High-temperature acid mist recycling device
By combining a mechanical centrifugal separator, a cooling heat recovery device, and a pure water spray absorption device, the problems of incomplete heat recovery and acid mist in high-temperature acid mist recovery are solved, achieving efficient acid mist recovery and heat utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANXI JUHUA ALUMINUM CO LTD
- Filing Date
- 2023-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
Existing high-temperature acid mist recovery devices suffer from problems such as the inability to recover heat, the inability to recover acidic gaseous substances, and incomplete acid mist recovery. They are particularly inefficient in high-temperature acid mist treatment and have limited adsorption capacity.
A mechanical centrifugal separator combined with a cooling heat recovery device and a pure water spray absorption device is used to separate acid mist droplets through centrifugal force, recover heat through coolant, and absorb residual acidic substances through pure water spraying, thereby achieving gas-liquid separation and heat recovery.
It achieves efficient acid mist recovery, completely separates acid mist droplets and acidic gaseous substances, recovers heat and absorbs water-soluble acidic substances, thus improving treatment efficiency.
Smart Images

Figure CN116550099B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of acid mist recovery, in particular to a high-temperature acid mist recovery device. BACKGROUND
[0002] Acid mist is mainly generated in the process of using acid in industries such as chemical industry, electronics, metallurgy, electroplating, textile, and mechanical manufacturing, such as acid production, pickling, electroplating, electrolysis, and acid battery charging. Acid mist is a substance between flue gas and water mist. Since acidic substances have strong corrosive properties, acid mist also has strong corrosive properties. There are many types of acid mist. In order to treat acid mist well, it is necessary to adsorb and recover acid mist. Most existing high-temperature acid mist recovery devices use liquid absorption and solid absorption methods for recovery. Liquid absorption method has the disadvantages of poor recovery effect, low efficiency, high energy and water consumption, and inability to recover the heat generated by high-temperature acid mist. Solid absorption method has the disadvantages of limited adsorption capacity of adsorbent and intermittent operation. Therefore, solid adsorption method is only suitable for purifying waste gas with low acid mist concentration.
[0003] The patent with publication number CN114259829B provides a storage tank absorption acid mist recovery device. An air suction pump is fixedly installed on the recovery tank, which sucks acid mist into the recovery tank. An electric push rod drives a vertical screw to lift, and a threaded sleeve in the vertical screw rotates with a rotating drum, driving the spoiler to rotate synchronously, thereby achieving fast and stable flow disturbance, which is conducive to the adsorption of the inner adsorption sleeve and the bottom adsorption pad. At the same time, the flow disturbance mechanism can realize forward and reverse rotation, improving the flow disturbance effect. The lifting speed of the vertical screw controls the rotating speed of the flow disturbance mechanism, which is easy to control. However, this structure has limited adsorption capacity, intermittent operation, low efficiency, and is only suitable for purifying waste gas with low acid mist concentration, which has great limitations. SUMMARY
[0004] The present application aims to provide a high-temperature acid mist recovery device, which solves the technical problems of existing technologies such as the inability to recover high-temperature acid mist heat, the inability to recover acidic gaseous substances, and the incomplete recovery of acid mist.
[0005] In view of the above technical problems, the technical scheme adopted by the present application is: a high-temperature acid mist recycling device, comprising a cooling heat recovery device, a mechanical centrifugal separation device, a shell, a pure water spraying absorption device, and an acid liquid recovery tank; the acid liquid recovery tank and the mechanical centrifugal separation device are fixedly installed on the shell, the acid liquid recovery tank is used for storing the recovered acid liquid, and the mechanical centrifugal separation device is used for gas-liquid separation of high-temperature acid mist; the acid liquid recovery tank is fixedly connected with the mechanical centrifugal separation device; the cooling heat recovery device and the pure water spraying absorption device are fixedly installed on the mechanical centrifugal separation device; the cooling heat recovery device is used for cooling and heat recovery of high-temperature acid mist, and the pure water spraying absorption device is used for absorbing residual acidic substances; the mechanical centrifugal separation device further comprises a double eccentric wheel oscillating mechanism and a stepless speed change mechanism; the double eccentric wheel oscillating mechanism is used for oscillation and dropping of mist droplets, and the stepless speed change mechanism is used for centrifugation and speed change.
[0006] Further, the stepless speed change mechanism comprises a centrifugal inner cylinder, an exhaust passage, a centrifugal inner bottom plate, a transmission relay wheel, a first belt, a centrifugal support, a centrifugal rotating main shaft, a second belt, a third belt, a speed changer, a centrifugal support main rod, and a centrifugal connecting frame; the speed changer is fixedly installed on the centrifugal connecting frame; the centrifugal support main rod is fixedly installed on the centrifugal connecting frame; the centrifugal support is fixedly installed on the centrifugal support main rod; the centrifugal rotating main shaft is hingedly connected to the centrifugal support; the transmission relay wheel is hingedly connected to the centrifugal support; the centrifugal inner bottom plate is fixedly installed on the centrifugal support; the exhaust passage is fixedly installed on the centrifugal inner bottom plate; the centrifugal inner cylinder is fixedly installed on the centrifugal rotating main shaft, and is hingedly connected to the centrifugal inner bottom plate; the first belt is slidably installed at both ends of the transmission relay wheel and the centrifugal rotating main shaft; one end of the second belt is slidably installed on the transmission relay wheel; and both ends of the third belt are slidably installed on the centrifugal rotating main shaft and the speed changer.
[0007] Further, the double eccentric wheel oscillating mechanism comprises a centrifugal outer box, a centrifugal outer cylinder, and an eccentric wheel disc; the centrifugal outer box is fixedly installed on the centrifugal support; the centrifugal outer cylinder is fixedly installed on the eccentric wheel disc, and the bottom of the centrifugal outer cylinder is slidably installed in the centrifugal outer box; the centrifugal outer box is provided with an acid liquid discharge hole, a wheel disc movement hole, a support hole, and a main shaft through slot.
[0008] Further, the eccentric wheel disc comprises an eccentric driven wheel, an eccentric main disc, an eccentric lead screw, eccentric balls, an eccentric support shaft, and an eccentric motor; the eccentric driven wheel is fixedly installed on the eccentric main disc; the eccentric lead screw is hingedly connected at both ends to the eccentric main disc and the eccentric motor; the inner thread of the eccentric ball and the outer thread of the eccentric lead screw form a threaded pair; the eccentric support shaft is hingedly connected to the eccentric ball; the eccentric motor is fixedly installed on the eccentric main disc; and the other end of the second belt is slidably installed on the eccentric driven wheel.
[0009] Further, the transmission comprises a transmission motor, a transmission support, a transmission electric push rod, a transmission guide rod, a transmission sliding rod, a transmission sliding block, a transmission viscous wheel, a transmission sliding groove, a transmission cone; the transmission support is hinged on the transmission motor; the transmission electric push rod is fixedly installed on the transmission support; the transmission sliding rod is fixedly installed on the transmission support; the transmission cone is fixedly installed on the transmission electric push rod; the transmission sliding groove is fixedly installed on the transmission cone; the transmission sliding block is slidingly installed on the transmission sliding groove; the transmission sliding rod is fixedly installed on the transmission sliding block, and the transmission sliding rod is slidingly installed on the transmission guide rod; the transmission viscous wheel is fixedly installed on the transmission sliding rod.
[0010] Further, the cooling heat recovery device comprises a cooling liquid storage tank, a cooling liquid water pump, a cooling liquid circulating pipe, a cooling tower top, a cooling tower body, a cooling output pipeline, an acid mist input pipeline, a semicircular heat dissipation cover, a mesh cooling cover, and a rolling motor; the cooling liquid storage tank is fixedly installed on the cooling output pipeline; the cooling liquid water pump is fixedly installed on the cooling liquid storage tank; the two ends of the cooling liquid circulating pipe are respectively fixedly installed on the cooling liquid water pump and hinged on the mesh cooling cover; the cooling tower body is fixedly installed on the cooling output pipeline; the acid mist input pipeline is fixedly installed on the cooling tower body; the cooling tower top is fixedly installed on the cooling tower body; the semicircular heat dissipation cover is fixedly installed on the cooling tower body; the mesh cooling cover is hinged on the cooling tower body; the rolling motor is fixedly installed on the cooling tower body, and the rolling motor is hinged with the mesh cooling cover; the semicircular heat dissipation cover is provided with a semicircular cover body, a semicircular heat dissipation plate, and a semicircular through hole; the mesh cooling cover is provided with a strip-shaped heat dissipation rib plate, a cooling liquid delivery auxiliary pipe, a cooling liquid delivery main pipe, a mesh through hole, and a mesh cover body.
[0011] Further, the cooling output pipeline comprises a sealing cover, a sealing groove, an air pump, a gravity spring, a gravity ball, and a cooling pipe wall; the sealing cover is fixedly installed on the cooling pipe wall; the sealing cover is provided with the sealing groove; the air pump is fixedly installed on the sealing cover; the gravity spring is fixedly installed on the air pump; the gravity ball is fixedly installed on the gravity spring; and the cooling liquid storage tank is fixedly installed on the sealing cover of the cooling output pipeline.
[0012] Further, the pure water spraying and absorbing device comprises a pure water discharge main pipe, a pure water circulating pipe, a pure water water pump, a gaseous material input pipe, and a pure water storage tank; the pure water storage tank is fixedly installed on the pure water discharge main pipe; the pure water water pump is fixedly installed on the pure water storage tank; the two ends of the pure water circulating pipe are respectively fixedly installed on the pure water water pump and the pure water storage tank; the gaseous material input pipe is hinged on the pure water storage tank; the pure water discharge main pipe is provided with a pure water pipe wall, a pure water electric push rod, and a pure water valve; the pure water electric push rod is fixedly installed on the pure water pipe wall; and the pure water valve is fixedly installed on the pure water electric push rod.
[0013] Further, the acid liquid recovery tank comprises an acid liquid tank body, an acid liquid motor, a pure water recovery connecting port and an acid liquid recovery pipe; the acid liquid motor is fixedly installed on the acid liquid tank body; the acid liquid recovery pipe is fixedly installed on the acid liquid tank body; and the pure water recovery connecting port is arranged on the acid liquid tank body.
[0014] Further, the shell comprises a shell body and a door plate; and the door plate is hinged to the shell body.
[0015] Compared with the prior art, the present application has the following advantages: (1) the mechanical centrifugal separation device separates liquid and gas by centrifugal force, separates acid mist droplets, makes the mist droplets fall back for recovery by means of device oscillation, and recovers acid gaseous substances by means of gas pressure, thereby realizing separation and recovery functions; (2) the cooling heat recovery device cools high-temperature acid mist by means of cooling liquid, recovers heat by means of circulation of the cooling liquid, and realizes cooling and heat recovery functions by means of the fact that the cooled mist droplets and acid gaseous substances have a density greater than air and fall in the device; and (3) the pure water spraying absorption device realizes dissolution of acid substances existing in acid gaseous substances and soluble in water by means of circulation of pure water spraying, thereby realizing absorption functions. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a total assembly structure schematic diagram of the working state of the embodiment of the present application.
[0017] Figure 2 It is a component structure schematic diagram of the cooling heat recovery device of the present application Figure 1 .
[0018] Figure 3 It is a component structure schematic diagram of the cooling heat recovery device of the present application Figure 2 .
[0019] Figure 4 It is an assembly structure schematic diagram of the cooling output pipeline of the present application.
[0020] Figure 5 It is a part structure schematic diagram of the semicircular cooling cover of the present application.
[0021] Figure 6 It is a part structure schematic diagram of the net-shaped cooling cover of the present application.
[0022] Figure 7 It is a component structure schematic diagram of the mechanical centrifugal separation device of the present application Figure 1 .
[0023] Figure 8 It is a component structure schematic diagram of the mechanical centrifugal separation device of the present application Figure 2 .
[0024] Figure 9 It is a part structure schematic diagram of the centrifugal outer tank of the present application.
[0025] Figure 10 The assembly structure diagram of the eccentric wheel disc of the present application.
[0026] Figure 11 The assembly structure diagram of the transmission of the present application Figure 2 .
[0027] Figure 12 The assembly structure diagram of the housing of the present application.
[0028] Figure 13 The assembly structure diagram of the pure water spraying absorption device of the present application.
[0029] Figure 14 The assembly structure diagram of the pure water discharging main pipe of the present application.
[0030] Figure 15 The assembly structure diagram of the acid liquid recovery tank of the present application.
[0031] In the figure:
[0032] 1-cooling heat recovery device; 2-mechanical centrifugal separation device; 3-housing; 4-pure water spraying absorption device; 5-acid liquid recovery tank;
[0033] 101-cooling liquid storage tank; 102-cooling liquid water pump; 103-cooling liquid circulating pipe; 104-cooling tower top; 105-cooling tower body; 106-cooling output pipe; 107-acid mist input pipe; 108-semi-circular heat dissipation cover; 109-net-shaped cooling cover; 110-tumbling motor;
[0034] 10601-sealing cover; 10602-sealing groove; 10603-air pump; 10604-gravity spring; 10605-gravity ball; 10606-cooling pipe wall;
[0035] 10801-semi-circular cover body; 10802-semi-circular heat dissipation plate; 10803-semi-circular through hole;
[0036] 10901-strip-shaped heat dissipation rib plate; 10902-cooling liquid conveying auxiliary pipe; 10903-cooling liquid conveying main pipe; 10904-net-shaped through hole; 10905-net-shaped cover body;
[0037] 201-centrifugal outer box; 202-centrifugal outer cylinder; 203-centrifugal inner cylinder; 204-exhaust passage; 205-centrifugal inner bottom plate; 206-eccentric wheel disc; 207-transmission relay wheel; 208-first belt; 209-centrifugal support; 210-centrifugal rotation main shaft; 211-second belt; 212-third belt; 213-transmission; 214-centrifugal support main rod; 215-centrifugal connecting frame;
[0038] 20101-liquid acid discharge hole; 20102-wheel disc movement hole; 20103-bracket hole; 20104-main shaft through slot;
[0039] 20601- eccentric driven wheel; 20602- eccentric main disc; 20603- eccentric screw; 20604- eccentric ball; 20605- eccentric support shaft; 20606- eccentric motor;
[0040] 21301- variable speed motor; 21302- variable speed bracket; 21303- variable speed electric push rod; 21304- variable speed guide rod; 21305- variable speed sliding rod; 21306- variable speed sliding block; 21307- variable speed viscous wheel; 21308- variable speed sliding groove; 21309- variable speed cone;
[0041] 301- shell; 302- door plate;
[0042] 401- pure water discharge main pipe; 402- pure water circulation pipe; 403- pure water pump; 404- gaseous material input pipe; 405- pure water storage tank;
[0043] 40101- pure water pipe wall; 40102- pure water electric push rod; 40103- pure water valve;
[0044] 501- acid liquid tank body; 502- acid liquid motor; 503- pure water recovery connecting port; 504- acid liquid recovery pipe. DETAILED DESCRIPTION
[0045] The technical solutions of the present application will be further illustrated below by specific embodiments in combination with the accompanying drawings.
[0046] Among them, the drawings are only used for example explanation, and the representation is only a schematic diagram, not a physical diagram, and cannot be understood as a limitation of the patent; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some known structures and their descriptions in the drawings can be omitted.
[0047] As Figure 1As shown, an acid recovery tank 5 and a mechanical centrifugal separator 2 are fixedly installed on the outer shell 3. The acid recovery tank 5 is used to store the recovered acid, and the mechanical centrifugal separator 2 is used for gas-liquid separation of high-temperature acid mist. The acid recovery tank 5 is fixedly connected to the mechanical centrifugal separator 2. A cooling heat recovery device 1 and a pure water spray absorption device 4 are fixedly installed on the mechanical centrifugal separator 2. The cooling heat recovery device 1 is used for cooling and heat recovery of high-temperature acid mist, and the pure water spray absorption device 4 is used for absorbing residual acidic substances. The mechanical centrifugal separator 2 also includes a double eccentric wheel oscillation mechanism and a continuously variable transmission mechanism. The double eccentric wheel oscillation mechanism is used for the oscillation and dripping of mist droplets, and the continuously variable transmission mechanism is used for centrifugation and speed change.
[0048] like Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, in the cooling heat recovery device 1, the coolant storage tank 101 is fixedly installed on the cooling output pipe 106; the coolant water pump 102 is fixedly installed on the coolant storage tank 101; the two ends of the coolant circulation pipe 103 are respectively fixedly installed on the coolant water pump 102 and hinged to the mesh cooling cover 109; the cooling tower body 105 is fixedly installed on the cooling output pipe 106; the acid mist input pipe 107 is fixedly installed on the cooling tower body 105; the cooling tower top 104 is fixedly installed on the cooling tower body 105; and the semi-circular heat dissipation cover 108 is fixedly installed on... It is mounted on the cooling tower body 105; the mesh cooling cover 109 is hinged to the cooling tower body 105; the tumbling motor 110 is fixedly installed on the cooling tower body 105, and the tumbling motor is hinged to the mesh cooling cover 109; the semi-circular heat dissipation cover 108 is provided with a semi-circular cover body 10801, a semi-circular heat dissipation plate 10802, and a semi-circular through hole 10803; the mesh cooling cover 109 is provided with a strip-shaped heat dissipation rib plate 10901, a coolant delivery secondary pipe 10902, a coolant delivery main pipe 10903, a mesh through hole 10904, and a mesh cover body 10905.
[0049] like Figure 4 As shown, on the cooling output pipe 106, a sealing cover 10601 is fixedly installed on the cooling pipe wall 10606; a sealing groove 10602 is provided on the sealing cover 10601; an air pump 10603 is fixedly installed on the sealing cover 10601; a gravity spring 10604 is fixedly installed on the air pump 10603; a gravity ball 10605 is fixedly installed on the gravity spring 10604; and a coolant storage tank 101 is fixedly installed on the sealing cover 10601 of the cooling output pipe 106.
[0050] like Figure 7~9As shown, in the mechanical centrifugal separator 2, the double eccentric wheel swing mechanism is hinged to the continuously variable transmission (CVT) mechanism; on the CVT mechanism, the gearbox 213 is fixedly mounted on the centrifugal connecting frame 215; the centrifugal support main rod 214 is fixedly mounted on the centrifugal connecting frame 215; the centrifugal support bracket 209 is fixedly mounted on the centrifugal support main rod 214; the centrifugal rotating main shaft 210 is hinged to the centrifugal support bracket 209; the transmission relay wheel 207 is hinged to the centrifugal support bracket 209; the centrifugal inner bottom plate 205 is fixedly mounted on the centrifugal support bracket 209; the exhaust channel 204 is fixedly mounted on the centrifugal inner bottom plate 205; the centrifugal inner cylinder 203 is fixedly mounted on the centrifugal rotating main shaft 210, and the centrifugal inner cylinder 203 is hinged to... On the inner bottom plate 205 of the centrifuge; the two ends of the first belt 208 are slidably mounted on the transmission relay wheel 207 and the centrifugal rotating main shaft 210 respectively; one end of the second belt 211 is slidably mounted on the transmission relay wheel 207; the two ends of the third belt 212 are slidably mounted on the centrifugal rotating main shaft 210 and the gearbox 213 respectively; in the double eccentric wheel swing mechanism, the centrifugal outer box 201 is fixedly mounted on the centrifugal support 209; the centrifugal outer cylinder 202 is fixedly mounted on the eccentric wheel 206, and the bottom of the centrifugal outer cylinder 202 is slidably mounted on the centrifugal outer box 201; the centrifugal outer box 201 is provided with an acid discharge hole 20101, a wheel movement hole 20102, a support hole 20103, and a main shaft through groove 20104.
[0051] like Figure 10 As shown, in the eccentric wheel 206, the eccentric driven wheel 20601 is fixedly mounted on the eccentric main wheel 20602; the two ends of the eccentric screw 20603 are respectively hinged to the eccentric main wheel 20602 and the eccentric motor 20606; the internal thread of the eccentric ball 20604 and the external thread of the eccentric screw 20603 form a threaded pair; the eccentric support shaft 20605 is hinged to the eccentric ball; the eccentric motor 20606 is fixedly mounted on the eccentric main wheel 20602; and the other end of the second belt 211 is slidably mounted on the eccentric driven wheel 20601.
[0052] like Figure 11 As shown, in the transmission 213, the transmission bracket 21302 is hinged to the transmission motor 21301; the transmission electric actuator 21303 is fixedly mounted on the transmission bracket 21302; the transmission slide rod 21305 is fixedly mounted on the transmission bracket 21302; the transmission cone 21309 is fixedly mounted on the transmission electric actuator 21303; the transmission slide groove 21308 is fixedly mounted on the transmission cone 21309; the transmission slider 21306 is slidably mounted on the transmission slide groove 21308; the transmission slide rod 21305 is fixedly mounted on the transmission slider 21306, and at the same time, the transmission slide rod 21305 is slidably mounted on the transmission guide rod 21304; and the transmission viscous wheel 21307 is fixedly mounted on the transmission slide rod 21305.
[0053] likeFigure 12 As shown in the shell 3, the door plate 302 is hinged on the shell 301.
[0054] As shown in the shell 3, the door plate 302 is hinged on the shell 301. Figure 13 As shown in the shell 3, the door plate 302 is hinged on the shell 301. Figure 14 As shown in the shell 3, the door plate 302 is hinged on the shell 301.
[0055] As shown in the shell 3, the door plate 302 is hinged on the shell 301. Figure 15 As shown in the shell 3, the door plate 302 is hinged on the shell 301.
[0056] Figure 1 For the working state of the embodiment one of the application.
[0057] The cooling heat recovery device 1 is in the open state of the acid mist input pipeline 107, the high-temperature acid mist enters the cooling tower body 105 from the acid mist input pipeline 107, the cooling liquid in the cooling liquid storage tank 101 is in a flowing cycle state, the high-temperature acid mist enters the mechanical centrifugal separation device 2 from the cooling output pipeline 106 for gas-liquid separation, the acid liquid enters the acid liquid recovery tank 5, the acidic gaseous material enters the pure water spray absorption device 4, the pure water storage tank 405 of the pure water spray absorption device 4 is in a rotating state, there is pure water flowing in the pure water circulation pipe 402, and the door 302 of the shell 3 is in an open state.
[0058] The working principle of the application is as follows: Figure 1 The use mode and corresponding scene of the application are given, the recovery function of high-temperature acid mist is determined by the cooling heat recovery device 1, the mechanical centrifugal separation device 2 and the pure water spray absorption device 4, the cooling heat recovery device 1 recovers heat in order to better form acid liquid droplets from high-temperature acid mist, to assist the gas-liquid separation of the mechanical centrifugal separation device 2, and the recovery and absorption efficiency of the pure water spray absorption device 4 is determined by the centrifugal efficiency of the mechanical centrifugal separation device 2, so the working posture of the mechanical centrifugal separation device 2 becomes the core.
[0059] For example, in Example One, the high-temperature acid mist enters the cooling tower body 105 from the acid mist input pipeline 107 of the cooling heat recovery device 1, is cooled and heat is recovered by the semicircular heat sink cover 108 and the mesh cooling cover 109, and forms acidic mist droplets and acidic gaseous substances, thereby completing the cooling and heat recovery functions. The acidic mist droplets and acidic gaseous substances enter the mechanical centrifugal separation device 2 from the cooling output pipeline 106, the transmission 213 drives the centrifugal inner cylinder 203 to rotate, thereby completing the gas-liquid separation function. The separated acidic liquid droplets are thrown into the centrifugal outer cylinder 202 by the centrifugal force, the eccentric wheel disc 206 drives the centrifugal outer cylinder 202 to vibrate, causing the liquid droplets to fall and collect in the centrifugal outer box 201, and then flow into the acid liquid recovery tank 5 from the centrifugal outer box 201, thereby completing the vibrating liquid droplet collection function. The air pump 10603 on the cooling output pipeline 106 is turned on to suck in air, causing the acidic gaseous substances in the mechanical centrifugal separation device 2 to enter the pure water spraying absorption device 4 through the exhaust passage 204, thereby realizing the gas recovery function. The pure water discharge main pipe 401 in the pure water spraying absorption device 4 drives the pure water storage tank 405 to rotate, the pure water circulation pipe 402 circulates and sprays pure water, causing the water-soluble acidic substances in the acidic gaseous substances to be secondarily absorbed, and then the pure water discharge main pipe 401 is opened to discharge the acidic liquid into the acid liquid recovery tank 5, thereby completing the secondary recovery and absorption function.
[0060] Specifically, as shown in the figure, Figure 2~6 The high-temperature acid mist enters the cooling tower body 105 from the acid mist input pipeline 107, first contacts the semicircular cover body 10801 and the semicircular heat sink plate 10802 on the semicircular heat sink cover 108 for preliminary cooling, then passes through the semicircular through hole 10803 to reach the mesh cooling cover 109, contacts the strip-shaped heat sink rib plate 10901 and the mesh cover body 10905 on the mesh cooling cover 109 for further cooling, and then passes through the mesh through hole 10904. The formed acidic mist droplets and acidic gaseous substances have a density greater than air and fall, and the cooling tower top 104 is designed to make the mist droplets collected at the top slide down better, thereby completing the cooling function. The cooling liquid storage tank 101 contains cooling liquid, the cooling liquid pump 102 is turned on to drive the cooling liquid to flow in the cooling liquid circulation pipe 103, then flow into the cooling liquid delivery main pipe 10903 and the cooling liquid delivery auxiliary pipe 10902 on the mesh cooling cover 109, and exchange heat, thereby completing the heat recovery function. When there is residual liquid on the mesh cooling cover 109, the rolling motor 110 drives the mesh cooling cover 109 to rotate, causing the residual liquid to fall, thereby completing the residual liquid cleaning function. The acidic mist droplets and acidic gaseous substances fall from the cooling pipe wall 10606 of the cooling output pipeline 106, thereby completing the gas-liquid recovery function. The sealing groove 10602 on the sealing cover 10601 is designed for air tightness. The air pump 10603 works to suck in air, pushing away the gravity ball 10605 and the gravity spring 10604, thereby completing the air suction and one-way sealing functions.
[0061] As shown in Figure 7~11 The centrifugal support 209 is fixedly installed on the centrifugal support main rod 214, the centrifugal rotating main shaft 210 is hinged on the centrifugal support 209, the transmission 213 is fixedly installed on the centrifugal connecting frame 215, the variable speed motor 21301 drives the transmission 213 to rotate, the third belt 212 drives the centrifugal rotating main shaft 210 to rotate, the centrifugal rotating main shaft 210 drives the centrifugal inner cylinder 203 to rotate, the centrifugal inner cylinder 203 is hinged on the centrifugal inner bottom plate 205, the centrifugal inner bottom plate 205 is fixedly installed on the centrifugal support 209, the centrifugal inner cylinder 203 rotates at high speed to throw the mist into the centrifugal outer cylinder 202, thereby completing the gas-liquid centrifugal separation function; when the centrifugal rotating main shaft 210 rotates, the first belt 208 drives the transmission relay wheel 207 to rotate, the transmission relay wheel 207 drives the eccentric driven wheel 20601 of the eccentric wheel disc 206 to rotate through the second belt 211, the eccentric driven wheel 20601 drives the eccentric main disc 20602 to rotate, the eccentric main disc 20602 drives the centrifugal outer cylinder 202 to perform eccentric rotary motion through the eccentric support shaft 20605, the mist is shaken off and flows into the centrifugal outer box 201, and then is discharged through the acid liquid discharge hole 20101 on the centrifugal outer box 201; the wheel disc movement hole 20102 is not used to hinder the movement of the eccentric wheel disc 206, the support hole 20103 is used to be fixedly installed with the centrifugal support 209, and the main shaft through slot 20104 is used to not affect the movement of the centrifugal rotating main shaft 210, thereby realizing the shaking and dropping function; after the acid liquid is completely discharged, the air pump 10603 inhales air, the acidic gaseous material has a density greater than air, and is discharged through the exhaust passage 204 under the action of gravity and pressure, thereby realizing the gas recovery function; the eccentric motor 20606 drives the eccentric lead screw 20603 to rotate, the rotation of the eccentric lead screw 20603 drives the eccentric ball 20604 to move, thereby realizing the eccentric distance adjustment and the shaking amplitude adjustment function; the variable speed electric push rod 21303 is fixedly installed on the variable speed support 21302, the variable speed electric push rod 21303 drives the variable speed cone 21309 to stretch and retract, the variable speed cone 21309 drives the variable speed sliding block 21306 to move in the sliding groove through the variable speed sliding groove 21308, because the sliding groove has a certain slope, the variable speed sliding block 21306 has horizontal direction movement and vertical direction movement relative to the variable speed cone 21309, and the variable speed support 21302 has horizontal direction movement relative to the ground, the variable speed sliding block 21306 drives the variable speed sliding rod 21305 to slide on the variable speed guide rod 21304, realizes the expansion and contraction of the variable speed sliding rod 21305, thereby drives the expansion and contraction of the variable speed viscous wheel 21307, and realizes the stepless speed change function.
[0062] As shown in Figure 12 The door 302 is hinged on the shell 301, and the door 302 is provided to facilitate observation and maintenance.
[0063] As shown in Figure 13~15As shown, the gaseous substance input pipe 404 is hinged on the pure water storage tank 405, when the acidic gaseous substance enters into the pure water storage tank 405 through the gaseous substance input pipe 404, the acid liquid motor 502 drives the pure water discharge main pipe 401 to rotate, the pure water discharge main pipe 401 drives the pure water storage tank 405 to rotate, the pure water storage tank 405 drives the pure water pump 403 and the pure water circulating pipe 402 to rotate, the pure water pump 403 is opened, and the pure water is sucked and circulated and sprayed through the pure water circulating pipe 402, so that the secondary absorption and recovery function of the acidic gaseous substance is realized; when the absorption is completed, the pure water electric push rod 40102 in the pure water pipe wall 40101 drives the pure water valve 40103302 to open, the acid liquid dissolved in the pure water is discharged into the acid liquid tank 501 through the pure water recovery connecting port 503, and the acid liquid separated out by the centrifugal separation previously enters the acid liquid tank 501 through the acid liquid recovery pipe 504, so that the acid liquid recovery function is realized.
[0064] The present application is not limited to the above specific embodiments, and various modifications made by those skilled in the art based on the above concept without creative labor are all within the protection scope of the present application.
Claims
1. A high-temperature acid mist recovery and utilization device, comprising a cooling heat recovery device (1), a mechanical centrifugal separation device (2), a shell (3), a pure water spray absorption device (4), and an acid recovery tank (5), characterized in that: An acid recovery tank (5) and a mechanical centrifugal separator (2) are fixedly installed on the outer shell (3). The acid recovery tank (5) is used to store the recovered acid, and the mechanical centrifugal separator (2) is used for gas-liquid separation of high-temperature acid mist. The acid recovery tank (5) is fixedly connected to the mechanical centrifugal separator (2). A cooling heat recovery device (1) and a pure water spray absorption device (4) are fixedly installed on the mechanical centrifugal separator (2). The cooling heat recovery device (1) is used for cooling and heat recovery of high-temperature acid mist, and the pure water spray absorption device (4) is used for absorbing residual acidic substances. The mechanical centrifugal separator (2) also includes a double eccentric wheel swing mechanism and a continuously variable transmission mechanism. The actuation mechanism is used for the oscillation and dripping of droplets, and the continuously variable transmission (CVT) mechanism is used for centrifugation and speed change; the CVT mechanism also includes a centrifuge inner cylinder (203), an exhaust channel (204), a centrifuge inner bottom plate (205), a transmission relay wheel (207), a first belt (208), a centrifuge support (209), a centrifuge rotating main shaft (210), a second belt (211), a third belt (212), a gearbox (213), a centrifuge support main rod (214), and a centrifuge connecting frame (215); the gearbox (213) is fixedly installed on the centrifuge connecting frame (215); the centrifuge support main rod (214) is fixedly installed on the centrifuge connecting frame (215); the centrifuge support (209) is fixedly installed on the centrifuge inner cylinder (203), an exhaust channel (204), a centrifuge inner bottom plate (205), a transmission relay wheel (207), a first belt (208), a centrifuge support (209), and a centrifuge connecting frame (215). The centrifugal support rod (214) is mounted on the centrifugal rotating main shaft (210); the centrifugal rotating main shaft (210) is hinged on the centrifugal support (209); the transmission relay wheel (207) is hinged on the centrifugal support (209); the centrifugal inner bottom plate (205) is fixedly mounted on the centrifugal support (209); the exhaust channel (204) is fixedly mounted on the centrifugal inner bottom plate (205); the centrifugal inner cylinder (203) is fixedly mounted on the centrifugal rotating main shaft (210), and the centrifugal inner cylinder (203) is hinged on the centrifugal inner bottom plate (205); the two ends of the first belt (208) are slidably mounted on the transmission relay wheel (207) and the centrifugal rotating main shaft (210) respectively; one end of the second belt (211) is slidably mounted on the transmission relay wheel. (207) On; the two ends of the third belt (212) are slidably mounted on the centrifugal rotating main shaft (210) and the gearbox (213) respectively; the double eccentric wheel swing mechanism also includes a centrifugal outer box (201), a centrifugal outer cylinder (202), and an eccentric wheel (206); the centrifugal outer box (201) is fixedly mounted on the centrifugal support (209); the centrifugal outer cylinder (202) is fixedly mounted on the eccentric wheel (206), and the bottom of the centrifugal outer cylinder (202) is slidably mounted on the centrifugal outer box (201); the centrifugal outer box (201) is provided with an acid discharge hole (20101), a wheel movement hole (20102), a support hole (20103), and a main shaft through groove (20104);The eccentric wheel (206) also includes an eccentric driven wheel (20601), an eccentric main disc (20602), an eccentric lead screw (20603), eccentric balls (20604), an eccentric support shaft (20605), and an eccentric motor (20606); the eccentric driven wheel (20601) is fixedly mounted on the eccentric main disc (20602); the two ends of the eccentric lead screw (20603) are respectively hinged to the eccentric main disc (20602) and the eccentric motor (20606); the internal thread of the eccentric balls (20604) and the external thread of the eccentric lead screw (20603) form a threaded pair; the eccentric support shaft (20605) is hinged to the eccentric balls; the eccentric motor (20606) is fixedly mounted on the eccentric main disc (20602); The other end of the two belts (211) is slidably mounted on the eccentric driven pulley (20601); the gearbox (213) also includes a speed change motor (21301), a speed change bracket (21302), a speed change electric actuator (21303), a speed change guide rod (21304), a speed change slide rod (21305), a speed change slider (21306), a speed change viscous wheel (21307), a speed change groove (21308), and a speed change cone (21309); the speed change bracket (21302) is hinged to the speed change motor (21301); the speed change electric actuator (21303) is fixedly mounted on the speed change bracket (21302); the speed change slide rod (21305) is fixedly mounted on the speed change bracket (21302); the speed change cone (21309) The variable speed electric actuator (21303) is fixedly installed on the variable speed slide rail (21308); the variable speed slide rail (21308) is fixedly installed on the variable speed cone (21309); the variable speed slider (21306) is slidably installed on the variable speed slide rail (21308); the variable speed slide rod (21305) is fixedly installed on the variable speed slider (21306), and at the same time, the variable speed slide rod (21305) is slidably installed on the variable speed guide rod (21304); the variable speed viscous wheel (21307) is fixedly installed on the variable speed slide rod (21305); the cooling heat recovery device (1) also includes a coolant storage tank (101), a coolant water pump (102), a coolant circulation pipe (103), a cooling tower top (104), a cooling tower body (105), and a cooling output pipe (106). The system includes an acid mist input pipe (107), a semi-circular heat sink (108), a mesh cooling shroud (109), and a tumbling motor (110). A coolant pump (102) is fixedly installed on a coolant storage tank (101). The coolant circulation pipe (103) is fixedly installed at both ends on the coolant pump (102) and hinged to the mesh cooling shroud (109). A cooling tower body (105) is fixedly installed on a cooling output pipe (106). An acid mist input pipe (107) is fixedly installed on a cooling tower body (105). A cooling tower top (104) is fixedly installed on a cooling tower body (105). A semi-circular heat sink (108) is fixedly installed on a cooling tower body (105). A mesh cooling shroud (109) is hinged to a cooling tower body (105).A tumbling motor (110) is fixedly installed on the cooling tower body (105), and the tumbling motor is hinged to the mesh cooling cover (109); a sealing cover (10601) is provided on the cooling output pipe (106); a coolant storage tank (101) is fixedly installed on the sealing cover (10601) of the cooling output pipe (106); the sealing cover (10601) is located on the top of the centrifugal outer casing (201); a semi-circular heat dissipation cover (108) is provided with a semi-circular cover body (10801), a semi-circular heat dissipation plate (10802), and a semi-circular through hole (10803); a mesh cooling cover (109) is provided with a strip-shaped heat dissipation rib plate (10901), a coolant delivery secondary pipe (10902), a coolant delivery main pipe (10903), a mesh through hole (10904), and a mesh cover body (10905).
2. The high-temperature acid mist recovery and utilization device as described in claim 1, characterized in that: The cooling output pipe (106) also includes a sealing groove (10602), an air pump (10603), a gravity spring (10604), a gravity ball (10605), and a cooling pipe wall (10606); a sealing cover (10601) is fixedly installed on the cooling pipe wall (10606); a sealing groove (10602) is provided on the sealing cover (10601); the air pump (10603) is fixedly installed on the sealing cover (10601); the gravity spring (10604) is fixedly installed on the air pump (10603); and the gravity ball (10605) is fixedly installed on the gravity spring (10604).
3. The high-temperature acid mist recovery and utilization device as described in claim 2, characterized in that: The pure water spray absorption device (4) includes a pure water discharge main pipe (401), a pure water circulation pipe (402), a pure water pump (403), a gaseous substance input pipe (404), and a pure water storage tank (405); the pure water storage tank (405) is fixedly installed on the pure water discharge main pipe (401); the pure water pump (403) is fixedly installed on the pure water storage tank (405); and both ends of the pure water circulation pipe (402) are respectively fixedly installed on the pure water pump (403). The gaseous material input pipe (404) is hinged to the pure water storage tank (405); the pure water discharge main pipe (401) is provided with a pure water pipe wall (40101), a pure water electric actuator (40102), and a pure water valve (40103); the pure water electric actuator (40102) is fixedly installed on the pure water pipe wall (40101); the pure water valve (40103) is fixedly installed on the pure water electric actuator (40102).
4. The high-temperature acid mist recovery and utilization device as described in claim 3, characterized in that: The acid recovery tank (5) includes an acid tank body (501), an acid motor (502), a pure water recovery connection port (503), and an acid recovery pipe (504); the acid motor (502) is fixedly installed on the acid tank body (501); the acid recovery pipe (504) is fixedly installed on the acid tank body (501); and the acid tank body (501) is provided with a pure water recovery connection port (503).
5. The high-temperature acid mist recovery and utilization device as described in claim 4, characterized in that: The outer casing (3) includes a housing (301) and a door panel (302); the acid motor (502) is fixedly installed on the acid tank (501); the door panel (302) is hinged to the housing (301).
Citation Information
Patent Citations
Storage tank acid mist recovery device
CN114259829B
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