A fully automatic intelligent film tearing, film collecting and foam sticking integrated system device

Abstract

The present application relates to a fully automatic intelligent film tearing, film collecting and foam sticking integrated system device, which includes a frame, and an automatic feeding device, a material picking mechanism, a film tearing and collecting mechanism, a positioning mechanism, and a mounting mechanism arranged on the frame; the film tearing and collecting mechanism includes a film tearing fixture, a film tearing platform, a waste film recycling box and a film tearing platform motor. The material picking mechanism transports the material sent by the automatic feeding device to the film tearing platform. The film tearing fixture fixes the film to be torn on the material. The film tearing platform is driven by the film tearing platform motor to move away from the film tearing fixture, so that the film is separated from the material. The waste film recycling box collects the film torn by the film tearing fixture. The positioning mechanism positions the material, and the mounting mechanism mounts the material; integrating film tearing, film collecting and foam sticking, it improves work efficiency, is more convenient than operating with multiple machines, and occupies less floor space, realizes fully automatic production, reduces labor costs, and improves product consistency.

Description

Technical Field

[0001] This application relates to the technical field of battery processing, and particularly to a fully automatic intelligent film tearing, film collecting and foam sticking integrated system device. Background Art

[0002] In the production process of lithium batteries, to avoid scratching the lithium batteries, a protective film is usually pasted on the surface of the lithium batteries, and after the production is completed, the protective film is torn off for further processing.

[0003] In the prior art, traditional film tearing equipment only performs simple film tearing operations with a single function. Even manual cooperation is required, and there is no fully automated operation. However, manual operation is likely to result in a low yield of products and is not suitable for mass production. Summary of the Invention

[0004] Based on this, it is necessary to provide a fully automatic intelligent film tearing, film collecting and foam sticking integrated system device, including a frame, and an automatic feeding device, a material picking mechanism, a film tearing and collecting mechanism, a positioning mechanism, and a mounting mechanism provided on the frame;

[0005] The film tearing and collecting mechanism includes a film tearing fixture, a film tearing platform, a waste film recycling box, and a film tearing platform motor. The material picking mechanism transports the material sent by the automatic feeding device to the film tearing platform. The film tearing fixture fixes the film to be torn on the material. The film tearing platform motor drives the film tearing platform to move away from the film tearing fixture, so that the film is separated from the material. The waste film recycling box collects the film torn by the film tearing fixture. The positioning mechanism positions the material, and the mounting mechanism mounts the material.

[0006] Two sets of independent automatic feeding devices, material picking mechanisms, film tearing and collecting mechanisms, positioning mechanisms, and mounting mechanisms are provided on the frame.

[0007] The automatic feeding device includes a tray and a feeding driving device. A material bin is provided on the frame. The tray is placed in the material bin. A guiding port is provided on the material bin, and the guiding port extends along the moving direction of the tray. A connecting member for connecting the feeding driving device is provided on the tray, and the connecting member is embedded in the guiding port.

[0008] The material picking mechanism includes a material translation module and a material picking module. The material picking module is connected to the material translation module, and the material translation module drives the material picking module to move back and forth towards the film tearing platform.

[0009] The material picking module includes a picking surface facing the tray, and a plurality of suction cups are provided on the picking surface.

[0010] The positioning mechanism includes a positioning translation device and a positioning platform. The film tearing fixator and the mounting mechanism are arranged on the positioning translation device and above the positioning platform.

[0011] The film tearing fixator includes a fixing surface facing the film tearing platform, and suction cups are arranged on the fixing surface.

[0012] The positioning platform includes a cylinder for positioning and a positioning surface for placing materials. The cylinder is connected with a push plate, and a plurality of holes for the push plate to extend out are arranged on the positioning surface.

[0013] It further includes a PLC control system and a human-machine interface. The PLC control system is electrically connected to the human-machine interface, the automatic feeding device, the material picking module, the film tearing and winding mechanism, the positioning mechanism, and the mounting mechanism respectively. The processing flow is preset through the human-machine interface, and the PLC control system controls the operation of each mechanism.

[0014] Compared with the prior art, the advantages of the present invention are as follows:

[0015] A full-automatic intelligent film tearing, winding and foam sticking integrated system device provided by the present invention is a full-automatic film tearing and winding device integrating film tearing, winding and foam sticking. Specifically, through the automatic feeding device for automatic feeding, the material is transported to the position where the material picking mechanism picks up the material. The material picking mechanism transports the material to the film tearing platform. When tearing the film, the film tearing fixator is fixed on the film to be torn of the material, and the film tearing platform moves in the direction away from the film tearing fixator, so as to tear the film from the material. Subsequently, the film tearing fixator moves above the waste film recycling box, releases the film, and makes the film fall into the waste film recycling box to collect the waste film. Then, the film tearing fixator moves the material from the film tearing platform to the positioning mechanism for positioning. After positioning, the mounting mechanism precisely mounts the material, integrating film tearing, winding and foam sticking, improving work efficiency, being more convenient than operating with multiple machines, and occupying less floor space, realizing fully automatic production, reducing labor costs and improving product consistency. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a three-dimensional structure schematic diagram of the full-automatic intelligent film tearing, winding and foam sticking integrated system device of the embodiment of the present application;

[0018] Figure 2 Schematic three-dimensional structure diagram of the full-automatic intelligent film tearing, collecting and foam sticking integrated system device according to the embodiment of the present application;

[0019] Figure 3 According to the embodiment of the present application Figure 1 Enlarged structure diagram of part A in

[0020] Figure 4 According to the embodiment of the present application Figure 2 Enlarged structure diagram of part B in

[0021] Figure 5 According to the embodiment of the present application Figure 2 Enlarged structure diagram of part C in

[0022] Figure 6 Schematic internal circuit diagram of the full-automatic intelligent film tearing, collecting and foam sticking integrated system device according to the embodiment of the present application.

[0023] Description of reference numerals:

[0024] 1. Frame; 10. Bin; 100. Guide port; 101. Opening; 2. Automatic feeding device; 20. Tray; 21. Feeding driving device; 3. Material picking mechanism; 30. Material translation module; 31. Material picking module; 310. Suction cup; 4. Film tearing and collecting mechanism; 40. Film tearing platform; 41. Film tearing platform motor; 42. Film tearing fixator; 43. Film tearing fixing motor; 44. Waste film recycling box; 5. Positioning mechanism; 50. Positioning translation device; 51. Positioning platform; 510. Positioning surface; 511. Hole position; 512. Pushing plate; 6. Mounting mechanism; 7. PLC control system; 8. Human-machine interface. Detailed implementation manners

[0025] In order to make the above objects, features and advantages of the present application more obvious and understandable, the following will describe the detailed implementation manners of the present application with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.

[0026] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present application.

[0027] In addition, the terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0028] In the present application, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0029] In the present application, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0030] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.

[0031] A fully automatic intelligent film tearing, film collecting and foam sticking integrated system device, including a frame 1 and an automatic feeding device 2, a material picking mechanism 3, a film tearing and collecting mechanism 4, a positioning mechanism 5, a sticking mechanism 6 disposed on the frame 1; the film tearing and collecting mechanism 4 includes a film tearing fixator 42, a film tearing platform 40, a waste film recycling box 44, and a film tearing platform motor 41 is provided on the mechanism. Through the automatic feeding device 2 for automatic feeding, the material is moved to the picking position of the material picking mechanism 3. The material picking mechanism 3 picks up and transports the material to the film tearing platform 40. The film tearing fixator 42 fixes the film to be torn on the material. The film tearing platform motor 41 drives the film tearing platform 40 to move in a direction away from the film tearing fixator 42, thereby tearing the film. The film tearing fixator 42 puts the torn film into the waste film recycling box 44 to collect the waste film, and then transports the material to the positioning mechanism 5 for positioning. Finally, the sticking mechanism 6 sticks the foam on the material.

[0032] The fully automatic intelligent film tearing, film collecting and foam sticking integrated system device is a fully automatic film tearing and collecting device integrating film tearing, film collecting and foam sticking. Specifically, through the automatic feeding device 2 for automatic feeding, the material is transported to the position where the material picking mechanism 3 picks up the material. The material picking mechanism 3 transports the material to the film tearing platform 40. When tearing the film, the film tearing fixator 42 is fixed on the film to be torn on the material, and the film tearing platform 40 moves in a direction away from the film tearing fixator 42, thereby tearing the film from the material. Subsequently, the film tearing fixator 42 moves above the waste film recycling box 44 and releases the film, so that the film falls into the waste film recycling box 44 to collect the waste film. Then the film tearing fixator 42 moves the material from the film tearing platform 40 to the positioning mechanism 5 for positioning. After positioning, the sticking mechanism 6 precisely sticks the material, integrating film tearing, film collecting and foam sticking, improving work efficiency, being more convenient than operating with multiple machines, and occupying less floor space, realizing fully automated production, reducing labor costs, and improving product consistency.

[0033] In this embodiment, the automatic feeding device 2 includes a material tray 20 and a feeding drive device 21. A material bin 10 is provided on the frame 1. The material tray 20 is placed in the material bin 10. A guide port 100 is provided on one side of the material bin 10. The guide port 100 is arranged along the direction in which the material tray 20 moves. A connector for connecting the feeding drive device 21 is provided on the material tray 20. The connector is embedded in the guide port 100. An opening 101 for placing materials is provided on the other side of the material bin 10. The material picking device is located above the material bin 10. The material is placed on the material tray 20. There is no need to limit the thickness of the incoming material. Even if the material is replaced, processing can be performed. The material tray 20 is driven by the feeding drive device 21 to move up to the bottom of the material picking device. The guide port 100 on the material bin 10 can ensure that the material tray 20 moves up vertically to prevent the material from detaching from the material tray 20 and affecting the feeding.

[0034] In this embodiment, the fully automatic intelligent film tearing and film collecting machine foam bonding integrated system device also includes a PLC control system 7 and a human-machine interface 8. The human-machine interface 8 includes a touch screen. The PLC control system 7 is electrically connected to the human-machine interface 8, the automatic feeding device 2, the material picking mechanism 3, the film tearing and film collecting mechanism 4, the positioning mechanism 5, and the mounting mechanism 6 respectively.

[0035] Among them, the feeding drive device 21 includes a feeding stepper driver and a stepper motor, and the feeding stepper driver is controlled by the PLC control system 7 to drive the stepper motor to work, thereby driving the material tray 20 to feed the material; the material translation module 30 includes a material conveying driver and a material conveying motor transverse slide rail, and the material translation module 30 is controlled by the PLC control system 7 to drive the material conveying driver to drive the material transmission motor to work, so that the material picking module 31 transfers the material to the film tearing platform 40; a film tearing platform 40 driver for driving the film tearing platform motor 41 is provided on the frame 1, and the film tearing platform 40 driver is controlled by the PLC control system 7 to drive the film tearing platform motor 41 to work, thereby driving the film tearing platform 40 to move and realize the film tearing operation; a film tearing fixed driver is also provided on the frame 1, which is used to drive the film tearing fixed motor 43, and the film tearing fixed motor 43 drives the film tearing fixture 42 to move along the positioning and translation device 50, and the mounting mechanism 6 includes a mounting driver and a mounting motor, and the mounting driver is controlled by the PLC control system 7 to drive the mounting motor to work, thereby performing foam bonding on the material.

[0036] In this embodiment, the material picking mechanism 3 includes a material translation module 30 and a material picking module 31. The material picking module 31 is connected to the material translation module 30. The material picking module 31 includes a picking surface facing the material tray 20. A plurality of suction cups 310 are provided on the picking surface. When the feeding driving device 21 drives the material tray 20 to move directly below the material picking module 31, the material picking module 31 sucks the material through the suction cups 310, and then drives the material picking module 31 to move in the direction of the film tearing platform 40 through the material translation module 30 until it moves directly above the film tearing platform 40, places the material on the film tearing platform 40, and the film to be torn on the material is fixed by the film tearing fixator 42. The film tearing platform motor 41 drives the film tearing platform 40 to move in the direction away from the film tearing fixator 42, so as to tear the film from the material.

[0037] In this embodiment, the positioning mechanism includes a positioning translation device 50 and a positioning platform 51. The film tearing fixator 42 and the mounting mechanism 6 are provided on the positioning translation device 50. The film tearing fixator 42 includes a fixing surface facing the film tearing platform 40. A suction cup 310 is provided on the fixing surface. The film tearing fixator 42 fixes the film to be torn through the suction cup 310. After the film tearing platform 40 moves to separate the film from the material, the positioning translation device 50 drives the film tearing fixator 42 to move directly above the waste film recycling box 44, cancels the suction force of the suction cup 310, so that the torn film falls into the waste film recycling box 44, and then the positioning translation device 50 moves the film tearing fixator 42 to directly above the film tearing platform 40 again, sucks the material on the film tearing platform 40, moves it to the positioning mechanism 5 for positioning. After positioning is completed, the mounting mechanism 6 performs precise mounting on the material on the positioning mechanism 5.

[0038] In this embodiment, the positioning platform 51 is provided below the film tearing fixator 42 and the mounting mechanism 6. The positioning mechanism 5 further includes a positioning surface. The positioning cylinder is connected with a push plate. A plurality of holes for the push plate to extend are provided on the positioning surface. The push plate is driven to move back and forth, left and right by the positioning cylinder, driving the material placed on the positioning surface to move for positioning. After positioning is completed, the mounting mechanism 6 performs foam mounting.

[0039] In this embodiment, two sets of independent automatic feeding devices 2, material picking mechanisms 3, film tearing and film collecting mechanisms 4, positioning mechanisms 5, and mounting mechanisms 6 are provided on the frame. The two sets of film tearing and film collecting devices operate independently and can operate simultaneously, which can quickly complete large-batch processing operations and improve processing efficiency.

[0040] The above-described embodiments merely represent several implementation manners of the present application. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patented application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. An automatic intelligent film tearing, film collecting and foam sticking integrated system device, characterized in that It includes a frame, as well as an automatic loading device, a material picking mechanism, a film tearing and winding mechanism, a positioning mechanism, and a mounting mechanism provided on the frame; The film tearing and winding mechanism includes a film tearing fixture, a film tearing platform, a waste film recycling box, and a film tearing platform motor. The material picking mechanism transports the material sent by the automatic loading device to the film tearing platform. When tearing the film, the film tearing fixture fixes the film to be torn on the material, and drives the film tearing platform to move away from the film tearing fixture by the film tearing platform motor, so that the film is separated from the material. Subsequently, the film tearing fixture moves above the waste film recycling box, releases the film, and makes the film fall into the waste film recycling box. The waste film recycling box collects the film torn by the film tearing fixture. Then the film tearing fixture moves the material from the film tearing platform to the positioning mechanism, and the positioning mechanism positions the material. After positioning, the mounting mechanism mounts the material.

2. The fully automatic intelligent film tearing, film collecting and foam sticking integrated system device according to claim 1, wherein There are two sets of independent automatic loading devices, material picking mechanisms, film tearing and winding mechanisms, positioning mechanisms, and mounting mechanisms provided on the frame.

3. An automatic intelligent film tearing, film collecting and foam sticking integrated system device according to claim 1, characterized in that, The automatic loading device includes a tray and a loading driving device. There is a magazine on the frame. The tray is placed in the magazine. There is a guiding opening on the magazine, and the guiding opening extends along the moving direction of the tray. There is a connecting piece for connecting the loading driving device on the tray, and the connecting piece is embedded in the guiding opening.

4. An integrated system device for fully automatic intelligent film tearing, film collecting and foam sticking, according to claim 3, characterized in that The material picking mechanism includes a material translation module and a material picking module. The material picking module is connected to the material translation module, and the material translation module drives the material picking module to move back and forth towards the film tearing platform.

5. An automatic intelligent film tearing, film collecting and foam sticking integrated system device according to claim 4, characterized in that, The material picking module includes a picking surface facing the tray, and there are multiple suction cups on the picking surface.

6. The fully automatic intelligent film tearing, film collecting and foam sticking integrated system device according to claim 1, wherein, The positioning mechanism includes a positioning translation device and a positioning platform. The film tearing fixture and the mounting mechanism are provided on the positioning translation device and above the positioning platform.

7. An integrated system device for fully automatic intelligent film tearing, film collecting and foam sticking, according to claim 1, characterized in that, The film tearing fixture includes a fixing surface facing the film tearing platform, and there are suction cups on the fixing surface.

8. An integrated system device for fully automatic intelligent film tearing, film collecting and foam sticking, according to claim 6, characterized in that, The positioning platform includes a cylinder for positioning and a positioning surface for placing the material. The cylinder is connected with a push plate, and there are multiple holes on the positioning surface for the push plate to extend out.

9. The fully automatic intelligent film tearing, film collecting and foam sticking integrated system device according to claim 1, characterized in that It also includes a PLC control system and a human-machine interface. The PLC control system is electrically connected to the human-machine interface, the automatic loading device, the material picking module, the film tearing and winding mechanism, the positioning mechanism, and the mounting mechanism respectively. The processing process is preset through the human-machine interface, and the PLC control system controls the operation of each mechanism.

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