groove is opened at the right side of the front end of the placement frame 1. A pushing groove is opened at the left side of the front end of the placement frame 1, and a pushing chain 13 is arranged in the pushing groove.

[0029] The pushing branch chain 13 includes a pushing plate 131 arranged in the pushing groove through a pin shaft. An arc groove is formed at the rear end of the placing frame 1. A linkage rod 132 is arranged on the pushing plate 131. A linkage block 133 is arranged on the linkage rod 132 through a pin shaft. A pushing cylinder 134 is arranged at the rear end of the placing frame 1 through a pin shaft. The output end of the pushing cylinder 134 is connected to the linkage block 133 through a pin shaft;

[0030] During operation, place the present invention on an existing mobile cart. Place the wall panels to be spliced into the placing frame 1 from the placing groove. Drive the pushing plate 12 to move forward through the pushing cylinder 11, so as to push the wall panels in the placing frame 1 forward as a whole, making the frontmost wall panel abut against the inner wall of the placing frame 1. Then start the pushing cylinder 134. During operation, the pushing cylinder 134 drives the linkage rod 132 to adjust in the arc groove by controlling the linkage block 133, so as to control the pushing plate 131 to extrude the frontmost wall panel, making it move towards the outside of the placing frame 1.

[0031] The control mechanism 2 includes control grooves symmetrically arranged on the upper and lower sides of the placing frame 1. The control grooves are matched with the discharge grooves. A control frame 21 is installed at the right end of the placing frame 1. A reinforcing plate is arranged between the control frame 21 and the outer wall of the placing frame 1. A control motor 22 is installed on the inner wall of the control frame 21 through a motor seat. One end of a lead screw 23 is connected to the output shaft of the control motor 22 through a coupling. The other end of the lead screw 23 is installed on the control frame 21 through a bearing. A moving block 24 is installed on the lead screw 23. The moving block 24 is slidably connected to the control frame 21. An adjusting cylinder 25 is installed on the moving block 24. A mounting plate 26 is installed on the adjusting cylinder 25. A control cylinder 27 is installed on the mounting plate 26. The control cylinder 27 is connected to the mounting sleeve 31.

[0032] The wall panels discharged from the placing frame 1 are inserted into the control grooves. At this time, the control motor 22, the adjusting cylinder 25 and the control cylinder 27 are started synchronously, and drive the adsorption mechanism 3 to adjust to a suitable position to adsorb the wall panels according to the specification position of the plates;

[0033] During this process, the control motor 22 controls the lead screw 23 to rotate. During the rotation of the lead screw 23, the adsorption mechanism 3 is controlled to adjust left and right through the moving block 24. The adjusting cylinder 25 can control the adsorption mechanism 3 to adjust up and down during movement, and the control cylinder 27 can control the adsorption mechanism 3 to adjust back and forth during movement. Through the mutual cooperation among the control motor 22, the adjusting cylinder 25 and the control cylinder 27, the adsorption mechanism 3 adsorbs the wall panels at a suitable position.

[0034] The adsorption mechanism 3 includes a mounting sleeve 31 installed on the control mechanism 2. An adsorption frame 32 is installed on the mounting sleeve 31. Fixed suction cups 33 are evenly arranged on the front end face of the adsorption frame 32 along its circumferential direction. Operation grooves are evenly formed on the adsorption frame 32 along its circumferential direction. An operation chain 34 is slidably arranged in the operation grooves. An adjustment motor 35 is installed on the inner wall of the adsorption frame 32 through a motor base. A threaded plate 36 is installed on the output shaft of the adjustment motor 35. The operation chain 34 is connected to the threaded plate 36. A fixed chain 37 is arranged in the mounting sleeve 31. Both the fixed suction cup 33 and the adjustment suction cup 344 are externally connected to an air pump;

[0035] By adjusting the control cylinder 27, the fixed suction cups 33 on the adsorption frame 32 are driven to fit the middle position of the wall panel. Start the air pump. During operation, the air pump adsorbs and fixes the wall panel through the fixed suction cups 33. In order to increase the stability of fixing the wall panel, start the adjustment motor 35 to control the rotation of the threaded plate 36. During the rotation of the threaded plate 36, the operation chain 34 is driven to adjust to a suitable position. The position of the operation chain 34 is fixed through the fixed chain 37, so that the operation chain 34 can stably adsorb and fix the wall panel at a suitable position.

[0036] The operation chain 34 includes an operation frame 341 slidably arranged in the operation grooves. The adsorption frame 32 is symmetrically provided with limit grooves communicating with the operation grooves. Limit plates 342 are symmetrically arranged on both sides of the operation frame 341. The limit plates 342 are slidably matched with the limit grooves. The operation frame 341 is meshed with the threaded plate 36. Operation holes are evenly formed on the operation frame 341. Lifting frames 343 are slidably arranged in the operation holes. An adjustment suction cup 344 is arranged at the lower end of the lifting frame 343. An operation spring 345 is sleeved between the lifting frame 343 and the inner wall of the operation frame 341.

[0037] Positioning holes are formed on the limit plates 342. Through holes matched with the positioning holes are formed on the adsorption frame 32. The cooperation between the limit plates 342 and the limit grooves plays a role in limiting the operation frame 341.

[0038] The adsorption frame 32 is provided with an adsorption limit groove. The adsorption limit groove is connected to the operation groove. An adsorption support 346 is slidably arranged in the adsorption limit groove. A spring is arranged between the adsorption support 346 and the adsorption limit groove. A guide plate 347 is installed on the adsorption support 346. A moving groove matched with the guide plate 347 is formed on the lifting frame 343.

[0039] The fixed branch chain 37 includes an actuator groove uniformly formed in the circumferential direction of the mounting sleeve 31. An actuator cylinder 371 is mounted on the inner wall of the mounting sleeve 31, and an actuator plate 372 is mounted on the actuator cylinder 371. An actuator frame 373 is slidably arranged in the actuator groove. The actuator frame 373 is connected to the actuator plate 372. The side of the actuator frame 373 away from the mounting sleeve 31 is of an arc structure. An insertion rod 375 is mounted on the actuator frame 373. The insertion rod 375 is slidably arranged in the through hole. An actuator block for pressing the adsorption bracket 346 is arranged on the actuator frame 373.

[0040] During the rotation of the threaded plate 36, the operation frame 341 is controlled to slide and adjust in the operation groove by means of thread engagement, so as to drive the adjustment suction cup 344 on the operation frame 341 to move to a suitable position. The actuator cylinder 371 is started to drive the actuator plate 372 to perform adjustment operations during the operation. The actuator plate 372 drives the actuator frame 373 to move during the operation. The actuator frame 373 drives the insertion rod 375 to adjust in the through groove during the movement, so that the insertion rod 375 passes through the positioning hole on the limiting plate 342. The operation frame 341 is limited by the insertion rod 375 during the operation, and the actuator frame 373 synchronously drives the actuator block to press the adsorption bracket 346 during the operation. The guide plate 347 is synchronously adjusted by the adsorption bracket 346, so as to control the adjustment suction cup 344 on the lifting frame 343 to be attached to the wall panel. The air pump is started to fix the wall panel through the adjustment suction cup. After the adsorption mechanism 3 performs multi-point adsorption and fixation on the wall panel, the wall panel after adsorption and fixation is driven to move and adjust in the direction of the fixed wall panel through the cooperation among the control motor 22, the adjustment cylinder 25 and the control cylinder 27 on the control mechanism 2, so as to achieve precise docking between the wall panels.

[0041] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A seamless wall panel splicing and alignment device, comprising a placement frame (1), a control mechanism (2) is arranged at the right end of the placement frame (1), and an adsorption mechanism (3) is arranged on the control mechanism (2). It is characterized in that; The adsorption mechanism (3) includes an installation sleeve (31) installed on the control mechanism (2). An adsorption frame (32) is installed on the installation sleeve (31). Fixed suction cups (33) are evenly arranged on the front end face of the adsorption frame (32) along its circumference. Working grooves are evenly opened on the adsorption frame (32) along its circumference. A working chain (34) is slidably arranged in the working grooves. An adjusting motor (35) is installed on the inner wall of the adsorption frame (32) through a motor base. A threaded plate (36) is installed on the output shaft of the adjusting motor (35). The working chain (34) is connected to the threaded plate (36). A fixed chain (37) is arranged in the installation sleeve (3). The working chain (34) includes a working frame (341) slidably arranged in the working grooves. Limit grooves communicating with the working grooves are symmetrically opened on the adsorption frame (32). Limit plates (342) are symmetrically arranged on both sides of the working frame (341). The limit plates (342) are slidably matched with the limit grooves. The working frame (341) is meshed with the threaded plate (36). Working holes are evenly opened on the working frame (341). Lifting frames (343) are slidably arranged in the working holes. An adjusting suction cup (344) is arranged at the lower end of the lifting frame (343). A working spring (345) is sleeved between the lifting frame (343) and the inner wall of the working frame (341). A pushing cylinder (11) is arranged in the placing frame (1). A pushing plate (12) is installed on the pushing cylinder (11). A placing groove is opened at the upper end of the placing frame (1). A discharge groove is opened at the right front end of the placing frame (1). A pushing groove is opened at the left front end of the placing frame (1). A pushing chain (13) is arranged in the pushing groove. The pushing chain (13) includes a pushing plate (131) arranged in the pushing groove through a pin shaft. An arc groove is opened at the rear end of the placing frame (1). A linkage rod (132) is arranged on the pushing plate (131). A linkage block (133) is arranged on the linkage rod (132) through a pin shaft. A pushing cylinder (134) is arranged at the rear end of the placing frame (1) through a pin shaft. The output end of the pushing cylinder (134) is connected to the linkage block (133) through a pin shaft.

2. The seamless retaining wall splicing and alignment device according to claim 1, characterized in that, Positioning holes are opened on the limit plates (342). Through holes matching the positioning holes are opened on the adsorption frame (32).

3. The seamless retaining wall splicing and alignment device according to claim 2, wherein An adsorption limit groove is opened on the adsorption frame (32). The adsorption limit groove is connected to the working groove. An adsorption support (346) is slidably arranged in the adsorption limit groove. A spring is arranged between the adsorption support (346) and the adsorption limit groove. A guide plate (347) is installed on the adsorption support (346). A moving groove matching the guide plate (347) is opened on the lifting frame (343).

4. A seamless retaining wall splicing and alignment device according to claim 3, characterized in that, The fixed branch chain (37) includes an execution groove uniformly formed along the circumferential direction of the installation sleeve (31). An execution cylinder (371) is installed on the inner wall of the installation sleeve (31). An execution plate (372) is installed on the execution cylinder (371). An execution frame (373) is slidably arranged in the execution groove. The execution frame (373) is connected to the execution plate (372). The side of the execution frame (373) away from the installation sleeve (31) is of an arc structure. An insertion rod (375) is installed on the execution frame (373). The insertion rod (375) is slidably arranged in the through hole. An execution block for extruding the adsorption bracket (346) is arranged on the execution frame (373).

5. A seamless retaining wall splicing and alignment device according to claim 1, characterized in that, The control mechanism (2) includes control grooves symmetrically arranged on the upper and lower sides of the placement frame (1). The control grooves are matched with the discharge grooves. A control frame (21) is installed at the right end of the placement frame (1). A reinforcing plate is arranged between the control frame (21) and the outer wall of the placement frame (1). A control motor (22) is installed on the inner wall of the control frame (21) through a motor seat. One end of a lead screw (23) is connected to the output shaft of the control motor (22) through a coupling. The other end of the lead screw (23) is installed on the control frame (21) through a bearing. A moving block (24) is installed on the lead screw (23). The moving block (24) is slidably connected to the control frame (21). An adjusting cylinder (25) is installed on the moving block (24). An installation plate (26) is installed on the adjusting cylinder (25). A control cylinder (27) is installed on the installation plate (26). The control cylinder (27) is connected to the installation sleeve (31).

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