A steel pipe surface coating device
By designing a detachable high-voltage electrostatic spray gun connected to a fixed plate and utilizing a side door mechanism to simplify the disassembly process of the spray gun, the problem of time-consuming and labor-intensive disassembly in existing technologies is solved, and maintenance efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHONGQING JIAFENG PIPE IND CO LTD
- Filing Date
- 2023-05-13
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, the high-voltage electrostatic spray gun is fixedly connected to the fixed plate, which means that the entire paint storage box needs to be disassembled during maintenance and repair, which is time-consuming and labor-intensive. In addition, the paint box door is far from the spray gun, and the staff needs to reach into the box to disassemble the spray gun.
Design a detachable high-voltage electrostatic spray gun connection to a fixed plate, and through a side door mechanism and snap-fit assembly, allow the side door to be pulled out under the support of the fixed block, which facilitates the disassembly of the spray gun assembly and avoids the need to reach into the box for operation.
It simplifies the maintenance and repair process of high-voltage electrostatic spray guns, reduces operational complexity and time, and improves maintenance efficiency.
Smart Images

Figure CN116550484B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steel pipe coating technology, and more particularly to a steel pipe surface coating device. Background Technology
[0002] Existing patent CN216857070U discloses a steel pipe surface coating device for coating steel pipe processing, including a coating box. A movable plate is movably connected to one side of the coating box via a drive structure. A paint storage box is connected to one side wall of the movable plate. An inlet is connected to the top of the paint storage box. A pump is installed at the bottom of the paint storage box, and a connecting pipe is connected to the outlet of the pump. This invention, comprising a coating box, movable plate, drive structure, paint storage box, pump, fixed plate, high-voltage electrostatic spray gun, connecting pipe, rotating structure, coating box door, controller, and transparent observation window, enables automated one-time uniform coating of the inner and outer surfaces of steel pipes. It eliminates the need for personnel to participate in the coating process, reducing the coating intensity and accelerating the coating efficiency of the steel pipes. However, in the aforementioned prior art, because the high-voltage electrostatic spray gun and the fixed plate are fixedly connected, the entire paint storage box must be disassembled when the high-voltage electrostatic spray gun is maintained or repaired. This disassembly process is time-consuming and labor-intensive, making it inconvenient for maintaining or repairing the high-voltage electrostatic spray gun.
[0003] By making the high-voltage electrostatic spray gun and the mounting plate detachable, the time-consuming and laborious disassembly process during maintenance and repair is effectively avoided.
[0004] However, in the aforementioned prior art, workers need to disassemble the high-voltage electrostatic spray gun through the coating box door. Since the coating box door is far from the high-voltage electrostatic spray gun, workers need to extend both arms into the coating box to disassemble the high-voltage electrostatic spray gun. Summary of the Invention
[0005] The purpose of this invention is to provide a steel pipe surface coating device, which solves the technical problem in the prior art where workers need to disassemble the high-voltage electrostatic spray gun through the coating box door. Because the coating box door is far from the high-voltage electrostatic spray gun, workers need to extend their entire arms into the coating box to disassemble the high-voltage electrostatic spray gun.
[0006] To achieve the above objectives, the present invention provides a steel pipe surface coating device, comprising a coating box door, an assembly unit, a paint storage box, a drive unit, a coating box, and a side door mechanism. The paint storage box is equipped with two fixing plates, and a high-voltage electrostatic spray gun is mounted on each fixing plate and connected to the paint storage box. The coating box door is hinged to the coating box and located at one end of the coating box. The assembly unit is fixedly connected to the coating box and located inside the coating box door. The paint storage box is slidably connected to the coating box and located at the other end of the coating box. The drive unit is fixedly connected to the coating box and located at the side door mechanism. The side door mechanism includes two fixing blocks, two snap-fit components, and a side door. One side of the coating box has a through hole. The two fixing blocks are fixedly connected to the coating box and symmetrically arranged on both sides of the through hole. The two snap-fit components are fixedly connected to the coating box and symmetrically arranged above the through hole. The lower part of the side door is hinged to the corresponding fixing block and located between the two fixing blocks. The side door is also slidably connected to the coating box and located within the through hole. The upper part of the side door is snapped into the corresponding snap-fit component and located between the two snap-fit components.
[0007] The side door mechanism also includes a handle, which is fixedly connected to the side door and located on the end face of the side door.
[0008] The side door includes a rotating rod and a door body. The rotating rod is fixedly connected to the door body and is located below the door body. The rotating rod is also hinged to the corresponding fixing block and passes through the two fixing blocks. The door body is slidably connected to the coating box. The top of the door body is snapped into the corresponding snap-fit assembly. The handle is fixedly connected to the door body.
[0009] The snap-fit assembly includes a snap-fit body and a storage block. The snap-fit body is slidably connected to the storage body and extends through the interior of the storage body. The snap-fit body is also snap-fitted to the door. The storage block is fixedly connected to the coating box.
[0010] The steel pipe surface coating device also includes a controller, which is fixedly connected to the coating box door and located on the end face of the coating box door.
[0011] This invention discloses a steel pipe surface coating device. By pulling the two locking components to separate from the side door, and then pulling the side door, the side door moves outward under the support of the two fixing blocks. When the side door and the through hole are pulled out, the side door is rotated along the two fixing blocks to fit against the coating box body. The operator can then disassemble the components on the fixing plate. This method effectively solves the technical problem that the operator needs to reach into the coating box body to disassemble the high-voltage electrostatic spray gun through the coating box door, which is far from the high-voltage electrostatic spray gun, in order to disassemble the high-voltage electrostatic spray gun. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a front view of the first embodiment of the present invention.
[0014] Figure 2 This is the invention Figure 1 A magnified view of a portion of point A in the middle.
[0015] Figure 3 This is the invention Figure 1 A magnified view of a section at point B.
[0016] Figure 4 This is a side view of the first embodiment of the present invention.
[0017] Figure 5 This is the invention Figure 4 A cross-sectional view of the CC line.
[0018] Figure 6 This is a side view of the second embodiment of the present invention.
[0019] Figure 7 This is a three-dimensional perspective view of the third embodiment of the present invention.
[0020] Figure 8 This is a side view of the third embodiment of the present invention.
[0021] Figure 9 This is the invention Figure 8 A cross-sectional view of the DD line.
[0022] Figure 10 This is the invention Figure 9 A magnified view of a section at point E in the middle.
[0023] Figure 11 This is the invention Figure 9 A magnified view of a section at point F.
[0024] Figure 12 This is the invention Figure 8 A cross-sectional view of the GG line.
[0025] 101-Handle, 102-Side door, 103-Coating box door, 104-Coating box body, 105-Storage block, 106-Snap-fit body, 107-Rotating rod, 108-Fixing block, 109-Drive unit, 110-High-voltage electrostatic spray gun, 111-Fixing plate, 112-Paint storage box body, 113-Assembly unit, 114-Door body, 201-Controller, 301-High-voltage electrostatic spray gun body, 302-Rubber connector, 303-Support sleeve, 304-Snap-fit block, 305-Grip, 306-Positioning frame, 307-Guide shaft, 308-Guide motor, 309-Guide roller body, 310-Assembly box body. Detailed Implementation
[0026] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0027] First embodiment:
[0028] Please see Figures 1-5 ,in Figure 1 This is a front view of the first embodiment of the present invention. Figure 2 This is the invention Figure 1 A magnified view of a portion of point A in the middle. Figure 3 This is the invention Figure 1 A magnified view of a section at point B. Figure 4 This is a side view of the first embodiment of the present invention. Figure 5 This is the invention Figure 4 A cross-sectional view along the CC line. This invention provides a steel pipe surface coating device, comprising a coating box door 103, an assembly unit 113, a paint storage box 112, a drive unit 109, a coating box 104, and a side door mechanism. The side door mechanism includes two fixing blocks 108, two snap-fit components, a side door 102, and a handle 101. The side door 102 includes a rotating rod 107 and a door body 114. The snap-fit components include a snap-fit body 106 and a storage block 105.
[0029] In this specific embodiment, the paint storage box 112 is provided with two fixing plates 111, and a high-voltage electrostatic spray gun 110 is provided on the fixing plates 111. The high-voltage electrostatic spray gun 110 is connected to the paint storage box 112. The coating box door 103 is hinged to the coating box 104 and located at one end of the coating box 104. The assembly unit 113 is fixedly connected to the coating box 104 and located inside the coating box door 103. The paint storage box 112 is slidably connected to the coating box 104 and located at the... At the other end of the coating box 104, the drive unit 109 is fixedly connected to the coating box 104 and located on one side of the paint storage box 112. The drive unit 109 is also connected to the paint storage box 112 in a transmission manner. The coating box door 103 can prevent the epoxy powder particles inside the steel pipe surface coating device from flying out when it is working. The assembly unit 113 can coat the steel pipe. The paint storage box 112 can store the coating material. The drive unit 109 can drive the paint storage box 112 to move.
[0030] The coating box 104 has a through hole on one side. Two fixing blocks 108 are fixedly connected to the coating box 104 and symmetrically arranged on both sides of the through hole. Two snap-fit components are fixedly connected to the coating box 104 and symmetrically arranged above the through hole. The side door 102 is hinged to the corresponding fixing block 108 at the bottom and located between the two fixing blocks 108. The side door 102 is slidably connected to the coating box 104 and located inside the through hole. The side door 102 is snapped to the corresponding snap-fit component at the top and located between the two snap-fit components. The fixing blocks 108 can fix and support the side door 102. The snap-fit components can snap and fix the side door 102 after it is closed. The side door 102 makes it easy for workers to disassemble the components on the fixing plate 111.
[0031] Secondly, the handle 101 is fixedly connected to the side door 102 and is located on the end face of the side door 102. The side door 102 can be easily pulled through the handle 101.
[0032] Meanwhile, the rotating rod 107 is fixedly connected to the door body 114 and located below the door body 114. The rotating rod 107 is also hinged to the corresponding fixing block 108 and passes through the two fixing blocks 108. The door body 114 is slidably connected to the coating box 104. The top of the door body 114 is engaged with the corresponding snap-fit assembly. The handle 101 is fixedly connected to the door body 114. The rotating rod 107 facilitates the rotatable connection between the door body 114 and the two fixing blocks 108.
[0033] In addition, the snap-fit body 106 is movably connected to the storage body and penetrates the interior of the storage body. The snap-fit body 106 is also snap-fitted to the door body 114. The storage block 105 is fixedly connected to the coating box 104. The snap-fit body 106 can snap-fit and fix the door body 114. The storage block 105 can accommodate the snap-fit body 106 after it is separated.
[0034] When using the steel pipe surface coating device of this embodiment, to disassemble the components on the fixing plate 111, the two snap-fit components are pulled to separate from the side door 102, and then the side door 102 is pulled. The side door 102 moves outward under the support of the two fixing blocks 108. When the side door 102 is pulled out of the through hole, the side door 102 is rotated along the two fixing blocks 108 to fit against the coating box 104. The operator can then disassemble the components on the fixing plate 111. This method effectively solves the technical problem that the operator needs to disassemble the high-voltage electrostatic spray gun 110 through the coating box door 103. Since the coating box door 103 is far from the high-voltage electrostatic spray gun 110, the operator has to put both arms into the coating box 104 to disassemble the high-voltage electrostatic spray gun 110.
[0035] Second embodiment:
[0036] Based on the first embodiment, please refer to Figure 6 ,in Figure 6 This is a side view of a second embodiment of the present invention. The present invention provides a steel pipe surface coating device, which also includes a controller 201.
[0037] In this specific embodiment, the controller 201 is fixedly connected to the coating box door 103 and located on the end face of the coating box door 103. The controller 201 can facilitate the control of the steel pipe surface coating device.
[0038] When using a steel pipe surface coating device according to this embodiment, the controller 201 can easily control the steel pipe surface coating device to complete the coating process of the finished product.
[0039] Third embodiment:
[0040] The assembly unit 113 includes two guide rollers, two guide motors 308, and an assembly box 310. The two guide rollers are rotatably connected to the assembly box 310 and are symmetrically arranged inside the assembly box 310. The two guide motors 308 are fixedly connected to the assembly box 310 and are symmetrically arranged on one side of the assembly box 310. The two guide motors 308 are respectively drivenly connected to the corresponding guide rollers. The assembly box 310 is fixedly connected to the coating box 104.
[0041] The guide roller also includes a guide shaft 307 and a guide roller body 309. The guide shaft 307 is fixedly connected to the guide roller body 309 and passes through both ends of the guide roller body 309. The guide shaft 307 is also rotatably connected to the assembly box 310. The guide motor 308 is drivenly connected to the guide shaft 307.
[0042] The high-pressure electrostatic spray gun 110 includes a rubber connector 302, a locking block 304, a handle 305, a support sleeve 303, and a high-pressure electrostatic spray gun body 301. A positioning frame 306 is provided at one end of the fixing plate 111. The rubber connector 302 is connected to the high-pressure electrostatic spray gun body 301 and is located at one end of the high-pressure electrostatic spray gun body 301. The rubber connector 302 is also connected to the paint storage box 112 and can be detached. The locking block 304 is movably connected to the support sleeve 303 and is located at the support sleeve 305. Below the holding sleeve 303, and the locking block 304 is also engaged with the positioning frame 306, the handle 305 is fixedly connected to the locking block 304 and located below the locking block 304, the abutting sleeve 303 is rotatably connected to the fixing plate 111 and located above the positioning frame 306, and the abutting sleeve 303 abuts against the other end of the high-voltage electrostatic spray gun body 301, the high-voltage electrostatic spray gun body 301 is slidably connected to the fixing plate 111 through the positioning frame 306 and located below the fixing plate 111.
[0043] Based on the second embodiment, please refer to Figures 7-12 ,in Figure 7 This is a three-dimensional perspective view of the third embodiment of the present invention. Figure 8 This is a side view of the third embodiment of the present invention. Figure 9 This is the invention Figure 8 Sectional view of the DD line in the middle. Figure 10 This is the invention Figure 9 A magnified view of a section at point E in the middle. Figure 11 This is the invention Figure 9 A magnified view of a section at point F. Figure 12 This is the invention Figure 8A cross-sectional view of the GG line. This invention provides a steel pipe surface coating device. The assembly unit 113 includes two guide rollers, two guide motors 308, and an assembly box 310. The guide rollers also include guide shafts 307 and guide roller bodies 309. The high-pressure electrostatic spray gun 110 includes a rubber connector 302, a locking block 304, a handle 305, a support sleeve 303, and a high-pressure electrostatic spray gun body 301.
[0044] In this specific embodiment, two guide rollers are rotatably connected to the assembly box 310 and symmetrically arranged inside the assembly box 310. Two guide motors 308 are fixedly connected to the assembly box 310 and symmetrically arranged on one side of the assembly box 310. The two guide motors 308 are respectively drivenly connected to the corresponding guide rollers. The assembly box 310 is fixedly connected to the coating box 104. The steel pipe can be coated by the guide rollers. The guide motors 308 can provide rotational power for the guide rollers. The assembly box 310 can install multiple components and can load epoxy powder particles.
[0045] The guide shaft 307 is fixedly connected to the guide roller body 309 and passes through both ends of the guide roller body 309. The guide shaft 307 is also rotatably connected to the assembly box 310. The guide motor 308 is driven by the guide shaft 307. The guide shaft 307 enables the guide roller body 309 to be rotatably connected to the assembly box 310, and the guide motor 308 drives the guide shaft 307, thereby causing the guide roller body 309 to rotate.
[0046] Secondly, a positioning frame 306 is provided at one end of the fixing plate 111. The rubber connection port 302 is connected to the high-voltage electrostatic spray gun body 301 and is located at one end of the high-voltage electrostatic spray gun body 301. The rubber connection port 302 is also connected to the paint storage box 112 and can be detached. The locking block 304 is slidably connected to the abutment sleeve 303 and is located below the abutment sleeve 303. The locking block 304 is also engaged with the positioning frame 306. The handle 305 is fixedly connected to the locking block 304 and is located below the locking block 304. The abutment sleeve 303 is rotatably connected to the fixing plate 111 and is located above the positioning frame 306. The abutment sleeve 303 abuts against the other end of the high-voltage electrostatic spray gun body 301. The high-voltage electrostatic spray gun body 301 is connected to the fixing plate through the positioning frame 306. The 111 sliding connection, located below the fixing plate 111, prevents paint leakage at the connection between the fixing plate 111 and the high-voltage electrostatic spray gun body 301 through the rubber connection port 302. The locking block 304 can engage with the positioning frame 306, thereby limiting the movement distance of the high-voltage electrostatic spray gun body 301. The handle 305 facilitates operation of the locking block 304. The abutment sleeve 303 can be rotatably connected to the fixing plate 111, thereby facilitating the disassembly of the high-voltage electrostatic spray gun body 301 and providing abutment to the high-voltage electrostatic spray gun body 301. The high-voltage electrostatic spray gun body 301 can spray paint onto the steel pipe, and the sliding connection between the high-voltage electrostatic spray gun body 301 and the fixing plate 111 facilitates maintenance and repair of the high-voltage electrostatic spray gun body 301.
[0047] When using the steel pipe surface coating device of this embodiment, by pulling the handle 305, the handle 305 drives the locking block 304, the locking block 304 separates from the positioning frame 306, and then the supporting sleeve 303 is pulled above the fixing plate 111 through a rotatable connection with the fixing plate 111. Finally, the high-pressure electrostatic spray gun body 301 is pulled to slide and connect with the fixing plate 111, and at the same time, the rubber connecting buckle is pulled away from the paint storage box, so that the high-pressure electrostatic spray gun body 301 slides out from the positioning frame 306.
[0048] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A steel pipe surface coating device, comprising a coating box door, an assembly unit, a paint storage box, a drive unit, and a coating box, wherein the paint storage box is provided with two fixing plates, and a high-voltage electrostatic spray gun is provided on the fixing plates and connected to the paint storage box; the coating box door is hinged to the coating box and located at one end of the coating box; the assembly unit is fixedly connected to the coating box and located inside the coating box door; the paint storage box is slidably connected to the coating box and located at the other end of the coating box; the drive unit is fixedly connected to the coating box and located on one side of the paint storage box, and the drive unit is also drively connected to the paint storage box, characterized in that... It also includes a side door mechanism; the side door mechanism includes two fixing blocks, two snap-fit components, and a side door. One side of the coating chamber has a through hole. The two fixing blocks are respectively fixedly connected to the coating chamber and symmetrically arranged on both sides of the through hole. The two snap-fit components are respectively fixedly connected to the coating chamber and symmetrically arranged above the through hole. The lower part of the side door is hinged to the corresponding fixing block and located between the two fixing blocks. The side door is also slidably connected to the coating chamber and located within the through hole. The upper part of the side door is snapped into the corresponding snap-fit component and located between the two snap-fit components. The assembly unit includes two... The system comprises a guide roller, two guide motors, and an assembly housing. The two guide rollers are rotatably connected to the assembly housing and symmetrically arranged inside the housing. The two guide motors are fixedly connected to the assembly housing and symmetrically arranged on one side of the housing, with each motor drivingly connected to its corresponding guide roller. The assembly housing is fixedly connected to the coating box. Each guide roller also includes a guide shaft and a guide roller body. The guide shaft is fixedly connected to the guide roller body and extends through both ends of the body. The guide shaft is also rotatably connected to the assembly housing. The guide motors are drivingly connected to the guide shaft. The high-voltage electrostatic spray gun includes a rubber connector, a locking block, a handle, a supporting sleeve, and a high-voltage electrostatic spray gun body. A positioning frame is provided at one end of the fixing plate. The rubber connector is connected to the high-voltage electrostatic spray gun body and is located at one end of the high-voltage electrostatic spray gun body. The rubber connector is also connected to the paint storage tank and can be detachably connected. The locking block is movably connected to the supporting sleeve and is located below the supporting sleeve. The locking block is also engaged with the positioning frame. The handle is fixedly connected to the locking block and is located below the locking block. The supporting sleeve is rotatably connected to the fixing plate and is located above the positioning frame. The supporting sleeve abuts against the other end of the high-voltage electrostatic spray gun body. The high-voltage electrostatic spray gun body is slidably connected to the fixing plate through the positioning frame and is located below the fixing plate. The side door mechanism also includes a handle, which is fixedly connected to the side door and located on the end face of the side door. The side door includes a rotating rod and a door body. The rotating rod is fixedly connected to the door body and is located below the door body. The rotating rod is also hinged to the corresponding fixing block and passes through the two fixing blocks. The door body is slidably connected to the coating box. The top of the door body is engaged with the corresponding snap-fit assembly. The handle is fixedly connected to the door body.
2. The steel pipe surface coating device as described in claim 1, characterized in that, The snap-fit assembly includes a snap-fit body and a storage block. The snap-fit body is slidably connected to the storage block and extends through the interior of the storage block. The snap-fit body is also snap-fitted to the door body. The storage block is fixedly connected to the coating box body.
3. The steel pipe surface coating device as described in claim 2, characterized in that, The steel pipe surface coating device also includes a controller, which is fixedly connected to the coating box door and located on the end face of the coating box door.