Dot matrix grid
By using hot-riveted welded grille trim components, the assembly difficulty and cost issues of dot-matrix grilles have been resolved, achieving multi-color effects and visual impact, and enhancing the freedom and aesthetics of automotive exterior design.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2026-03-27
AI Technical Summary
The existing dot-matrix grille is difficult and costly to assemble, and it is difficult to achieve multi-color effects and visual impact. The installation structure is complex and cannot meet consumers' high requirements for car appearance.
The grid decoration component includes multiple first grid decoration parts and grid body, which are connected by hot riveting and welding. Assembly is achieved by first welding ribs and hollow openings. The grid decoration parts form a ring-shaped cavity structure. Combined with the optimized design of limiting ribs and weight reduction holes, the risk of injection molding shrinkage is reduced.
It reduces assembly difficulty and cost, improves assembly efficiency, achieves single-color or multi-color effects, enhances the freedom of styling design and visual impact, reduces mold repair costs, and ensures aesthetic appearance.
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Figure CN116588021B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to automobile air intake grille, and in particular to a dot matrix grille. BACKGROUND
[0002] The automobile market competition is more and more fierce, and the consumer's appearance requirement to the automobile is higher and higher, the avant-garde, fashion, the modeling with visual impact can get more consumer's attention. The front bumper of the automobile as the color value of the whole vehicle, must become the designer's attention, in recent years, the front bumper carries the dot matrix air intake grille and is favored by the consumer. The dot matrix grille of most vehicle models on the market is usually realized by using mature hot stamping process, because there is no multiple parts assembly, the cost is relatively low. Of course, there are still many vehicle models, and the designers will split the grille into multiple components, including the grille body, the grille decoration element, the fastener and the like, in order to reflect the design elements and highlight the personality and the avant-garde. Among them, the grille decoration element adopts electroplating or paint spraying to reflect different surface treatment effects, and then realizes assembly with the grille body through screw, self-clamping interface or welding process, but most of them cannot realize the surface treatment effect of the same color or multiple colors of the grille decoration element and the vehicle body, and the installation structure is complex and not convenient to assemble.
[0003] CN207311355U discloses a dot matrix grille, which comprises a grille frame, a plurality of parallel arranged grille bars are arranged in the grille frame, the grille bars are horizontally arranged, a plurality of hot stamping blocks are arranged on part of the grille bars, the hot stamping block comprises a side plate and a top plate serving as a hot stamping surface, the side plate is fixed around the top plate, the top plates of all hot stamping blocks on each grille bar form an arc surface structure, the included angle between the top plate and the side plate is 90-120°, and the width and height of the top plate are less than or equal to 12mm. The top plate (i.e. the hot stamping surface) of the hot stamping block is designed as an arc surface structure, which can ensure the exhaust effect; the width and height of the hot stamping block are designed to be small, which can avoid the phenomena of bubbles, poor exhaust and the like during the hot stamping process; and the small angle between the top plate and the side plate of the hot stamping block can prevent the formation of sawtooth edges after peeling. It is needless to say that the technical scheme disclosed in the above patent document is a beneficial attempt in the technical field, but its installation structure still has room for improvement. SUMMARY
[0004] Therefore, the purpose of the present application is to provide a dot matrix grille, which can reduce the assembly difficulty, is beneficial to reduce the assembly cost, improve the assembly efficiency, facilitate the control of production rhythm, greatly improve the modeling design freedom, can optimize the block according to the modeling creativity, realize the single color or multi-color effect, make the product more avant-garde, fashion and visual impact.
[0005] The application discloses a dot matrix grille, which comprises a grille body and a grille decoration assembly, wherein the grille decoration assembly comprises a plurality of first grille decoration pieces which are fixed on the rear side of the grille body in the left-right direction; each of the first grille decoration pieces comprises a plurality of first decoration particles arranged in the up-down direction and a first connecting material bridge arranged between two adjacent first decoration particles; each of the first connecting material bridges is provided with a first welding hole; the grille body is provided with a first hollow opening corresponding to each of the first decoration particles; the first decoration particle can be inserted into the corresponding first hollow opening and exposed forward; the grille body is provided with a shielding part corresponding to each of the first connecting material bridges; the shielding part is provided with a first welding rib protruding backward; the first welding rib can be inserted into the corresponding first welding hole and welded by hot riveting.
[0006] Further, the upper and lower sides of the first grille decoration pieces are respectively provided with second welding holes; the grille body is provided with a second welding rib protruding backward corresponding to each of the second welding holes; the second welding rib can be inserted into the corresponding second welding hole and welded by hot riveting.
[0007] Further, each of the first decoration particles comprises a decoration front wall and a plurality of mounting side walls; the front ends of the mounting side walls are connected with the decoration front wall; the mounting side walls are sequentially surrounded and formed in a ring shape, so that the first decoration particle forms a cavity structure with an opening backward.
[0008] Further, the rear part of each of the mounting side walls is provided with a limiting convex rib which can abut against the hole wall of the first hollow opening.
[0009] Further, the grille decoration assembly further comprises a plurality of supplementary decoration particles; part of the supplementary decoration particles are connected with the lower part of the first grille decoration piece located at the leftmost side; the remaining supplementary decoration particles are connected with the lower part of the first grille decoration piece located at the rightmost side.
[0010] Further, the volume of the first decoration particles of each of the first grille decoration pieces gradually increases from top to bottom.
[0011] Further, the grille decoration assembly further comprises a third grille decoration particle arranged in the middle part of the grille body; the number of the first grille decoration pieces is 2N; N first grille decoration pieces are arranged on the left side of the third grille decoration particle; the remaining N first grille decoration pieces are arranged on the right side of the third grille decoration particle.
[0012] Further, the first connecting material bridge is provided with a weight-reducing hole.
[0013] Further, the grille decoration assembly further comprises a second grille decoration piece arranged above the first grille decoration piece, the second grille decoration piece comprises a plurality of second decoration particles arranged at intervals from left to right and a second connecting material bridge arranged between adjacent two second decoration particles; the rear part of each of the plurality of second decoration particles is provided with a connecting part extending upward, and the connecting part is provided with a third welding hole; the grille body is provided with a second hollow opening corresponding to each of the second decoration particles, and the second decoration particle can be inserted into the corresponding second hollow opening and exposed forward; the grille body is provided with a third welding rib protruding rearward corresponding to each of the third welding holes, and the third welding rib can be inserted into the corresponding third welding hole and welded by hot riveting.
[0014] Further, the lower side of the rear part of each of the second decoration particles is provided with a material reducing hole.
[0015] The present application has the following advantages:
[0016] (1) The present application can reduce the assembly difficulty, so that the decoration piece with smaller appearance size can be easily connected with the grille body, without assembling the first decoration particle one by one, which is beneficial to reduce the assembly cost, improve the assembly efficiency, facilitate the control of production rhythm, and has good firmness after hot riveting, without pressing loose, abnormal sound and other problems, without the need for screw fixation, avoiding the large space occupied by traditional grille arrangement screws, making the modeling creativity unable to meet the requirements, greatly improving the modeling design freedom, at the same time, reducing the weight of the parts themselves, the cost of screw investment and the cost of manual assembly; after assembly, the first decoration particle as the appearance visible area is exposed from the first hollow opening, and the first connecting material bridge as the invisible area is hidden behind the grille body, forming a dot matrix appearance effect; on the other hand, the first grille decoration piece is injection molded as a whole, overcoming the defect of high processing cost caused by separate mold opening of each first decoration shell; a plurality of first grille decoration pieces can be optimized in blocks according to modeling creativity, realizing single-color or multi-color effect, making the product more avant-garde, fashionable and visually striking;
[0017] (2) The plurality of mounting side walls of the first grille decoration piece of the present application are sequentially surrounded and formed in a ring shape, the cavity structure formed in the inside can realize local material reduction and reduce production cost, and the traditional block particles are optimized to a plurality of mounting side walls, which can reduce the risk of excessive shrinkage of injection molding;
[0018] (3) The limiting protruding ribs of the present application are arranged at the rear part of the mounting side wall, and since the injection molding shrinkage of the mounting side wall is low in risk, the position accuracy of the limiting protruding ribs can be ensured, the position accuracy of the first decorative particles in the first hollowed opening can be ensured, the gap between the mounting side wall of the first decorative particles and the inner wall of the first hollowed opening is uniform, and the appearance is improved. In addition, when the gap difference is adjusted during the test stage, if the gap difference between each first decorative particle of the actual assembly effect of the first grille decorative part and the first hollowed opening does not meet the requirements, only the mold of the first grille decorative part can be adjusted, the gap difference is adjusted by changing the size of each limiting protruding rib, and the mold of the grille body does not need to be changed. Since the mold of the first grille decorative part is much smaller than the mold of the grille body, the mold repair cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to make the purpose, technical scheme and beneficial effects of the present application clearer, the present application provides the following drawings for illustration:
[0020] Figure 1 is a rear view schematic diagram of the present application (the viewing angle is observed from the rear of the vehicle to the front of the vehicle);
[0021] Figure 2 is a front view schematic diagram of the present application (the viewing angle is observed from the front of the vehicle to the rear of the vehicle);
[0022] Figure 3 is a structural schematic diagram of the grille body of the present application;
[0023] Figure 4 is a local enlarged structural schematic diagram of the grille body of the present application;
[0024] Figure 5 is a structural schematic diagram of the grille decorative assembly of the present application;
[0025] Figure 6 is a structural schematic diagram of the first grille decorative part of the present application;
[0026] Figure 7 is a sectional view of the first decorative particle and the connection between the first connecting material bridge and the grille body of the present application;
[0027] Figure 8 is a sectional view of the second welding hole and the connection between the grille body of the present application;
[0028] Figure 9 is a structural schematic diagram of the second grille decorative part of the present application.
[0029] The marks in the drawings are as follows:
[0030] 1 - grid body, 11 - first hollow aperture, 12 - shielding part, 13 - first welding rib, 14 - second welding rib, 15 - second hollow aperture, 16 - third welding rib;
[0031] 2 - first grid decoration, 21 - first decoration particle, 211 - decoration front wall, 212 - mounting side wall, 213 - limiting convex rib, 22 - first connecting material bridge, 221 - weight reduction hole, 222 - first welding hole, 23 - second welding hole, 24 - supplementary decoration particle;
[0032] 3 - second grid decoration, 31 - second decoration particle, 311 - material reduction hole, 32 - second connecting material bridge, 33 - connecting part, 331 - third welding hole;
[0033] 4 - third grid decoration particle. DETAILED DESCRIPTION
[0034] The technical solutions of the present application will be described in detail below in combination with the drawings and examples.
[0035] As Figures 1-7As shown, the dot matrix grille in the embodiment includes a grille body 1 and a grille decoration assembly, the grille decoration assembly includes a plurality of first grille decoration pieces 2, a plurality of the first grille decoration pieces 2 are fixed on the rear side of the grille body 1 along the left-right direction; each of the first grille decoration pieces 2 includes a plurality of first decoration particles 21 arranged in intervals from top to bottom and a first connecting material bridge 22 arranged between two adjacent first decoration particles 21, each of the first connecting material bridges 22 is provided with a first welding hole 222; the grille body 1 is provided with a first hollow opening 11 corresponding to each of the first decoration particles 21, the first decoration particle 21 can be inserted into the corresponding first hollow opening 11 and exposed forward; the grille body 1 is provided with a shielding part 12 corresponding to each of the first connecting material bridges 22, the shielding part 12 is provided with a first welding rib 13 protruding backward, the first welding rib 13 can be inserted into the corresponding first welding hole 222 and welded by hot riveting. According to the modeling design intention, the first decoration particles 21 are arranged in advance with a predetermined size, the first decoration particles 21 are connected into one part by the first connecting material bridge 22, each of the first decoration particles 21 is only needed to be inserted into the corresponding first hollow opening 11, then the first welding rib 13 is inserted into each of the first welding holes 222, and the assembly of the first grille decoration piece 2 can be realized by hot riveting, which can reduce the assembly difficulty, make the decoration piece with smaller appearance size easily connected with the grille body 1, and does not need to assemble the first decoration particles 21 one by one, is conducive to reducing the assembly cost, improving the assembly efficiency, facilitating the control of production rhythm, and the hot riveting has better firmness, without pressing loose, abnormal sound and other problems, without the need of screw fixing, avoids that the traditional grille occupies a large space due to the arrangement of screws, and greatly improves the modeling design freedom. At the same time, the weight of the parts, the cost of screw investment and the cost of manual assembly are also reduced. After assembly, the first decoration particle 21 is exposed from the first hollow opening 11 as an appearance visible area, the first connecting material bridge 22 is hidden behind the grille body 1 as an invisible area, and a dot matrix appearance effect is formed. On the other hand, the first grille decoration piece 2 is injection molded as a whole, which overcomes the defect of high processing cost caused by separate mold opening of each first decoration shell. A plurality of first grille decoration pieces 2 can be divided according to the modeling design, to realize single-color or multi-color effect, so that the product is more advanced, fashionable and visually striking.
[0036] In the embodiment, as Figures 4-6 and Figure 8As shown, the upper and lower sides of the plurality of first grille ornaments 2 are respectively provided with second welding holes 23, and the grille body 1 is provided with second welding ribs 14 protruding backward at positions corresponding to the second welding holes 23. The second welding ribs 14 can be inserted into the corresponding second welding holes 23 and welded by hot riveting, thereby fixing the upper and lower sides of each grille ornament, and further ensuring the installation stability of the first grille ornament 2.
[0037] In the embodiment, as shown in the figure, Figures 6-8 Each of the first decorative particles 21 includes a decorative front wall 211 and a plurality of mounting side walls 212, the front ends of the mounting side walls 212 are connected to the decorative front wall 211, and the mounting side walls 212 are sequentially arranged in a ring shape to form a cavity structure with an opening at the back of the first decorative particle 21. The mounting side walls 212 are sequentially arranged in a ring shape, and the cavity structure formed inside can realize local material reduction and reduce production costs. Moreover, the mounting side walls 212 are optimized from traditional block particles, which can reduce the risk of excessive shrinkage of injection molding.
[0038] In the embodiment, as shown in the figure, Figure 6 The rear part of each of the mounting side walls 212 is provided with a limiting protruding rib 213, which can abut against the hole wall of the first hollow hole 11. The limiting protruding rib 213 is arranged at the rear part of the mounting side wall 212, and since the mounting side wall 212 has a low risk of excessive shrinkage of injection molding, the position accuracy of the limiting protruding rib 213 can be ensured. The gap between the limiting protruding rib 213 of the first decorative particle 21 and the inner wall of the corresponding first hollow hole 11 is set to 0.2 mm, which can ensure the position accuracy of the first decorative particle 21 in the first hollow hole 11, ensure the uniformity of the gap between the mounting side wall 212 of the first decorative particle 21 and the inner wall of the first hollow hole 11, and improve the appearance. In addition, when adjusting the gap difference in the test stage, if the gap difference between each of the first decorative particles 21 and the first hollow hole 11 of the actual assembly effect of the first grille ornament 2 does not meet the requirements, only the mold of the first grille ornament 2 can be adjusted to realize the adjustment of the gap difference by changing the size of each limiting protruding rib, without changing the mold of the grille body 1. Since the mold of the first grille ornament 2 is much smaller than the mold of the grille body 1, the cost of mold repair is reduced.
[0039] In the embodiment, as shown in the figure, Figure 5 The grille decoration assembly further includes a plurality of supplementary decorative particles 24, part of the supplementary decorative particles 24 are connected to the lower part of the first grille ornament 2 located at the leftmost side, and the remaining supplementary decorative particles 24 are connected to the lower part of the first grille ornament 2 located at the rightmost side, which can improve the appearance.
[0040] In the embodiment, as shown in Figure 5 The volume of the plurality of first decorative particles 21 of each first grid decorative part 2 gradually increases from top to bottom. In the embodiment, the grid decorative assembly further comprises a third grid decorative particle 4 arranged at the middle of the grid body 1. The number of the first grid decorative parts 2 is 2N, wherein N first grid decorative parts 2 are arranged obliquely on the left side of the third grid decorative particle 4, and the remaining N first grid decorative parts 2 are arranged obliquely on the right side of the third grid decorative particle 4. N can be 4, and each first grid decorative part 2 on the left side is symmetrically provided with a first grid decorative part 2 on the right side. The positions of the first decorative particles 21 on the four first grid decorative parts 2 on the left side gradually move right in the left-right direction from top to bottom, so that the four first grid decorative parts 2 are arranged obliquely on the left side of the third grid decorative particle 4. The positions of the first decorative particles 21 on the four first grid decorative parts 2 on the right side gradually move left in the left-right direction from top to bottom, so that the four first grid decorative parts 2 are arranged obliquely on the right side of the third grid decorative particle 4.
[0041] In the embodiment, as shown in Figure 6 The first connecting bridge 22 is provided with a weight-reducing hole 221, which can reduce the amount of material.
[0042] In the embodiment, as shown in Figure 4 , Figure 5 and Figure 9 The grid decorative assembly further comprises a second grid decorative part 3 arranged above the first grid decorative part 2. The second grid decorative part 3 comprises a plurality of second decorative particles 31 arranged at intervals from left to right and a second connecting bridge 32 arranged between adjacent two second decorative particles 31. The rear part of each second decorative particle 31 is provided with a connecting part 33 extending upward, and the connecting part 33 is provided with a third welding hole 331. The grid body 1 is provided with a second hollow opening 15 corresponding to each second decorative particle 31, and the second decorative particle 31 can be inserted into the corresponding second hollow opening and exposed forward. The grid body 1 is provided with a third welding rib 16 protruding rearward corresponding to each third welding hole 331, and the third welding rib 16 can be inserted into the corresponding third welding hole 331 and welded by hot riveting. The particle arrangement mode of the second grid decorative part 3 is different from that of the first grid decorative part 2, which can provide another particle arrangement mode, so that the modeling creativity has more choices, can present more design modeling creativity, and can be flexibly used in other product designs by appropriately modifying parameters and shapes.
[0043] In the embodiment, as shown in Figure 9As shown, the lower side of the rear part of each second decorative particle 31 is provided with a material reducing hole 311.
[0044] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the purpose and scope of the technical solutions of the present application, and they should all be covered in the scope of the claims of the present application.
Claims
1. A dot matrix grid, characterized by: The grille decoration assembly comprises a plurality of first grille decoration pieces (2) fixed on the rear side of the grille body (1) in the left-right direction. Each of the first grille decoration pieces (2) comprises a plurality of first decoration particles (21) arranged in the up-down direction and a first connecting material bridge (22) arranged between two adjacent first decoration particles (21). The grille body (1) is provided with a first hollow opening (11) corresponding to each first decoration particle (21), and the first decoration particle (21) can be inserted into the corresponding first hollow opening (11) and exposed forwardly. Each of the first decoration particles (21) comprises a decoration front wall (211) and a plurality of mounting side walls (212), and the front ends of the mounting side walls (212) are connected with the decoration front wall (211). The rear part of each mounting side wall (212) is provided with a limiting protruding rib (213) which can abut against the hole wall of the first hollow opening (11). By adjusting the mold of the first grille decoration piece (2) and changing the size of each limiting protruding rib (213), the gap difference between each first decoration particle (21) and the first hollow opening (11) can be adjusted.
2. The dot matrix grid of claim 1, wherein: The upper and lower sides of each first grille decoration piece (2) are provided with a second welding hole (23), and the grille body (1) is provided with a second welding rib (14) corresponding to the second welding hole (23).
3. The dot matrix grid of claim 1, wherein: The mounting side walls (212) are sequentially surrounded and formed in a ring shape, so that the first decoration particle (21) forms a cavity structure with an opening facing backward.
4. The dot matrix grid of claim 1, wherein: The grille decoration assembly further comprises a plurality of supplementary decoration particles (24), wherein part of the supplementary decoration particles (24) are connected with the lower part of the first grille decoration piece (2) located at the leftmost side, and the remaining supplementary decoration particles (24) are connected with the lower part of the first grille decoration piece (2) located at the rightmost side.
5. The dot matrix grid of claim 1, wherein: The volume of the first decoration particles (21) of each first grille decoration piece (2) gradually increases from top to bottom.
6. The dot matrix grid of claim 1, wherein: The grille decoration assembly further comprises a third grille decoration particle (4) arranged at the middle of the grille body (1); the number of the first grille decoration pieces (2) is 2N, wherein N first grille decoration pieces (2) are arranged obliquely at the left side of the third grille decoration particle (4), and the remaining N first grille decoration pieces (2) are arranged obliquely at the right side of the third grille decoration particle (4).
7. The dot matrix grid of claim 1, wherein: The first connecting bridge (22) is provided with a weight-reducing hole (221).
8. The dot matrix grid of claim 1, wherein: The grille decoration assembly further comprises a second grille decoration piece (3) arranged above the first grille decoration piece (2), the second grille decoration piece (3) comprises a plurality of second decoration particles (31) arranged at intervals from left to right and a second connecting bridge (32) arranged between adjacent two second decoration particles (31); the rear part of each of the plurality of second decoration particles (31) is provided with a connecting part (33) extending upward, and the connecting part (33) is provided with a third welding hole (331); the grille body (1) is provided with a second hollow opening (15) corresponding to the position of each second decoration particle (31), and the second decoration particle (31) can be inserted into the corresponding second hollow opening (15) and exposed forward; the grille body (1) is provided with a third welding rib (16) protruding rearward corresponding to the position of each third welding hole (331), and the third welding rib (16) can be inserted into the corresponding third welding hole (331) and welded by hot riveting.
9. The dot matrix grid of claim 8, wherein: The lower side of the rear part of each second decoration particle (31) is provided with a weight-reducing hole (311).
Citation Information
Patent Citations
Dot matrix grid
CN207311355U
Grid decorating part mounting structure and vehicle
CN113525257A
Air-inlet grille assembly and assembling method thereof
CN115352390A
Automobile upper grille structure
CN210970961U