A kind of turning adjustable conveyor

By installing the turning section frame at the tunnel turning point and using angle adjustment connection frame, the existing linear belt conveyor cannot meet the belt conveying operation during tunnel and tunnel turning, and the stability of the tunnel turning conveying operation of belt conveyors at different angles and different curvatures is achieved.

CN116573337BActive Publication Date: 2025-06-06KHENAN CHZHUNE KHEVI IND MASHINERI KO LTD
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Patent Information

Application Number
CN202310747109.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-21
Publication Date
2025-06-06
Estimated Expiration
2043-06-21

AI Technical Summary

Technical Problem

The existing linear belt conveyors cannot meet the belt conveying operations during tunnels and tunnels.

Method used

A turning adjustable conveyor is designed. By installing a turning section frame at the tunnel turning point and adjusting the connecting frame with angle, the turning section frame is kept at the center of the tunnel turning point during installation, thereby ensuring that the belt conveyor can operate at different angles and different curvatures.

Benefits of technology

The stable conveying of belt conveyors at the turning points of tunnels and tunnels has been achieved, and the defects that existing linear belt conveyors cannot meet the turning conveyors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116573337B_ABST
Patent Text Reader

Abstract

A turning adjustable conveyor includes a frame, the frame is provided with an upper support roller and a lower support roller, a conveyor belt is arranged between the upper support roller and the lower support roller, and the frame includes a head section, a belt storage section, a transition section, a straight section, a turning section and a tail section. The present invention provides a turning adjustable conveyor, the head section, the belt storage section, the transition section and the straight section of the frame are all arranged in the straight section of the tunnel, when a turn occurs during tunnel construction, the turning section frame is installed at the turning point of the tunnel, and the turning section frame can be kept at the center of the turning section of the tunnel during installation through an angle adjustment connecting frame, and the cooperation of the angle adjustment connecting frame and the turning section frame can ensure that the belt conveyor can perform turning conveying operations in tunnels with different angles and different curvatures, thereby solving the problem that the existing straight belt conveyor cannot meet the belt conveying operations when tunnels and lanes turn.
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Description

Technical Field

[0001] The invention belongs to the technical field of turning conveying equipment for tunnel construction, and in particular relates to a turning adjustable conveyor. Background Art

[0002] Conveyors are one of the most commonly used and common transportation equipment in the contemporary world. Compared with other transportation equipment, belt conveyors have strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can easily implement programmed control and automatic operation. The continuous or intermittent movement of the conveyor belt is used to transport items under 100KG or powdery or granular items. It runs at high speed, smoothly, with low noise, and can be transported up and down slopes.

[0003] Belt conveyors are developing in the direction of large-distance, large-volume and curved conveying, but heavy-duty belt conveyors are still blank in the field of curved conveying in tunnel construction. With the continuous improvement of tunnel excavation methods, when shield machines are used to excavate coal mine tunnels, small-radius tunnel turns will appear according to the needs of the terrain. At this time, straight belt conveyors cannot meet the belt conveying operations when the tunnel turns. Summary of the invention

[0004] The present invention provides a turning adjustable conveyor, wherein a head section, a belt storage section, a transition section and a straight section of a frame are all arranged in a straight section of a tunnel. When a turn occurs during tunnel construction, a turning section frame is installed at the turning section of the tunnel, and an angle-adjusting connecting frame can be used to keep the turning section frame at a central position of the turning section of the tunnel during installation. The cooperation of the angle-adjusting connecting frame and the turning section frame can ensure that the belt conveyor can perform turning conveying operations in tunnels with different angles and curvatures, thereby solving the problem that the existing straight belt conveyor cannot meet the belt conveying operations when tunnels and lanes turn.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A turning adjustable conveyor comprises a frame, the frame is provided with an upper support roller and a lower support roller, the conveyor belt is arranged between the upper support roller and the lower support roller, the frame comprises a head section, a belt storage section, a transition section, a straight section, a turning section and a tail section; the head section comprises a first mounting frame, the upper support roller and the lower support roller are mounted on the first mounting frame, the front end portion of the first mounting frame is provided with a first driving roller, the first mounting frame on the lower side of the first driving roller is provided with a scraper, the first mounting frame on the rear side of the first driving roller is provided with a conveyor belt cleaning device, and the rear side of the first mounting frame is provided with a first auxiliary conveyor roller; the belt storage section comprises a second mounting frame, the upper support roller and the lower support roller are mounted on the second mounting frame, a slide rail is provided on the bottom plate of the second mounting frame, a conveyor belt supporting trolley and a conveyor belt tensioning trolley are provided on the slide rail, and the conveyor belt supporting trolley comprises a walking wheel and a rectangular structure The conveyor belt tensioning trolley comprises a walking wheel and a base, a roller and a second auxiliary conveying roller are arranged on the base; the transition section comprises a third mounting frame which is higher in the front and lower in the back, and the upper support roller and the lower support roller are mounted on the third mounting frame; the straight section comprises a fourth mounting frame, and the upper support roller and the lower support roller are mounted on the fourth mounting frame, and the height of the fourth mounting frame is the same as the height of the rear end portion of the third mounting frame; the turning section comprises a fifth mounting frame, and an upper turning roller group and a lower turning roller group are arranged on the fifth mounting frame; the tail section comprises a tail frame, and a second driving roller is arranged at the rear end portion of the tail frame, a material guide trough is arranged in front of the second driving roller, a buffer roller group is arranged at the bottom of the material guide trough, an adjustable trough angle roller group is arranged on the front side of the material guide trough, a maintenance platform is arranged at the front end of the tail frame, and a connecting frame is arranged backward at the rear side of the tail section.

[0007] The turning upper roller group includes a first mounting cross beam, a first upper curved beam and a second upper curved beam. The first mounting cross beam is fixed on the top of the fifth mounting frame. A first mounting block is provided in the middle position of the first mounting cross beam. The lower ends of the first upper curved beam and the second upper curved beam are respectively hinged on the first mounting block. A horizontal supporting roller is provided on the upper part of the first mounting block. A roller is provided on the first upper curved beam and the second upper curved beam respectively. A first stop roller is provided on the upper end of the first upper curved beam. The first stop roller is vertically arranged with the roller on the first upper curved beam. A pressure roller is provided on the upper end of the second upper curved beam. The pressure roller is arranged parallel to the roller on the second upper curved beam. A second stop roller is also provided on the side of the pressure roller. A row of lower positioning holes are respectively provided on both sides of the first mounting cross beam. A row of upper positioning holes are respectively provided on the first upper curved beam and the second upper curved beam. The position of the upper positioning holes and the lower positioning holes is adjusted by a connecting rod.

[0008] The turning lower roller group includes a second mounting cross beam, a first upper straight beam and a second upper straight beam. The second mounting cross beam is fixed at the middle position of the fifth mounting frame. A second mounting block is provided at the middle position of the second mounting cross beam. The lower ends of the first upper straight beam and the second upper straight beam are respectively hinged on the second mounting block. A roller is provided on each of the first upper straight beam and the second upper straight beam. A third stop roller is provided on the upper end of the first upper straight beam. The third stop roller is vertically arranged with the roller on the first upper straight beam. A fourth stop roller is provided on the upper end of the second upper straight beam. The fourth stop roller is vertically arranged with the roller on the second upper straight beam. A row of lower positioning holes is provided on both sides of the second mounting cross beam. A row of upper positioning holes is provided on each of the first upper straight beam and the second upper straight beam. The positions of the upper positioning holes and the lower positioning holes are adjusted by connecting rods.

[0009] A pressure roller mechanism is also provided on the fifth mounting frame of the turning section, and the pressure roller mechanism includes a sixth mounting frame, and an upper pressure roller structure and a lower pressure roller structure are provided on the sixth mounting frame; the upper pressure roller structure includes a first adjusting screw, a second adjusting screw and an upper pressure roller, the first adjusting screw and the second adjusting screw are installed on the upper part of the sixth mounting frame, and the upper pressure roller is hinged between the lower ends of the first adjusting screw and the second adjusting screw; the lower pressure roller structure includes a third adjusting screw, a fourth adjusting screw and a lower pressure roller, the third adjusting screw and the fourth adjusting screw are installed on the lower part of the sixth mounting frame, and the lower pressure roller is hinged between the lower ends of the third adjusting screw and the fourth adjusting screw.

[0010] The adjustable groove angle roller group comprises a third mounting crossbeam, a first support plate and a second support plate. The third mounting crossbeam is fixed on the tail frame. A horizontal roller is provided in the middle position of the top of the third mounting crossbeam. Positioning hole groups are respectively provided at both ends of the side portion of the third mounting crossbeam. The positioning hole groups include three inner positioning holes on the inner side and outer positioning grooves on the outer side. An inner mounting hole is respectively provided on the inner side of the first support plate and the second support plate. Two rows of outer mounting holes are respectively provided on the outer sides of the first support plate and the second support plate. The positions of the two rows of outer mounting holes are alternately arranged from top to bottom. The inner mounting holes of the first support plate and the second support plate are respectively mounted on the inner positioning holes of the third mounting crossbeam through pins. The outer mounting holes of the first support plate and the second support plate are respectively mounted on the outer positioning grooves of the third mounting crossbeam through pins. A first inclined roller is provided on the first support plate. A fifth stop roller is provided on the upper end portion of the first support plate. The fifth stop roller is vertically arranged with the first inclined roller. A second inclined roller is provided on the second support plate. A sixth stop roller is provided on the upper end portion of the second support plate. The sixth stop roller is vertically arranged with the second inclined roller.

[0011] An angle adjustment connecting frame is provided between the two turning sections, and the angle adjustment connecting frame includes a first channel steel, a second channel steel and a fixed screw. The end of the first channel steel is hinged to the end of the second channel steel. A row of first adjustment holes in the up-down direction is provided on the first channel steel, and a row of second adjustment holes in the up-down direction is provided on the second channel steel. The fixed screw is a concave structured fixed screw. One rod head of the fixed screw is inserted into the adjustment hole of the first channel steel and fixed with a nut, and the other rod head of the fixed screw is inserted into the adjustment hole of the second channel steel and fixed with a nut.

[0012] A delivery opening is provided on the maintenance platform at the front end of the tail frame, and scale markings are provided on the inner side wall of the delivery opening.

[0013] The side of the leg of the fifth mounting frame is provided with an anti-rollover mechanism, the anti-rollover mechanism includes a fixing tube and a support rod, the upper end of the fixing tube is hinged to the side of the leg of the fifth mounting frame, the support rod is slidably inserted into the fixing tube, a threaded hole is opened on the side wall of the fixing tube, a fastening screw is provided on the threaded hole, the bottom of the support rod is a pointed head, and a stopper is provided at the rear side of the pointed head of the support rod; at least three anti-rollover mechanisms are provided on the side of the leg of the fifth mounting frame.

[0014] The conveyor belt cleaning device includes a mounting plate and a cleaning box, the mounting plate is fixed on the first mounting frame, the cleaning box is arranged on the mounting plate, the top of the cleaning box is open, the interior of the cleaning box is divided into a first flushing chamber, a brushing chamber and a second flushing chamber by two partitions, the bottom of the cleaning box is a conical structure which is wide at the top and narrow at the bottom, a first water inlet interface, a second water inlet interface and a sewage outlet are arranged at the bottom of the cleaning box, a first horizontally arranged first fixed rod is arranged in the first flushing chamber, a row of nozzles is arranged on the first fixed rod, the first water inlet interface is connected with the nozzles on the first fixed rod through a pipeline, a horizontally arranged rotating shaft is arranged in the brushing chamber, a layer of bristles is arranged on the outer circle of the rotating shaft, a motor is arranged on the outer side wall of the cleaning box, the main shaft of the motor passes through the cleaning box and is coaxially fixedly connected with the rotating shaft of the brushing chamber, a second horizontally arranged second fixed rod is arranged in the second flushing chamber, a row of nozzles is arranged on the second fixed rod, and the second water inlet interface is connected with the nozzles on the second fixed rod through a pipeline.

[0015] Two screw rods are upwardly arranged on the top surface of the mounting plate, and an angle iron is respectively arranged on the bottom edge of the cleaning box. Each angle iron is provided with a mounting hole, and the angle iron is fixed on the screw rod by two nuts.

[0016] By adopting the above technical solution, the beneficial effects of the present invention are:

[0017] The head section, belt storage section, transition section and straight section of the frame are all set in the straight section of the tunnel. When a turn occurs during tunnel construction, the turning section frame is installed at the turning section of the tunnel. The angle adjustment connecting frame can keep the turning section frame at the center of the turning section of the tunnel during installation. The cooperation of the angle adjustment connecting frame and the turning section frame can ensure the belt conveyor can perform turning and conveying operations in tunnels with different angles and curvatures.

[0018] A connecting frame is provided at the rear side of the tail frame, which is fixed to the rear end of the shield machine through the connecting frame, so that the tail frame is fixedly connected to the shield machine, and the tail frame can achieve the following operation with the shield machine; when the tail frame is following the operation, it slowly advances towards the shield machine, and the conveyor belt tensioning trolley on the belt storage section moves on the slide rail to slowly unwind the conveyor belt, so that the conveyor belt can follow the tail frame for mobile conveying operation. As the tail frame continues to move, when the conveyor belt tensioning trolley moves to the limit, the shield machine stops excavating, the belt conveyor is closed, and the stored conveyor belt is connected to the conveyor belt of the frame through the conveyor belt unwinding mechanism. When the conveyor belt on the unwinding mechanism is completely moved to the frame, the conveyor belt tensioning trolley returns to the initial position, and the shield machine starts excavating, and the belt conveyor resumes the conveying operation;

[0019] An upper turning roller group is provided on the fifth mounting frame of the turning section. When the conveyor belt is loaded with materials for turning transportation, if the deflection angle of the conveyor belt when turning is not adjusted, the materials will fall to the ground. In severe cases, the conveyor belt may overturn or wind up. Therefore, an upper turning roller group and a lower turning roller group are provided on the fifth mounting frame of the turning section. The operating angles of the first upper curved beam and the second upper curved beam of the upper turning roller group can be adjusted by a connecting rod to ensure that the conveyor belt is in a safe deflected conveying state when turning transportation. A single upper curved beam can be raised up to 30 degrees at most, so that the upper roller group of the turn can generate a lateral thrust on the conveyor belt to balance the centripetal force of the conveyor belt. The blocking roller can control the conveying position without displacement, and the pressure roller can prevent the conveyor belt from tipping over. The lower roller group of the turn adopts a V-shaped roller group structure. The operating angles of the first upper straight beam and the second upper straight beam can be adjusted by the connecting rod. A single upper straight beam can be raised up to 10 degrees at most, so that the conveyor belt will not deviate or flip when the empty belt turns and turns. A pressure roller mechanism is also provided on the fifth mounting frame of the turn section. The upper and lower pressure rollers of the pressure roller mechanism can provide downward pressure when the conveyor belt turns again, ensuring that the conveyor belt can perform turning and transportation operations stably and safely. An angle adjustment connecting frame is provided between the two turning sections. The curvature of the angle adjustment connecting frame can be adjusted according to the curvature of the tunnel, so that the turning section can be stably installed in the middle position of the tunnel. A conveying opening is provided on the maintenance platform at the front end of the tail frame. The inner wall of the conveying opening is provided with scale markings. The conveyor belt on the turning section passes through the conveying opening. The opening is connected with the second driving roller, buffer roller group and adjustable groove angle roller group on the tail frame. The inner wall of the conveying opening is provided with scale markings, which can show the relative distance between the turning section and the tail frame. When the tail frame follows the shield machine to move, it will slowly increase the distance from the rear turning section. When the scale markings show that the distance between the turning section and the tail frame reaches the maximum value, the shield machine and the belt conveyor stop working, and a turning section is added at the end of the turning section. After the addition is completed, the shield machine and the belt conveyor stop working. The machine can be started and continue to operate; the side of the legs of the fifth mounting frame in the turning section are each provided with an anti-rollover mechanism. When the belt conveyor is turning and conveying, not only the conveyor belt has to bear the centripetal force, but the fifth mounting frame will also bear the deflection force generated during the turning and conveying. By pulling open the support rod so that its lower end is against the tunnel ground, and tightening the fastening screws, the fifth mounting frame can obtain the support force of the anti-rollover mechanism, thereby preventing the fifth mounting frame from rolling over due to the large deflection force generated by the turning and conveying operation of the belt conveyor;

[0020] A conveyor belt cleaning device is provided on the first mounting frame. When the material conveyed by the conveyor belt is highly viscous, some of the material will stick to the conveyor belt after unloading. These highly viscous materials cannot be hung off by simply passing through the hanging plate. A conveyor belt cleaning device is provided on the first mounting frame. The conveyor belt is firstly cleaned by scraping by the hanging plate, and then passes through the first flushing chamber, the brushing chamber and the second flushing chamber of the conveyor belt cleaning device. After flushing by the nozzle, brushing by the rotating shaft brush and flushing by the nozzle again, the conveyor belt can be cleaned.

[0021] In summary, the present invention provides a turning adjustable conveyor, in which the head section, belt storage section, transition section and straight section of the frame are all arranged in the straight section of the tunnel. When a turn occurs during tunnel construction, the turning section frame is installed at the turning point of the tunnel, and the turning section frame can be kept at the center of the turning section of the tunnel during installation through the angle adjustment connecting frame. The cooperation of the angle adjustment connecting frame and the turning section frame can ensure the belt conveyor to perform turning and conveying operations in tunnels with different angles and curvatures, thereby solving the problem that the existing straight belt conveyor cannot meet the belt conveying operations when tunnels and lanes turn. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0023] Figure 2 The structure of the present invention is schematically shown Figure 2 ;

[0024] Figure 3 It is a structural schematic diagram of the combination of the turning section and the tail section in the present invention;

[0025] Figure 4 It is a structural schematic diagram of a combination of multiple turning sections in the present invention;

[0026] Figure 5 It is a structural schematic diagram of the tail section of the machine in the present invention;

[0027] Figure 6 It is a structural schematic diagram of a single turning section in the present invention;

[0028] Figure 7 It is a structural schematic diagram of the turning upper roller group in the present invention;

[0029] Figure 8 It is a structural schematic diagram of the lower turning roller group in the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the pressure roller mechanism in the present invention;

[0031] Fig.10 It is a structural schematic diagram of the nose section in the present invention;

[0032] Fig.11 It is a structural schematic diagram of the belt storage section in the present invention;

[0033] Fig.12 It is a structural schematic diagram of the transition section in the present invention;

[0034] Fig.13 It is a schematic diagram of the structure of the straight line segment in the present invention;

[0035] Fig.14 It is a structural schematic diagram of the angle adjustment connecting frame in the present invention;

[0036] Fig.15 It is a structural schematic diagram of the anti-rollover mechanism in the present invention;

[0037] Fig.16 It is a structural schematic diagram of the adjustable groove angle roller group in the present invention;

[0038] Fig.17 It is a structural schematic diagram of the conveyor belt cleaning device in the present invention;

[0039] Fig.18 for Fig.17 Top view of the cleaning box.

[0040] Upper support roller 1, lower support roller 2, first mounting frame 4, first drive roller 5, first auxiliary conveying roller 6, second mounting frame 7, conveyor belt support trolley 8, conveyor belt tensioning trolley 9, second auxiliary conveying roller 10, third mounting frame 11, fourth mounting frame 12, fifth mounting frame 13, tail frame 14, second drive roller 15, guide trough 16, maintenance platform 17, connecting frame 18, first mounting cross beam 19, first upper curved beam 20, second upper curved beam 21, horizontal support roller 22, roller 23, first stop roller 24, pressure roller 25, second stop roller 26, lower positioning hole 27, upper positioning hole 28, second mounting cross beam 29, first upper straight beam 30, second upper straight beam 31, third stop roller 32, fourth stop roller 33, sixth mounting frame 34, first adjusting screw 3 5, second adjusting screw 36, upper pressure roller 37, third adjusting screw 38, fourth adjusting screw 39, lower pressure roller 40, third mounting cross beam 41, first support plate 42, second support plate 43, inner positioning hole 44, outer positioning groove 45, inner mounting hole 46, outer mounting hole 47, first inclined roller 48, fifth stop roller 49, second inclined roller 50, sixth stop roller 51, first channel steel 52, second channel steel 53, fixing screw 54, first adjusting hole 55, second adjusting hole 56, fixing pipe 57, support rod 58, stop block 59, mounting plate 60, cleaning box 61, first flushing chamber 62, scrubbing chamber 63, second flushing chamber 64, first water inlet interface 65, second water inlet interface 66, sewage outlet 67, nozzle 68, rotating shaft 69, screw 70, angle iron 71. DETAILED DESCRIPTION

[0041] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments of the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.

[0043] like Figure 1-Figure 17 As shown; a turning adjustable conveyor comprises a frame, the frame is provided with an upper supporting roller 1 and a lower supporting roller 2, the conveyor belt is arranged between the upper supporting roller 1 and the lower supporting roller 2, and the frame comprises a head section, a belt storage section, a transition section, a straight section, a turning section and a tail section; the head section comprises a first mounting frame 4, the upper supporting roller 1 and the lower supporting roller 2 are mounted on the first mounting frame 4, the front end portion of the first mounting frame 4 is provided with a first driving roller 5, the first mounting frame 4 at the lower side of the first driving roller 5 is provided with a scraper, the first mounting frame 4 at the rear side of the first driving roller 5 is provided with a conveyor belt cleaning device, and the rear side of the first mounting frame 4 is provided with a first auxiliary conveying roller 6; the belt storage section comprises a second mounting frame 7, the upper supporting roller 1 and the lower supporting roller 2 are mounted on the second mounting frame 7, a slide rail is provided on the bottom plate of the second mounting frame 7, a conveyor belt supporting trolley 8 and a conveyor belt tensioning trolley 9 are provided on the slide rail, the conveyor belt supporting trolley 8 comprises a running wheel and a rectangular structure frame, and the frame is automatically At least three layers of guide rollers are arranged from top to bottom, the conveyor belt tensioning trolley 9 includes walking wheels and a base, and a roller and a second auxiliary conveying roller 10 are arranged on the base; the transition section includes a third mounting frame 11 which is high in the front and low in the back, and the upper support roller 1 and the lower support roller 2 are mounted on the third mounting frame 11; the straight section includes a fourth mounting frame 12, and the upper support roller 1 and the lower support roller 2 are mounted on the fourth mounting frame 12, and the height of the fourth mounting frame 12 is the same as the height of the rear end of the third mounting frame 11; the turning section includes a fifth mounting frame 13, and the fifth mounting frame 13 is provided with an upper turning roller group and a lower turning roller group; the tail section includes a tail frame 14, and the rear end of the tail frame 14 is provided with a second driving roller 15, and the front side of the second driving roller 15 is provided with a material guide trough 16, a bottom buffer roller group of the material guide trough 16, and an adjustable trough angle roller group is provided on the front side of the material guide trough 16. A maintenance platform 17 is provided at the front end of the tail frame 14, and a connecting frame 18 is provided backward at the rear side of the tail section.

[0044] The turning upper roller group includes a first mounting cross beam 19, a first upper curved beam 20 and a second upper curved beam 21. The first mounting cross beam 19 is fixed to the top of the fifth mounting frame 13. A first mounting block is provided in the middle of the first mounting cross beam 19. The lower ends of the first upper curved beam 20 and the second upper curved beam 21 are respectively hinged on the first mounting block. A horizontal supporting roller 22 is provided on the upper part of the first mounting block. A roller 23 is provided on the first upper curved beam 20 and the second upper curved beam 21 respectively. A first upper curved beam 20 is provided with a second supporting roller 23 on its upper end. A stop roller 24 is provided, the first stop roller 24 is vertically arranged with the supporting roller 23 on the first upper curved beam 20, a pressure roller 25 is provided at the upper end of the second upper curved beam 21, the pressure roller 25 is parallelly arranged with the supporting roller 23 on the second upper curved beam 21, and a second stop roller 26 is also provided on the side of the pressure roller 25, a row of lower positioning holes 27 are respectively provided on both sides of the first mounting cross beam 19, a row of upper positioning holes 28 are respectively provided on the first upper curved beam 20 and the second upper curved beam 21, and the position of the upper positioning holes 28 and the lower positioning holes 27 are adjusted by connecting rods.

[0045] The turning lower roller group includes a second mounting cross beam 29, a first upper straight beam 30 and a second upper straight beam 31. The second mounting cross beam 29 is fixed at the middle position of the fifth mounting frame 13. A second mounting block is provided at the middle position of the second mounting cross beam 29. The lower ends of the first upper straight beam 30 and the second upper straight beam 31 are respectively hinged on the second mounting block. A roller 23 is provided on the first upper straight beam 30 and the second upper straight beam 31 respectively. A third stop roller 32 is provided at the upper end of the first upper straight beam 30. The third stop roller 32 is vertically arranged with the roller 23 on the first upper straight beam 30. A fourth stop roller 33 is provided at the upper end of the second upper straight beam 31. The fourth stop roller 33 is vertically arranged with the roller 23 on the second upper straight beam 31. A row of lower positioning holes 27 are respectively provided on both sides of the second mounting cross beam 29. A row of upper positioning holes 28 are respectively provided on the first upper straight beam 30 and the second upper straight beam 31. The positions of the upper positioning holes 28 and the lower positioning holes 27 are adjusted by connecting rods.

[0046] A pressure roller mechanism is also provided on the fifth mounting frame 13 of the turning section, and the pressure roller mechanism includes a sixth mounting frame 34, and an upper pressure roller structure and a lower pressure roller structure are provided on the sixth mounting frame 34; the upper pressure roller structure includes a first adjusting screw 35, a second adjusting screw 36 and an upper pressure roller 37, the first adjusting screw 35 and the second adjusting screw 36 are installed on the upper part of the sixth mounting frame 34, and the upper pressure roller 37 is hinged between the lower ends of the first adjusting screw 35 and the second adjusting screw 36; the lower pressure roller structure includes a third adjusting screw 38, a fourth adjusting screw 39 and a lower pressure roller 40, the third adjusting screw 38 and the fourth adjusting screw 39 are installed on the lower part of the sixth mounting frame 34, and the lower pressure roller 40 is hinged between the lower ends of the third adjusting screw 38 and the fourth adjusting screw 39.

[0047] The adjustable groove angle roller group includes a third mounting crossbeam 41, a first support plate 42 and a second support plate 43. The third mounting crossbeam 41 is fixed on the tail frame 14. A horizontal roller is provided in the middle position of the top of the third mounting crossbeam 41. Positioning hole groups are respectively provided at both ends of the side of the third mounting crossbeam 41. The positioning hole groups include three inner positioning holes 44 on the inner side and outer positioning grooves 45 on the outer side. An inner mounting hole 46 is respectively provided on the inner side of the first support plate 42 and the second support plate 43. Two rows of outer mounting holes 47 are respectively provided on the outer side of the first support plate 42 and the second support plate 43. The positions of the two rows of outer mounting holes 47 are alternately arranged from top to bottom. The inner mounting holes 46 of the first support plate 42 and the second support plate 43 are respectively mounted on the inner positioning holes 44 of the third mounting cross beam 41 through pins, and the outer mounting holes 47 of the first support plate 42 and the second support plate 43 are respectively mounted on the outer positioning grooves 45 of the third mounting cross beam 41 through pins, a first inclined roller 48 is provided on the first support plate 42, a fifth stop roller 49 is provided at the upper end of the first support plate 42, and the fifth stop roller 49 is perpendicular to the first inclined roller 48, a second inclined roller 50 is provided on the second support plate 43, a sixth stop roller 51 is provided at the upper end of the second support plate 43, and the sixth stop roller 51 is perpendicular to the second inclined roller 50.

[0048] An angle adjustment connecting frame 18 is provided between the two turning sections, and the angle adjustment connecting frame 18 includes a first channel steel 52, a second channel steel 53 and a fixed screw 54. The end of the first channel steel 52 is hinged to the end of the second channel steel 53. A row of first adjustment holes 55 in the up-down direction is provided on the first channel steel 52, and a row of second adjustment holes 56 in the up-down direction is provided on the second channel steel 53. The fixed screw 54 is a concave structured fixed screw 54. One rod head of the fixed screw 54 is inserted into the adjustment hole of the first channel steel 52 and fixed with a nut, and the other rod head of the fixed screw 54 is inserted into the adjustment hole of the second channel steel 53 and fixed with a nut.

[0049] A maintenance platform 17 at the front end of the tail frame 14 is provided with a conveying opening, and a scale mark is provided on the inner side wall of the conveying opening.

[0050] The side of the leg of the fifth mounting frame 13 is provided with an anti-rollover mechanism, which includes a fixing tube 57 and a support rod 58. The upper end of the fixing tube 57 is hinged to the side of the leg of the fifth mounting frame 13, and the support rod 58 is slidably inserted into the fixing tube 57. A threaded hole is opened on the side wall of the fixing tube 57, and a fastening screw is provided on the threaded hole. The bottom of the support rod 58 is a pointed head, and a stopper 59 is provided at the rear side of the pointed head of the support rod 58; at least three anti-rollover mechanisms are provided on the side of the leg of the fifth mounting frame 13.

[0051] The conveyor belt cleaning device includes a mounting plate 60 and a cleaning box 61. The mounting plate 60 is fixed on the first mounting frame 4. The cleaning box 61 is arranged on the mounting plate 60. The top of the cleaning box 61 is open. The interior of the cleaning box 61 is divided into a first flushing chamber 62, a scrubbing chamber 63 and a second flushing chamber 64 by two partitions. The bottom of the cleaning box 61 is a conical structure that is wide at the top and narrow at the bottom. The bottom of the cleaning box 61 is provided with a first water inlet interface 65, a second water inlet interface 66 and a sewage outlet 67. A first horizontally arranged first fixing rod is provided in the first flushing chamber 62. The first fixing rod is provided with a first fixing rod. A row of nozzles 68 are provided on the rod, and the first water inlet interface 65 is connected to the nozzles 68 on the first fixed rod through a pipe. A horizontally arranged rotating shaft 69 is provided in the brushing chamber 63, and a layer of bristles is provided on the outer circle of the rotating shaft 69. A motor is provided on the outer wall of the cleaning box 61, and the main shaft of the motor passes through the cleaning box 61 and is coaxially fixedly connected with the rotating shaft 69 of the brushing chamber 63. A horizontally arranged second fixed rod is provided in the second flushing chamber 64, and a row of nozzles 68 are provided on the second fixed rod, and the second water inlet interface 66 is connected to the nozzles 68 on the second fixed rod through a pipe.

[0052] Two screw rods 70 are upwardly provided on the top surface of the mounting plate 60, and an angle iron 71 is respectively provided on the bottom edge of the cleaning box 61. Each angle iron 71 is provided with a mounting hole, and the angle iron 71 is fixed to the screw rod 70 by two nuts.

[0053] By adopting the above technical solution, the method of using the present invention is:

[0054] By adopting the above technical solution, the beneficial effects of the present invention are:

[0055] The head section, belt storage section, transition section and straight section of the frame are all arranged in the straight section of the tunnel. When a turn occurs during tunnel construction, the turning section frame is installed at the turning section of the tunnel. The angle adjustment connecting frame 18 can be used to keep the turning section frame at the center of the turning section of the tunnel during installation. The cooperation of the angle adjustment connecting frame 18 and the turning section frame can ensure the belt conveyor to perform turning and conveying operations in tunnels with different angles and curvatures.

[0056] A connecting frame 18 is provided at the rear side of the tail frame 14, which is fixed to the rear end of the shield machine through the connecting frame 18, so that the tail frame 14 is fixedly connected to the shield machine, and the tail frame 14 realizes the following operation with the shield machine; when the tail frame 14 is performing the following operation, it slowly advances towards the shield machine, and the conveyor belt tightening trolley 9 on the belt storage section moves on the slide rail to slowly unwind the conveyor belt, so that the conveyor belt can follow the tail frame 14 to perform mobile conveying operations. As the tail frame 14 continues to move, when the conveyor belt tightening trolley 9 moves to the limit, the shield machine stops excavating, the belt conveyor is closed, and the stored conveyor belt is connected to the conveyor belt of the frame through the conveyor belt unwinding mechanism. When the conveyor belt on the unwinding mechanism is completely moved to the frame, the conveyor belt tightening trolley 9 returns to the initial position, and the shield machine starts excavating, and the belt conveyor restarts the conveying operation;

[0057] An upper turning roller group is provided on the fifth mounting frame 13 of the turning section. When the conveyor belt is loaded with materials for turning transportation, if the deflection angle of the conveyor belt when turning is not adjusted, the materials will fall to the ground, and in severe cases, the conveyor belt will overturn or wind up. Therefore, an upper turning roller group and a lower turning roller group are provided on the fifth mounting frame 13 of the turning section. The operating angles of the first upper curved beam 20 and the second upper curved beam 21 of the upper turning roller group can be adjusted by a connecting rod to ensure that the conveyor belt is in a safe deflected conveying state when turning transportation. A single upper curved beam can be raised up to 30 degrees at most, so that the upper roller group on the turning can generate a lateral thrust on the conveyor belt to balance the centripetal force of the conveyor belt. The blocking roller can control the conveying position without displacement, and the pressure roller 25 can prevent the conveyor belt from tipping over. The lower roller group on the turning adopts a V-shaped roller group structure. The operating angles of the first upper straight beam 30 and the second upper straight beam 31 can be adjusted by the connecting rod. The single upper straight beam 0 can be raised up to 10 degrees at most, so that the conveyor belt will not deviate or flip when the empty belt turns. The fifth mounting frame 13 of the turning section A roller mechanism is also provided on the top, and the upper roller 37 and the lower roller 40 of the roller mechanism can provide downward pressure when the conveyor belt is turned and transported, so as to ensure that the conveyor belt can be turned and transported stably and safely; an angle adjustment connecting frame 18 is provided between the two turning sections, and the curvature of the angle adjustment connecting frame 18 can be adjusted according to the curvature of the tunnel, so that the turning section can be stably installed in the middle position of the tunnel; a maintenance platform 17 at the front end of the tail frame 14 is provided with a conveying opening, and a scale mark is provided on the inner side wall of the conveying opening, and the conveyor belt on the turning section passes through the conveying The opening is connected to the second driving roller 15, the buffer roller group and the adjustable groove angle roller group on the tail frame 14. A scale mark is provided on the inner wall of the conveying opening. The scale mark can show the relative distance between the turning section and the tail frame 14. When the tail frame 14 follows the shield machine to move, it will slowly pull away from the rear turning section. When the scale mark shows that the distance between the turning section and the tail frame 14 reaches the maximum value, the shield machine and the belt conveyor stop working, and a turning section is added at the end of the turning section. After the addition is completed, the shield machine and the belt conveyor stop working. The machine can be started and continue to operate; the side of the legs of the fifth mounting frame 13 of the turning section are each provided with an anti-rollover mechanism. When the belt conveyor is turning and conveying, not only the conveyor belt will be subjected to the centripetal force, but the fifth mounting frame 13 will also be subjected to the deflection force generated during the turning and conveying. By pulling open the support rod 58 so that its lower end is against the tunnel ground and tightening the fastening screws, the fifth mounting frame 13 can obtain the support force of the anti-rollover mechanism, thereby preventing the fifth mounting frame 13 from rolling over due to the large deflection force generated by the turning and conveying operation of the belt conveyor;

[0058] A conveyor belt cleaning device is provided on the first mounting frame 4. When the material conveyed by the conveyor belt is highly viscous, some of the material will adhere to the conveyor belt after unloading. These highly viscous materials cannot be hung off by simply passing through the hanging plate. A conveyor belt cleaning device is provided on the first mounting frame 4. The conveyor belt is firstly cleaned by scraping by the hanging plate, and then passes through the first flushing chamber 62, the brushing chamber 63 and the second flushing chamber 64 of the conveyor belt cleaning device. After being flushed by the nozzle 68, brushed by the bristles of the rotating shaft 69 and flushed again by the nozzle 68, the conveyor belt can be cleaned.

[0059] In summary, the present invention provides a turning adjustable conveyor, in which the head section, belt storage section, transition section and straight section of the frame are all arranged in the straight section of the tunnel. When a turn occurs during tunnel construction, the turning section frame is installed at the turning point of the tunnel. The angle-adjusting connecting frame 18 can keep the turning section frame at the center of the turning section of the tunnel during installation. The cooperation of the angle-adjusting connecting frame 18 and the turning section frame can ensure the belt conveyor to perform turning and conveying operations in tunnels with different angles and curvatures, thereby solving the problem that the existing straight belt conveyor cannot meet the belt conveying operations when tunnels and lanes turn.

[0060] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A turning adjustable conveyor, comprising a frame, the frame is provided with an upper support roller and a lower support roller, a conveyor belt is arranged between the upper support roller and the lower support roller, Features: The frame includes a nose section, a belt storage section, a transition section, a straight section, a turning section and a tail section; the nose section includes a first mounting frame, an upper support roller and a lower support roller are mounted on the first mounting frame, a first driving roller is arranged at the front end of the first mounting frame, a scraper is arranged on the first mounting frame at the lower side of the first driving roller, a conveyor belt cleaning device is arranged on the first mounting frame at the rear side of the first driving roller, and a first auxiliary conveyor roller is arranged on the rear side of the first mounting frame; the belt storage section includes a second mounting frame, an upper support roller and a lower support roller are mounted on the second mounting frame, a slide rail is arranged on the bottom plate of the second mounting frame, a conveyor belt supporting trolley and a conveyor belt tensioning trolley are arranged on the slide rail, the conveyor belt supporting trolley includes a running wheel and a rectangular structure frame, at least three layers of guide rollers are arranged on the frame from top to bottom, and a conveyor belt tensioning trolley is arranged on the conveyor belt tensioning trolley. The tightening trolley includes a walking wheel and a base, on which a roller and a second auxiliary conveying roller are provided; the transition section includes a third mounting frame which is higher in the front and lower in the back, on which the upper support roller and the lower support roller are mounted; the straight section includes a fourth mounting frame, on which the upper support roller and the lower support roller are mounted, and the height of the fourth mounting frame is the same as the height of the rear end of the third mounting frame; the turning section includes a fifth mounting frame, on which an upper turning roller group and a lower turning roller group are provided; the tail section includes a tail frame, on which a second driving roller is provided at the rear end of the tail frame, a material guide trough is provided at the front side of the second driving roller, a buffer roller group at the bottom of the material guide trough, an adjustable trough angle roller group is provided at the front side of the material guide trough, a maintenance platform is provided at the front end of the tail frame, and a connecting frame is provided at the rear side of the tail section. The turning upper roller group includes a first mounting cross beam, a first upper curved beam and a second upper curved beam. The first mounting cross beam is fixed on the top of the fifth mounting frame. A first mounting block is provided in the middle position of the first mounting cross beam. The lower ends of the first upper curved beam and the second upper curved beam are respectively hinged on the first mounting block. A horizontal supporting roller is provided on the upper part of the first mounting block. A roller is provided on the first upper curved beam and the second upper curved beam respectively. A first stop roller is provided on the upper end of the first upper curved beam. The first stop roller is vertically arranged with the roller on the first upper curved beam. A pressure roller is provided on the upper end of the second upper curved beam. The pressure roller is arranged parallel to the roller on the second upper curved beam. A second stop roller is also provided on the side of the pressure roller. A row of lower positioning holes are respectively provided on both sides of the first mounting cross beam. A row of upper positioning holes are respectively provided on the first upper curved beam and the second upper curved beam. The position of the upper positioning holes and the lower positioning holes is adjusted by a connecting rod.

2. A turning adjustable conveyor according to claim 1, Features: The turning lower roller group includes a second mounting cross beam, a first upper straight beam and a second upper straight beam. The second mounting cross beam is fixed at the middle position of the fifth mounting frame. A second mounting block is provided at the middle position of the second mounting cross beam. The lower ends of the first upper straight beam and the second upper straight beam are respectively hinged on the second mounting block. A roller is provided on each of the first upper straight beam and the second upper straight beam. A third stop roller is provided on the upper end of the first upper straight beam. The third stop roller is vertically arranged with the roller on the first upper straight beam. A fourth stop roller is provided on the upper end of the second upper straight beam. The fourth stop roller is vertically arranged with the roller on the second upper straight beam. A row of lower positioning holes is provided on both sides of the second mounting cross beam. A row of upper positioning holes is provided on each of the first upper straight beam and the second upper straight beam. The positions of the upper positioning holes and the lower positioning holes are adjusted by connecting rods.

3. A curved adjustable conveyor according to claim 2, Features: A pressure roller mechanism is also provided on the fifth mounting frame of the turning section, and the pressure roller mechanism includes a sixth mounting frame, and an upper pressure roller structure and a lower pressure roller structure are provided on the sixth mounting frame; the upper pressure roller structure includes a first adjusting screw, a second adjusting screw and an upper pressure roller, the first adjusting screw and the second adjusting screw are installed on the upper part of the sixth mounting frame, and the upper pressure roller is hinged between the lower ends of the first adjusting screw and the second adjusting screw; the lower pressure roller structure includes a third adjusting screw, a fourth adjusting screw and a lower pressure roller, the third adjusting screw and the fourth adjusting screw are installed on the lower part of the sixth mounting frame, and the lower pressure roller is hinged between the lower ends of the third adjusting screw and the fourth adjusting screw.

4. A curved adjustable conveyor according to claim 3, Features: The adjustable groove angle roller group comprises a third mounting crossbeam, a first support plate and a second support plate. The third mounting crossbeam is fixed on the tail frame. A horizontal roller is provided in the middle position of the top of the third mounting crossbeam. Positioning hole groups are respectively provided at both ends of the side portion of the third mounting crossbeam. The positioning hole groups include three inner positioning holes on the inner side and outer positioning grooves on the outer side. An inner mounting hole is respectively provided on the inner side of the first support plate and the second support plate. Two rows of outer mounting holes are respectively provided on the outer sides of the first support plate and the second support plate. The positions of the two rows of outer mounting holes are alternately arranged from top to bottom. The inner mounting holes of the first support plate and the second support plate are respectively mounted on the inner positioning holes of the third mounting crossbeam through pins. The outer mounting holes of the first support plate and the second support plate are respectively mounted on the outer positioning grooves of the third mounting crossbeam through pins. A first inclined roller is provided on the first support plate. A fifth stop roller is provided on the upper end portion of the first support plate. The fifth stop roller is vertically arranged with the first inclined roller. A second inclined roller is provided on the second support plate. A sixth stop roller is provided on the upper end portion of the second support plate. The sixth stop roller is vertically arranged with the second inclined roller.

5. A curved adjustable conveyor according to claim 4, Features: An angle adjustment connecting frame is provided between the two turning sections, and the angle adjustment connecting frame includes a first channel steel, a second channel steel and a fixed screw. The end of the first channel steel is hinged to the end of the second channel steel. A row of first adjustment holes in the up-down direction is provided on the first channel steel, and a row of second adjustment holes in the up-down direction is provided on the second channel steel. The fixed screw is a concave structured fixed screw. One rod head of the fixed screw is inserted into the adjustment hole of the first channel steel and fixed with a nut, and the other rod head of the fixed screw is inserted into the adjustment hole of the second channel steel and fixed with a nut.

6. The adjustable turning conveyor according to claim 5, Features: A delivery opening is provided on the maintenance platform at the front end of the tail frame, and scale markings are provided on the inner side wall of the delivery opening.

7. The adjustable turning conveyor according to claim 6, Features: The side of the leg of the fifth mounting frame is provided with an anti-rollover mechanism, the anti-rollover mechanism includes a fixing tube and a support rod, the upper end of the fixing tube is hinged to the side of the leg of the fifth mounting frame, the support rod is slidably inserted into the fixing tube, a threaded hole is opened on the side wall of the fixing tube, a fastening screw is provided on the threaded hole, the bottom of the support rod is a pointed head, and a stopper is provided at the rear side of the pointed head of the support rod; at least three anti-rollover mechanisms are provided on the side of the leg of the fifth mounting frame.

8. The adjustable turning conveyor according to claim 7, Features: The conveyor belt cleaning device includes a mounting plate and a cleaning box, the mounting plate is fixed on the first mounting frame, the cleaning box is arranged on the mounting plate, the top of the cleaning box is open, the interior of the cleaning box is divided into a first flushing chamber, a brushing chamber and a second flushing chamber by two partitions, the bottom of the cleaning box is a conical structure which is wide at the top and narrow at the bottom, a first water inlet interface, a second water inlet interface and a sewage outlet are arranged at the bottom of the cleaning box, a first horizontally arranged first fixed rod is arranged in the first flushing chamber, a row of nozzles is arranged on the first fixed rod, the first water inlet interface is connected with the nozzles on the first fixed rod through a pipeline, a horizontally arranged rotating shaft is arranged in the brushing chamber, a layer of bristles is arranged on the outer circle of the rotating shaft, a motor is arranged on the outer side wall of the cleaning box, the main shaft of the motor passes through the cleaning box and is coaxially fixedly connected with the rotating shaft of the brushing chamber, a second horizontally arranged second fixed rod is arranged in the second flushing chamber, a row of nozzles is arranged on the second fixed rod, and the second water inlet interface is connected with the nozzles on the second fixed rod through a pipeline.

9. The adjustable turning conveyor according to claim 8, Features: Two screw rods are upwardly arranged on the top surface of the mounting plate, and an angle iron is respectively arranged on the bottom edge of the cleaning box. Each angle iron is provided with a mounting hole, and the angle iron is fixed on the screw rod by two nuts.

Citation Information

Patent Citations

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