A uniform curing spinning channel unit, a processing device and method with such a unit
By designing components such as guide plates, angle adjustment mechanisms and cold water storage cylinders in the uniformly cured spinning corridor unit, the problem of high-temperature air and low-temperature air cannot be quickly exchanged, and the full evaporation of solvents in the fiber wires and the improvement of wire quality are achieved.
Patent Information
- Application Number
- CN202310453534.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2043-04-25
AI Technical Summary
In existing uniformly cured spinning corridor units and processing equipment, high-temperature air and low-temperature air around the fiber wire cannot achieve rapid heat exchange, resulting in the difficulty of sufficient evaporation of harmful high-concentration solvents in the fiber wires, affecting the curing effect and wire quality.
A uniformly cured spinning corridor unit is designed. By setting a guide plate, an angle adjustment mechanism, bronchial and reversing valve in the upper corridor assembly, flexible control of the airflow direction is achieved, and heat exchange between high-temperature air and low-temperature air is promoted. At the same time, a combination of a cold storage water cylinder, a curved cover and an inclined conduit is adopted to cool the hot air and reduce the solvent concentration.
Through rapid heat exchange and reduced solvent concentration, sufficient evaporation of harmful solvents in fiber wires is achieved, and the curing effect and wire quality are improved.
Smart Images

Figure CN116555928B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of solidification spinning, and specifically relates to a uniform solidification spinning duct unit, a processing device and method with this unit. Background Art
[0002] In the existing uniform solidification spinning duct unit, processing device and method with this unit, since the high-temperature air in the duct and the low-temperature air around the fiber filaments cannot achieve rapid heat exchange, it is difficult for the harmful high-concentration solvent in the fiber filaments to fully evaporate, affecting the solidification effect and further affecting the quality of the silk thread. Therefore, it is necessary to provide a uniform solidification spinning duct unit, a processing device and method with this unit to solve the above technical problems. Summary of the Invention
[0003] Aiming at the deficiencies of the prior art, the present invention provides a uniform solidification spinning duct unit, a processing device and method with this unit, which solves the problem that due to the inability of the high-temperature air in the duct and the low-temperature air around the fiber filaments to achieve rapid heat exchange, it is difficult for the harmful high-concentration solvent in the fiber filaments to fully evaporate, affecting the solidification effect and further affecting the quality of the silk thread.
[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: A uniform solidification spinning duct unit includes a containing box. A upper duct component is fixedly arranged in the middle of the bottom of the containing box. A middle duct component is fixedly arranged at the bottom of the upper duct component. A lower duct component is fixedly arranged at the bottom of the middle duct component. The upper duct component and the lower duct component have the same structure. Air return inlet pipes are fixedly arranged on both the left and right side walls of the middle duct component. Air heating mechanisms are fixedly arranged on one side of both the air return inlet pipes close to the middle duct component. Converging pipes are fixedly arranged on one side of both the air return inlet pipes away from each other. The upper duct component includes an upper duct. Air inlets are respectively arranged on the left and right sides at the top of the upper duct. Air return outlets are respectively arranged at the lower parts on both the left and right sides of the upper duct. A number of guide plates are rotatably arranged on both the left and right sides of the inner cavity of the upper duct. Angle adjustment mechanisms are fixedly arranged on both the left and right sides of the upper duct. Air return rectifiers are fixedly arranged at the lower parts on both the left and right sides of the upper duct. Solvent liquefaction mechanisms are fixedly arranged on one side of both the air return rectifiers away from each other. A bronchus is fixedly arranged between the sides of the same-side angle adjustment mechanisms away from the upper duct. A horizontal pipe is fixedly arranged in the middle of the side of the bronchus away from the upper duct. A reversing valve is fixedly arranged in the middle of the horizontal pipe.
[0005] Preferably, the top of the upper duct is fixedly connected to the bottom of the containing box. The number of angle adjustment mechanisms corresponds to the number of guide plates. One end of the horizontal pipe away from the upper duct is fixedly communicated with the corresponding converging pipe.
[0006] Preferably, each of the angle adjustment mechanisms includes a piston cylinder fixedly connected to the outer wall of the upper channel. A piston is slidably disposed inside the piston cylinder. In the middle of the side of the piston close to the upper channel, an adjustment rod is fixedly provided. The adjustment rod slidably penetrates through the outer wall of the upper channel. A slider is rotatably provided at the end of the adjustment rod away from the piston cylinder. The slider is slidably connected to the bottom of the corresponding guide plate. A spring is sleeved outside the adjustment rod, and the spring is fixedly connected between the piston and the inner wall of the piston cylinder.
[0007] Preferably, the solvent liquefaction mechanism includes a cold water storage cylinder fixedly connected to one side of the return air rectifier. A number of arc-shaped covers are evenly arranged inside the cold water storage cylinder. At the upper and lower parts on the left side of each arc-shaped cover, inclined ducts are fixedly communicated. In the middle of the right side of each arc-shaped cover, a straight duct is fixedly provided. The straight duct is fixedly communicated with the left end of the adjacent inclined duct. The right end of the rightmost straight duct is rotatably connected to the right inner wall of the cold water storage cylinder. A bearing pipe is fixedly provided between the left ends of the two leftmost inclined ducts. The bearing pipe rotatably penetrates through the left wall of the cold water storage cylinder. A toothed ring is fixedly sleeved outside the bearing pipe.
[0008] Preferably, a micro motor is fixedly provided at the lower part on the side of the cold water storage cylinder away from the upper channel. The output end of the micro motor penetrates through the left wall of the cold water storage cylinder and a gear is fixedly provided. The end of the bearing pipe away from the upper channel is rotatably communicated with the adjacent converging pipe. A water inlet pipe is fixedly provided at the bottom of the cold water storage cylinder on the side away from the upper channel. An outlet pipe is fixedly provided at the top of the cold water storage cylinder on the side close to the upper channel.
[0009] Preferably, the middle channel assembly includes a middle channel. An inner cylinder rotatably penetrates through the inside of the middle channel. A heat insulation layer is fixedly provided on the inner wall of the inner cylinder. A number of arc-shaped blades are evenly fixedly arranged on the outer wall of the inner cylinder in a circle. A number of ventilation holes are evenly formed on the side surface of the inner cylinder.
[0010] A processing device for uniformly curing spinning includes a raw material box fixedly connected to the top of a receiving box. In the middle of the bottom of the inner cavity of the receiving box, a spinneret is fixedly provided. The spinneret is connected to the raw material box through a spinning pipe. On the left and right sides of the spinneret at the bottom of the inner cavity of the receiving box, hot air ducts are fixedly provided. A working box is fixedly provided at the bottom of the lower channel assembly. A motor is fixedly provided at the lower right part of the working box. The output end of the motor penetrates through the right wall of the working box and a winding drum is fixedly provided.
[0011] Preferably, the left end of the winding drum is rotatably connected to the left inner wall of the working box. Upper guide rollers are rotatably arranged between the front and rear walls on both the left and right sides of the upper part of the inner cavity of the working box. An oiling mechanism is fixedly arranged between the front and rear walls of the inner cavity of the working box and below the two upper guide rollers. Lower guide rollers are rotatably arranged between the front and rear walls on both the left and right sides of the lower part of the inner cavity of the working box. An input pipe is fixedly arranged at the front end of the accommodation box. The upper parts of the two hot air ducts are communicated with the inside of the input pipe.
[0012] The present invention also provides a usage method of a processing device for uniformly curing spinning. The specific method includes the following steps:
[0013] Step 1: The spinneret sprays a thin stream of stock solution into the upper duct. The thin stream of stock solution passes through the inside of the upper duct, the middle duct, and the lower duct assembly. In the duct, the solvent in the thin stream of stock solution is carried away by hot air, turning the liquid into a solid fiber filament.
[0014] Step 2: During the process of the thin stream of stock solution passing through the upper duct, the input pipe is connected to an external hot air blower. Hot air is blown into the upper duct through the hot air duct and the air inlet, blowing towards the surface of the thin stream of stock solution. Under the action of the high-temperature gas, part of the solvent is evaporated and carried away. It enters the arc-shaped cover through the air return port and the air return rectifier, reducing the solvent concentration in the air. Then it enters the converging pipe and further heated under the action of the air heating mechanism through the reflux air inlet pipe. The hot air is blown into the middle duct, stirred evenly, and blown into the inside of the inner cylinder through each ventilation hole to further heat and cure the passing thin stream of stock solution. Then the cured fiber filament enters the lower duct assembly and continues to be acted upon by hot air, and the remaining solvent inside is evaporated and carried away. Since the structures of the lower duct assembly and the upper duct assembly are the same, the solvent concentration in the air will be reduced finally and enter the reflux air inlet pipe again, heated by the air heating mechanism and blown into the middle duct assembly again to achieve circulation. During the process, the reversing valve is opened and closed regularly to make the piston cylinder intake or exhaust air, driving the guide plate to rotate. The guide plate swings, thereby changing the air flow direction around the fiber filament, enabling the low-temperature air around the fiber filament to exchange heat with the high-temperature air in the duct to ensure the curing effect on the fiber filament.
[0015] Step 3: The fiber filament leaves the duct from the bottom of the lower duct assembly and enters the working box. The fiber filament passes between the left and right upper guide rollers, then enters the oiling mechanism. The part passing through the oiling mechanism is oiled. After oiling, it passes between the left and right lower guide rollers and is finally wound on the surface of the winding drum for subsequent processing.
[0016] Preferably, the inside of the piston cylinder is communicated with the inside of the adjacent bronchus. The top of the gear is meshed with the bottom of the toothed ring.
[0017] Beneficial effects
[0018] The present invention provides a uniform curing spinning duct unit, a processing apparatus with such a unit, and a method. Compared with the prior art, the following beneficial effects are achieved:
[0019] 1. A method for using a uniform curing spinning duct unit and a processing apparatus with such a unit. Through the mutual cooperation among a guiding plate, an angle adjusting mechanism, a bronchus, and a reversing valve, the intake and exhaust in the angle adjusting mechanism can be flexibly controlled, thereby driving the guiding plate to rotate. The swinging guiding plate can change the air flow direction around the fiber filaments, enabling the low-temperature air around the fiber filaments to exchange heat with the high-temperature air in the duct in a timely manner, quickly evaporating the harmful high-concentration solvent in the fiber filaments, and ensuring the curing effect on the fiber filaments.
[0020] 2. A method for using a uniform curing spinning duct unit and a processing apparatus with such a unit. Through the mutual cooperation among a cold water storage cylinder, an arc-shaped cover, and an inclined conduit, the hot air with solvent entering the arc-shaped cover can be cooled, causing the solvent to liquefy and remain in the arc-shaped cover, thereby reducing the solvent concentration in the air so as to continue blowing into the duct later to carry away the remaining evaporated solvent.
[0021] 3. A method for using a uniform curing spinning duct unit and a processing apparatus with such a unit. Through the mutual cooperation among an inner cylinder, a heat insulation layer, arc-shaped blades, and ventilation holes, the hot air re-blowing into the duct can be uniformly agitated in advance, enabling the hot air to uniformly pass through the surface of the fiber filaments downward without causing the fiber filaments to swing sharply.
[0022] 4. A method for using a uniform curing spinning duct unit and a processing apparatus with such a unit. Through the mutual cooperation among a toothed ring, a micro motor, and a gear, the arc-shaped cover can be driven to rotate, enabling it to come into full contact with the cool water in the cold water storage cylinder and improving the efficiency of heat exchange. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of the present invention;
[0024] Figure 2 is a sectional view of the present invention;
[0025] Figure 3 is a sectional view of the upper duct assembly of the present invention;
[0026] Figure 4 is a sectional view of the solvent liquefaction mechanism of the present invention;
[0027] Figure 5 is a front view of the arc-shaped cover of the present invention;
[0028] Figure 6 is a left view of the arc-shaped cover of the present invention;
[0029] Figure 7Right view sectional view of the arc-shaped cover of the present invention;
[0030] Figure 8 For the present invention Figure 3 Partial enlarged view of part A in the present invention;
[0031] Figure 9 Sectional view of the channel assembly in the present invention;
[0032] Figure 10 Top view sectional view of the inner cylinder of the present invention.
[0033] In the figure: 1, accommodation box; 2, upper channel assembly; 21, upper channel; 22, air inlet; 23, air return port; 24, guide plate; 25, angle adjustment mechanism; 251, piston cylinder; 252, piston; 253, adjustment rod; 254, slider; 255, spring; 26, air return rectifier; 27, solvent liquefaction mechanism; 271, cold water storage cylinder; 272, arc-shaped cover; 273, inclined catheter; 274, straight catheter; 275, bearing pipe; 276, toothed ring; 277, micro motor; 278, gear; 28, bronchus; 29, horizontal pipe; 210, reversing valve; 3, middle channel assembly; 31, middle channel; 32, inner cylinder; 33, heat insulation layer; 34, arc-shaped blade; 35, ventilation hole; 4, lower channel assembly; 5, air heating mechanism; 6, return air inlet pipe; 7, converging pipe; 8, raw material box; 9, spinneret; 10, hot air duct; 11, working box; 12, motor; 13, winding drum; 14, upper wire guiding roller; 15, oiling mechanism; 16, lower wire guiding roller. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] The present invention provides two technical solutions:
[0036] Such as Figures 1-9The first embodiment is shown: a uniform curing spinning duct unit, including a receiving box 1. In the middle of the bottom of the receiving box 1, an upper duct assembly 2 is fixedly arranged. At the bottom of the upper duct assembly 2, a middle duct assembly 3 is fixedly arranged. At the bottom of the middle duct assembly 3, a lower duct assembly 4 is fixedly arranged. The upper duct assembly 2 and the lower duct assembly 4 have the same structure. On both the left and right side walls of the middle duct assembly 3, reflux air inlet pipes 6 are fixedly arranged. On one side of each of the two reflux air inlet pipes 6 close to the middle duct assembly 3, an air heating mechanism 5 is fixedly arranged. On the side of each of the two reflux air inlet pipes 6 away from each other, a converging pipe 7 is fixedly arranged. The upper duct assembly 2 includes an upper duct 21. On the left and right sides of the top of the upper duct 21, air inlets 22 are provided. On the lower parts of the left and right sides of the upper duct 21, air return openings 23 are provided. On the left and right sides of the inner cavity of the upper duct 21, a plurality of guide plates 24 are rotatably arranged. On the left and right sides of the upper duct 21, a plurality of angle adjustment mechanisms 25 are fixedly arranged. On the lower parts of the left and right sides of the upper duct 21, air return rectifiers 26 are fixedly arranged. On the side of each of the two air return rectifiers 26 away from each other, a solvent liquefaction mechanism 27 is fixedly arranged. Between the sides of the same-side angle adjustment mechanisms 25 away from the upper duct 21, a bronchus 28 is fixedly arranged. In the middle of the side of the bronchus 28 away from the upper duct 21, a cross pipe 29 is fixedly arranged. In the middle of the cross pipe 29, a reversing valve 210 is fixedly arranged. The top of the upper duct 21 is fixedly connected to the bottom of the receiving box 1. The plurality of angle adjustment mechanisms 25 correspond to the plurality of guide plates 24. One end of the cross pipe 29 away from the upper duct 21 is fixedly communicated with the corresponding converging pipe 7. Each angle adjustment mechanism 25 includes a piston cylinder 251. The piston cylinder 251 is fixedly connected to the outer wall of the upper duct 21. Inside the piston cylinder 251, a piston 252 is slidably arranged. In the middle of the side of the piston 252 close to the upper duct 21, an adjustment rod 253 is fixedly arranged. The adjustment rod 253 slidably penetrates through the outer wall of the upper duct 21. One end of the adjustment rod 253 away from the piston cylinder 251 is rotatably provided with a slider 254. The slider 254 is slidably connected to the bottom of the corresponding guide plate 24. An external spring 255 is sleeved on the adjustment rod 253. The spring 255 is fixedly connected between the piston 252 and the inner wall of the piston cylinder 251. The solvent liquefaction mechanism 27 includes a cold water storage cylinder 271. The cold water storage cylinder 271 is fixedly connected to one side of the air return rectifier 26. Inside the cold water storage cylinder 271, a plurality of arc-shaped covers 272 are uniformly arranged. On the upper and lower parts of the left side of each arc-shaped cover 272, an inclined conduit 273 is fixedly communicated. In the middle of the right side of each arc-shaped cover 272, a straight conduit 274 is fixedly arranged. The straight conduit 274 is fixedly communicated with the left end of the adjacent inclined conduit 273. The right end of the rightmost straight conduit 274 is rotatably connected to the right wall of the inner cavity of the cold water storage cylinder 271. Between the left ends of the two leftmost inclined conduits 273, a bearing pipe 275 is fixedly arranged. The bearing pipe 275 rotatably penetrates through the left wall of the cold water storage cylinder 271. An external toothed ring 276 is fixedly sleeved on the bearing pipe 275. On the lower part of the side of the cold water storage cylinder 271 away from the upper duct 21, a micro motor 277 is fixedly arranged.The output end of the micro-motor 277 is fixedly provided with a gear 278 through the left wall of the cold water storage cylinder 271. One end of the bearing pipe 275 far from the upper channel 21 is rotationally communicated with the adjacent converging pipe 7. One side of the bottom of the cold water storage cylinder 271 far from the upper channel 21 is fixedly provided with a water inlet pipe. One side of the top of the cold water storage cylinder 271 close to the upper channel 21 is fixedly provided with a water outlet pipe. The middle channel assembly 3 includes a middle channel 31. An inner cylinder 32 is rotationally penetrated through the inside of the middle channel 31. A heat insulation layer 33 is fixedly provided on the inner wall of the inner cylinder 32. A plurality of arc-shaped blades 34 are evenly and fixedly provided on the outer wall of the inner cylinder 32 in a circle. A plurality of ventilation holes 35 are evenly formed on the side surface of the inner cylinder 32.,
[0037] Through the mutual cooperation among the guide plate 24, the angle adjustment mechanism 25, the bronchus 28 and the reversing valve 210, the air intake and exhaust in the angle adjustment mechanism 25 can be flexibly controlled, thereby driving the guide plate 24 to rotate. The swinging guide plate 24 can change the air flow direction around the fiber filament, enabling the low-temperature air around the fiber filament to exchange heat with the high-temperature air in the channel in time, quickly evaporating the harmful high-concentration solvent in the fiber filament, and ensuring the curing effect on the fiber filament. Through the mutual cooperation among the cold water storage cylinder 271, the arc-shaped cover 272 and the inclined catheter 273, the hot air with solvent entering the arc-shaped cover 272 can be cooled, causing the solvent to liquefy and remain in the arc-shaped cover 272, thereby reducing the solvent concentration in the air so as to continue to blow into the channel later to carry away the remaining evaporated solvent.,
[0038] As Figure 1 and 10 The second embodiment is shown. The main difference from the first embodiment is that a processing device for uniformly curing spinning includes a raw material box 8. The raw material box 8 is fixedly connected to the top of the accommodating box 1. A spinneret 9 is fixedly provided in the middle of the inner cavity bottom of the accommodating box 1. The spinneret 9 is connected to the raw material box 8 through a spinning pipe. On the left and right sides of the spinneret 9 at the inner cavity bottom of the accommodating box 1, hot air ducts 10 are fixedly provided. A working box 11 is fixedly provided at the bottom of the lower channel assembly 4. A motor 12 is fixedly provided at the lower right of the working box 11. The output end of the motor 12 penetrates through the right wall of the working box 11 and is fixedly provided with a winding drum 13. The left end of the winding drum 13 is rotatably connected to the left wall of the inner cavity of the working box 11. Upper guide rollers 14 are rotatably provided between the front and rear walls on the upper left and right sides of the inner cavity of the working box 11. An oiling mechanism 15 is fixedly provided between the front and rear walls of the inner cavity of the working box 11 and below the two upper guide rollers 14. Lower guide rollers 16 are rotatably provided between the front and rear walls on the lower left and right sides of the inner cavity of the working box 11. An input pipe is fixedly provided at the front end of the accommodating box 1. The upper parts of the two hot air ducts 10 are connected to the inside of the input pipe.,
[0039] Through the mutual cooperation among the inner cylinder 32, the heat insulation layer 33, the arc-shaped blades 34 and the ventilation holes 35, the hot air re-blowed into the duct can be evenly agitated in advance, so that the hot air evenly passes through the surface of the fiber filaments downward, without causing the fiber filaments to swing sharply. Through the mutual cooperation among the toothed ring 276, the micro-motor 277 and the gear 278, the arc-shaped cover 272 can be driven to rotate, so that it is in full contact with the cold water in the cold water storage cylinder 271, improving the heat exchange efficiency.
[0040] The embodiment of the present invention also provides a usage method of a processing device for uniformly curing spinning. The specific method includes the following steps:
[0041] Step 1: The spinneret 9 sprays a thin stream of spinning solution upward into the interior of the duct 21. The thin stream of spinning solution passes through the interior of the upper duct 21, the middle duct 31 and the lower duct assembly 4. In the duct, the solvent in the thin stream of spinning solution is carried away by the hot air, turning the liquid into solid fiber filaments.
[0042] Step 2: During the process that the stock solution trickle passes through the upper duct 21, the input pipe is connected to an external hot air blower, and hot air is blown into the upper duct 21 through the hot air duct 10 and the air inlet 22, and blows towards the surface of the stock solution trickle. Under the action of the high-temperature gas, part of the solvent is evaporated and carried away, and enters the arc-shaped cover 272 through the air return port 23 and the air return rectifier 26. Since cold water flows through the cold water storage cylinder 271, the hot air with the solvent enters the arc-shaped cover 272 and will fully contact the inner wall of the arc-shaped cover 272, and heat exchange is realized with the cold water, so that the solvent is liquefied and remains in the arc-shaped cover 272, and the solvent concentration in the air is reduced. Then it enters the converging pipe 7, and through the reflux air inlet pipe 6, it is further heated under the action of the air heating mechanism 5. The hot air blows into the middle duct 31, and the arc-shaped blade 34 pushes the inner cylinder 32 to rotate under the blowing of the air flow. The hot air is stirred evenly and blows into the inside of the inner cylinder 32 through each ventilation hole 35, further heating and solidifying the passing stock solution trickle. Then the solidified fiber filaments enter the lower duct assembly 4 and continue to be affected by the hot air, and the remaining solvent inside is evaporated and carried away. Since the structures of the lower duct assembly 4 and the upper duct assembly 2 are the same and both are provided with a solvent liquefaction mechanism 27, the hot air with the solvent enters the solvent liquefaction mechanism 27 on the lower duct assembly 4, so that the solvent is liquefied and remains therein, thereby reducing the solvent concentration in the air. Then it enters the reflux air inlet pipe 6 and is heated by the air heating mechanism 5 again and blows into the middle duct assembly 3, realizing circulation. During the process, the reversing valve 210 is opened and closed regularly. Since the reversing valve 210 can change the gas flow direction, when the reversing valve 210 is opened, first the gas in the converging pipe 7 enters the piston cylinder 251, and under the action of the air pressure, the adjusting rod 253 is pushed, and then the guide plate 24 is pushed away from the inner wall of the upper duct 21. Then the reversing valve 210 is controlled again, and under the elastic action of the spring 255, the gas in the piston cylinder 251 is discharged, and at the same time, the guide plate 24 is driven to rotate and approach the inner wall of the upper duct 21. During the process, the guide plate 24 swings, thereby changing the air flow direction around the fiber filaments, enabling the low-temperature air around the fiber filaments to exchange heat with the high-temperature air in the duct, and ensuring the solidification effect on the fiber filaments;
[0043] Step 3: The fiber filaments leave the duct from the bottom of the lower duct assembly 4 and enter the working box 11. The fiber filaments pass between the left and right upper wire guide rollers 14, and then enter the oiling mechanism 15. The part passing through the oiling mechanism 15 is oiled. After the oiling is completed, it passes between the left and right lower wire guide rollers 16 and is finally wound on the surface of the winding drum 13 for subsequent processing.
[0044] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or apparatus.
[0045] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A uniform curing spinning duct unit, comprising a containing box (1). Characterized in that: A upper duct assembly (2) is fixedly arranged in the middle of the bottom of the containing box (1), a middle duct assembly (3) is fixedly arranged at the bottom of the upper duct assembly (2), a lower duct assembly (4) is fixedly arranged at the bottom of the middle duct assembly (3). The upper duct assembly (2) and the lower duct assembly (4) have the same structure. Air return inlet pipes (6) are fixedly arranged on both the left and right side walls of the middle duct assembly (3). Air heating mechanisms (5) are fixedly arranged on one side of each of the two air return inlet pipes (6) close to the middle duct assembly (3). Confluence pipes (7) are fixedly arranged on one side of each of the two air return inlet pipes (6) away from each other; The upper duct assembly (2) includes an upper duct (21). Air inlets (22) are formed on both the left and right sides of the top of the upper duct (21). Air return outlets (23) are formed on the lower parts of both the left and right sides of the upper duct (21). A number of guide plates (24) are rotatably arranged on both the left and right sides of the inner cavity of the upper duct (21). A number of angle adjusting mechanisms (25) are fixedly arranged on both the left and right sides of the upper duct (21). Air return rectifiers (26) are fixedly arranged on the lower parts of both the left and right sides of the upper duct (21). Solvent liquefaction mechanisms (27) are fixedly arranged on one side of each of the two air return rectifiers (26) away from each other. A bronchus (28) is fixedly arranged between the sides of the same side angle adjusting mechanisms (25) away from the upper duct (21). A cross pipe (29) is fixedly arranged in the middle of the side of the bronchus (28) away from the upper duct (21). A reversing valve (210) is fixedly arranged in the middle of the cross pipe (29); The top of the upper duct (21) is fixedly connected to the bottom of the containing box (1). A number of the angle adjusting mechanisms (25) correspond to a number of the guide plates (24). One end of the cross pipe (29) away from the upper duct (21) is fixedly communicated with the corresponding confluence pipe (7); Each angle adjusting mechanism (25) includes a piston cylinder (251). The piston cylinder (251) is fixedly connected to the outer wall of the upper duct (21). A piston (252) is slidably arranged inside the piston cylinder (251). An adjusting rod (253) is fixedly arranged in the middle of the side of the piston (252) close to the upper duct (21). The adjusting rod (253) slidably penetrates through the outer wall of the upper duct (21). A slider (254) is rotatably arranged at one end of the adjusting rod (253) away from the piston cylinder (251). The slider (254) is slidably connected to the bottom of the corresponding guide plate (24). A spring (255) is sleeved on the outside of the adjusting rod (253). The spring (255) is fixedly connected between the piston (252) and the inner wall of the piston cylinder (251); The solvent liquefaction mechanism (27) includes a cold water storage cylinder (271). The cold water storage cylinder (271) is fixedly connected to one side of the return air rectifier (26). A number of arc-shaped covers (272) are evenly arranged inside the cold water storage cylinder (271). The upper and lower parts on the left side of each arc-shaped cover (272) are fixedly communicated with inclined conduits (273). The middle part on the right side of each arc-shaped cover (272) is fixedly provided with a straight conduit (274). The straight conduit (274) is fixedly communicated with the left end of the adjacent inclined conduit (273). The right end of the rightmost straight conduit (274) is rotatably connected to the right inner wall of the cavity of the cold water storage cylinder (271). A bearing pipe (275) is fixedly arranged between the left ends of the two leftmost inclined conduits (273). The bearing pipe (275) rotatably penetrates the left wall of the cold water storage cylinder (271). A toothed ring (276) is fixedly sleeved outside the bearing pipe (275). A micro-motor (277) is fixedly arranged at the lower part on the side of the cold water storage cylinder (271) away from the upper channel (21). The output end of the micro-motor (277) penetrates the left wall of the cold water storage cylinder (271) and is fixedly provided with a gear (278). One end of the bearing pipe (275) away from the upper channel (21) is rotatably communicated with the adjacent converging pipe (7). A water inlet pipe is fixedly arranged at the bottom on the side of the cold water storage cylinder (271) away from the upper channel (21). A water outlet pipe is fixedly arranged at the top on the side of the cold water storage cylinder (271) close to the upper channel (21). The middle channel assembly (3) includes a middle channel (31). An inner cylinder (32) rotatably penetrates the inside of the middle channel (31). A heat preservation layer (33) is fixedly arranged on the inner wall of the inner cylinder (32). A number of arc-shaped blades (34) are evenly fixedly arranged in a circle on the outer wall of the inner cylinder (32). A number of ventilation holes (35) are evenly formed on the side surface of the inner cylinder (32).
2. A processing device for uniformly curing spinning, including the uniformly curing spinning channel unit according to claim 1, including a raw material box (8), characterized in that: The raw material box (8) is fixedly connected to the top of the accommodating box (1). A spinneret (9) is fixedly arranged in the middle of the inner cavity bottom of the accommodating box (1). The spinneret (9) is connected to the raw material box (8) through a spinning pipe. Hot air conduits (10) are fixedly arranged on both the left and right sides of the inner cavity bottom of the accommodating box (1) and located on both sides of the spinneret (9). A working box (11) is fixedly arranged at the bottom of the lower channel assembly (4). A motor (12) is fixedly arranged at the lower right part of the working box (11). The output end of the motor (12) penetrates the right wall of the working box (11) and is fixedly provided with a winding drum (13).
3. A processing device for uniformly curing spinning according to claim 2, characterized in that: The left end of the winding drum (13) is rotatably connected to the left inner wall of the working box (11). Upper guide rollers (14) are rotatably arranged between the front and rear walls on the left and right sides of the upper part of the inner cavity of the working box (11). An oiling mechanism (15) is fixedly arranged between the front and rear walls of the inner cavity of the working box (11) and below the two upper guide rollers (14). Lower guide rollers (16) are rotatably arranged between the front and rear walls on the left and right sides of the lower part of the inner cavity of the working box (11). The front end of the accommodating box (1) is fixedly provided with an input pipe, and the upper parts of the two hot air conduits (10) are communicated with the inside of the input pipe.
4. A method for using the processing equipment for uniformly curing spinning as described in claim 3, characterized in that: The method comprises the following steps: Step 1, the spinneret (9) sprays a thin stream of stock solution into the upper channel (21). The thin stream of stock solution passes through the inside of the upper channel (21), the middle channel (31) and the lower channel assembly (4). In the channel, the solvent in the thin stream of stock solution is carried away by hot air, and the liquid state is transformed into a solid fiber filament. Step 2, during the process that the thin stream of stock solution passes through the upper channel (21), the input pipe is connected to an external hot air blower, and hot air is blown into the upper channel (21) through the hot air conduit (10) and the air inlet (22) and blown onto the surface of the thin stream of stock solution. Under the action of the high-temperature gas, part of the solvent is evaporated and carried away, enters the arc-shaped cover (272) through the air return port (23) and the air return rectifier (26), so that the solvent concentration in the air is reduced, then enters the converging pipe (7), and through the reflux air inlet pipe (6), is further heated under the action of the air heating mechanism (5). The hot air is blown into the middle channel (31), is stirred and blown into the inside of the inner cylinder (32) through each vent hole (35) to further heat and cure the passing thin stream of stock solution. Then the cured fiber filaments enter the lower channel assembly (4) and continue to be acted on by hot air, and the remaining solvent inside is evaporated and carried away. Since the structures of the lower channel assembly (4) and the upper channel assembly (2) are the same, the solvent concentration in the air will be reduced finally, and then enters the reflux air inlet pipe (6) again, is heated by the air heating mechanism (5) and blown into the middle channel assembly (3) again to realize circulation. During the process, the reversing valve (210) is opened and closed regularly to make air enter or exhaust in the piston cylinder (251), drive the guide plate (24) to rotate, the guide plate (24) swings, and further change the air flow direction around the fiber filament, so that the low-temperature air around the fiber filament exchanges heat with the high-temperature air in the channel to ensure the curing effect on the fiber filament. Step 3, the fiber filaments leave the channel from the bottom of the lower channel assembly (4) and enter the working box (11). The fiber filaments pass between the left and right upper guide rollers (14), then enter the oiling mechanism (15), the part passing through the oiling mechanism (15) is oiled, and after the oiling is completed, it passes between the left and right lower guide rollers (16) and is finally wound on the surface of the winding drum (13) for subsequent processing.
5. According to the method for using the processing equipment for uniformly curing spinning as described in claim 4, characterized in that: The interior of the piston cylinder (251) is in communication with the interior of the adjacent bronchus (28), and the top of the gear (278) is meshed and connected with the bottom of the toothed ring (276).
Citation Information
Patent Citations
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